OFS-HSE08-STD-018-2020-R1 Lifting Standard

Document Title: Lifting Standard
Document No.: OFS-HSE08-STD-018-2020-R1
Old Doc No.: MEPN/HSE/OHS/0027
PROPRIETARY INFORMATION
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION BELONGING TO MEDCO E&P NATUNA AND
MUST NOT BE WHOLLY OR PARTIALLY REPRODUCED
NOR DISCLOSED WITHOUT PRIOR WRITTEN
PERMISSION FROM MEDCO E&P NATUNA
Not
Teguh Ferdinandus Asep
1 IFU June 2020 Issued For Use Arianto Budi Req’d
Yuwono Josef Bunawan
Nugroho
Not
Dr. Henry Niels Niels Req’d
Jana Kusuma
0 IFU 31 Mar 2017 Issued For Use Matakupan Boriyantoro Boriyantoro
VP
Unit Owner Sr. Manager
Rev Status Issue Date Reason for Issue Prepared Checked Asset
Approvals
Printed initials in the approval boxes confirm that the document has been signed.
The originals are held within Document Management.
Paper Copies are UNCONTROLLED - Check in HSE Intranet for latest available Revision –
Medco E&P (Offshore) CONTROLLED copies should be RED stamped
Standard Requirements: OFS-HSE08-STD-018-2020-R1
Lifting Standard
Medco E&P (Offshore) Page 2 of 12
Page 2 of 12
Revision Sheet
REVISION DATE DESCRIPTION OF CHANGE

 This document is produced for interim purpose only and
intended to serve as a guidance during the transitional term prior
to issuing the definitive standard.
0 31 Mar 2017  Should there is any inconsistency between this document and
other applicable documents at Medco E&P Natuna Ltd., the
approver shall have the discretion to determine the prevailing
term.
Revise standard as follow:

 Adjusting document format as corporate guidance
 Update document number of Crane and Lifting Document
Framework
 Update document reference
June 2020
 Add some essential definition
1  Update equipment certification requirement
 Update personal competency requirement
 Add LSR requirement
 Update appendix A – Lifting condition
Document number changed from MEPN/HSE/OHS/0027 to OFS-HSE08-
Sep 2021
STD-018-2020-R1
Lifting Standard
Page 3 of 12
Contents
1 Scope and field of application........................................................................................... 4
2 Reference............................................................................................................................ 4
3 Management responsibilities............................................................................................5
4 Definition............................................................................................................................. 5
5 Standard / Guideline........................................................................................................... 6
Appendix A – Lifting Condition............................................................................................................. 9
Appendix B – Lifting Role Competency Outline......................................................................................10
Lifting Standard
Page 4 of 12
1 Scope and field of application

1.1 Purpose
The purpose of this document is to outline the requirements to ensure that all lifting
activities is carried out safely and efficiently in Medco E&P (Offshore) and in line with
internationally recognized standards within this discipline.
1.2 Scope
BU Lifting document framework consisting of 15 documents pertaining to rigging, lifting
& mechanical handling. This includes competency in maintenance, use, inspection and
certification of lifting appliances and accessories and competency in execution of lifting
operations.
If there are lifting procedures conflicting with this standard, the requirement in this
standard still prevails.
All personnel working in Medco E&P (Offshore) must comply with all of these
documents, and thereby ensuring risks associated with lifting and mechanical handling
are managed within acceptable limits, supporting the ALARP principle.
Lifting activity beyond the principle and philosophies of the above reference shall
proceed with the consultation to Lifting Technical Authority.
Crane and Lifting Document Framework:

1. Lifting Standard, this document-MEPN/HSE/OHS/0027
2. Rigging Equipment Management Guideline – ID-G-BU-00000-00000-00315
3. Rigging Item Inspection/Maintenance Procedure – ID-G-BU-GG0-PRO-GN-00-0023
4. Fork Lift Management Guideline – ID-G-BU-GG0-STS-GN-00-0002
5. Rigging Loft Management Procedure – ID-G-BU-GG0-PRO-GN-00-0026
6. Crane Maintenance Strategy Document – ID-G-BU-GG0-PRO-GN-00-0032
7. Mechanic/Technician Competency Profile – ID-G-BU-GG0-PRO-GN-00-0064
8. Crane Operator Competency Profile – ID-G-BU-GG0-POL-GN-00-0012
9. Rigger/Slinger/Banksman Competency Profile – ID-G-BU-GG0-PRO-GN-00-0021
10. Lift Classification Procedure – ID-G-BU-GG0-PRO-GN-00-0033
11. Contractor Vetting Guideline – ID-G-BU-GG0-PRO-GN-00-0031
12. Personnel Lifting & Transfer Procedure – MEPN/HSE/OHS/0039
13. Bulk Hose Handling Guideline – ID-G-BU-GG0-PRO-GN-00-0030
14. Boat/Supply Base Cargo Handling Guideline – ID-G-BU-GG0-PRO-GN-00-0029
15. Mobile Crane Specification Standard – MEPN/HSE/OHS/0034
1.3 Field of Application

This document shall apply to all Medco E&P (Offshore) owned lifting gear and all
lifting/handling activities in offshore including logistics. It includes maintenance,
competency, inspection, certification and execution of all aspects of rigging, lifting and
mechanical handling. The document shall also apply to all contractors of Medco E&P
(Offshore) who intend to carry out lifting activities on any Medco E&P (Offshore)
asset/facility.
2 Reference
 KepMenNaKer 245/MEN/V/2007: Stipulation for standard competency in oil and gas
industry activities
 PerMenNaKer 09/MEN/VII/2010: Operatorship of lifting operations and equipment
 PerMen ESDM 05/2015: Mandatory competency in oil and gas industry activities
Lifting Standard
Page 5 of 12
 PerMen ESDM 18/2018: Pemeriksaan keselamatan instalasi dan peralatan pada

kegiatan usaha Minyak dan gas bumi Permen ESDM
 DNV 2.7-1 Offshore Container
 DNV 2.7-2 Certification of Offshore Service Container
 DNV 2.7-3 Portable Offshore Unit
 BSEN 12079 Offshore container and associated lifting sets
 API 9A Specification for wire rope
 API 2C Offshore Pedestal Mounted Crane
 API 2D Operation and Maintenance of Offshore Cranes
 ASME B30.5 Mobile crane
3 Management responsibilities
 Sr. VP Offshore Asset
Shall be accountable for the Medco E&P (Offshore) Rigging, Lifting and Mechanical
Handling Standard.
 Senior Managers or their delegates

Shall be responsible for the implementation of the Standard on Medco E&P (Offshore)
assets/facilities under their control.
 Sr. Manager HSE

Shall be responsible for the update of this Standard to be in line with the law and
regulations of the Republic of Indonesia.
 Technical Authority for crane and lifting

Shall be responsible for the technical content of the standard and its associated
procedures and guidelines as well as advising on the application of the Standard and
procedures/guidelines in practice.
4 Definition
Competent person
Someone who is capable of identifying existing and predictable hazards in the surroundings
or working conditions, which are unsanitary, hazardous, or dangerous to employees, and who
has authorization to take prompt corrective measures to eliminate them.
Qualified person
Someone who, by extensive knowledge, training and experience, has successfully
demonstrated his ability to solve or resolve problems relating to the subject matter, the work,
or the project.
Certified person
Someone, who is required by local Indonesia regulation to have certification related with
lifting operations in oil and gas activity.
Safe Working Load (SWL)

The maximum load (as certified by qualified person) which an item of lifting equipment may
raise, lower or suspend under particular service conditions, e.g. the SWL can be lower than
the WLL. The Safe Working Load as determined by qualified person must NEVER be
purposely exceeded
Working Load Limit (WLL)

