1 Standard Parts, Service

Service Information
Document Title: Function Group: Information Type: Date:

Cleanliness, brake and 170 Service Information 2014/3/20
hydraulic systems
Profile:
WLO, L90F, L70F, L60F, L350F, L220F, L180F HL, L180F, L150F, L120F, L110F [GB]
Cleanliness, brake and hydraulic systems

Maintain the best possible cleanliness when working on these systems. Wipe off all pipe and hose connections before
disconnecting and remove paint flakes, etc. Plug all pipes, hoses, cylinders, etc. immediately after disconnecting. Never
install a hydraulic hose which has not been plugged until it has been thoroughly cleaned.
Service Information

Working on the electrical 170 Service Information 2014/3/20
system of the machine
Profile:
WLO, L350F [GB]
Working on the electrical system of the machine

 Only use test instruments with a light-emitting diode, never a test light with a light bulb, for example, during
trouble-shooting of the electrical system!
The high firing voltage of the bulb can destroy expensive electronic components.
 When installing a two-way radio, mobile phone, etc., installation must be performed according to manufacturer's
instructions in order to eliminate interference with electronic systems and components intended for the function of
the machine.
Service Information

Repairing hydraulic system 170 Service Information 2014/3/20
Profile:
WLO, L90F, L70F, L60F, L220F, L180F HL, L180F, L150F, L350F, L120F, L110F [GB]
Repairing hydraulic system

Vid pumpbyte eller andra ingrepp i hydraulsystemet ska systemet luftas. Se :900 Hydraulic system, bleeding
Service Information

Electric welding 170 Service Information 2014/3/20
Profile:
WLO, L350F [GB]WLO, L110F, L120F, L90F, L250G, L220G, L350F, L70F, L60F, L90G, L70G, L60G, L350G, L120G,
L110G, L180G HL, L180G, L150G [GB]
Electric welding
For electric welding on the machine or on attachments on machine:
 voltage feed turned off with battery disconnect switch

 all connectors in the cab's rear wall shall be unplugged to avoid damaging the machine's electronics.
NOTE!
Ground the welding unit as close as possible to the welding point.
Welding on the cab is not permitted, it affects the cab's approval for FOPS and ROPS .
Figure 1
Connectors on the rear of the cab wall
Service Information

Charging of batteries 170 Service Information 2014/3/20
Profile:
Charging of batteries
Explosion hazard
When a battery is being charged, an explosive mixture of oxygen and hydrogen is formed. A short circuit, open flame or
spark near the battery can cause a powerful explosion. Always turn off the charging current before disconnecting the
charging clamps. Ventilate well, especially if the battery is charged in a confined space.
Corrosive sulphuric acid
The battery electrolyte contains corrosive sulphuric acid. Electrolyte spilled on bare skin must be removed immediately.
Wash with soap and plenty of water. If electrolyte gets into your eyes or any other sensitive body part, rinse immediately
with plenty of water and seek immediate medical attention.
Service Information

Transporting a wheel 171 Service Information 2014/3/20
loader on another vehicle
Profile:
Transporting a wheel loader on another vehicle

If the wheel loader is transported on another vehicle or by rail, it is important to cover the exhaust pipe outlet with a cap or
other suitable protection. This applies especially when the exhaust pipe outlet faces the direction of travel. This prevents
damage to the turbocharger bearing, which may be damaged if the turbo rotates without any lubrication.
Service Information

Warranty inspection 100 172 Service Information 2014/3/20
hours
Profile:
WLO, L350F [GB]
Warranty inspection 100 hours

The service points where "optional equipment" is stated are not included in the accounted time for the interval
Op nbr 172-002
11666051 Pressure gauge

14290266 Hose
9993831 Support
9993831 Support
Service points
Figure 1
1 Level glass, hydraulic oil 14 Filling point, fuel

2 Air cleaner 15 Battery disconnect switch
3 Air filter inlet 16 Filling point, hydraulic oil and return oil filter and
breather filter, hydraulic system
4 Oil filter, rear axle 17 Ventilation filter, rear axle
5 Expansion tank 18 Ventilation filter, transmission
6 Breather filter and oil filter for front axle 19 Ventilation filter, cab
7 Level sight glass, transmission oil 20 Belt for alternator and air conditioning
8 Oil filter, transmission 21 Drain point, coolant and engine oil
9 Primary fuel filter and water trap 22 Partial-flow filter, engine
10 Secondary fuel filters 23 Full-flow filter, engine
11 Filling point, engine oil 24 Drain point, hydraulic oil
12 Oil dipstick , engine 25 Drain point, transmission oil
13 Breather filter, fuel system 26 Filling, transmission oil
Function check and pre-check
1. Follow the operating instructions in the Operator's Manual.
Start and stop function

Instruments, lighting, direction indicators, reflectors,
flashing hazard lights, wipers, washers, horn, and back-
up alarm (if installed).
Climate control unit, fan and controls incl. AC-
compressor
Leakage, general
Pipes and hoses, condition
2. Place the machine in service position 1 acc. to: 191 Service position
Drive belts, check
3. Machines with air conditioning have two. The belts are of the Multi V-type.
Check that the belts are intact and tensioned.
Belt tension
1. Tensioning of the belt is automatic (spring-loaded), which means that manual adjustment is not possible.
In case of insufficiently tensioned belts, replace the belt tensioner in question.
Figure 2
1. Alternator/compressor belt
2. Filling point, engine oil
3. Oil dipstick
Oil-bath air cleaner (optional equipment)
4. Check the oil level
WARNING
The battery electrolyte contains corrosive sulphuric acid. Electrolyte spilled on bare skin should be removed
immediately. Wash the affected area with soap and plenty of water. If electrolyte gets into your eyes or any
other sensitive body part, rinse immediately with plenty of water and seek immediate medical attention.
Batteries' electrolyte level, cables and connections, check
5. The battery electrolyte shall be 10 mm (0.4 in) over the plates in the battery.
Top up with distilled water as needed.
Check:
1. Cable terminals and terminal studs shall be well cleaned, tightened, and greased with, e.g., acid-free
vaseline externally as corrosion protection. Terminal caps shall be installed.
2. That the batteries are securely tightened.
Figure 3
Battery box
WARNING
Open the expansion tank cap slowly and carefully. The cooling system operates at high pressure and hot
coolant may rush out and cause severe burns.
Coolant system, checking level
6. Level check
The coolant level shall be between max. and min.
NOTE!
Only use Volvo Coolant VCS coolant (yellow ethylene glycol).
NOTICE
Volvo Coolant VCS must never be mixed with any other coolant or corrosion protection to avoid damage to
the engine.
Filling
1. Fill coolant up to the max. marking on the expansion tank.
Boom, grease
7. Grease the boom's pivot pins according to lubrication chart.
Frame and cab, grease
8. Grease the frame's and cab's lubrication points according to the lubrication chart
Hydraulic oil level, level check
9. Check the hydraulic oil level. The level shall be between max. and min.
Only fill through the hydraulic tank's filter.
Figure 4
Hydraulic oil tank
1. Filling
2. Sight-glass
3. Cap, return oil filter
4. Cover, leak-oil strainer
5. Level/temperature sensor
6. Ventilation filter
Transmission oil, checking level
10. Oil volume, see 030 Hydraulic transmission, volume
Figure 5
1. Sight-glass
2. Filling
Engine oil, level check
11. Fill as necessary. Start the engine and check that the oil filter gasket seals tight. If not, remove the filter and check
the sealing surface. Normally, it does not help to tighten more.
NOTE!
After replacing the oil filter, the engine must be run at low idle for at least one minute to guarantee satisfactory
lubrication of the engine before the machine is put to work.
Figure 6
1. Alternator, AC-compressor belt

