RUMAPLAST A.D., INDUSTRUSKA ULICA bb, 22400 RUMA, 15, mart 2010 DOZVOLJENO SAMO ZA JEDNOG sORISNIKA. ZABRANJENO UMNOZAVANut I KORISCENIJE NA MREZI! EUROPEAN STANDARD EN 12201-5 NORME EUROPEENNE EUROPAISCHE NORM March 2003, Ios 23,040.01; 91.140.60 English version Plastics piping systems for water supply - Polyethylene (PE) - Part 5: Fitness for purpose of the system Systemes de consteatine en plastiue por slmrttin Kno Rhlurgeeysiems fr de Wasseneesoring ‘eh eat = Polyettyiéne (PE) - Partie 5: Aptiude &remplet “Pelyathylon (PE)= Tel 5: Gebrauchstauglcrcel ces ‘Systems ‘This European Standard was approved by CEN on 4 December 2002 CEN members are bound to comply with the CENICENELEC Intomal Regulations wich stipuate the contions fr giving tis European Standard the siatus ofa national standard without ary alteration. Up-o-dat Sets and biographical references conceming such national slandards may be obtained on application tothe Management Gant oro any GEN member. “This European Standard exists in Uree officiel versions (Enalch, French, German). Aversion In anyother language made by translation Under the responsibly of a CEN member ino ts own language end nated o the Management Centre has Une same status as the oficial versions, CEN members are the national standards bodes of Austia, Belglum, Czech Republic, Denmark, Fintan, France, Germany, Greece, Hiungey,lesland,kelend, lly, Lixembour Malta, Netherlands, Norway, Peruge, Slovakia, Span, Sweden, Switzerland and United Kingdom. a, EUROPEAN COMMITTEE FOR STANDARDIZATION COMITE EUROPEEN DE NORMALISATION BUROPAISCHES KOMITEE FOR NORMUNG Management Contre: rue de Stassart, 368-1090 Brussels, (©2003 CEN All cights of exploitation in any form end by ny means reserved Rot No. EN 12201-5:2003 E ‘world for CEN national MeeersRUMAPLAST A.D., INDUSTRISKA ULICA bb, 22400 RUMA, 15. mart 2010 EN 12201-5:2003 (E) Contents. 2 Normative references .. ci 3 Terms and definitions, symbols and abbreviations... 4 Fitness for purpose of the system... 44 General... 42 Preparation of assemblies for testing. 43° Butt fusion joints. 44° Electrofusion joints. 45° Mechanical joit 46 Conditioning 4.7 Retest in case of failure at 80°C... Bibliography.RUMAPLAST A.D., INDUSTRUSKA ULICA bb, 22400 RUMA, 15, mart 2010 DOZVOLJENO SAMO ZA JEDNOW KORISNIKA. ZABRANJENO UMNOZAVANs2 I KORISCENJE NA MREZI | EN 12201-5:2003 (E) Foreword This document EN 12201-5:2003 has been prepared by Technical Committee CEN /TC 155, "Plastics piping systems and ducting systems” the secretariat of which is held by NEN, This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2003, and conflicting national standards shall be withdrawn at the latest by March 2008. This standard is a Part of a System Standard for plastics piping systems, which is a standard for plastics piping of particular material for a specified application. There are a number of such Systems Standards, ‘System Standards are based on the resulls of the work being undertaken in ISO/TC 138 "Plastics pipes, fittings and valves for the transport of fuids", which is a Technical Committee of the International Organization for Standardization (ISO). ‘Thoy are supported by separate standards on test methods to which references are made throughout the System. Standard, ‘The System Standards are consistent with standards on general functional requirements and standards on installation practices. This European Standard consists of the following Parts, under the general ttle Prastics piping systems for water supply — Polyethylene (PE) — Part 4: General. — Part2: Pipes. — Part 3: Fittings. i — Part 4: Valves. — Part 5: Fitness for purpose of the system (this standard), — Part 7: Guidance for the assessment of conformity!) NOTE ae dectndot pis Pa: Recmended pace fr ettaon nto grat recone Wel bo This Part of EN 12201 includes a Bibliography System Standards for piping systoms of othor plastics materials used for the conveyance of water include the following EN 1452, Plastics piping systems for water supply — Unplasticized poly(vinyl chloride) (PVC-U). PrEN 1796, Plastics piping systems for water supply with or without pressure — Glass-reinforced thermosetting plastics (GRP) based on polyester resins (UP). For components which have conformed to the relevant national standard before [DAV], as shown by the ‘manufacturer or by a certification body, the national standard may continue to be applied until the [DAV + 24 months}. ‘According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following ‘countries are bound to implement this European Standard : Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovak Republic, Spain, Sweden, Switzerland and the United Kingdom. 