BUILD IT WITH

ROCKLER PROJECT PLAN

OUTFEED TABLE

BUILD An outfeed table for

your table saw is a
Stock # Item Stock # Item great upgrade, and
20054 4' Universal T-Track (2) 38865 3" Caster Set (2) this design provides
22209 T-Track 81239 HD Lifting Leveler (2) mobility, storage and
Intersection Kit 34807 Hinges (1 pack)
57302 JIG IT® Universal 52127 Pulls (4) worktop space!
Drawer Slide Jig 56737 Knob (1)
QUESTIONS?
48022 18" Drawer Slides (4) 59544 3/4" x 24" x 60" Baltic Go to www.rockler.com
57987 Auto-Adjust Jig Clamp Birch Plywood (2) or call 800-279-4441
32991 JIG IT® Shelving Jig w/ Plywood and lumber
Bit Set for case and drawers
33860 Nickel Shelf Supports

All items subject to changes in availability.

OUTFEED TABLE PARTS

29
Exploded View

26 6

28
28
25 7
25 1
27
5 4
10
3

11
26

1
2
5
6

18
19 8
20 9

18
24

MATERIAL LIST
TxWxL
1 Cabinet Sides (2) 3/4" x 19" x 27"
2 Cabinet Top and Bottom (2) 3/4" x 19" x 531⁄4"
3 Vertical Divider (1) 3/4" x 181⁄2" x 261⁄4"
4 Back Panel (1) 1/2" x 261⁄4" x 531⁄4"
5 Side Edge Banding (2) 3/4" x 3/4" x 27"
6 Top, Bottom 3/4" x 3/4" x 521⁄2"
Edge Banding (2)
7 Divider Edge Banding (1) 3/4" x 3/4" x 251⁄2"
8 Leveler Support Brackets (6) 3/4" x 37⁄8" x 5"
9 Leveler Support Braces (12) 3/4" x 37⁄8" x 41⁄2"
10 Shelf (1) 3/4" x 171⁄2" x 191⁄2"
11 Shelf Edge Banding (1) 3/4" x 3/4" x 191⁄2"
12 Top Drawer Sides (2) 1/2" x 4" x 173⁄4"
13 Top Drawer Front 1/2" x 4" x 31"
and Back (2)
14 Second Drawer Sides (2) 1/2" x 41⁄4" x 173⁄4"
15 Second Drawer Front 1/2" x 41⁄4" x 31"
and Back (2)
TxWxL
16 Third Drawer Sides (2) 1/2" x 61⁄2" x 173⁄4"
17 Third Drawer Front 1/2" x 61⁄2" x 31"
and Back (2)
18 Bottom Drawer Sides (2) 1/2" x 81⁄2" x 173⁄4"
19 Bottom Drawer Front 1/2" x 81⁄2" x 31"
and Back (2)
20 Drawer Bottoms (4) 1/2" x 173⁄4" x 301⁄2"
21 Top Drawer Face (1) 3/4" x 41⁄4" x 313⁄4"
22 Second Drawer Face (1) 3/4" x 43⁄4" x 313⁄4"
23 Third Drawer Face (1) 3/4" x 63⁄4" x 313⁄4"
24 Bottom Drawer Face (1) 3/4" x 83⁄4" x 313⁄4"
25 Door Stiles (2) 3/4" x 3" x 251⁄4"
26 Door Rails (2) 3/4" x 3" x 14"
27 Door Center Stile (1) 3/4" x 21⁄8" x 20"
28 Door Panels (2) 1/2" x 61⁄8" x 197⁄8"
29 Plywood Top (2) 3/4" x 24" x 60"

OUTFEED TABLE | PAGE 2

1. MAKE THE CABINET CASE

A. Cut the cabinet sides to size. Then cut 3/4" wide x B. Cut a 1/2" wide x 3/8" deep rabbet for the 1/2"
3/8" deep rabbets in the outside edges


of the top and back panel along the back edges of the top, bottom




bottom. These rabbets will receive the sides. and sides.

6 2

1 4
3
7 1

2
5
6

C. Cut a 3/4" wide x 3/8" deep dado in the top and D. Glue, assemble and clamp the case. If desired, use
bottom to receive the vertical divider. mechanical fasteners

2. DRILL SHELF PIN HOLES

Rockler JIG IT® Use the Rockler

Shelving Jig and JIG IT® Shelving
1/4" Bit Set Jig with Self-
32991
Centering Bit to
drill shelf pin
holes in the left
side panel and
center divider.
These shelf pins
will support the
adjustable shelf,
which will go in
the left cavity.