3. Oil dipstick
Steering pressure, check
12. See 645 Steering system, checking and adjusting working pressure
Wheel nuts and tightening torques, check
13. Check-tighten all wheel nuts.

Tightening torques, see 030 Wheels, tightening torques
Propeller shafts and support bearing, tightening torques, check
14. Support bearing

Check-tighten the bolts for the support bearing.
Tightening torques, see: 030 Propeller shaft, tightening torque
Bolted flange
Check-tighten the bolts for the propeller shafts.
Figure 7
Propeller shaft
1. Support bearing bolts (4 pcs.)

2. Flange bolts (3* 4 pcs.)
Tires as well as inflation pressure in tires, check
15. See 191 Some simple rules regarding tyre handling
For correct tire pressure, see the Operator's Manual.
Figure 8
Inflation pressure in tires, check
Resetting the machine
16. Test run

Service Information

Warranty inspection 1000 172 Service Information 2014/3/20
hours
Profile:
WLO, L350F [GB]
Warranty inspection 1000 hours

Op nbr 172-004

11666167 Disassembly tool
14290266 Hose
9993831 Support
9993831 Support
9996864 Oil filter wrench
VCADS Pro/ Matris computer
Service points
Figure 1



compressor.
Leakage, general
Matris read-off
3. Matris read-off is performed to follow up the machine's history.

Read-off shall be exported to a Volvo-server.
Connect VCADS and read off error codes.
Figure 2
Rear panel (left)
1. Cigarette lighter
2. Hour meter
3. Matris/VCADS connection
Brake discs, checking wear
4. Brake discs, checking wear
See 510 Brake discs, measuring wear
Engine oil, draining
5. Drain the oil when the engine is warm.

Connect drain hose and drain the oil in a collection container.
Oil volume, see 030 Engine, capacities
NOTE!
Handle the oil in an environmentally safe way.
Remove the drain hose.

Figure 3
1. Coolant drain
2. Drain point, engine oil
WARNING
Work carefully when changing oil as hot oil can cause severe burns to unprotected skin.
Transmission oil, draining
6. The oil is drained at the drain plug when the machine is at operating temperature.
Remove the plug on the oil drain.
Turn the valve so that the oil drains.
Close the valve when the oil has drained. Reinstall the plug.
Oil volume, see: 030 Engine, capacities
NOTE!
Handle the waste oil in an environmentally friendly way
Figure 4
1. Oil drain
2. Valve
Transmission oil filter, changing

7. Loosen the plug under the filter and drain the oil.
Installing
1. Replace the filter insert and the gasket

2. Brush new oil on the gasket
3. Spin on the filter. Torque-tighten
Tightening torques, see: 030 Hydraulic transmission, tightening torques
4. Reinstall the drain plug and torque-tighten
Figure 5
1. Filter house
2. Drain plug
Cleaning suction strainer
8.
1. Remove the four bolts and remove the suction line from the transmission.
2. Pull out the suction strainer
3. Clean the strainer
4. Install new O-ring and reinstall the suction strainer.
5. Reinstall the suction line and tighten the bolts
Figure 6
1. Suction line
2. Strainer
WARNING
Axle oil filter, rear, changing
9.
1. Remove the filter

2. Smear oil on the new filter's gasket
3. Spin on the filter according to instructions on the filter
Figure 7
Fuel filter, primary and secondary filter, change
10.
For removing and installing cup on the primary filter, use 11666167 Disassembly tool
1. Remove the old filters.

2. Smear oil on the new filters' gaskets.
3. Spin on the filters according to instructions on the filter.
4. Bleed the fuel system, see 230 Fuel system, bleeding.
Air cleaner, changing
11. Primary filter, change. For other change conditions, see Service program.
In connection with filter change, also clean the cover for the air cleaner since it acts as a reservoir for particles that
are not trapped in the filter.
Check that all hose and pipe connections from the air cleaner to the engine inlet manifold are tight. Check-tighten
hose clamps.
NOTE!
Never remove the safety filter unless it is to be changed.
Figure 8
Primary filter
Cab, ventilation unit
12. Primary filter, change. Clean as needed. Pre-filter, change
NOTE!
Use breathing protection when changing filters.
1. Open the side cover.

2. Remove the pre-filter and change it.
3. Remove the nuts that hold the plastic casing for the primary filter.
NOTE!
Keep track of the sheet metal strip that is located at the top of the plastic casing
4. Remove the main filter. Check the filter and clean as needed.
5. Install the new filter carefully.
6. Reinstall the plastic casing with the sheet metal strip at the top
7. Close the side cover.
Figure 9
Cab filter
1. Pre-filter
2. Primary filter
Hydraulic oil tank, draining condensation water and sludge

13. Drain sludge and condensation water from the hydraulic oil tank through the drain on the machine's right side.
NOTE!
When changing hydraulic oil, use the hose that is used for draining engine oil. The hose is located in the tool box.
Temporarily extend the rubber hose with a 3/4" hose. Length ≈ 3.5 m (11 ft).
1. Swing out the fender on the right side.

2. Remove the side panel.
3. Place one end of the hose in a suitable drain container. Remove the protective cap and screw the hose on
at the drain point.
4. Drain until clean oil comes out of the hose.
5. Remove the drain hose and install the protective cover.
Figure 10
Hydraulic oil tank
1. Filling
2. Sight-glass
WARNING
Axle oil filter, front, change

15.
1. Remove the old filter.

2. Smear oil on the new filter's gasket.
3. Spin on the filter according to instructions on the filter.
Figure 11
1. Axle oil filter

Valve clearance, check
16. See 214 Valves, adjusting
Drive belts, check
Belt tension
Figure 12
3. Oil dipstick
Oil-bath pre-cleaner (optional equipment)
19. Change oil.