4) tobe published as as a CENTSRUMAPLAST A.D., INDUSTRUSKA ULICA bb, 22400 RUMA, 15, mart 2010 DOZVOLJENO SAMO ZA JEDNOG KORISNIKA. ZABRANJENO UMNOZAVANIE I KORISCEND EN 12201-5:2003 (E) Introduction 5 The System Standard, of which this is Part 5, specifies the requirements for a piping system and its components when made from polyethylene (PE). It fs intended to be used for water supply intended for human consumption, Including the conveyance of raw water prior to treatment. 5S In respect of potential adverse effects on the quality of water intended for human consumption, caused by the {fa Product covered by this standard: ‘a) this standard provides no information as to whether the product may be used without restriction in any of the ‘Member States of the EU or EFTA; b)_ it should be noted that, while awaiting the adoption of verifable European criteria, existing national regulations concerning the use and/or the characteristics ofthis product remain in force. Ne Requirements and test methods for components of the piping system are specified in EN 12204-4, EN 12201-2", EN 12201-3"1 and EN 12201-4°) PrCENITS 12201-7" gives guidance for the assessment of conformity ‘This Part ofthis European Standard covers the characteristics of the fitness for purpose of the system.RUMAPLAST A.D., INDUSTRIISKA ULICA bb, 22400 RUMA. 15. mart 2010 DOZVOLIENO SAMO ZA JEDNL . KORISNIKA. ZABRANJENO UMNOZAVA.JE I KORISCENIE NA MREZI! EN 12201-5:2003 (E) 1 Scope This Part of this European Standard specifies the characteristics of the fitness for purpose of the assembled piping systems intended for the conveyance of water intended for human consumption, including raw water prior to treatment, also specifies the test parameters for the test methods referred to in this standard. {In conjunction with other Parts of this European Standard (see Foreword) it is applicable to PE pipes, fit valves, their joints and to joints. with components of other materials intended to be used under the following conditions: 2) ameximum operating pressure, MOP, up to 25 bar 2); b) an operating temperature of 20 °C as a reference temperature. NOTE 1 Forsppiicatons oporating at constant temperatures greater than 20°C upto 40 °C, coo ennex Af EN 12201-42008, EN 12201 covers a range of maximum operating pressures and gives requirements concerning colours and additives. NOTE 2 _Mistheresponstiiy ofthe purchasor or specter to make the appropiate selections from these aspects, taking into account their prtcuarrqulements and any rlovant national guidance or regulations and installation practices or codes. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriato places in the toxt, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated roferences the latest edition of the Publication referred to applies (including amendments). EN712, Thermoplestics piping systems — End-load-bearing mechanical joints between pressure pipes and {tings — Test method for resistance to pull-out under constant longitudinal force. EN 713, Plastics piping systems — Mechanical joints between fitings and polyolefin pressure pipes — Test ‘method for leaktightness undor intomal pressure of assemblies subjected to bending. EN 715, Thermoplasties piping systoms — End-oad bearing joints between small diameter pressure pipes and fitings - Test method for leaktightness under intemal water pressure, including end thrust. EN 911, Plastics piping systems — Elastomeric sealing ring (ype joints and mechanical joints for thermoplastios. pressure piping — Test method for leaktightness under external hydrostatic pressure. EN 921:1994, Plastics piping systems — Thermoplastics pipes — Determination of resistance to internal pressure at constant temperature. EN 12201-1:2003, Plastics piping systems for water supply — Polyethylene (PE) — Part 1: General ISO 11418:1996, Plastics pipes and fitings — Preparation of test piece assemblies between a polyethylene (PE) pipe and an electrofusion fitting. ISO 11414:1996, Plastics pipes and mings — Preparation of polyethylene (PE) pipelpipe or pipolfting test piece assemblies by butt fusion 1S0 19953:2001, Polyethylene (PE) pipes and fitings — Determination of the tensile strength and failure mode of test pieces from a but.fused joint. 