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(1994) Physicochemical Properties of Synthetic Drilling Fluids-F.B. Growcock
(1994) Physicochemical Properties of Synthetic Drilling Fluids-F.B. Growcock
(1994) Physicochemical Properties of Synthetic Drilling Fluids-F.B. Growcock
This paper was prepared for presentation at the 1994 IADC/SPE Drilling Conference held in Dallas, Texas, 15-18 February 1994.
This paper was selected for presentation by an IADC/SPE Program Committee following review of information contained in an abstract submitted by the author(s). Contents of the paper,
as presented, have not been reviewed by the Society of Petroleum Engineers or the International Association of Drilling Contractors and are sUbject to correction by the author(s). The
material, as presented, does not necessarily reflect any position of the IADC or SPE, their officers, or members. Papers presented at IADC/SPE meetings are subject to publication
review by Editorial Committees of the IADC and SPE. Permission to copy is restricted to an abstract of not more than 300 words. Illustrations may not be copied. The abstract should
contain conspicuous acknowledgment of where and by whom the paper is presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A. TeJex,163245 SPEUT.
soluble materials under sulfate-reducing conditions, which were tested: these were heated to 425 OF for 16 hr under
is probably more suitable. ultra-pure argon in a teflon-lined stainless steel rolling cell.
The simulated seabed tests suggest that a large frac- The results are shown in Table 1.
tion of the observed losses of SBM's arises from dissolu- The thermal degradation experiments clearly demon-
tion (or dispersion) of the synthetic. As suggested in the strate that the synthetic fluids themselves are stable to at
reports, partially degraded synthetic fluid is probably more least 425 OF. Of all the other constituents present in
polar and, therefore, more dispersible in water. Unde- SBM's, the emulsifiers (surfactants) and low-shear rheol-
graded synthetic fluid itself may also be somewhat dis- ogy modifiers (oligomers of fatty acid emulsifiers) are
persible, especially in comparison to mineral oil. probably the most susceptible to thermal degradation.
Djspersjbility in Seawater DSC (Differential Scanning Calorimetry) tests were
conducted on 10 emulsifiers and 2 low-shear rheology
The dispersibility of synthetic fluids in seawater was modifiers. The emulsifier list contains 2 or 3 of the most
tested in simple shaker flasks by mixing 50 mL each ofthe commonly used emulsifiers for each major type of SBM.
synthetic and seawater, shaking for 10 seconds and allow- The results are typified by the plots shown in Figures 2-4,
ing the mixture to rest in a separatory funnel. After 10 min- which are for Emulsifiers A, E and G. Threshhold temper-
utes, 20 mL of the water phase was drawn off and the atures for thermal degradation are listed in Table 2 for all
amount of synthetic in the oil was determined with a Total of the emulsifiers. These results show that almost half of
Carbon Analyzer (Astro Model 2001). The dispersibility the standard emulsifiers used in SBM's degrade signifi-
tests in seawater gave the following trend: cantly at temperatures of 200-300 of.
Ester> Di-Ether» Detergent Alkylate > PAO > LTMO Thus, the limiting factor for thermal stability of the
SBM's is probably the emulsifiers. Nevertheless, it has
This trend is qualitatively consistent with the trend in the been possible to formulate lab muds containing the four
OctanollWater Partition Coefficient, Polw , which ranges major synthetic fluids to a mud weight of at least 16.5
from 49.2 (Log Polw = 1.69) for the ester to 2.5 X 10 15 (Log Ib/gal that have acceptable emulsion stability at 350 OF,
Po/w = 15.4) for the PAO and the LTMO. Polw represents though they required 15-20 lblbbl of conventional emulsi-
the ratio of a material that dissolves or disperses in octanol fiers and 41blbbl of a low-shear rheology modifier (LSRM).
(the oil phase) versus water, so that Polw generally Most likely, a substantial fraction of the emulsifiers is
increases as a molecule becomes less polar (more hydro- degraded dUring exposure to elevated temperatures.
carbon-like). One measure of emulsion stability of muds is HTHP
Thus, it is possible for a significant portion ofthe ester fluid loss. Generally, a mud is considered to have high
- and perhaps the other synthetics as well - to disperse emulsion stability if it has low HTHP fluid loss « 15 cc/30
in seawater. Judicious selection of emulsifiers may min and little or no free water). HTHP fluid losses at 300
enhance the dispersibility of SBM's in seawater without and 350 OF for these four muds are shown in Table 3. All
sacrificing emulsion stability and shale dehydration poten- of the muds were hot-rolled for 16 hours at 300 and 350
tial (see below). OF, respectively. It is evidentthat all four muds have excel-
lent properties at 300 OF, but only the di-ether looks good
Rheology and Thermal Stability at 350 OF. Since the LAB-based mud showed no free
At ambient temperature, synthetic fluids are 2 to 4 water in the filtrate, it may have relatively high emulsion
times more viscous than LTMO's: 3 to 5 cp versus 1 to 2 stability and simply needs a better fluid loss reducing
cpo Likewise, at ambient temperature, SBM's are several- agent. The PAO- and ester-based muds appear to need
fold more viscous than their OBM counterparts. However, more stable emulsifiers to have acceptable emulsion sta-
bility at 350 of.
