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DOC. No.

RAYS POWER INFRA PVT LTD


RPI-TSL-TS-INV-001

200 MW(AC) SOLAR PV PLANT,


SUNDARGANJ, GAIBANDHA, BANGLADESH

TEESTA SOLAR LIMITED


OWNER:
(a subsidiary of Beximco Power Company Limited)

OWNER'S ENGINEER: TRACTEBEL ENGINEERING PVT LTD.

EPC CONTRACTOR: RAYS POWER INFRA PVT. LTD.

DOCUMENT:-
GTP, QAP and Drawing - Inverter

R4 14-02-2022 D.S. A.G. N.S.G


REV. NO. DATE PREPARED CHECKED APPROVED
DOC. No.
RAYS POWER INFRA PVT LTD
RPI-TSL-TS-INV-001

INTERNAL REVISION HISTORY


REV. DATE DESCRIPTION OF CHANGE

CLIENT REVISION HISTORY


REV. DATE DESCRIPTION OF CHANGE
R0 06-08-2021 First Submission
R1 26-08-2021 Second Submission
R2 03-09-2021 Third Submission
R3 20-09-2021 Forth Submission
R4 14-02-2022 Fifth Submission
Contents
Description Page No.
Cover Page………………………………………………………………………………………………………………………………………… 1-2
Catalogue………………………………………………………………………………………………………………………………………….. 3
Data Sheet ………..……………………………………………………………………………………………………………………………….. 4
Drawings……………………………………………………………………………………………………………………………….. …………... 5-21
- Inverter GA Drawing……………………………………………………………………………………………………………………………… . 5-10
- DC Input Drawing……………………………………………………………………………………………………………………………….. 11
- AC Output (Cable Version) Drawing………………………………………………………………………………………………….. 12
- AC Cable Box Drawing………………………………………………………………………………………………………………………… 13
- DC Cable Entry…..……………………………………………………………………………………………………………………………….. 14
- Communication Interface…………………………………………………………………………………………………………………… 15
- Electrical Diagram……………………………………………………………………………………………………………………………….. 16
-Earthing Diagram……………………………………………………………………………………………………………………………….. 17
- Door Span and Clearances Diagram…………………………………………………………………………………………………… 18
- Block Clearances Diagram…………………………………………………………………………………………………………………… 19
-Foundation Drawing…………………………………………………………………………………………………………………………… 20
- Hoisting Diagram……………………………………………………………………………………………………………………………….. 21
SG3125HV-31 and SG3125HV-32 Characteristic Curve…………………………………………………………………………… 22-26
1.Introduction………………………………………………………………………………………………………………………………..
2.Characteristic Curves ………………………………………………………………………………………………………………
2.1 Temperature Derating Curve………………………………………………………………………………………………
2.2 DC Voltage Derating Curve…………………………………………………………………………………………………
2.3 Altitude Derating Curve…………………………………………………………………………………………………….
2.4 Grid Voltage Derating Curve………………………………………………………………………………………………
SG3125HV-31 and SG3125HV-32 P-Q Diagram………………………………………………………………………………………. 27-29
1.Introduction………………………………………………………………………………………………………………………………..
2.P-Q Capability…………………………………………………………………………………………………………………………….
SG3125HV-30/-31/-32 Series Inverter Q at Night ………………………………………………………………………………… 30-33
1.Introduction………………………………………………………………………………………………………………………………..
2.Q at Night Function……………………………………………………………………………………………………………………
2.1 Q at Night Principles………………………………………………………………………………………………………….
2.2 Sungrow Solutions for Q at Night………………………………………………………………………………………………
2.3 Q at Night During LVRT………………………………………………………………………………………………………..
SG3125HV-30/-31/-32 Series Transformer Requirements …………………………………………………………………… 34-36
1.Introduction………………………………………………………………………………………………………………………………..
2.Transformer Requirements…………………………………………………………………………………………………………
SG3125HV-32 Efficiency Curve ……………………………………………………………………………………………………………. 37-38
1.Introduction………………………………………………………………………………………………………………………………..
2.Curve Details………………………………………………………………………………………………………………………………..
SG3125HV-31 and SG3125HV-32 Power Consumption………………………………………………………………………… 39-40
1.Introduction………………………………………………………………………………………………………………………………..
2.Device Self Consumption List …………………………………………………………………………………………………….
SG3400HV-30 and SG3125HV-30Series Insulation Monitoring and Negative Grounding……………………… 41-44
1.Introduction………………………………………………………………………………………………………………………………..
2.Design Principles ……………………………………………………………………………………………………………………….
-Insulating Monitoring………………………………………………………………………………………………………….
-Negative Functionally Grounding………………………………………………………………………………………
3.Negative Functionally Grounding+ Insulation Resistance Monitoring…………………………………
4.Negative Functionally Grounding System Requirements…………………………………………………….
5.Conclusions………………………………………………………………………………………………………………………………..
SG3125HV-30 Series Key Components ………………………………………………………………………………………………… 45-46
1.Introduction………………………………………………………………………………………………………………………………..
2.Key Components ……………………………………………………………………………………………………………………….
Inspection Report………………………………………………………………………………………………… ………………………………. 47-49
SG3125HV-32 New
Outdoor Inverter for 1500 Vdc System

HIGH YIELD SMART O&M


Advanced three-level technology, max. inverter Integrated zone monitoring function for online
efficiency 99 % analysis and trouble shooting
Effective cooling, full power operation at 50 ℃ Modular design, easy for maintenance
Convenient external touch screen

SAVED INVESTMENT GRID SUPPORT


Low transportation and installation cost Compliance with standards: IEC 61727, IEC 62116
due to outdoor design Low / High voltage ride through (L/HVRT)
DC 1500 V system, low system cost Active & reactive power control and power ramp
Q at night function optional rate control