Volume, see 030 Oil-bath precleaner, volume
Oil-bath pre-cleaner is located behind the cab's left side.
WARNING
Risk of burns! Use protective work gloves.
Engine oil filter, changing
20. Removing oil filters:
1. Open left engine cover.

2. Spin off the filters and discard.
Installing oil filters:
1. Fill the filters with engine oil and brush oil on the gaskets.
Figure 13
1. Part-flow filter
2. Full-flow filter
Engine oil, filling
21. Oil volume, see 030 Engine, capacities
Fill the indicated oil volume.

Check the level on the oil dipstick.
Figure 14
3. Oil dipstick
WARNING
Check:
Figure 15
Battery box
WARNING
Cooling system, checking level and freezing point
23. Level check

NOTE!
NOTICE
the engine.
Filling
24. Freezing point, check
Anti-freeze protection down to Content of concentrated coolant

–25 °C (–13 °F) 40%
–35 °C (–31 °F) 50%
–46 °C (–51 °F) 60%
The machine is delivered with a coolant mixture 40 % glycol and 60 % water for optimal anti-freeze and anti-
corrosion properties.
Radiator, check
25. Clean as needed

NOTE!
The radiator should be cleaned at regular intervals to ensure cooling of the engine. If the machine's operating site
is dusty, the radiator should be checked daily.
1. Open the radiator casing.

2. Swing out the condenser.
3. Swing out the fenders. Open the side panels.
4. Blow clean the radiator with compressed air from the inside.
NOTE!
High-pressure washer may not be used.
NOTE!
The radiator's fins may be damaged if handled carelessly.
Figure 16
1. Condenser
2. Hydraulic oil cooler (option)
3. Coolant radiator
4. Intercooler
Condenser, check
26. Clean as needed

NOTE!
Cleaning
1. Open the radiator casing

2. Swing out the condenser
3. Blow clean with compressed air
Boom, grease
28. Grease the cab's and frame's grease points according to lubrication chart.
Transmission oil level, check
29. Let the machine idle for 5 min. Check that the level is at "High".
Figure 17
1. Sight-glass
2. Filling
Engine oil level, check
30. Fill if needed.

Start the engine and check that the oil filter gasket seals. If this is not the case, remove the filter and check the
sealing surface. Usually it does not help to tighten harder.
NOTE!
Figure 18
3. Oil dipstick

Brakes, checking
32. Brakes, pressure and function check
See 520 Brake system, checking hydraulic function
Hydraulic pressure, check
33. Check the hydraulic pressure see913 Hydraulic pump P1 and P2, checking function
Transmission incl. torque converter, pressure check
34. Check the transmission pressure acc. to 421 Hydraulic transmission, checking oil pressure

Propeller shafts and support bearing, tightening torques, check
36. Support bearing

Check-tighten the bolts for the support bearing.
Bolted flange
Check-tighten the bolts for the propeller shafts.
Figure 19
Propeller shaft
1. Support bearing bolts (4 pcs.)

2. Flange bolts (3* 4 pcs.)
Steering cylinders, locks for pivot pins, check
37. Check the pivot pins' lock bolts.

Figure 20
1. Lock screw
Figure 21
Reset
39. Test run

Service Information

Steering system, checking 172 Service Information 2014/3/20
and adjusting working
pressure
Profile:
WLO, L350F [GB]
Steering system, checking and adjusting working pressure

Op nbr 645-028

14290266 Hose
1. Check and if required adjust the working pressure for pump 2, see
913 Hydraulic pump P2, regulated pressure, checking.
2. Warm up the machine until engine, transmission and hydraulic system have reached normal working temperature.
3. Lock the frame joint with the frame joint lock.
Figure 1
4. Stop the engine.
5. Connect the pressure gauge to pressure checking point L on the checking panel under the ladder, on the left side
of the machine.
6. Start the engine. Check the working pressure for steering by turning the steering wheel slowly both ways to full
lock.
Read off the pressure gauge for the respective full lock turns. The pressures should be the same, see
030 Steering, specifications.
7. Adjust the working pressure on the EHPS valve.

Figure 2
EHPS valve
1. Adjusting working pressure
8. Test the function of the steering system according to 600 Steering system, function check.
Service Information

Transmission, check oil 172 Service Information 2014/3/20
pressure
Profile:
WLO, L350F [GB]
Transmission, check oil pressure

Op nbr 421-002

14290266 Hose
NOTE!
When checking pressure, apply the service brakes and the parking brake. Also make sure that the transmission declutch
function isnotactivated.
1. Check the oil level in the hydraulic oil tank and adjust if needed.
2. Turn the mode selector SW4212 to position SERVICE. Turn the ignition key to position 1. Keep button No. 8, , on
the keyboard pressed in for approx. 4 seconds and select “SERVICE" mode.
Start the engine and press button No. 2 on the keayboard (power transmission). .
3. Warm up the machine until the transmission reaches working temperature, 60–80°C (140–176 °F), (read off on the
display unit). Stop the engine.
4. Remove the cover plate on the right side behind the steps.
Main pressure, checking
5. Connect the pressure gauge to the checking point (1) for main pressure. Start the engine, engage 1st gear and
increase the engine speed to 1800 rpm. Read off the main pressure.
Main pressure, see 030 Hydraulic transmission, specifications.
Figure 1
1. Main pressure
2. Clutch pressure, reverse gear
3. Clutch pressure, forward gear
4. Clutch pressure, 4th gear
5. Clutch pressure, 2nd gear
6. Clutch pressure, 3rd gear
7. Lubrication oil pressure
8. Clutch pressure, 1st gear
Clutch pressure 1st–4th gear, checking
6. Connect the pressure gauge to the checking point for the respective gears.
Start the engine.
Engage the respective directional gears and speed gears.
Increase the engine speed to 1800 rpm and read off the clutch pressure for the respective gears.
Clutch pressure, see 030 Hydraulic transmission, specifications.