the Viscosity of the synthetics is affected by temperature
more strongly. As shown in Figure 1, SBM's thin with The LSRM's, which aid in emulsion stability, are actu-
increasing temperature to a greater extent than does an ally intended to increase resistance of a mud to dynamic
LTMO-based mud. sag and settling of cuttings. They are most effective at ele-
The strong effect that temperature has on the rheol- vated temperatures, so that they tend to flatten the tem-
ogy of synthetics raises the question of whether it is pos- perature profile of the viscosity curve. As shown in Figures
sible to formulate high-temperature SBM's that have 5 and 6, the low-shear viscosity (at 6 rpm on a Fann 50) of
satisfactory carrying capacity at elevated temperatures, the emulsifier-laden muds described above, with 4 Iblbbl
yet are pumpable at low temperatures. However, first one LSRM, does not vary much with temperature and is prob-
must address the issue of the effect of temperature on ably high enough to prevent dynamic sag at both 300 OF
emulsion stability. and 350 of. In other work, we have determined that
dynamic sag (settling of weighting material under low-to-
SBM's have generally been limited to lower tempera- moderate shear) in the field can be prevented if the 6-rpm
tures (250-350 oF) than conventional OBM's (400-500 OF). viscosity exceeds 500 cp or so. The ester and di-ether are
The reason(s) for this have not been clear, but apparently borderline cases at both 300 OF and 350 OF.
arise from the chemical composition of the SBM. To deter-
mine which constituent are responsible for the low thermal
stability ofthese muds, chemical degradation experiments
were conducted. First, the synthetic fluids themselves
183
4 PHYSICOCHEMICAL PROPERTIES OF SYNTHETIC DRILLING FLUIDS SPE 27450
Table 1
Synthetic fluids do not show significant degradation
when hot-rolled at 425 F for 16 hours
% Recovery EC-50 (Beforel EC-50 (After)"
Low-Tox Min. 011 99.9 225 150
Ester 99.9 5 5
Ol-Ether 99.9 10 8
PAO 99.9 13 22
Oet. Alkyl. 99.9 1 1
185
PHYSICOCHEMICAL PROPERTIES OF SYNTHETIC DRILLING FLUIDS SPE27450
6
Table 2
Conventional S8M emulsifiers degrade
at low temperatures
Threshold Temp. (deg F)4
Emulsifier A 130.195,390
Emulsifier B 520
Emulsifier C 210.340.350
Emulsifier 0 210,340
Emulsifier E 150,430
Emulsifier F 270,375
Emulsifier G 450
Emulsifier H 140
Emulsifier I 225,410
Emulsifier J 520
LSRM '1 285
260.520
• SignificantLSRM .2
exothermic res p onse at these tem p er atures
inaicates the onset of a chemical reaction.
Table 3
All of the S8M'scan be formulated to have high emulsion
stability (low HTHP fluid loss) at 300 OF, but only the di-ether
S8M has high stability at 350 OF
Synthetic Type Fluid loss, Vr Water FllterCake FllterCake
Fluid of Fllter (cc/30 min) (mL) Thickness (") Texture
Ester, 300 op Paper 14.0 none 10/32 Hard
Ester, 350 OP Metal 40.0 5 mL emulsion 19/32 Hard
Di-Ether,3 OOOP Paper 3.2 none 4/32 Hard
Dj-Ether,350OP Metal 7.6 0.5 mL emulsion 5/32 Hard
PAO, 300 OF Paper 6.4 none 7/32 Med. soft
PAO, 350 OF Metal 44.0 8 mL emulsion 28/32 Hard
LAB, 300 OP Paper 3.0 none 4/32 Hard
LAB, 350 OP Metal 121.0 trace 48/32 Hard
186
F. B. GROWCOCK, S. L. ANDREWS AND T. P. FREDERICK 7
SPEJIADC 27450
Figure 1
The viscosity of S8M's decreases with
increasing temperature faster than does
the viscosi of LTMO-based muds
Figure 2
esc run for Emulsifier A
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SPEIIADC 27450 F. B. GROWCOCK, S. L. ANDREWS AND T. P. FREDERICK 9
Figure 5
Low Shear Rheology of S8M's
Heat-Treated at 300F
100
0 50 100 150 200 250 300
Temperature (deg Fl
Figure 6
Low Shear Rheology of S8M's
Heat-Treated at 350F
100 -'-----_+_--_--_--t----+-----l
o
50 100 150 200 250 300 350
Temperature (deg F)
189
10 PHYSICOCHEMICAL PROPERTIES OF SYNTHETIC DRILLING FLUIDS SPE27450
Figure 7
PAO-Based Mud does not permit ready
transport of water to shale
--
.-C
0.06
0.04 .. .. .. - .. LTMO Mud
CD
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is
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% Calcium Chloride·
Figure 8
Reducing the concentration of Primary
Emulsifier increases the rate of dehydration
of North Sea shale by PAO-based mud
-0.75
5 Iblbbl emulsifier
190