Service Report

Customer Details
SREE ANATHALAKSHMI TEXTILES Contact: Mr. MD Vali Babu
Address: PRIVATE LIMITED,DNO.12-69-6 Report No: 553283
DISTRICT : TANUKU,WEST GODAVARI DIST Report date: 15-01-2022

Classique Engineering Enterprises a dealer of Atlascopco Compressor techniqes Service Division provides a complete range of
aftermarket services with the aim to maximize customers’ productivity to increase uptime and to reduce the cost of ownership. The division
focuses on spare parts supply, professional service, and optimization and connectivity products. With 9 regional Sales & Service offices and
around 70 dealerships strategically located throughout the country, Atlas Copco is just one call away to cater your service needs.
Nationwide, Atlas Copco has a team of over 200 highly trained direct service engineers with vast experience of working on all models of
compressed air equipment

Service Products

Service Plan : Service Plan covers all regular maintenance by certified and trained Atlas Copco
service engineers and / or supply of genuine parts and lubricants as per the original manufacturer
recommendations in a pro-active manner as it should be. This is the best way to lower the risk of
unexpected problems allowing you to optimize your production process.

Airscan : Dedicated Energy consultants carry out complete Airscan activity consisting of flow check,
leak check, power check, air quality check, maintenance assessment and provide a detailed report
including cost analysis, graphs and a list of recommendations for system performance improvement.

Energy Saver / Optimizer / Central controller : Our range of ES Central Controllers will enable you
to link all compressors and dryers, to lower your overall pressure band, to eliminate the need for higher
working pressure and to optimize the compressor mix at all times and in turn save energy. 1 bar working
pressure reduction results in 7% energy saving and further 3% through leak reduction.

Energy Recovery : With ER, energy is recovered from wasted heat from the compressor and reused
in production cycle. Energy 50% to 94% of motor KW can be recovered & used to heat industrial
application water.

SMARTLink : SMARTLINK gathers, compares and analyses data through GPRS connectivity. This
allows you to carefully plan and prepare for service interventions. When needed, it sends out warnings
in time. An additional, energy monitoring option can be obtained. As a result, service efficiency
increases, precious time is gained and money is saved.

AIRNet : AIRNet is an easy & fast to install, corrosion-free, leak proof piping system which reduces cost
of ownership for the compressed air piping network. AIRnet pipes are standard pre- painted. AIRnet is
adaptable to any existing pipe work. Future extensions can simply be plugged in.

Classique Engineering Enterprises

# 39-33-71, MIG 120, Vuda Coloney II,
Opposite Amar Concept Hostel, Madhavpura,
Visakhapatnam-530007,
Andhra Pradesh,
Tel : 8912734451, E-mail: kk.classiquegroup@gmail.com
 Service Report

Customer Details
SREE ANATHALAKSHMI TEXTILES Contact: Mr. MD Vali Babu
Address: PRIVATE LIMITED,DNO.12-69-6 Report No: 553283
DISTRICT : TANUKU,WEST GODAVARI DIST Report date: 15-01-2022

Equipment
Equipment: GA75VSDAFFELII Running Hours:
Serial Number: PNE301123 Load Hours: 38067
Visit date: 14-01-2022 Accumulated Volume: 17584000
Contract Number: NA Order Number: WAR
Air Oil Temperature: 95°C

Visit Description

New Screw Element Commissioning

Work Done
Check electrical components
Check Elektronikon functions
Check for air- water- & oil leakage
Check function of after cooler
Check oil- & aftercooler clean extern
Check/clean condensate drain(s)
Check/clean cooling fins
Clean air filter housing
Clean compressor
Inspect/change air filter element(s)
Make Sure the Service Plan is properly set in Electronikon
Overhaul minimum pressure valve
Reset the Elctronikon after Preventive Maintenance
Advised customer to dispose Hazardous Waste ( used oil soakedCotton waste used filters e - waste etc.) thru Pollution Control Board
authorised agency
Blastclean cubicle dry air max.1bar
Change compressor oil
Change thermostatic valve
Check and clean pre filter
Check LAT (FF units)
Check rotation of cooling fan (FF units)
Check temperatures and pressures.
Clean condenser (FF units)
Function test moisture trap
Overhaul oil stop and Check valve
Overhaul unloader valve
Replace Air filter element
Replace compressor oil filter
Replace Oil separator element