1S0 13954:1997, Plastics pipes and fitings — Peo! decohesion test for polyethylene (PE) electrofusion assemblies of nominal outside diameter greater than or equal to $0 mm. 2) 4 bar= 10° Nim’RUMAPLAST A.D., INDUSTRISKA ULICA bb, 22400 RUMA, 15, mart 2010 EN 12201-5:2003 (E) ISO 13988:1997, Plastics pipes and flitings — Crushing decohesion test for polyethylene (PE) electrofusion assemblies. _. ISOIDIS 13956:1996, Plastics pipes and fitings — Determination of cohesive strength — Tear test for JAY polyethylene (PE) assemblies. 3 Terms and definitions, symbols and abbreviations For the purposes of this European Standard, the terms and definitions, symbols and abbreviations given in EN 12201-1:2003 together with the following apply. 3A iSCENJE NA MREZI @ srectrofusion nt ‘© joint between a PE socket or saddle electrofusion fitting and pipe or fitting with spigotted ends. The electrofusion & fittings are heated by the Joule effect of the heating element incorporated at their jointing surfaces, causing the i= mele edacento tem fo mel end the le and tng suze to fae Boz >, butt fusion joint “Jom made by heating the planed ends of matching surfaces by holding them against a fat heating pate ul the © PE material reaches fusion temperature quickly removing the heating plate and pushing the two softened ends & sooetom arate Bas &, saddle fusion joint joint made by heating the curved surface of a saddle and the outside surface of a pipe by holding them against a heated tool until the PE material reaches fusion temperature, quickly removing the heated tool and pushing the two softened surfaces against each other 34 > mechanical joint joint made by assembling a PE pipe to an other PE pipe or any other element of the piping system that generally & includes a compression part to provide for pressure integrity, leaktightness and resistance to end loads. A support sleeve inserted info the pipe bore may be used to provide a permanent support for the PE pipe to prevent creep in the pipe wall under radial compressive forces NOTE Wetalfe prs o these ftings or vaies can be assemblad fo meal pipes by serow treads, compression jis, welded or © anges connections, Wein PE Renges. The ing or valve can allow ether a iemourdable or permonany asombled jin Aas £2 tusion compatibility sil of wo snr orcssmiarpoethylon (PE) mara fobo fused together to fom an which confoms fo the performance requirements of this standard 0G KORIS! JED) 4. Fitness for purpose of the system 44° General ‘This clause details the preparation of test assemblies and the tests required to verify the fusion process under normal and extreme conditions and compatbitity. DOZVOLJENO SAMORUMAPLAST AD. INDUSTRIISKA ULICA bb, 22400 RUMA. 15, mart 2010 DOZVOLJENO SAMO ZA JEDNOw KORISNIKA. ZABRANJENO UMNOZAVANJE I KORISCENIE NA MREZI ! EN 12201-5:2003 (E) 4.2 Preparation of assemblies for testing 424° General This clause specifies the methods for preparing test assemblies taking into account the extremes of pipefftting manufacturing tolerances, field assembly, equipment tolerances, ambient temperature variations during installation ‘and where appropriate sealing and component material and tolerances. Test pieces for pressure testing shall be closed with pressure tight end-load-bearing caps, plugs or flanges, which shall be provided with connections for the entry of water and release of air. 422 Grouping For purpose of this standard the following groups for pipes, fittings and valves given in Table 1 shall apply. Table 1 — Size groups for pipes, fittings and valves Size group 1 2 3 4 Nominal outside diameter d, | =18and<76 | =75and<250 | 2250and<710 | 2710 423° Fitting typos 2) Fittings with spigot ends; b)_Electrofusion socket fitings; ©) Electrofusion saddle ftings; 4) Mechanical fitings. 