Stop the engine.
Forward and reverse gears, clutch pressure, checking
7. Connect the pressure gauge to the checking point for the respective directional gears.
Start the engine.
Engage the respective gears. Engage the 4th speed gear and increase the engine speed to 1800 rpm. Read off the
clutch pressure for the gear.
Clutch pressure, forward/reverse: see030 Hydraulic transmission, specifications
Stop the engine.
Lubricating oil pressure, checking
8. Connect the pressure gauge to the checking point for lubricating oil pressure.
Start the engine.
Move the directional gear control to neutral. Increase the engine speed to 1800 rpm. Read off the lubricating oil
pressure.
Lubricating oil pressure, see 030 Hydraulic transmission, specifications.
Stop the engine.
Torque converter pressure out, checking
9. Remove the cover plate on the left side of the machine behind the steps.
Connect the pressure gauge to the checking point for the torque converter pressure.
Start the engine. Move the directional gear control to neutral. Increase the engine speed to 1800 rpm. Read off the
torque converter pressure.
Torque converter pressure, see 030 Torque converter, specifications.
Stop the engine.
Service Information

pressure
Profile:
WLO, L350F [GB]

Op nbr 421-002

14290266 Hose
NOTE!
Figure 1
1. Main pressure
Start the engine.

Stop the engine.
Start the engine.
Stop the engine.
Start the engine.
pressure.
Stop the engine.
Stop the engine.
Service Information

Hydraulic pump P1 and P2, 172 Service Information 2014/3/20
working pressure, checking
Profile:
WLO, L350F [GB]
Hydraulic pump P1 and P2, working pressure, checking

Op nbr 913-056

14290266 Hose
14290266 Hose
1. Warm up the machine so that the hydraulic system is at operating temperature, approx. 60–80 °C (140–176 °F).
2. Connect the hoses to the measuring ramp for each pump. Connect the pressure gauge.
Figure 1
1. Pressure checking point steering

2. Pressure checking point Pump 1
3. Start the engine and let it run at high idle. Make sure that the transmission disengagement function is not
activated. Tilt in against end position. Lower the lift arms against end-position and read off the working pressure for
P1 and P2.
Max. working pressure P1, see 030 Hydraulic pump (P1), specifications.
NOTE!
The pressure for P2 shall be higher than for P1. For some reason, if the pressure for P1 is higher than for P2, the
pressure for P1 will be read out from both pressure check points.
Adjusting
4. Swing out the mudguards. Remove the covers nearest the engine covers on each side.
5. Adjust the working pressure on each pump's pressure compensator.
NOTE!
The engine must be turned off when adjusting.
Figure 2
Adjusting Pump 1, machine's right side
1. Flow compensator
2. Pressure compensator
Figure 3
Adjusting Pump 2, machine's left side
1. Flow compensator
6. Restore the machine.

Service Information

Maintenance service, every 173 Service Information 2014/3/20
4000 hours
Profile:
WLO, L350F [GB]
Maintenance service, every 4000 hours

The 4000 hr service interval includes daily, 50 hr, 250 hr, 500 hr, 1000 hr as well as the 2000 hr service intervals
Op nbr 173-018

11666135 Gas filling kit
14290266 Hose
9993831 Support
9993831 Support
88890105 Refractometer
11054692 Valve 1 pc.
Service points
Figure 1

4 Oil filter, rear axle 17 Breather filter, rear axle
5 Expansion tank 18 Breather filter, transmission
1. How to perform methods, see Operator's manual



compressor
Leakage, general
Warning decals and plates. Check that they are legible
and not damaged
Matris read-off

Figure 2
Rear panel (left)
2. Hour meter
Axles incl. hub, change oil
4. Drain the oil from the axles.

NOTE!
Handle the waste oil in an environmentally safe way.
Oil volume per axle, see 030 Front and rear axles, volume
Figure 3
Shaft
1. Drain plug
2. Level plug/Filling point
3. Drain plug
5. Drain the oil from the hubs.

Place the hub in position top up.
Remove the drain plugs, one at a time, on both sides of the hub reductions. Use drain hose in the tool box for
engine oil and valve no. 11054692.
Reinstall the plugs.
Figure 4
Hub
1. Filling point/Level
2. Draining
6. Clean the suction strainers in both final drives.
Axles, filling
7. Fill oil in the front and rear axle.

NOTE!
When filling, operate the machine for a few minutes and check the level again. Topping up may be needed.
Figure 5
1. Drain plug
3. Drain plug
Engine oil, drain

NOTE!
Figure 6
1. Coolant drain
Hydraulic oil, draining
10. NOTE!
Temporarily extend the rubber hose with a 3/4" hose. Length ≈ 3.5 m (11 ft).
Hydraulic oil volume, see 030 Hydraulic system, volume
1. Swing out the fender on the right side.

2. Remove the side panel on the right side.
at the drain point.
4. Remove the drain hose and install the protective cover.
WARNING
Transmission oil, drain point
Oil volume, see 030 Hydraulic transmission, volume
NOTE!
Handle the waste oil in an environmentally friendly way.
Figure 7
1. Oil drain
2. Valve
Installing filter
1. Replace the filter insert and the gasket.

2. Brush new oil on the gasket.
Tightening torque, see 030 Hydraulic transmission, tightening torques
4. Reinstall the drain plug and torque-tighten.
Figure 8
Transmission oil filter
1. Filter house
2. Drain plug
13. Cleaning suction strainer
2. Pull out the suction strainer.
3. Clean the strainer.
4. Install new O-rings and reinstall the suction strainer.
5. Reinstall the suction line and tighten the bolts.
Figure 9
1. Suction line
2. Strainer
Parking brake
14. Parking brake, check wear of the brake discs. See550 Parking brake, checking wear
WARNING

15. 1. Remove the old filter.
Figure 10
Axle oil filter, rear axle
1. Filters
Rear axle bearing, change oil
16. Unscrew the plug from the front rear axle bearing.
NOTE!
Remove the cap from the oil reservoir to speed up draining of the oil.
Reinstall the drain plug and remove the breather plug on top of the rear axle bearing.
Fill oil in the reservoir's hole until oil drains from the breather hole. Reinstall the plug.
Check that the level can be seen in the container and top up as needed.
Figure 11
Front rear axle bearing
1. Oil plug
Figure 12
1. Container, rear axle bearing

2. Breather filter, fuel tank
3. Hand pump
4. Secondary fuel filters
5. Water trap
6. Primary fuel filter
17. When installing, only tighten the filter by hand.

Breather filter, fuel tank, change
The breather filter is located inside the machine's right engine cover.
Breather filter rear axle, change
19. Breather filters, rear axle and transmission.

The filters cannot be cleaned, they must be changed.
Figure 13
1. Breather filter, rear axle

2. Breather filter, transmission
20. Primary filter, change. For other change conditions, see Service program
hose clamps.
Figure 14
Primary filter
21. Secondary filter, change. For other change conditions, see Service program.
Figure 15
Secondary filter
22. Main filter and pre-filter, change
NOTE!

NOTE!
Keep track of the sheet metal strip that is located at the top of the plastic casing.
4. Remove the main filter and replace it.

5. Reinstall the plastic casing with the sheet metal strip at the top.
Figure 16
1. Plastic nuts, 9 pcs.
2. Primary filter. Inside of plastic casing.
3. Pre-filter
4. Side cover
Hydraulic system's return oil filter, change
23. Perform the following:
1. Remove the covers.