CIRCUIT DIAGRAM EFFICIENCY CURVE

DC
100%
DC AC AC EMI
EMI Filter Filter
Filter 98%
DC
M
Ef f iciency

L1 96%
DC DC DC Bus Inverter Circuit 1 AC
Fuse Switch DC SPD
(DC/AC) Breaker
L2
94%
Vdc=960V
L3
DC Vdc=1100V
92% Vdc=1300V
DC AC AC EMI AC SPD
EMI Filter Filter
Filter 90%
DC 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
M
DC DC DC Bus Inverter Circuit 2 AC Normalized Output Power
Fuse Switch DC SPD
(DC/AC) Breaker

© 2020 Sungrow Power Supply Co., Ltd. All rights reserved. Subject to change without notice. Version 1.2
SG3125HV-32

Type designation SG3125HV-32


Input (DC)
Max. PV input voltage 1500 V
Min. PV input voltage / Startup input voltage 960 V / 990 V
MPP voltage range 960 – 1300 V
No. of independent MPP inputs 2
No. of DC inputs 18 (optional: 22 / 24 inputs negative grounding or floating;
28 inputs negative grounding)
Max. PV input current 3997 A
Max. DC short-circuit current 10000 A
PV array configuration Negative grounding or floating
Output (AC)
AC output power 3781 kVA @ 30 ℃, 3437 kVA @ 45 ℃, 3125 kVA @ 50 ℃
Max. AC output current 3308 A
Nominal AC voltage 660 V
AC voltage range 561 – 726 V
Nominal grid frequency / Grid frequency range 50 Hz / 45 – 55 Hz, 60 Hz / 55 – 65 Hz
Harmonic (THD) < 3 % (at nominal power)
DC current injection < 0.5 % In
Power factor at nominal power / > 0.99 / 0.8 leading – 0.8 lagging
Adjustable power factor range
Feed-in phases / AC connection 3 / 3-PE
Efficiency
Max. efficiency 99.0%
European efficiency 98.7 %
Protection & Function
DC input protection Load break switch + fuse
AC output protection Circuit breaker
Surge protection DC Type I + II / AC Type II
Grid monitoring / Ground fault monitoring Yes / Yes
Insulation monitoring Yes
Overheat protection Yes
Q at night function Optional
General Data
Dimensions (W*H*D) 2280*2280*1600 mm
Weight 3.2 T
Topology Transformerless
Degree of protection IP65
Night power consumption < 200 W
Operating ambient temperature range -35 to 60 ℃ (> 50 ℃ derating)
Allowable relative humidity range 0 – 100 %
Cooling method Temperature controlled forced air cooling
Max. operating altitude 4000 m (> 3000 m derating)
Display Touch screen
Communication Standard: RS485, Ethernet
Compliance CE, CEA-2019, IEC 62109, IEC 61727, IEC 62116
Grid support Q at night function (optional), L / HVRT, active & reactive power control and
power ramp rate control

© 2020 Sungrow Power Supply Co., Ltd. All rights reserved. Subject to change without notice. Version 1.2
1 2 3 4 5

A A

Module Area
2280

B B
2280

C C

2212

Exterior View Equipment View

D
Front View D

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DRAWING CLIENT NAME: TITLE DRAWING NUMBER: SHEET SIZE SCALE
THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 01 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Front View NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

2363

1600
Temperature and Humidity Sensor

Smoke Detector

DC Inputs Area
B B

9-Ø17

86 86

231 7X86(=602) 50

667
626
642
C C

601
Internal
2330
External ground (M10)
ground (M6)

Exterior View Equipment View

Left View
D D

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DRAWING CLIENT NAME: TITLE DRAWING NUMBER: SHEET SIZE SCALE
THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 02 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Left View NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

B B

110 110 110 110


10 4 10 4
10 10
10 10

C C

Exterior View Equipment View

Back View
D D

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All INFORMATION CONTAINED IN THE DOCUMENT IS CONFIDENTIAL &
DRAWING CLIENT NAME: TITLE DRAWING NUMBER: SHEET SIZE SCALE
THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 03 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Back View NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

2363
1600 Smoke Detector

B
DC Inputs B

Area
2280

9-Ø17

550 550

86 86
55 55
317.2 7X86(=602) 50

667

626
550

550
C C

642
601
366

Internal
2330
External ground (M10)
ground (M6)
Exterior View Equipment View

Right View
D D

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All INFORMATION CONTAINED IN THE DOCUMENT IS CONFIDENTIAL &
DRAWING CLIENT NAME: TITLE DRAWING NUMBER: SHEET SIZE SCALE
THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 04 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Right View NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

AC Output and
Breaker Area

B B

DC Input DC Input
and Breaker and Breaker
Area Area

C C

Module Area

Exterior View Equipment View

Top View
D D

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All INFORMATION CONTAINED IN THE DOCUMENT IS CONFIDENTIAL &
DRAWING CLIENT NAME: TITLE DRAWING NUMBER: SHEET SIZE SCALE
THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 05 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Top View NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

10-Ø15X30
M12 Bolts, Stainless steel are recommended
Anchoring of all 10 points to foundation mandatory 105
13 1092
8-Ø7X10 10X4 EPDM
Adhesive strips 105
7 10

10
45
313

200
339

15

62

30

86 310 310 310 86 8


13 8

1118

1079

1079
B B
DC input cover
1158

2363
196
6-Ø8

321
2
45
DC Input
DC Input
114

130
106

12
149
321
8
149
12

301 301
1016 1016 90

650
882
Communication input cover
435 902

C 569
C

AC Output
Exterior View Equipment View

Bottom View

D D

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All INFORMATION CONTAINED IN THE DOCUMENT IS CONFIDENTIAL &
DRAWING CLIENT NAME: TITLE DRAWING NUMBER: SHEET SIZE SCALE
THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 06 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Bottom View NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

B Nameplate B

View A View B
9-Ø17
9-Ø17

Negative
Positive Negative wiring Positive
wiring wiring copper wiring
copper copper bar copper
bar bar bar

100

100
4 5 86 86
86 86
317.2 7X86(=602) 50
7X86(=602) 5 4
231 50
148.5 96 96 148.5

667
667

626
626

601

601
642

642
601
601

DC input DC input
C C
(View A) (View B)