4.3 Butt fusion joints 43.41 Assemblies under extreme conditions Testing shall be carried out if requested by the purchaser or end user. a) The assemblias shall be prepared using pipe and or fittings with spigot ends having the same MRS and SDR in accordance with ISO 11414:1996 under minimum and maximum conditions listed in Table B.1 of ISO 11414:1896 and including misalignment requirements given in item a) of clause 6 of ISO 11414:1996; b) The number of test pieces shall be as follows : One diameter from the manufacturer's own product range per product type; ) The assembly shall conform to the requirements specified in Table 3 for the characteristics hydrostatic strength (165 h at 80 °C) and tensile strength for butt fusion joints. 4.3.2. Assemblies between components of different MRS ‘Testing shall be carried out if requested by the purchaser or the end user: a) The assemblies shall be prepared using pipe and or fitings with spigot ends of the same SDR having different MRS in accordance with ISO 11414:1996 under normal conditions at 23 °C; b) The number of test pieces shall be as follows : one diameter from the manufacturer's product range per product type; c)_ The assembly shall conform fo the requirements specified in Table 3 for the characteristic tensile strength for butt fusion joints.RUMAPLAST A.D., INDUSTRUSKA ULICA bb, 22400 RUMA, 15. mart 2010 EN 12201-5:2003 (E) 4.4. Electrofusion joints 4.4.1 Assemblies with pipes and components having different MRS and SDR 1 When applicable the assemblies shall be prepared in acoordance with the scheme listed in Table 2 using pe and components having different MRS and SDR in accordance with Condition 1, listed in Table C.1 of ISO 11413:1996, 4.44.2 The number of test pieces shall be as follows : The smallest diameter from each size group and plus the largest diameter from the manufacturer's own product range per product type (see Table 1). 4.4.1.3 The assembly shall conform to the requirement specified in Table 3 for the Characteristic "cohesive resistance for electrofusion socket ftings” or “cohesive resistance for electrofusion saddle fitings" as appropriate. ze ‘Table 2— Sampling scheme Pipe or component Electrofusion PE63 PE 80 PE 100 fitting sor | sor | soR | SOR SDR SDR max, | min. | max, min, max. min, PEGS x ~ = x 5 x PESO x = x ~ = x PE 100 x = x - x RANJENO UMNOZAVANIE I KORISCENIE NA MREZI ! 442 Assemblies under extreme conditions S 4.4.2.1. Tho assemblies shall be prepared using ppe having the same MRS and SDR as the filing in accordance with Conditions 2 and 3 listed in Table C.1 of ISO 11413:1996 and Using Trin 2°d Try 86 Tecommended by the fittings manufacturer. 1 accepted by the purchaser the minimum and maximum energy conditions 2 and 3 may be replaced by a nominal energy at a given ambient temperature T, defined by the fting manufacturer (see 3.4 of SO 11413:1996). For straight equal electrofusion socket fitings (couplers) tost joints on selected diameters out of the product range Which shall be prepared with a gap of 0,05¢, between the pipe end and the maximum theoretical depth of penetration of the fing, where for diameters greater than 225 mm the adjoining pipes shall be arranged to provide the maximum angular deflection possible for the fiting, limited to 1,5°. Saddle fitings shall be fused to the test pipe whilst pressurised with water to the maximum rated pressure. The pipe shall be cut immediately after the manufacturer's prescribed cooling time has elapsed. NOTE Those joints with clectrofusion saddle fitings should be prepared taking into account national safety rogulations. 4.4.2.2 The number of test pieces shall be as follows : One diameter from each size group and including the ‘smallest and largest diameter from the manufacturer's own range per product type (see Table 1). 4.4.2.3 The assembly shall conform to the requirements specified in Table 3 for the characteristic “cohesive resistance for electrofusion socket fittings” or "cohesive resistance for electrofusion saddle ftings” as applicable. DOZVOLIENO SAMO ZA JEDNOG KORISNIRUMAPLAST A.D. INDUSTRIJSKA ULICA bb, 22400 RUMA 15, mart 2010 DOZVOLJENO SAMO ZA JEDNOw KORISNIKA. ZABRANJENO UMNOZAVANE I KORISCENJE NA MREZI! EN 12201-5:2003 (E) 45° Mechanical jointing 45.1 PE pipes of different MRS and SDR for jointing by mechanical fitings shall be prepared and assembled in accordance with the manufacturers instructions. 45.2 The number of test pieces shall be as follows : One fiting per diameter from product types out of the ‘manufacturer's own product range. 4.5.3 The assemblies shall conform to the requirements specified in Tablo 3. 