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-664/PI-774 serial communication boards (if fitted) must be removed.

The system checks output module signals by test routines within the
migrated application or by using output line monitoring units. Inputs
are checked by a 2oo3 comparison or (for digital inputs) with the
addition of test routines in the application. The migration supports
all of the PI-316 extension racks present in the original system. The
existing cabling between the extension racks remains unchanged. The
8162 CS300 bridge module The system is designed to use three
identical 8162 CS300 Bridge Modules. The data from the three modules
is 2oo3 voted and discrepancy checked by the T8110 Trusted TMR
Processor module. A faulted CS300 Bridge Module should be replaced as
soon as practical, and must be replaced within 24 hours. The system
requires two unfaulted Bridge Modules at all times, and so if a
second CS300 Bridge Module is faulted before the first faulted module
is renewed, the system will shut down. Each of the CS300 Bridge
Modules must be powered from the existing PI-331 triple redundant
power supply units (PSUs) which support the main CS300 I/O chassis.
Note: Each CS300 Bridge Module consumes less power (and creates less
heat) than the original ICCB that it replaces. The CS300 chassis
carries three sets of four backplane jumpers, these are located
behind the slots in the chassis for the three CS300 Bridge Modules,
as shown in Figure 10: CS300 Backplane Address Jumpers. These jumpers
set up the address of the chassis. It is highly recommended that
these jumpers are set to represent Trusted address ‘2’. The jumpers
in each set of four are labeled Appendix C CS300 Rockwell Automation
Publication ICSTT-RM459I-EN-P, March 2021 111 0, 1, 2 and 3. Fit a
jumper link to jumper 1 only (in positions A, B and C) to configure
address 2’. Figure 10: CS300 Backplane Address Jumpers The Trusted
chassis is designated Chassis 1. The original primary rack of the
CS300 controller that was designated Chassis 1 is now logical Chassis
2, Chassis 2 (if present) is now logical Chassis 3, and so on. All
communications to workstations and DCS systems are through the
Trusted communication interfaces. For more details about the CS300
Bridge Module, refer to ICSTT-RM404 (PD8162) CS300 equipment power
supplies Any power supply used with the 8162 CS300 Bridge Module
shall conform to IEC 61131 Part 2 (EN 61010-1 or EN 60950-1), where
the SELV/PELV upper limit is <= 60V DC. Note: The power supply
monitors its output voltage and temperature. When either is outside
their specified limits, then a fault is declared and is reported by a
power supply front panel indicator. The CS300 Bridge Module also
monitors the power output and will detect an over voltage and declare
a fault. Appendix C CS300 112 Rockwell Automation Publication ICSTT-
RM459I-EN-P, March 2021 PI-616/PI-716 digital input board When the
PI-616/PI-716 digital input board is used for safety-related
applications, it must be configured for 3-2-0 degradation and
arranged in one of the tested configurations shown in Figure 11:
Wiring for CS300 simplex digital input module and Figure 12: Wiring
for CS300 duplex digital input modules. PI-632/PI-732 analog input
board The analog input board does not have integrated calibration
drift monitoring or a calibration maintenance alarm. This must be
implemented in the migrated application. The board must be configured
for 3-2-0 degradation and used as shown in Figure 13: Wiring for

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