DC Input Tightening bolt torque 119-140N·M

D D

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DRAWING CLIENT NAME: TITLE DRAWING NUMBER: SHEET SIZE SCALE
THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 07 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | DC Input NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

2363
1600

B B

2280
View C

550

110 110
10 55
4
10
10

550
C C

366

AC Output
(View C)

AC Output (Cable Version)


D D

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THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 08 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | AC Output NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

1099.5
Detailed Diagram of
External AC Cable Box Assembly
Busbar insulator 1016.5 Wiring Copper Busbar

( Upto 1C X 400 sq mm Cable)

1077
B B

Vi e w A
(View A) (View B)
695.0

14.5
14.5 93 240 240 93 6

13
Ø8 4

105.5
C C
10

480.0 625.0
B

240
Vi e w

105.5
Paste a circle of EPDM strip
around (A eagle 10X4)

(Top View) (Gland Plate)

D D

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THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 09 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | AC Cable Box NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

301 301
B B

1079

1079
C C

A A-A
Front A
DC Cable Entry

D D

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All INFORMATION CONTAINED IN THE DOCUMENT IS CONFIDENTIAL &
DRAWING CLIENT NAME: TITLE DRAWING NUMBER: SHEET SIZE SCALE
THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 10 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | DC Cable Entry NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

B B

TX

C C

Communication wiring position: open the cover here,


customer wiring area, the communication position is
here (with label indication), see TX area for details

D
Communication Interface D

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THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 11 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Communication NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: Interface UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

DC
CT FUSE 400A
DC1+
2500A
A DC2+
DC MLBS 1
A
DC3+ ACB 1
2000 A
DC4+
DC5+ CT
Customer SCOPE
DC6+ CT
Note: Can use multiple
C
DC7+ CT L
DC8+
DC9+ windings for bigger block size
C C C

C
DC1- AC
K1
DC9- CAPS

PE FUSE

DC
PE
SPD 1 RESISTOR L1 AC OUTPUT
(Type I+II)
L2
GND
L3
DC
CT FUSE 400A Output Voltage
DC10+ AC SPD
2500A (Type II) · SG3125HV-31 : 630V
DC11+
DC MLBS 2 · SG3125HV-32 : 660V
DC12+ ACB 2
B 2000 A B
DC13+
DC14+ CT
DC15+ CT C
CT L
DC16+
DC17+
DC18+
MV Switchgears
C C C CCV
13.5~36kV
C 630A
DC10- AC
K1
DC18- CAPS

BR
V: Circuit
PE FUSE Breaker

Grid Connection/Disconnection
DC
SPD 2 RESISTOR
Control Signal
(Type I+II) C: Switch
GND Disconnector

C: Switch
Disconnector

C Grid voltage, current, Temperature Fuses, SPDs, C


DC Voltage/Current Residual Current IGBT Driver Circuit frequency, and phase
Monitoring Monitoring fans, etc contact
Sampling sampling signals

PWM Drive Signal

DC Input
To another MV Station
Insulation
Monitoring DSP Control Unit To Main Switchgear

PWM Speed/Fault Node


Q2
Indication Lamps
Smart L1
L1 Internal Power Supply
HMI Communication L2
Main Power Supply
L3 L2 (From inverter output)
Unit (SCU) Emergency
Stop L3 AC630V(SG3125HV-31) /
Fan AC660V(SG3125HV-32)

A1 B1 A2 B2 DC Power Supply
Net (From DC Busbar)
External Communication Interface
D D

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THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 12 OF 17 RA MSN MSN
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00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

To Plant To Plant
Earthing Earthing
NOTE

* Earth Pit

* Dedicated Two Earthpits


are Required

150SQMM Copper Cable or


.

B Equivalent GI Strip B

150SQMM Copper Cable or


.

Equivalent GI Strip

Earth Pit
Side View

C C

To Plant To Plant
Earthing Earthing
D D

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THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Earthing NTS REV. DATE DATE DATE
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00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

1200
4675

1007

B 1300 1300 B

1214

3370
3297
1214

1200
1007

C C
No Obstacles within the boundary above

Note:.
Max Outside Dimension 1.In the Air-cooled system design, cold air enters the air duct from
(Door opening) the side of the box, and exits from the upper vent through the heat
sink;
2. The front and back sides should meet the 1.2 meters clearance, and
the left and right should meet 1.3 meters clearance
3. When the inverter is placed under the awning (shed), please ensure
that the distance from the top of the box to the awning is greater
than or equal to 1.0 meters

D D

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THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Door Span and NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: Clearances UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A
>2.5 m
>2.5 m
(Both Doors Open)
(Both Doors Open)
>1.5 m
>1.5 m
(One Door at a time)
(One Door at a time)

>2.5 m >4 m

Figure 1: Layout of doors with heat exchangers side by side Figure 2: The doors without heat exchanger are arranged side by side

B B

>2.5 m
(Both Doors Open)
>1.5 m
(One Door at a time)

>4 m

Hot air Cold Air


C C

Figure 3: One door without heat exchanger and Other door with heat
exchanger are arranged side by side

1. Air cooling system design, cold air from the top side of the box into the air duct, through the internal fan spoiler from the bottom vents;
2. When two or more machines are installed side by side, first ensure that the doors do not interfere with each other, and then meet the cooling requirements:
The cooling requirements are as follows:
1) Figure 1: If the side-by-side layout with heat exchanger door body needs to meet the spacing of more than 2.5 meters (starting from the outside side panel
of the heat exchanger);
2) Figure 2: If there is no heat exchanger door body side-by-side layout to meet the spacing of more than 4 meters;
3) Figure 3: If there is no heat exchanger door body and with heat exchanger door body side-by-side layout needs to meet the spacing of more than 4 meters;
3. When the inverter is placed under the sunshade, make sure that the distance from the top of the enclosure to the sunshade is greater than or equal to 1.0
meters;
4. For Inverter Side to Side Spacing (The clearance between DC cabinets in Figures 1,2,3) : The spacing to open the DC Cabinet doors facing each other
D simultaneously should be more than 2.5 meters. D
Special Case : The spacing can be kept greater than 1.5 meters if only one door out of the two doors facing each other is opened at a time;

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THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 15 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Block Clearances NTS REV. DATE DATE DATE
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00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

5172 4150 N
A A

1480
1480 1500

1450
1050

1570 1432 1570

1020

1420

B B

5172
1500
900
300

300 1036 1036

220 223
200
106

106

200
4150

1500

1100
850

1100

1100

1450 1450
255

C C
120

500
200
1425

1425

D D

DO NOT SCALE THIS SHEET DRAWN CHKD. APPR.