Time Confirmation
Date Service Engineer Activity Type Hour/km
14-01-2022 Mohan Kumar CTSWAR 2 hrs/ 87km
15-01-2022 Mohan Kumar CTSWAR 2hrs/ 87km

Classique Engineering Enterprises

# 39-33-71, MIG 120, Vuda Coloney II,
Opposite Amar Concept Hostel, Madhavpura,
Visakhapatnam-530007,
Andhra Pradesh,
Tel : 8912734451, E-mail: kk.classiquegroup@gmail.com
 Service Report

Work Comments
# Visited the site for commissioning of New screw element and overhauling the main motor with MOH kit.
# Decoupled the old screw element then dismantled the main motor, removed the old gear wheel, bearings, bush, seal ring, fan, and drain
plugs.
# Found slightly oil entry in the motor winding at drive side portion. The customer had cleaned with a cleaning agent and applied varnish on
the winding.
# Checked bearing seating area on the motor shaft and both end covers. Observed, the condition is good.
# Applied Loctite on the shaft and warmed the Bush & Bearing Inner race then fixed properly on the shaft.
# Applied Loctite at the Seal ring sitting area than fixed the new lip seal properly in gear casing.
# Assembled the motor and fixed the new gear wheel in warm condition after applying Loctite. Then fixed new dust seal and new cooling fan
at motor NDE.
# Fixed the new oil spraying nozzle and 'O' Rings then coupled the motor with a new screw element properly.
# Fixed new anty vibration pads for Screw element, Main Motor and Oil receiver.
# Replaced OSV & CV kit, Thermostat valve kit and overhauled MPV and Inlet valve.
# Cleaned the oil cooler, oil filter housing and oil tank internally and externally.
# Fixed all hose assemblies and new Air filter, oil filter, oil separator and filled RXD oil up to gauge level.
# Cleaned the cubical and checked all electrical terminal, cable connections and SFU - Found healthy.
# Started the compressor and observer, the compressor is tripping with fault 20 when it is reached 70% VSD RPM because of Siemens
drive complaint.
# Requested the customer for arranging the Siemens engineer visit to resolve the complaint.

Measurement Points
Counter Current Value
Running hours (H)
Loaded hours (H) 38067
Accumulated volume (m3 x (1000)) 17584
Motor start (#) 19439
Module time (h) 39154
Load relay (#) 2768
VSD 1-20% RPM (%) 0
VSD 20-40% RPM (%) 18
VSD 40-60% RPM (%) 10
VSD 60-80% RPM (%) 42
VSD 80-100% RPM (%) 30
Working pressure (Bar) 7.2
Element out Temperature (°C) 95
Ambient temperature (°C) 30
LAT (Bar) 7
Converter cabinet temperature (°C) NA
Motor Current U1 (A) 121
Motor Current V1 (A) 122
Motor Current W1 (A) 118

Parts Replaced
Part Number Part Description Quantity unit
New Screw Element 1
MOH kit 1
OSV & CV Kit 1
Filter kit 1
Oil separator kit 1
RXD oil 20+5 liters 1
Thermostat valve kit 1
Motor Damper 1
Element Dampers 2
Anty Vibration pads for Oil tank 4
Recommended spares
Part Number Part Description Quantity unit

Classique Engineering Enterprises

# 39-33-71, MIG 120, Vuda Coloney II,
Opposite Amar Concept Hostel, Madhavpura,
Visakhapatnam-530007,
Andhra Pradesh,
Tel : 8912734451, E-mail: kk.classiquegroup@gmail.com
 Service Report

Customer Remarks
NA

Travel and Working Hours :

Total Travel Hours : 8
Total Work Hours : 16

Engineer Signature Customer Signature

Classique Engineering Enterprises

# 39-33-71, MIG 120, Vuda Coloney II,
Opposite Amar Concept Hostel, Madhavpura,
Visakhapatnam-530007,
Andhra Pradesh,
Tel : 8912734451, E-mail: kk.classiquegroup@gmail.com