2. Lift out and dismantle the filter inserts.
3. Clean the magnetic rods.
4. Install new inserts in the protective net.
5. Check the seal rings when installing.
6. Remove the leak-oil strainer and clean.
Figure 17
Hydraulic oil tank
1. Filling
2. Sight-glass
6. Breather filter
Hydraulic system's breather filters, change
24. Breather filter, hydraulic system

Figure 18
Hydraulic oil tank
1. Filling
2. Sight-glass
6. Breather filter
WARNING
Axle oil filter, front, changing

Figure 19
Filter in the front frame
1. Axle oil filter

2. Breather filter
Breather filter front axle, changing
27. Change the front axle's breather filter.
Valve clearance, check
28. See 214 Valves, adjusting
Drive belts, check
Belt tension
Figure 20
3. Oil dipstick
30. Clean the insert and change the oil.
WARNING

Figure 21
1. Part-flow filter
2. Full-flow filter
Engine oil, filling

Figure 22
3. Oil dipstick
Transmission, filling point
Figure 23
1. Sight-glass
2. Filling
Hydraulic oil, filling
35. Only fill through the hydraulic tank's filter.

The hydraulic oil level shall be between max. and min.
Figure 24
Hydraulic oil tank
1. Filling
2. Sight-glass
6. Breather filter
WARNING
Check:
Figure 25
Battery box
WARNING
37. Level check

NOTE!
NOTICE
the engine.
Filling


–25 °C (–13 °F) 40%
–35 °C (–31 °F) 50%
–46 °C (–51 °F) 60%
WARNING
Beware of rotating parts. Keep a safe distance.
Radiator, check
39. Clean as needed
NOTE!
NOTE!
NOTE!
Figure 26
Radiator
1. Condenser.
3. Radiator.
4. Intercooler
Condenser, check
40. Clean as needed
NOTE!
Cleaning

3. Blow clean with compressed air.
Boom, grease
Hydraulic oil level, check
43. The hydraulic oil level shall be between min. and max.
Figure 27
1. Filling
2. Sight-glass
4. Cover, leak-oil filter
6. Breather filter
44. Let the machine idle for 5 min. Check that the level is at “High”.
Figure 28
1. Sight-glass
2. Filling
Leakage general, check
45. Walk around the machine during the time that the transmission is warming up, and check that there are no leaks.
46. Top up as needed. Start the engine and check that the oil filter gasket seals tight. If not, remove the filter and check
NOTE!
Figure 29

3. Oil dipstick
Brakes, pressure and function check
48. See 520 Brake system, checking hydraulic function
Hydraulic pressure, check
49. Check the hydraulic pressure see913 Hydraulic pump P1 and P2, checking function
Boom Suspension System, check
50. Check the Boom Suspension System's accumulators, see 916 Boom suspension accumulator, check and adjusting

Figure 30
Restoring and test-driving

Service Information

Brake discs, measuring 173 Service Information 2014/3/20
wear
Profile:
WLO, L350F [GB]
Brake discs, measuring wear

Op nbr 510-003
9993831 Support
9993831 Support
1. Place the machine in service position 2, see 191 Service position.

NOTE!
Leave the battery disconnect switch turned on.
2. Start the engine and charge the brake accumulators.

Apply the service brake maximally and block the brake pedal in applied position with a suitable spacer. Run the
engine at low idling speed.
3. Remove the wear indicator cap.
4. Press in the wear indicator pin until it stops. If surface A is level with surface C, the brake disc must be replaced.
(With new discs, surface B is level with surface C.)
Figure 1
5. Reinstall the wear indicator cap.
6. Check the remaining brake discs.
7. Remove the spacer and let up the brake pedal.

Restore the machine.
Service Information

pressure
Profile:
WLO, L350F [GB]

Op nbr 645-028

14290266 Hose
Figure 1
4. Stop the engine.
of the machine.
lock.

Figure 2
EHPS valve
Service Information

checking function
Profile:
WLO, L350F [GB]
Hydraulic pump P1 and P2, checking function

Op nbr 913-044

14290266 Hose
14290266 Hose
Part no. 935650 Plug
NOTE!
Check if the end-stroke damping works, the lifting movement shall be dampened just before to mechanical stop. If
end-stroke damping does not work, the problem may be caused by, among others, a defective angle sensor or that
the system is not calibrated.
2. Check lifting time with unloaded bucket, starting point flat on the ground.
Measure from when the lever is moved back until end-stroke damping starts.
Lifting time, see 913 Function times, specifications.
3. If lifting time is not according to specification, check stand-by pressure on P1, see
913 Hydraulic pump P1, standby pressure, checking.
Check control pressure on P2, see 913 Hydraulic pump P2, regulated pressure, checking.
Check working pressures on P1 and P2, see 913 Hydraulic pump, checking and adjusting max working pressure.
4. Turn the steering wheel to end-position and hold there (stalled steering).
Check the lifting time, see 913 Function times, specifications.
If lifting time with stalled steering is not according to specification, it may be caused by the steering pressure being
set too high.
5. Check the steering system's working pressure according to

645 Steering system, checking and adjusting working pressure.
6. If the working pressure on P2 and the steering system's working pressure is according to specification but the
lifting time is still not, it may be that the working pressure on P2 and the steering system's working pressure are too
close to each other. Increase the working pressure on P2 closer to the specification's upper limit and lower the
steering system's working pressure close to the specification's lower limit.
Service Information

Maintenance service, daily 173 Service Information 2014/3/20
Profile:
WLO, L350F [GB]
Maintenance service, daily

Op nbr 173-002
Service points
Figure 1



Boom, grease
4. Grease the boom's pivot pins according to the lubrication chart.
5. Test run.
Service Information

50 hours
Profile:
WLO, L350F [GB]

The 50 hr interval includes daily service interval,
Op nbr 173-004
9993831 Support
9993831 Support
Service points
Figure 1

compressor.
Leakage, general
and not damaged
WARNING
4. Level check
NOTE!
NOTICE
the engine.
Filling
The machine is delivered with a coolant mixture of 40% glycol and 60% water for optimal cooling and corrosion
characteristics. That is why the same coolant mixture shall be filled, regardless of ambient temperature conditions.

–25 °C (–13 °F) 40%
–35 °C (–31 °F) 50%
-45 °C (-51 °F) 60%
Boom, grease
7. Check the level on the oil dipstick. Top up as needed.
Figure 2

3. Oil dipstick

Figure 3
9. Test run
Service Information

250 hours
Profile:
WLO, L350F [GB]

The 250 hr service interval includes the Daily and the 50 hr service intervals,
Op nbr 173-007
9993831 Support
9993831 Support
Service points
Figure 1

Leakage, general
compressor.
and not damaged
2. Place the machine in service position 1 acc. to 191 Service position
3. Primary filter
The cab's filter consists of a pre-filter and a main filter.
NOTE!