All INFORMATION CONTAINED IN THE DOCUMENT IS CONFIDENTIAL &
DRAWING CLIENT NAME: TITLE DRAWING NUMBER: SHEET SIZE SCALE
THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 16 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Foundation NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
1 2 3 4 5

A A

Lifting Lifting frame


Lifting
point point

B B
Lifting Lifting
point point
Sling1

Bottom View

2280 Wooden support


bracket

Lifting instructions:
1. The specified built-in hanger (F-C-025673) must be used as shown in the diagram;
2280

C 2. The existing lifting points located at the bottom of the cabinet must be used for transport; C
3. The length of 4 equal length hanging ropes connected with the cabinet and hanger shall not be
less than 4.5m, and the load borne by the hanging rope shall not be less than 4t;
4. The ceiling of the hoisting rope of the cabinet shall be on the slot reserved by the wooden bar on
the top of the cabinet, which can prevent the swinging of the hoisting rope from scraping the cabinet;
5. After hoisting and positioning of the cabinet, the wooden strips on the top of both sides of the
cabinet shall be removed to avoid affecting the air inlet of the whole machine.
6. Avoid scraping with the inverter when positioning the lifting rope.

Front View

Hoisting
D D

DO NOT SCALE THIS SHEET DRAWN CHKD. APPR.


All INFORMATION CONTAINED IN THE DOCUMENT IS CONFIDENTIAL &
DRAWING CLIENT NAME: TITLE DRAWING NUMBER: SHEET SIZE SCALE
THE PROPERTY OF SUNGROW (India) Pvt. Ltd. REPRODUCTION OF DW_20210311_SG3125HV-31&32 A0 17 OF 17 RA MSN MSN
THESE IN IN ANY FORMS TO BE DONE WITH THE SPECIFIC PERMISSION SG3125HV-31&32 | Hoisting NTS REV. DATE DATE DATE
OF THE COMPANY. PROJECT NAME: UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN mm
00 03.05.2021 03.05.2021 03.05.2021

1 2 3 4 5
SG3125HV-31 and SG3125HV-32
Characteristic Curve
Technical Information

Version 1.0
Confidential

1.Introduction

This document describes the characteristics curves for the SG3125HV-31, SG3125HV- 32,including inverter
temperature dependent derating behavior, DC voltage dependent derating behavior, altitude dependent derating,
Grid Voltage Derating Curve.

This document is intended to be used by the specific addressees. No part of this document may be reproduced or
distributed in any form or by any means without the prior written permission of Sungrow Power Supply Co., Ltd.

2.Characteristic Curves

2.1. Temperature Derating Curve

SG3125HV-32

3781
3437
3125

2500
S[kVA]

1875

1250
Vmpp :960-1300V
625

-35 -30 -20 0 20 25 30 40 45 50 60


Ambient Temperature [℃]

SG3125HV-31

3610
3437
3125

2500
S[kVA]

1875

1250
Vmpp :915-1300V
625

-35 -30 -20 0 20 25 30 40 45 50 60


Ambient Temperature [℃]

Fig-1 Temperature dependant power derating(PF=1)

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2.2. DC Voltage Derating Curve

SG3125HV-32

3781

3125

2500
S[kVA]

1875

1250

625

312

960 1300 1310 1500


DC Voltage [V]

SG3125HV-31

3610

3125

2500
S[kVA]

1875

1250

625

312

915 1300 1310 1500


DC Voltage [V]

Fig-2 DC voltage dependent Output power derating curve @ 30°C (PF=1)

2.3. Altitude Derating Curve

SG3125HV-32

3781
3437
3125
2812

2218
S[kVA]

1875

1250

30℃
625 45℃
50℃

0 1000 2000 3000 4000


Altitude [m]

2
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SG3125HV-31

3610
3437
3125
2812

2218
S[kVA]

1875

1250

30℃
625 45℃
50℃

0 1000 2000 3000 4000


Altitude [m]

Fig-3 Altitude Dependent Output Power Derating Curve(PF=1)

2.4. Grid Voltage Derating Curve

SG3125HV-32

3781

3214

2500
S[kVA]

1875

1250

625

0 561 660 726


Vgrid [V]

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SG3125HV-31

3610

3065

S[kVA] 2500

1875

1250

625

0 535 630 690


Vgrid [V]

Fig-4 Grid Voltage Dependent Output Power Curve@30°C (PF=1)

4
SG3125HV-31 and SG3125HV-32
P-Q Diagram
Technical Information

Version 1.0
Confidential

1.Introduction

This document describes the P-Q diagram used for SG3125HV-31, SG3125HV-32.

This document is intended to be used by the specific addressees. No part of this document may be reproduced or
distributed in any form or by any means without the prior written permission of Sungrow Power Supply Co., Ltd.

2.P-Q Capability

Inverter can support the grid by supplying the reactive power in different ways. The shaded area in the figure below
shows the inverter’s P-Q capability.

SG3125HV-32 3781kW P (kW)


3437kW
3125kW 3781kVA
3025kW @PF=0.8

2750kW
2500kW

30°C

45°C

50°C

1875kVar Q (kVar)
Ind. 2269kVar 2062kVar

Fig-1 The P-Q Capability of SG3125HV-32 (Pf mode)

The Pmax=3781kW, Smax=3781kVA. The Max. Q is +/-2269 kVar, when the power factor is +/-0.8,at 30℃;

The Q is +/-1648 kVar, when the power factor is +/-0.9 at 30℃.