OUTFEED TABLE | PAGE 3

d 3. ADD STABILITY – AND MOBILITY

Assemble the risers for

the leveling feet and
glue them to the bottom
1
/2"
5of the case. Attach the
3
/8" deep
leveling feet to the risers
1
with screws. Casters can
also be installed to the
underside, but make
sure that the locking tab
clears the leveling foot’s
riser.
115/16" 3/4"
3
/8" deep
115/16"
Bottom of Cabinet (Bottom View) Flush to back edge
1
/8"
3
/4" Leveler Support
/" 3
4

Brace /and
"
Bracket
1
3
/4" 3
/
Flush to back edge(Front View)
8

2 /2"
1

2 11/2"
21/2" 3
/4"
201/8" 3
/4" 2 11 16 21
5
/8" 3
/4
/7 /16"
5
9 8 11
Position the two
201/center
8" 4" 1 /167" 12 17 22
3 5
9 #8’s under the Vertical Divider
Position the two center 75/16" 7
8 9 3 /4"
1 12
#8’s under the Vertical Divider
3 23
8 31/4"
3
6 Flush to back edge 4 14 19 24
of Edge Banding
6 Flush to back edge 4 14
of Edge Banding5 10 15 20 25
1
/2" 5 10 15
/8" /8"
d 4. BUILD THE DRAWERS
1 3
1
/2"
1
/8" 3
/8"
1
/4" 26
1
/4" 26

A. Cut a 1/2" wide x 1/4" deep rabbet on both ends B.Cut a ½" wide x ¼" deep rabbet on the bottom
of the drawer fronts and backs. These rabbets will edge of the drawer fronts, backs and sides to receive
receive the drawer sides. the drawer bottoms. Apply glue to all rabbets and
assemble and clamp the drawers. Measure the
Top Drawer Exploded View diagonals to ensure the assemblies are square.
1
/4"
12
13 1
4"
/1 6 11 16 Drawer Front
1
/2" and Back
20 2 7 17 22 (Top and Front View)
13 1
/2"
1
/2" Note: The overall
3 8 13 18 23
13 dimensions vary according
21 1
/2" to drawer. Be sure to
4 9 14 19 24 follow dimensions in the
12 Material List.
5 10 15 25
OUTFEED TABLE | PAGE 4
d 5. INSTALL THE DRAWER SLIDES

Install the drawer slides.

In the case, use the
Rockler Universal Drawer
Slide Jig to position
each slide in the correct
location and hold it in
place while driving the
screws.

Rockler JIG IT® Universal

Drawer Slide Jig
57302

Rockler 6" Auto-Adjust

Jig Clamp
57987

d 6. MAKE THE DOOR

The doors feature frame-and-panel construction. The 1/2" plywood panels should fit snuggly in the grooves that
capture the panels. These grooves are cut to the correct width and centered by using a dado stack that is not as
wide as the panel and running each piece twice, spinning the stock end for end after each pass. Install a 3/8" wide
dado stack, set the height to 1/4", and set the fence 3/16" away from the edge of the dado stack.

Door Exploded
View 26

1
/8" 1
Flush to back edge
2
27
25 21/2"
28 2 3
201/8" 3
/4"
28
25 75/16" 4
Position the two center
9 #8’s under the Vertical Divider
31/4" 5
8

6 Flush to back edge

26 of Edge Banding
Door Rail
(Front View)
A. Cut grooves in the inside edge of the door rails, 1
/2"
inside edge of the outside stiles, and both long edges 1
/8" 3
/8"
of the center stile. Then spin the pieces end for end
and make a second pass to center the grooves. Test the 1
/4" 26
fit of the plywood panel. Move the fence slightly closer
to the dado stack if the groove needs to be wider.

OUTFEED TABLE | PAGE 5

12
d 6. MAKE THE DOOR (CONTINUED)

B. Use the table saw and

dado stack to cut tenons
on the ends of the rails
and the center stile to
fit in the grooves. To do
this, attach a sacrificial
fence to the table saw
fence. Lower the blade
below the table saw top
and position the fence so
that it covers all but ¼"
of the dado stack. Turn
on the saw and carefully
raise the dado stack into
the sacrificial fence until
the dado height matches
the thickness of the
sidewalls of the grooves
that were cut into the
door frame pieces.
Crosscut both sides of
each piece to form the
tenons.

C. Apply glue to all of the grooves, assemble the door parts, adjust them to be square and clamp. Because the
panels are plywood, they can be glued into the grooves.

OUTFEED TABLE | PAGE 6

d 6. MAKE THE TOP

Laminate two sheets of 3/4" plywood to make the top. Coat the entire surface with glue. Clamp the edges and
drive a few screws in the underside of the middle area. (Remove the screws after the glue has cured.) Finally, use a
dado stack in your table saw to cut the 3/4" wide x 3/8" deep dadoes for the T-track. Locate these grooves 25⁄8"
from the front and side edges.

OUTFEED TABLE | PAGE 7