MUD GAS SEPARATOR FOR OIL SERVICE

MUD GAS SEPARATOR ADVANTAGES

 API 12J Spec for oil and gas separator
 Quick & easy installation
 Cost effective
 CE marked,
 ASME Boiler & Pressure Vessel code sect
VIII, Div I, Sect IX, Lethal
 ABS MOU-2020 Certification
 Norsok D-10 Well Integrity in drilling
and well operations
 DNVL-OS-E101 Drilling facilities
 ATEX Directive 2014/34/EU (When
supplied as package)

Kapwell Limited guarantees high quality for each and every package. If required, we can
also provide warranties for complete installations-uniquely offering the client, one
responsible supplier for the entire package.

DESCRIPTION
Mud Gas Separator for oil service is
composed of a series of valves with a
Coriolis metre that has been placed
together with the necessary
instruments. When using a Mud Gas
Separator for oil service, real-time mud
flowability is provided, which allows for
the efficient detection of losses and
gains inside the closed loop system.
The Mud Gas Separator for oil service
is connected to the MPD Control HMI
system, which monitors and tracks the
delta flow and issues alarms when it
exceeds predetermined limits.
INSTALLATION POSITION
According to a typical setup, the Mud
Gas Separator for oil service is located
downstream of the MPD choke, where
it
continuously checks the flow rate
of the re-entering fluid. When the
is used in conjunction with the
MPD Control HMI, the flow-out
data from the Mud Gas Separator
for oil service is delivered directly
to the pressure controller, thereby
eliminating any time-consuming
data transfers.
OPERATION
Any changes in the amount of
mud flowing into or out of the
well will be quickly detected by
the Mud Gas Separator for oil
service, which will then reflect the
change in the MPD Control HMI
system screen. The difference
between the volume flowing out
of the system and the volume
flowing in may indicate a kick, and
the difference between the volume
flowing into and out of the system
may represent losses. This deviation
serves as an early kick/loss indicator,
allowing the driller to react to the
occurrence in a timely and real-time
manner, allowing for greater
efficiency.
In the event that a backpressure
pump is employed during MPD
operations to increase the annulus
pressure, the injected drilling fluid
will cycle through the choke and Mud
Gas Separator for oil service, which
will allow active kick detection when
the rig pump is turned off.

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MUD GAS SEPARATOR FOR OIL SERVICE
MUD GAS SEPARATOR

TECHNICAL SPECIFICATION

DESIGN DATA
The class notation of the rig: Not Applicable
Hazardous Area Classification Zone 1
Ingress Protection IP56
Third Party Certification Not Applicable
Type of Certification Not Applicable
DESIGN PARAMETERS
- NACE MR-01-75 H2S Service
- ASME Section VIII Div. 1
Design Standards/Codes - API 521 Pressure-relieving Systems
- ASME B31.1 Code for Pressure Piping
- All welding shall meet ASME requirements
Internal Design Pressure 3000 psig
Internal Operating Pressure 2450 psig
Minimum Design Temperature (ambient) -45 ºC
Maximum Design Temperature (ambient) 55 ºC
Maximum Design Temperature (gas) 93 ºC
External Design Pressure N/A
External Design Temperature N/A
Environmental Loads Not Applicable
Wind load code Not Applicable
DESIGN SPECIFICATION
Fire Explosion Proof Certification Yes, Zone 1 Certified
Lifting Padeye Included
Max Design Flow To suit Drilling requirements
Max Gas Flow To suit Drilling requirements
Corrosion Allowance 1/8 inch
Equipment Weight 7800 Kg
Centre of Gravity (C.O.G) Refer to 22002051
MATERIAL OF CONSTRUCTION
Steel Material A 516 GR 70, ASTM A333 Gr 6, ASTM A350 LF2
Lifting Padeyes A 516 GR 70
Gate Valve with Gear Operator PSL-3, PR1, EE0.5, PU
Name Plate Bracket A 516 GR 70
Bolts A193-B7
Nuts A194-2H
SS 316L Spiral Wound Graphite Filled with SS
Gaskets
316L Inner & Outer Rings
Heat Treatment As required
Impact Test As required
Radiography RT-1 or RT-3
Joint Efficiency (Long/Circ.) 1.0
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Document No. 22007532 Rev: 01 Mud Gas Separator
Earthing Boss Yes, Included
Lifting Lug Yes, Included
Name Plates Yes, Included
Material Certification BS EN 10204 Type 3.1.
CERTIFICATION
Design Verification & Certifying Authority Not Applicable
Registration with NB. Not Applicable
TESTING
Hydrostatic Test ASME VIII Div. 1 UG-99
Hydrostatic Test Pressure Min. 1.3 times Design Pressure
OTHERS
Documentation Kapwell Standard
Lifting pad eyes Included
Paint Specification Marine Specification
External Painting Included
Strainer Optional

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