SG3125HV-31

3610kW P (kW)
3437kW 3610kVA
3125kW @PF=0.8
2888kW
2750kW
2500kW

30°C
45°C
50°C

2166kVAR 1875kVAR Q (kVAR)


Ind. 2062kVAR

Fig-2 The P-Q Capability of SG3125HV-31 (Pf mode)

The Pmax=3610kW, Smax=3610kVA.

The Max. Q is +/-2166 kVar, when the power factor is +/-0.8,at 30℃; The Q is +/-1574 kVar, when the power factor
is +/-0.9 at 30℃.

The Max. Q is +/-2062 kVar, when the power factor is +/-0.8,at 45℃; The Q is +/-1498 kVar, when the power factor
is +/-0.9 at 45℃.

The Max. Q is +/-1875 kVar, when the power factor is +/-0.8,at 50℃; The Q is +/-1362 kVar, when the power factor
is +/-0.9 at 50℃.

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SG3125HV-32 3781kW P (kW)


3437kW
3125kW 3781kVA
@PF=0.8
3025kW
2750kW
2500kW

30°C

45°C

50°C

1875kVar Q (kVar)
Ind. 2269kVar 2062kVar

Fig-3 The P-Q Capability of SG3125HV-32 [Q(t) mode]

The Pmax=3781kW, Smax=3781kVA. The Max. Q is +/-2269 kVar, when the power factor is +/-0.8 at 30℃;

The Q is +/-1648 kVar, when the power factor is +/-0.9 at 30℃.

SG3125HV-31
P (kW)
P=3610kW
P=3437kW 3610kVA
P=3125kW @PF=0.8
2888kW
2750kW
2500kW

30°C
45°C
50°C

2166kVar 1875kVar Q (kVar)


Ind. 2062kVar

Fig-4 The P-Q Capability of SG3125HV-31 [Q(t) mode]

The Pmax=3610kW, Smax=3610kVA.

The Max. Q is +/-2166 kVar, when the power factor is +/-0.8,at 30℃; The Q is +/-1574 kVar, when the power factor
is +/-0.9 at 30℃.

The Max. Q is +/-2062 kVar, when the power factor is +/-0.8 at 45℃; The Q is +/-1498 kVar, when the power factor
is +/-0.9 at 45℃.

The Max. Q is +/-1875 kVar, when the power factor is +/-0.8,at 50℃; The Q is +/-1362 kVar, when the power factor
is +/-0.9 at 50℃.

2
SG3125HV-30/-31/-32 Series Inverter
Q at Night
Technical Information

Version 1.0
Confidential

1.Introduction

This document describes the 'Q at Night' function of the PV inverter SG3125HV-30, SG3400HV-30, SG3125HV-31,
SG3125HV-32.

This document is intended to be used by the specific addressees. No part of this document may be reproduced or
distributed in any form or by any means, without the prior written permission of Sungrow Power Supply Co., Ltd.

2.Q at Night Function

In order to ensure the stability of the utility grid, the grid operators require the energy producer to support the grid by
generating a certain amount of reactive power; the reactive power is normally provided by Q at night.

For PV power plants, the PV inverters are required to operate as Q at night by using its inherent reactive power
capability; most of the PV inverters in the market would have this function as standard, but only for the daytime when
the PV inverters stay in feed-in-operation. the Q at night function is required as well at night to compensate the
reactive power based on the actual needs in order to support the grid.

2.1. Q at Night Principles

The Q at night uses the full-control component IGBT to connect the inverter's main circuit to the grid in parallel
through the inductor, it controls the AC-side current to feed or absorb the set amount of reactive current, so as to
achieve dynamic reactive power compensation.
. . .
UI UL=jXI
X=ωL
+ - .
I .
Us

+ +
. . . . . .
Us UI Us UL=jXI I
- -
.
UI
Current leading Current lagging

Fig-1 Q at Night Schematic Principles

U̇s = U̇I + U̇L .( The Kirchhoff Voltage Law)

Here, U̇s : grid voltage; U̇I : Q at night AC voltage output; U̇L : Inductor L voltage (phasor difference between U̇s and
U̇I ). I is the current passing through the inductor, as well as the current absorbed by the Q at night from the grid. By
controlling U̇L , the I can be controlled;

suppose the power loss caused by Q at night can be neglected, the amplitude and the direction of the current
absorbed from the grid by the inverter can be controlled by keeping the U̇s and U̇I at the same phase and
changing the amplitude of U̇I ,.

When U̇I < U̇s, the lagging current voltage is 90°, and it is operating in inductive condition, the Q at night will absorb
inductive reactive power.

When U̇I > U̇s, the leading current voltage is 90°, and it is operating in capacitive condition, the Q at night will
absorb capacitive reactive power.

When U̇I = U̇s and the current and voltage are in phase, the Q at night will not absorb reactive power.

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2.2. Sungrow Solution for Q at Night

The inverter uses reactive current vector control to cause a phase difference between the inverter output voltage and
the grid voltage, thereby achieving the necessary reactive power compensation. This makes grid access more
friendly and can adapt to future grid system access requirements.

The 'Q at night' function requires the inverter to stay in feed-in operation without DC voltage present, which involves
additional hardware components and software development.

During the 'Q at night' mode, the DC inputs must remain disconnected to prevent the PV inverter from producing a
negative effect on components. The inverter's DC switches have an electric operation function, allowing the inverter
control system to control the DC switches.

Sampling & Conditioning

Control Unit

idc vdc ia ...ic vavbvc


sc sb sa
M

DC AC

DC Switch AC Switch

Fig-2 Inverter Circuit Diagram for 'Q at night'

The inverter allows the users to activate or deactivate the 'Q at night' function locally on the HMI menu or remotely
via upper PC.