The maximum load which an item of lifting equipment is designated to raise, lower or
suspend, the WLL does not account for particular service conditions which may affect the
Lifting Standard
Page 6 of 12
final rating the equipment, The Working Load Limit as determined by the manufacturer must
NEVER be purposely exceeded
Routine Lift
Lifting activity that frequently carried out within daily or weekly basis and within the normal
operating parameter of the Crane/Lifting appliances, e.g. personnel transfer, workshop
overhead lift, or load has known and evaluated weight, shape and center of gravity (same
cargo).
Non routine lift

All non routine lifting activities will be classified into the following three types
 Simple
 Complicated
 Complex
Complex/Critical lift
non-routine crane lift requiring detailed planning and unusual or additional safety precautions.
5 Standard / Guideline
5.1 Equipment Certification
Lifting devices and equipment must have been certified for use within the last 12 months (at a
minimum) or per regulatory requirements, whichever is stricter:
1. All cranes and forklifts shall have a valid Inspection Company test certificate.
2. All cranes and forklifts shall be subjected to annual inspection by an Independent Third
Party.
3. All lifting gears shall be certified in accordance with the government regulation (cross
referenced with Rigging Equipment Management Guideline – ID-G-BU-00000-00000-
00315) and validity certificate is 6 months.
5.2 Personnel Competency

Personnel competency requirement is defined based on his/her roles and ability to take
immediate action to identify and remove hazard during certain time of lifting operation.
Any personnel at worksite and directly involved in and working with lifting equipment
shall have sufficient lifting competency based on work roles AND shall have valid lifting
certificate from Migas/BNSP.
Any personnel involved in preparation, review, and approve lifting activities who are not at
worksite and does not have ability to immediately removing hazard DO NOT NEED to
have lifting certificate from Migas/BNSP BUT they DO NEED to have sufficient knowledge
to prepare, review and approve the plan/permit.
However, when this person being at worksite and directly involves in and working with
lifting equipment, this person DOES NEED to have Migas/BNSP certificate.
Any personnel at worksite, not directly involved in and not working with lifting
equipment, but have the ability to immediately removing hazard, DOES NOT NEED to have
Migas/BNSP certificate.
Read also Appendix C for lifting role competency outline and Appendix D for lifting role case
study example.
Lifting Standard
Page 7 of 12
5.3 Pre-Lifting Execution Requirements

1. A qualified person has assessed the lift method and equipment.
2. A competent person has conducted visual inspection of lifting devices and equipment,
including rigging of the load.
3. Critical lifts have undergone a risk assessment, and a Lift Plan has been approved.
5.4 Safety Requirements

1. All cranes shall be fitted with safety systems in accordance with regulations, codes and
standards (i.e. anti two block, limit switch, audible reversing alarm, safety latch on
hook, etc).
2. All rigging equipment shall:
• Have relevant certification documents and be certified for use
• Be inspected and load-tested as appropriate as per Medco E&P (Offshore)
approved guideline listed below prior to being put into service.
• Be visually inspected each time prior to use,
• Be used in accordance with their design
• Be maintained in good condition for safe use.
• Be color coded
• Be clearly and legibly marked on all lifting devices and equipment load limits. Lifting
activity with the use of any structure that receives load with no SWL marked or
information such as scaffolding, beam, pipe, etc. shall be properly assessed and
calculated, and then reviewed & approved by Medco E&P (Offshore) Lifting
Technical Authority and Medco E&P (Offshore) Structure Technical Authority.
3. Lifting Equipment operator shall:

 Ensure that lifting equipment is in proper conditions & its position is on a solid
and flat surface.
 Ensure that the safety devices (e.g. outrigger) on lifting equipment are properly
installed.
 Ensure that maximum load limit are available and clearly read & the load does
not exceed the lifting capacity.
 Ensure safety devices installed in lifting equipment are functioning properly,
prior to lifting.
 Ensure that there are trained and qualified personnel to supervise rigging
activities.
 Understand the hazard of “line of fire” and evacuation route when the load
moves to the wrong direction.
 Ensure to get a clear signal from spotter/signalman when lifting process is
unseen (blind lift)
4. Supervisor shall:
 Ensure that lifting plan is in place and work permit has been approved.
 Ensure that the certificate of lifting operator and rigger is still valid.
 Ensure that the lifting equipment and hoist are in good condition and have valid
certificate.
 Ensure that the signal methods and communication are suitable with the
standards and agreed.
 Ensure tag line, push/pull stick bar, or other proper equipment are available to
control lifting load.
 Ensure personnel who direct the load understand “line of fire” hazard and
evacuation route if the load moves to the wrong direction.
 Ensure condition changes (e.g. Weather, wind) have been discussed and
mitigated.
Lifting Standard
Page 8 of 12
5. Inspection, testing, and maintenance of rigging equipment shall meet the defined
performance standard and condition target.
6. Any non-conforming lifting gear shall be discarded.
5.5 General Lifting Operations Standard

1. The load weight has been verified to not exceed dynamic and/or static capacities of the
lifting equipment.
2. Prior to lifting, the operator has confirmed that safety devices installed on lifting
equipment are operational.
3. Tag lines, poles, or other appropriate means are available as the primary methods to
control lifted loads.
4. The person(s) guiding the load into place understand Line of Fire hazards and have an
identified means of escape, should the load move.
5. Clear communication (including hand signals) is established and can be maintained by
all involved parties during the lifting operations.
6. Hand signals to crane and derrick operators shall be agreed between signal
man/banksman and crane operator prior to the lifting. An agreed illustration of the
signals shall be posted at the job site and visibly maintained.
7. For blind lifts, a competent spotter/signalman uses radio communication and direct
visual contact with the lift operator.
8. For Lifting Operations to commence, barriers have been put in place, including
preventing anyone from walking under suspended loads or into the Line of Fire.
9. Changing conditions (e.g., weather, winds) have been discussed and prepared for.
10. No mobile crane travels with load.
11. Wind speed for lifting activity consideration can be used for guideline in Appendix A.
5.6 Hazard
Typical hazard related with lifting activity may include:
 Dropped object
 Crane failure/collapse
 Foundation instability
 Struck on object (i.e. electrical tower, building/structure)
 Nature hazard (i.e. wind, wave, lightning)
5.7 Issued and Auditable Date

This document is issued as per Issued For Use (IFU) stated date on this document cover
page and will be auditable within 1 month after the issued date.
5.8 Verification & Deviations

The compliance with this standard and subsequent document shall be audited and verified.
Any gaps shall be identified and closed through corrective action plans. Mitigation plans may
be established to meet the ALARP principle. Deviations from the standard or other
procedures may be handled through HSE exceptions as per the already established process.
Lifting Standard
Page 9 of 12
Appendix A – Lifting Condition

This guidance is applied for lifting:
 From static point to another static point, or

 From static point to dynamic point, or
 From dynamic point, which must be treated to be static first (i.e. moored barge, DP vessel,
small boat 2 point tethered to platform or vessel) to ensure stability of crane on dynamic point.
Crane must be positioned at static point or at dynamic point which has been treated appropriately to be
static.
Assessment of Lifting Conditions

Mean Wind Sea State
Wind Summarized State of Sea
Speed Height MEPN Approach
Description Description
(knots) (Meter)
Very calm like a mirror - Moderate

calm - fresh Normal Lifting Zone
0 - 25 0 - 2,5 waves, taking more pronounced
breeze for people & material
form
Normal Lifting Zone

for material only
Sea heaps-up; white foam crests
Strong
26 - 35 2,5 - 4,0 more extensive; probably some
breeze Lifting may be
spray
conducted under
emergency for people
Only material lifting
operation under
Sea heaps-up; white foam from emergency situation
36 - 44 Near gale 4,0 - 5,5 breaking waves begins to blow in allowed
streaks
People Lifting are not
allowed at all
Note: depend on justification capten boat and crane operator confident level
Lifting Standard
Page 10 of 12
Lifting Standard
Appendix B – Lifting Role Competency Outline