4.6 Conditioning Unless otherwise specified by the applicable test method as specified in Table 3, the test pieces shall be Conditioned at (23 + 2) °C before testingRUMAPLAST A.D., INDUSTRISKA ULICA bb, 22400 RUMA, 15. mart 2010 DOZVOLJENO SAMO ZA JEDNOG KORISNIKA. ZABRANJENO UMNOZAVANIE I KORISCENJE NA MREZI | EN 12201-5:2003 (E) ‘Table 3 — Characteristics for fitness for purpose of the system Characteristics | Requirements Test parameters Test method Fusion joints Hydkostae stengih [No faltre during] End caps Type ah EN 921-1088 at80°C test period of any | Number of test pieces” | see clause 4 test pieces Condioning period | Shall conform to EN 924:1894 Type of est Water in-wator Test temperature 20°C, Test period 65h Circumferential (hoop) stress for: PE 40 PEGS PEEO PE 100 2.5MPa ‘Cohesive resistance Length of initiation Test temperature 230 150 13954:1007 or for electrofusion rupture = Ly/S in | Number of test pieces” | Shall conform to clause 4 180 13955:1907 socket tings brite failure ‘Cohesive resistance | Surface rupture: | Testtemperature [29°C ISOMDIS 19956:1996 forclectrofusion | 525%, britle | Number of test pieces? | Shall conform to clause 4 saddle fitings failure Tensile strength | Testtofaiure | Test temperature 23°C 180 13059:2001 (butt fusion pints) | ductile: pass Number of test pieces® | Shall conform to clause 4 brite: ail Mechanical joints @ Lealtighiness under [No leaks “Test period Ty ENTIS intoral pressure “Test pressure 1,5 xPNof pipe Number oftest pieces” _| + Loattightness under | No leaks “Test period th ENTIS Intemal pressure Tost pressure 1,5 xPNofpipe when subjected to Number of test pieces® | 1 bending Extemal pressure | No leaks Test pressure ‘api = 0.01 MPa ENON test Test period th Test pressure 4p2= 0,08 MPa ‘Test period salen Number of test pieces” | 4 Resistance to pull [No pultoutor | Test eomperature 23°C ENTIZ ‘out under constant | separation of the | Test period th longitudinal force _| pipe trom the iting | Foro Shall conform to EN 712 = Type b) end caps may be used for toss for diameters > 81 mm. © The number of test pieces given indicates the quantity required to establish @ value for the characteristic described in the table. © Premature ductile failures are not taken into account, for retest procedure see 4.7. Mechanical joints up to and including 63 mm, test methods for sizes greater than 63 mm are under development, 4.7 Retest in case of failure at 80 °C ‘A fracture in a britle mode in less than 165 h shall constitute a failure, however if a sample in the 166 h test falls in ‘a ductile mode in less than 165 h, a rotest shall be porformed at a selected lower stress in order to achieve the mi given in Table 4, 10 1um required {ime for the selected stress obtained from the line through the recommended stressitime pointsRUMAPLAST AD,, INDUSTRIJSKA ULICA bb, 22400 RUMA 15. mart 2010 DOZVOLJENO SAMO ZA JEDNOw KORISNIKA. ZABRANJENO UMNOZAVANE I KORISCENIE NA MREZI! EN 12201-5:2003 (E) ‘Table 4 — Test parameters for the retest of the hydrostatic strength at 80°C PE 40 PEGS PE 80 PE 100 Stress | Test period | Stress | Test period | Stress | Test period | stress | Test period MPa h MPa h Mpa h Mpa h 25 165 35 165 45 165 5A 165 24 230 34 295 44 233 53 256 23 323 33 538 43 331 52 399 2.2 463 32 1000 42 44 st 628 24 675 4a 685 50 1000 290 1000 40 1000 "1RUMAPLAST A.D., INDUSTRIUSKA ULICA bb, 22400 RUMA, 15. mart 2010 DOZVOLIENO SAMO ZA JEDNOG KORISNIKA. ZABRANJENO UMNOZAVANIE I KORISCI EN 12201-5:2003 (E) Bibliography ZI fen asta tong d oe ec Scope pe eer (1 EN 12201-3, Prost pping systems for water supply — Potyetnylene (PE) — Part: Fitings, 12 3] EN 1201-4, Plastics piping systems for water supply — Polyethylene (PE) — Part 4: Valves. GH [4] prceNTs 12201-7, Plastics piping systems for water supply — Polyethylene (PE) — Part 7: Guidance for the assessment of contormity 2RUMAPLAST A 0, INDUSTRISKA ULICA bb, 22400 RUMA. 15. mart 2010 DOZVOLJENO SAMO ZA JEDNOG KORISNIKA, ZABRANJENO UMNOZAVANsE IKORISCENJE NA MREZI | Klasifikaciona grupa G.C6 ‘eveved za vod, snabdevanje vodom Za piée, bu, plasttne ov, pared efinicj,speciikacja, merene,toleranciie Descriptors: .s, fitness for purpose, plastic pipes, polyethylene, water pipelines, drinking water supply, definitons, specification, measurement, tolerances ‘Ukupno strana 14