Fig-3 Inverter Menu for Setting the 'Q at night'

Parameter Description Range Default


Close/Pf/Q-limit /QU
Q-adjust
To enable or disable the reactive power compensation mode/V auto- PF
switch
adjust/QP mode
Pf Power factor setting -0.8~-1; 0.8~1 1
Percentage that the reactive power compensation accounted
Q-limit (%) -100%~100% 0
for the nominal power (%)
Q at night
To enable or disable the reactive power compensation at night Enable/Disable Disable
switch

Step 1: Tap "Functions" on the default LCD screen interface.

Step 2: Tap "Set Parameter".

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Step 3: Enter the password and then tap "Run Parameters".

Step 4: Enable the 'Q-adjust switch' first, then enable the 'Q at night switch'.

Once the 'Q at night switch' is enabled,, the 'Q at night' function is always active until the ' Q at night switch' is set to
be disabled; when the DC input power drops to a preset value for a certain amount of time, the inverter will enter 'Q
at night' mode and compensate the reactive as required.

When the inverter first enters 'Q at night' mode, the DC switches will remain in the closed status. After the inverter
remains in 'Q at night' mode for the preset time period, the DC switches will be opened to disconnect it. This will
avoid unnecessarily opening the DC switch. During this process, the inverter will continue to input reactive power to
the grid according to grid scheduling requirements.

When the inverter is in 'Q at night' mode, it continues to detect whether or not the conditions for feeding the active
power are met, if all conditions are met, it will switch on the DC switches and enter active power feed-in mode.

Inverter feed-in operation,


DC switches closed

Pdc<3kW/10min
or Pdc<10kW/30min
or Pac<6kW/1hour

‘SVG at night’ in operation,


DC switches opened.

sting Vpv>Upv_start
and T>Tstart

MPPT in operation

Fig-4 'Q at night' Function Logic Flowchart

2.3. Q At Night During LVRT

When Sungrow inverter is working in "Q at night" mode, the inverter supports the utility grid during an instant
grid-voltage drop. In this case, the inverter will stay connected with the grid and wait to restart feeding in reactive
power after the voltage drop or feed in reactive during the voltage drop in accordance with local grid codes. during
the LVRT (low voltage ride through), there must be a certain power supply to keep the inverter active.

3
SG3125HV-30/-31/-32 Series
Transformer Requirements
Technical Information

Version 1.0
Confidential

1.Introduction

This document describes the technical requirements of MV transformer which is connected with the SG3125HV-30,
SG3125HV-31, SG3125HV-32 outdoor inverter.

This document is intended to be used by the specific addressees. No part of this document may be reproduced or
distributed in any form or by any means without the prior written permission of Sungrow Power Supply Co., Ltd.

2.Transformer Requirements

1) The transformer must be suitable for operating with a pulsed inverter.

2) In case anti-PID solution (potential induced degradation) is used, transformer secondary windings shall be able to

handle higher Vac peak voltage reference to the ground for the 1500V system. For SG3125HV-32, the voltage is

Vrms=860V (
2
VAN  VNg
2
); For SG3125HV-31 , the voltage is Vrms= 850V (
2
VAN  VNg
2
); For

SG3125HV-30 , the voltage is Vrms=842V (


2
V
AN V 2
Ng ). The LV side of the transformer and the maximum

continuous voltage of lightning protection devices for the LV side of the transformer should comply with this

requirement.

3) The output voltage of SG3125HV-32 is 660Vac L-L (561~726Vac), 50Hz or 60Hz. The output voltage of

SG3125HV-31 is 630Vac L-L (535~690Vac).The output voltage of SG3125HV-30 is 600Vac L-L

( 510~660Vac) ,50Hz or 60Hz. The voltage at the MV side shall be in line with the MV grid voltage at the

connection point, transformer with tap changer is preferred.

4) Transformer capacity shall be in line with the inverters max. output power.

5) Two-winding (one for LV, one for MV side) transformer is to be used, no multi LV windings needed.

6) The Dy11 and Yd11 configurations can be used. In case the Y connection is on the LV side, the neutral point

should not be grounded.

3.125MVA
Inverter Transformer Grid

If two inverters with the same type are connected by a three-winding transformer, Dy11y11 and Yd11d11
connections can be used.

Inverter 1#

6.25MVA
Transformer Grid

Inverter 2#

7) For double split transformer, the L1-L2 impedance is recommended to be no less than 10% (based on the half of
the nominal transformer kVA rating) without negative tolerance.

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8) Short-circuit impedance Z(%) of transformer shall comply with related standards. For example, recognized
minimum short-circuit impedance of 5000kVA/33kV/0.6kV in IEC60076-5 is 7% with tolerance of +/-10%.

9) The transformer shall be capable of withstanding a certain level of harmonic current, the max. total harmonic

current is 5% of fundamental current at nominal power.

10) The transformer shall be able to withstand a certain level of DC component, 0.5% of fundamental current at

nominal power.

11) The transformer shall be able to withstand a certain phase imbalance, 5% of the current at nominal power.

12) The LV winding of the MV transformer shall withstand a voltage gradient dU/dt of up to 500V/μs to ground.

13) An electrostatic ground shield between the primary and secondary windings is recommended.

14) The transformer shall be grounded at only one point, and the grounding of the transformer must be secure.

15) The insulation class shall be at least F for dry type transformer, A for oil type.
Insulation class A E B F H N C
Max. temperature (˚C) 105 120 130 155 180 200 220
Temp. raise of winding (K) 60 75 80 100 125 135 150

16) The load Weighed efficiency shall be compliant with the latest local requirements.

17) The local environment (temperature, humidity, altitude, air etc.) shall be taken into consideration.

18) The temperature rise and min. electric clearance shall be taken into consideration especially when the altitude is

over 1000m.

19) The country specific grid frequency & standards shall be respected.

2
SG3125HV-32
Efficiency Curve
Technical Information

Version 1.0
Confidential

1.Introduction

This document describes the efficiency profile of SG3125HV-32, which is given for the minimum MPP voltage, the
rated input voltage and the maximum MPP voltage.