This outline is applied to the role of a person during lifting operations activity.
Role Lifting Lifting

Crane Forklift Lifting
Requirement Rigger Technician Equipment Lifting SPOC Engineer/ Lifting TA
Operator Operator Supervisor
Inspector Specialist
BNSP Migas BNSP Migas BNSP Migas BNSP Medco E&P Medco E&P Medco E&P Acknowledged
Minimum training BNSP Certified
Certified Certified Certified Certified (Offshore) In- (Offshore) In- (Offshore) In- lifting training
providers Providers
Providers1 Providers1 Providers1 Providers house training house training house training providers2
In-house In-house
Certification requirement In-house training
training training Acknowledged
required during lifting SKKNI Migas SKKNI Migas SKKNI Migas SKKNI SKKNI enrollment
enrollment enrollment lifting certificate2
operations evidence
evidence evidence
Medco E&P Medco E&P Medco E&P Medco E&P
(Offshore) (Offshore) (Offshore) (Offshore) Medco E&P Medco E&P Medco E&P Medco E&P Assessment by
Internal Internal Internal Internal (Offshore) (Offshore) (Offshore) (Offshore) Medco E&P
Internal assessment Assessment Assessment Assessment Assessment Internal Internal Internal Internal (Offshore)
by Lifting by Lifting by Lifting by Lifting Assessment by Assessment by Assessment by Assessment Operations
SPOC, SPOC, SPOC, SPOC, Lift. Spec/TA Lift. Spec/TA Lift. Spec/TA by Lifting TA Management
Engineer/TA Engineer/TA Engineer/TA Engineer/TA
1
The following assessment methods were, at least, taken by training provider before certificate is issued: (1) Written test (2) Practical activity at workplace (3) Interview
2
ALKON, Migas, OPITO, LOLER
Note:
The technician does not need BNSP certified if handling non routine lifting operation but shall be assessed by Site Lifting SPOC
Appropriate trained and qualified person supervise rigging
Lifting Standard

OFS-HSE08-STD-018-2020-R1 Lifting Standard

Uploaded by

Copyright:

Available Formats

You might also like

OFS-HSE08-STD-018-2020-R1 Lifting Standard

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

OFS-HSE08-STD-018-2020-R1 Lifting Standard

Uploaded by

Copyright:

Available Formats

Document Title: Lifting Standard

Document No.: OFS-HSE08-STD-018-2020-R1

Old Doc No.: MEPN/HSE/OHS/0027

REVISION DATE DESCRIPTION OF CHANGE

Revise standard as follow:

1 Scope and field of application

Crane and Lifting Document Framework:

1.3 Field of Application

 PerMen ESDM 18/2018: Pemeriksaan keselamatan instalasi dan peralatan pada

 Senior Managers or their delegates

 Sr. Manager HSE

 Technical Authority for crane and lifting

Safe Working Load (SWL)

Working Load Limit (WLL)

Non routine lift

5.2 Personnel Competency

5.3 Pre-Lifting Execution Requirements

5.4 Safety Requirements

3. Lifting Equipment operator shall:

6. Any non-conforming lifting gear shall be discarded.

5.5 General Lifting Operations Standard

5.7 Issued and Auditable Date

5.8 Verification & Deviations

Appendix A – Lifting Condition

 From static point to another static point, or

Assessment of Lifting Conditions

Very calm like a mirror - Moderate

Normal Lifting Zone

Appendix B – Lifting Role Competency Outline

Role Lifting Lifting

Appropriate trained and qualified person supervise rigging

You might also like