2. Remove the pre-filter.
NOTE!
5. Carefully reinstall the main filter.
6. Carefully reinstall the pre-filter.
Figure 2
Cab filter
1. Pre-filter
2. Primary filter
4. Change the oil.
WARNING
Check:
Figure 3
Battery box
WARNING
6. Level check

-25 °C (-13 F°) 40%
-35 °C (-31 F°) 50%
-46 °C (-51 F°) 60%
NOTE!
NOTICE
the engine.
Filling
WARNING
Radiator, check
7. Clean as needed
NOTE!

NOTE!
NOTE!
Figure 4
Radiator
1. Condenser.
3. Radiator.
4. Intercooler
Condenser, check
8. Clean as needed
NOTE!
Cleaning

Boom, grease
Figure 5
Hydraulic oil tank
1. Filling
2. Sight-glass
6. Breather filter
NOTE!
Figure 6

3. Oil dipstick
Figure 7
14. Test run

Service Information

500 hours
Profile:
WLO, L350F [GB]

The 4000 hr service interval includes the Daily, 50 hr, and 250 hr service intervals,
Op nbr 173-010

9993831 Support
9993831 Support
Service points
Figure 1



compressor.
Leakage, general
and not damaged
Engine oil, drain

NOTE!

Figure 2
1. Coolant drain

Figure 3

2. Ventilation filter, fuel tank
3. Hand pump
4. Water trap
5. Primary filter
NOTE!

2. Remove the pre-filter.
NOTE!
6. Carefully install the pre-filter.
Figure 4
Cab filter
1. Pre-filter
2. Primary filter
Drive belts, check
Belt tension
Figure 5
3. Oil dipstick
7. Change the oil.

WARNING

Figure 6
1. Part-flow filter
2. Full-flow filter
Engine oil, filling

Figure 7
3. Oil dipstick
WARNING
Check:
Figure 8
Battery box
WARNING
11. Level check


–25 °C (–13 °F) 40%
–35 °C (–31 °F) 50%
-45 °C (-51 °F) 60%
NOTE!
NOTICE
the engine.
Filling
WARNING
Radiator, check
12. Clean as needed
NOTE!

NOTE!
NOTE!
Figure 9
Radiator
1. Condenser.
3. Radiator.
4. Intercooler
Condenser, check
13. Clean as needed
NOTE!
Cleaning


Boom, grease
Only fill through the hydraulic tank's filter
Figure 10
Hydraulic oil tank
1. Filling
2. Sight-glass
6. Breather filter
Figure 11
1. Sight-glass
2. Filling
19. Top up as needed. Start the engine and check that the oil filter gasket works. If not, remove the filter and check the
sealing surface. Normally, it does not help to tighten more.
NOTE!
lubrication of the engine before the machine is put to work
Figure 12
1. Alternator/AC-compressor belt
3. Oil dipstick
Figure 13
21. Test run

Service Information

1000 hours
Profile:
WLO, L350F [GB]

The 1000 hr service interval includes daily, 50 hr, 250 hr, 500 hr service intervals,
Op nbr 173-012

14290266 Hose
9993831 Support
9993831 Support
Service points
Figure 1


compressor
Leakage, general
and not damaged
Matris read-off

Figure 2
Rear panel (left)
2. Hour meter
Engine oil, draining

NOTE!

Figure 3
1. Coolant drain
WARNING
NOTE!
Figure 4
1. Oil drain
2. Valve

Installing filter

Tightening torques, see 030 Hydraulic transmission, tightening torques
Figure 5
1. Filter house
2. Drain plug
Figure 6
1. Suction line
2. Strainer
9. Place the machine in service position 1 in accordance with 191 Service position
WARNING

Figure 7
1. Filters
Rear axle bearing, change oil
11. Unscrew the plug from the front rear axle bearing.
NOTE!
Remove the cap from the oil reservoir to speed up draining of the oil.
Reinstall the drain plug and remove the breather plug on top of the rear axle bearing.
Fill oil in the reservoir's hole until oil drains from the breather hole. Reinstall the plug.
Check that the level can be seen in the container and top up as needed.
Figure 8
Front rear axle bearing
1. Oil plug
Figure 9

2. Ventilation filter, fuel tank
3. Hand pump
5. Water trap

13. Primary filter, change. For other change conditions, see the Service program.
hose clamps.
Change the secondary filter when the main filter has been replaced three times.
The safety filter acts as a protective filter if the primary filter is damaged.
Figure 10
Primary filter
14. Primary filter

NOTE!

NOTE!
Figure 11
1. Plastic nuts
2. Primary filter. Inside plastic casing
3. Pre-filter
4. Side cover
Hydraulic oil tank, draining condensation water and sludge
15. Drain sludge and condensation water from the hydraulic oil tank through the drain on the machine's right side.
NOTE!
Temporarily extend the rubber hose with a 3/4" hose. Length approx. 3.5 m (11 ft).
1. Swing out the fenders on the right side

2. Remove the side panel
at the drain point.
4. Drain until clean oil comes out of the hose
5. Remove the drain hose and install the protective cover
Hydraulic oil tank, checking level
Figure 12
Hydraulic oil tank
1. Filling
2. Sight glass
5. Level/temp. sensor
WARNING

Figure 13
1. Axle oil filter

Drive belts, check
Belt tension
Figure 14
3. Oil dipstick
20. Change the oil.

WARNING

Figure 15
1. Part-flow filter
2. Full-flow filter
Engine oil, filling

Figure 16
3. Oil dipstick
Figure 17
1. Sight glass
2. Filling
WARNING
Check:
Figure 18
Battery box
WARNING
25. Level check


–25 °C (–13 °F) 40%
–35 °C (–31 °F) 50%
-45 °C (-51 °F) 60%
NOTE!
NOTICE
the engine.
Filling
WARNING
Radiator, check
26. Clean as needed

NOTE!

NOTE!
NOTE!
Figure 19
Radiator
1. Condenser.
3. Radiator.
4. Intercooler
Condenser, check
27. Clean as needed
NOTE!
Cleaning


Boom, grease

31. The hydraulic oil level shall be between max. and min.
Figure 20
1. Filling
2. Sight glass
32. Let the machine run at low idle for 5 minutes. Check that the level is at "High".
Figure 21
1. Sight glass
2. Filling
NOTE!
Figure 22

3. Oil dipstick
Brakes, checking
Figure 23
38. Test-run the machine

Service Information

2000 hours
Profile:
WLO, L350F [GB]

The 2000 hr service interval includes daily, 50 hr, 250 hr, 500 hr, 1000 hr service intervals,
Op nbr 173-014

14290266 Hose
9993831 Support
9993831 Support
88890105 Refractometer
11054692 Valve 1 pc.
Service points
Figure 1




compressor
Leakage, general
and not damaged
Matris read-off

Figure 2
Rear panel (left)
2. Hour meter
Axles incl. hub, change oil
4. Drain the oil from the axles.