The European Efficiency is calculated by: η EU = (0.03 x η5%) + (0.06 x η10%) + (0.13 x η20%) + (0.1 x η30%)
+(0.48x η50%) + (0.2 x η100%)

This document is intended to be used by the specific addressees; No part of this document may be reproduced or
distributed in any form or by any means, without the prior written permission of Sungrow Power Supply Co., Ltd.

2.Curve Details

SG3125HV-32 efficiency test data at different power point and DC voltage level as below:

5% 10% 20% 25% 30% 50% 75% 100%


1300V 96.70% 98.04% 98.68% 98.76% 98.83% 98.79% 98.60% 98.55%
1100V 97.13% 98.27% 98.80% 98.84% 98.91% 98.85% 98.67% 98.59%
960V 97.65% 98.42% 98.89% 98.98% 99.01% 98.92% 98.81% 98.68%

Maximum efficiency, η max 99%, European efficiency, η EU 98.7%

Fig-1 SG3125HV-32 Efficiency Curve

1
SG3125HV-31

SG3125HV-32

Power Consumption
Technical Information
Preliminary

Version 1.0
Confidential

1.Introduction

This document gives a brief introduction of the devices self-consumption of SG3125HV-31 and SG3125HV-32.

This document is intended to be used by the specific addressees. No part of this document may be reproduced or
distributed in any form or by any means without the prior written permission of Sungrow Power Supply Co., Ltd.

2.Devices self-consumption list

Max Standby Q at night


SG3125HV-31 and SG3125HV-32 self-consumption-in- Consumption (kW)
operation (W) (W)
Control-power-consumption 361
Inverters 120 Max. 31.1
Fans consumption@ full 4875
power(IP65 version) (when reactive power
Max. in total 5236 120 output: 2062kVar)

1
SG3400HV-30 and SG3125HV-30 Series
Insulation Monitoring and Negative Grounding
Technical Information

Version 1.0
1.Introduction

This document describes the Insulation Monitoring and Negative Grounding used for SG3400HV-30,
SG3125HV-30/31/32,SG2500HV-30, SG3000HV-30,SG3400HV-MV-30, SG3125HV-MV-30,,

This document provides instructions for PV inverter insulation monitoring and negative grounding equipment. It
primarily covers standard requirements, electrical principles, system component selection, system requirements,
and other detailed analyses and descriptions. This document aims to help customers understand the equipment
functions and provide guidance to customers during system design.

This document is intended to be used by the specific addressees. No part of this document may be reproduced or
distributed in any form or by any means, without the prior written permission of Sungrow Power Supply Co., Ltd.

2.Design Principles

Insulation Monitoring

The photovoltaic system's array insulation resistance monitoring function serves to reduce the risk of electric shock
or fire caused by DC-side ground faults.

For non-isolated inverters, DC-side ground faults form a loop between the fault point and electrical grid, directly
leading to a fault current. Non-isolated inverters must detect the array insulation resistance before connecting to the
grid. If the resistance falls below the threshold, the inverter shall trigger an alarm and shall not be operated
connected to the grid.

For isolated inverters, if the insulation is found to fall below the threshold, the inverter may continue to operate
connected to the grid, but it must continuously monitor the resistance and trigger an alarm.

The threshold must be set according to local standards.

According to section 4.8.2.1 in IEC62109-2, the minimum value set for the insulation resistance threshold must not
be lower than R=VMAX PV/30mA.

PV inverter insulation threshold value parameters are set according to the IEC62109-2 standard.

Negative Functionally Grounding

For grounded or non-grounded photovoltaic systems, when the ground fault leakage current exceeds a certain
threshold, the inverter will disconnect from the grid and trigger an alarm.

The threshold must be set according to the local standards.

According to the provisions in section 4.8.3.5 in the IEC62109-2 standard, for Sn>30kVA inverters, when the array's
ground fault leakage current exceeds Sn*10mA/kVA, the inverter shall disconnect from the grid within 0.3 ms and
trigger an alarm.

3.Negative Functionally Grounding + Insulation Resistance Monitoring

Inverter has a built-in negative functionally grounding + insulation resistance monitoring module, as shown below.
N1
PV+
L1
MPPT1 L2
L3
PV-
NC
DC Contactor
K1 Insu lati on Control
Monitoring

Fuse

Resistor

N2
PV+

MPPT2

PV-
NC
DC Contactor
K1 Insu lati on Control
Monitoring

Fuse

Resistor

Fig-1 Negative Functionally Grounding +Insulation Monitoring Function

Before the inverter connection to the grid, the control unit issues a priority control signal to DC contactor K1 to open
K1's NC and thereby disconnect the circuit between the negative end and ground, the DC side can be seen as
floating system. At this time, the insulation monitoring units detects the positive to ground resistance R+ and
negative to ground resistance R- relatively. If the value of R+ and R- meets the setting threshold , the control unit will
send a control signal to the DC relay K1 to close K1, the DC side becomes a negative grounding system, then the
inverter connects to the grid.

The threshold of the positive to ground and negative to ground insulation resistance can be set by LCD, the default
value is 50K, and the setting range is 15K-100K. Please refer to the product user manual for specific setting
methods.

After the inverter connecting to the grid, the control unit can calculate the residual current by the negative to ground
voltage and the intentional resistance(this function can be called RCD), and determines whether the inverter needs
to indicate a fault alarm or disconnect from the grid according to the standard requirements.

4.Negative Functionally Grounding System Requirements

1) Negative functionally grounding system can only be used on inverters with isolated transformers,at the
same time, an array residual current function (RCD) is required.
2) The RCD device is connected to the DC positive or negative ends to monitor and disconnect ground faults.
If the system is installed with a RCD device, the DC positive or negative ends cannot have another ground point.

3) Installing a RCD device will increase the system's overall AC-side ground potential, so this must be taken into
consideration when selecting the inverter's AC-side components.

For DC 1500V PV systems, the PV- and ground are equipotential and the maximum PV+ ground voltage is 1500V.
2 2
The rms value of inverter AC phase-to-ground voltage is Vrms=: (VDC / 2) + (Uac *1.1) . Uac is the grid's phase
voltage.