NOTE!
Oil volume per axle, see 030 Front and rear axles, volume
Figure 3
Shaft
1. Drain plug
3. Drain plug
5. Drain the oil from the hubs.

Place the hub in position top up.
Remove the drain plugs, one at a time, on both sides of the hub reductions. Use drain hose in the tool box for
engine oil and valve no. 11054692.
Reinstall the plugs.
Figure 4
Hub
1. Filling point/Level
2. Draining
6. Clean the suction strainers in both final drives.
Axles, filling
7. Fill oil in the front and rear axle.

NOTE!
When filling, operate the machine for a few minutes and check the level again. Topping up may be needed.
Figure 5
1. Drain plug
3. Drain plug
8. Place the machine in service position 1 acc. to 191 Service position
Engine oil, drain

NOTE!
Figure 6
1. Coolant drain
WARNING
Hydraulic oil, draining

10. If the hydraulic tank is filled with engine oil or bio-oil, the oil shall be changed at 2000 hours. Machines
filled with hydraulic oil, change at 4000 hours
For change, see the 4000 hr interval
11.
WARNING
NOTE!
Figure 7
1. Oil drain
2. Valve
Installing filter

Tightening torques, see 030 Hydraulic transmission, tightening torques
Figure 8
1. Filter house
2. Drain plug
Figure 9
1. Suction line
2. Strainer
Parking brake
15. Parking brake, check wear of the brake discs. See550 Parking brake, checking wear
WARNING

Figure 10
1. Filters

Figure 11

3. Hand pump
5. Water trap
Breather filter, fuel tank, change
The breather filter is located inside the machine's right engine cover.
Breather filter rear axle, change
19. Breather filters, rear axle and transmission.

The filters cannot be cleaned, they must be changed.
Figure 12
1. Breather filter, rear axle

2. Breather filter, transmission
20. Primary filter, change. For other change conditions, see Service program.
hose clamps.
Figure 13
Primary filter
21. Secondary filter, change. For other change conditions, see Service program.
Figure 14
Secondary filter
22. Main filter and pre-filter, change

NOTE!

3. Remove the nuts that hold the plastic casing for the primary filter
NOTE!
Keep track of the sheet metal strip, located at the top of the plastic casing
4. Remove the main filter and change it

5. Reinstall the plastic casing with the sheet metal strip
Figure 15
1. Plastic nuts, 9 pcs.

2. Primary filter. Inside plastic casing
3. Pre-filter
4. Side cover
23. Cab (ventilation filter), change
Hydraulic oil tank, drain sediment and condensation water
24.
1. Spin off the protective cap for draining.

2. Place the end of the hose in a suitable collection container and screw the hose to the drain point.
NOTE!
When changing hydraulic oil, use the hose that is used for draining engine oil. The hose is located in the battery
box. Temporarily replace the rubber hose with a 3/4" hose. Length = 3.5 metres.
Hydraulic oil volume, see: 030 Hydraulic system, volume
Hydraulic system's return oil filter, change
25. Perform the following:
1. Remove the covers.

2. Lift out and dismantle the filter inserts.
3. Clean the magnetic rods.
4. Install new inserts in the protective net.
6. Remove the leak-oil strainer and clean.
Figure 16
Hydraulic oil tank
1. Filling
2. Sight-glass
6. Breather filter
Hydraulic system's breather filters, change
26. Breather filter, hydraulic system
Figure 17
Hydraulic oil tank
1. Filling
2. Sight-glass
6. Breather filter
WARNING

Figure 18
1. Axle oil filter

2. Breather filter
Breather filter front axle, changing
29. Change the front axle's breather filter.
Drive belts, check
Belt tension
Figure 19
3. Oil dipstick
31. Change the oil and clean the insert.
WARNING

Figure 20
1. Part-flow filter
2. Full-flow filter
Engine oil, filling

Figure 21
3. Oil dipstick
Figure 22
1. Sight-glass
2. Filling
WARNING
Check:
Figure 23
Battery box
WARNING
36. Level check

NOTE!
NOTICE
the engine.
Filling

–25 °C (–13 °F) 40%
–35 °C (–31 °F) 50%
–46 °C (–51 °F) 60%
WARNING
Radiator, check
38. Clean as needed
NOTE!

NOTE!
NOTE!
Figure 24
Radiator
1. Condenser.
3. Radiator.
4. Intercooler
Condenser, check
39. Clean as needed
NOTE!
Cleaning

Boom, grease

43. The hydraulic oil level shall be between max. and min.
Figure 25
1. Filling
2. Sight-glass
6. Breather filter
Figure 26
1. Sight-glass
2. Filling
NOTE!
engine lubrication before the machine is put to work.
Figure 27

3. Oil dipstick
Brakes, checking
Boom Suspension System accumulators, check
49. Check the Boom Suspension System's accumulators, see 916 Boom suspension accumulator, check and adjusting

Figure 28
Restoring and test-driving

Service Information

6000 hours
Profile:
WLO, L350F [GB]

NOTE!
Time interval 6000 hours or max. 4 years
Op nbr 173-022

14290266 Hose
9993831 Support
9993831 Support
11054692 Valve 1 pc.
1. Perform first 2,000 hour service according to 173 Maintenance service, every 2000 hours.
WARNING
Coolant, changing
2. Draining
1. Remove the cap from the expansion tank.

2. Loosen the cover inside the right rear wheel and swing it to the side.
3. Get the drain hose from the tool box. Place the end of the hose in a suitable container and connect the
hose to the drain nipple.
Coolant volume, see: 030 Cooling system, volume
NOTE!
Handle the coolant in an environmentally friendly way.
Figure 1
Coolant, drain point
1. Drain point for coolant
3. Filling
NOTE!
NOTICE
the engine.

–25 °C (–13 °F) 40%
–35 °C (–31 °F) 50%
–46 °C (–51 °F) 60%
1. Fill coolant to the max. marking on the expansion tank. Install the cap on the expansion tank.
Coolant volume, see: 030 Cooling system, volume
4. 1. Run the engine warm and set the control to max. heat.
2. Stop the engine and let it cool down.
3. Top up the cooling system to the max. marking.
Service Information

working pressure, checking
Profile:
WLO, L350F [GB]
Hydraulic pump P1 and P2, working pressure, checking

Op nbr 913-056

14290266 Hose
14290266 Hose
2. Connect the hoses to the measuring ramp for each pump. Connect the pressure gauge.
Figure 1
1. Pressure checking point steering

3. Start the engine and let it run at high idle. Make sure that the transmission disengagement function is not
activated. Tilt in against end position. Lower the lift arms against end-position and read off the working pressure for
P1 and P2.
NOTE!
The pressure for P2 shall be higher than for P1. For some reason, if the pressure for P1 is higher than for P2, the
pressure for P1 will be read out from both pressure check points.
Adjusting
4. Swing out the mudguards. Remove the covers nearest the engine covers on each side.
5. Adjust the working pressure on each pump's pressure compensator.
NOTE!
The engine must be turned off when adjusting.
Figure 2
Adjusting Pump 1, machine's right side
1. Flow compensator
Figure 3
Adjusting Pump 2, machine's left side
1. Flow compensator

Service Information

pressure
Profile:
WLO, L350F [GB]

Op nbr 421-002

14290266 Hose
NOTE!
Figure 1
1. Main pressure
Start the engine.

Stop the engine.
Start the engine.
Stop the engine.
Start the engine.
pressure.
Stop the engine.
Stop the engine.
Service Information

pressure
Profile:
WLO, L350F [GB]

Op nbr 645-028

14290266 Hose
Figure 1
4. Stop the engine.
of the machine.
lock.

Figure 2
EHPS valve
Service Information

Towing 176 Service Information 2014/3/20
Profile:
WLO, L90F, L70F, L60F, L220F, L180F HL, L180F, L150F, L350F, L120F, L110F [GB]
Towing
NOTE!
Towing of machine may not take place other than in exceptional cases, then a tow bar must be used and towing speed may
be max. 10 km/h (6.2 mph).
The tow bar shall be connected to the tow hitch at the rear of the machine and must not be connected to the lifting eyes.
The speed and towing vehicle must be adapted with consideration of the grades that have to be passed.
An operator must operate the towed machine.
Towing distance should not exceed 10 km (6.2 miles). Towing for longer distances may damage the hydraulic transmission
as the oil pump is not driven and lubrication is unsatisfactory.
When towing over longer distances, both the front and rear propeller shaft drive flanges must be disconnected at the axles
in order to disengage the transmission.
WARNING
When the diesel engine cannot be started:
After a few manoeuvres the brake and steering functions will be lost in this situation, and that is why towing should only be
performed in emergencies and according to a competent/ trained person's instructions and guidance.
The following shall be performed:
 Secure the machine so that it cannot start to roll.

 Unload any load.
 Release the parking brake. Follow instructions in Manual release of parking brake.
 Take any other required actions so that the machine can be towed.
 When disconnecting the tow vehicle, ensure that the towed machine cannot start to roll.
Service Information

Mechanical release of 176 Service Information 2014/3/20
parking brake
Profile:
WLO, L350F [GB]
Mechanical release of parking brake

Op nbr 176-001
1. Place the machine in service position 1, see 191 Service position.
WARNING
2. Remove the oil plug and open the valve fully. Drain the transmission oil into a suitable vessel.
Capacity, transmission oil, see 030 Hydraulic transmission, volume.
Figure 1
1. Oil plug
2. Valve
3. Remove the plugs and two hexagon socket head bolts. Install the hexagon socket head bolts where the plugs were
installed. Tighten them right down so that the springs in the parking brake become compressed and the parking
brake is released.
Figure 2
1. Plug, 2 pcs
2. Hexagon socket head bolt, 2 pcs
4. Fill with transmission oil.

Capacity, transmission oil, see 030 Hydraulic transmission, volume.
5. When restoring the machine, remove the hexagon socket head bolts from the plug holes. Install the plugs. Apply
locking fluid (medium) to the bolts and install them.
Tightening torque: see 030 Hydraulic transmission, tightening torques.
NOTICE
Leaving the machine without resetting the parking brake function requires an out of function label on the
steering wheel.
Service Information

Electric welding 179 Service Information 2014/3/20
Profile:
WLO, L150E, L50G, L250G, L180F, L150G, L180F HL, L220F, L110F, L150F, L350F, L120F, L110G, L70F, L60F, L90G,
L70G, L60G, L350G, L120G, L220G, L90F, L180G, L180G - Do Not Use! [GB]
Electric welding
The battery disconnect switch must be turned off or the battery ground lead must be disconnected before any electric
welding on the machine or connected attachments is carried out.
Connect the welding unit as close as possible to the welding point.
Thank you for your purchase.
Have a nice day.
file:///C|/Users/app/Documents/yeqiwen-END.txt[2014/3/20 15:32:22]

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Service Information

Document Title: Function Group: Information Type: Date:

Cleanliness, brake and hydraulic systems

Document Title: Function Group: Information Type: Date:

Working on the electrical system of the machine

Document Title: Function Group: Information Type: Date:

Repairing hydraulic system

Document Title: Function Group: Information Type: Date:

 voltage feed turned off with battery disconnect switch

Document Title: Function Group: Information Type: Date:

Document Title: Function Group: Information Type: Date:

Transporting a wheel loader on another vehicle

Document Title: Function Group: Information Type: Date:

Warranty inspection 100 hours

11666051 Pressure gauge

1 Level glass, hydraulic oil 14 Filling point, fuel

Function check and pre-check

1. Follow the operating instructions in the Operator's Manual.

Start and stop function

Drive belts, check

Oil-bath air cleaner (optional equipment)

4. Check the oil level

Batteries' electrolyte level, cables and connections, check

Coolant system, checking level

1. Fill coolant up to the max. marking on the expansion tank.

7. Grease the boom's pivot pins according to lubrication chart.

Frame and cab, grease

Hydraulic oil level, level check

Transmission oil, checking level

10. Oil volume, see 030 Hydraulic transmission, volume

Engine oil, level check

1. Alternator, AC-compressor belt

Steering pressure, check

Wheel nuts and tightening torques, check

13. Check-tighten all wheel nuts.

Propeller shafts and support bearing, tightening torques, check

14. Support bearing

1. Support bearing bolts (4 pcs.)

Tires as well as inflation pressure in tires, check

15. See 191 Some simple rules regarding tyre handling

For correct tire pressure, see the Operator's Manual.

Resetting the machine

16. Test run

Document Title: Function Group: Information Type: Date:

Warranty inspection 1000 hours

11666051 Pressure gauge

VCADS Pro/ Matris computer

1 Level glass, hydraulic oil 14 Filling point, fuel

Function check and pre-check

1. Follow the operating instructions in the Operator's Manual.

Instruments, lighting, direction indicators, reflectors,

3. Matris read-off is performed to follow up the machine's history.

Brake discs, checking wear

4. Brake discs, checking wear

See 510 Brake discs, measuring wear

Engine oil, draining

5. Drain the oil when the engine is warm.

Remove the drain hose.

Transmission oil, draining

Transmission oil filter, changing

1. Replace the filter insert and the gasket

Cleaning suction strainer

Axle oil filter, rear, changing

1. Remove the filter