Taking the voltages above into consideration when selecting AC/DC lightning protection devices and cables. The
required DC withstand voltage is 1500Vdc and the AC withstand voltage must be no less than 842Vac. The DC
lighting protector must be a 2+1 model and the AC lightning protect must be a 3+1 model.

5.Conclusions

In summary, Sungrow inverter meets the following requirements:

1) Functional ground safety complies with the requirements of the IEC62109-2 standard;

2) Continuous suppression to PID effect is achieved & looping current is avoided.


好利来

SG3125HV-30 Series
Key Components
Technical Information

V10
Confidential

1. Introduction

This document describes the key components of SG3125HV-30,SG3125HV-31,SG3125HV-32,


SG3400HV-30 and SG2500HV-30.

This document is intended to be used by the specific addressees; No part of this document may be
reproduced or distributed in any form or by any means, without the prior written permission of
Sungrow Power Supply Co., Ltd.

2. Key Components.

No. Component Main Supplier Sub Supplier

Manufacture/Specification Blank

1 DC switch Nader/ NDW2GZ Series Changshu/CW3G Series


(1500V/2500A) (1500V/2500A)

2 DC fuse Bussmann/EBSG15T Hollyland/2XLPV Series


(1500V/400A) (1500V/400A)

3 IGBT Infineon/ FF600 Series Blank


(1200V/600A)

4 AC Switch Nader/NDW1A Changshu/CW1 Series


(690V/2000A) (690V/2000A)

5 DC SPD Zhongguang/ ZGGS40-890PV Pheonix/VAL-MB-T1/T2


(890V/20kA) (1500V/20kA)

6 AC SPD Zhongguang/ ZGGS40-890PV CITEL/DS44S (690V/20kA)


(680V/20kA)
PTG/PE760 (690V/20kA)

EBM/ K3G Series Delta/GTM031 series


7 Fan
(400V/1000W) (400V /1000W)

8 Current CRRC/NACF series LEM/HAX Series


Sensor (2000A / ±4V) (2000A / ±4V)

The actual product might not use the main supplier, please refer to the actual scope of delivery.

2
公开 Public

出厂检验报告

Inspection Report
Q/SUNGROW 009.2-2021-001-V1.1 报告编号(Report No.):
产品名称 光伏并网逆变器
Product Name Grid-connected PV Inverter
产品型号 产品编号
SG3125HV-32
Product Model Product NO.

检验项目 标准要求 判定

Test Item Standard requirement Result
No.
机架组装有关零部件数量、质量均应符合各自的技术要求;
The quantity and quality of all accessories related to the device assembly meet their technical
requirements respectively;
油漆电镀应牢固、平整,无剥落、锈蚀及裂痕等现象;
Painting and electroplate are secure and flat without peeling, corrosion or cracks;
外观与结构检查
机架面板应平整,文字和符号要求清楚、整齐、规范、正确;
Inspection of
1 Racks and panels are flat, texts and symbols are legible, correct, regular and in line;
appearance and
标牌、标志、标记应完整清晰;
structure
Nameplates, labels and signs are intact and legible;
各种开关应便于操作, 灵活可靠;
Switches are easy and flexible to operate;
零部件牢固无松动。
Spare parts are secure.

输入电路对地、输出电路对地、输入电路对通讯端子、输出电路对通讯端子以及输入电路
绝缘电阻测试 与输出电路间的绝缘电阻应不小于 1MΩ。
2 insulation Inverter DC input to PE insulance value, AC output to PE insulance value, DC input to
resistance test communication terminal insulance value, AC output to communication terminal insulance value
and DC input to AC output insulance value should not be less than 1 MΩ.

输入电路对地、输出电路对地、输入电路对通讯端子、输出电路对通讯端子以及输入电路
工频耐受电压(绝
与输出电路间施加 DC2550V,无绝缘闪络、击穿及任何破坏性放电现象。
缘耐压测试)
3 When Inverter DC input to PE, AC output to PE, DC input to communication terminal, AC output
Dielectric strength
to communication terminal and DC input to AC output applied 2550Vdc , no insulation
test
flashover , breakdown or other destructive discharge is detected.

接地电阻测试(保
护连接) 所有可触及的活动金属零部件与接地导体间的电阻:不大于 0.1Ω;
4 Ground resistance The resistance between any touchable moving metal parts and grounding conductor should be
test (protection not greater than 0.1Ω
connection)

1/ 3
公开 Public

自动开关机及恢
复并网
逆变器根据电压输入情况,或故障及故障恢复后等情形,实现对应的自动开、关机操作。
Automatic
5 The inverter automatically starts up or shuts down based on the voltage input or fault or fault
startup/shutdown
recovery situation.
and Grid-tied
recovering
转换效率
逆变器转换效率最大值应不低于 98.5%。
6 Conversion
The maximum conversion efficiency is no less than 98.5%.
efficiency

谐波和波形畸变
逆变器设置额定功率工况下,总谐波小于 3%。
7 Total harmonics
Inverter should be set rated power. The THD is less than 3%.
distortion (THD)
电气参数及有功
逆变器设置额定功率工况下,最大输入电流或功率不超过标称最大输入值的 110%,输出电
功率容量
流不超过标称最大输出值的 110%,输出功率不超过标称额定输出功率的 110%。
Electrical
8 Inverter should be set rated power, the maximum input current or power cannot exceed 110%
parameters and
of the nominal maximum input. The output current cannot exceed 110% of the nominal
Active power
maximum output. The output power cannot exceed 110% of the nominal rated output power.
capacity
直流侧输入电压高于逆变器允许的接入电压最大值时,逆变器不得启动,同时发出警示信
直流过压保护 DC
号。
9 over-voltage
When the DC input voltage is higher than the maximum voltage, the inverter shall not startup
protection
and send warning signal.
当逆变器交流输出端电压超出规定的电压范围时,逆变器应停止向电网供电,同时发出警
示信号。此要求适用于多相系统中的任何一相。其对应的响应动作和(或)动作时间应符
交流过\欠压保护
合规范要求
AC output
10 When the AC grid voltage exceeds the specified voltage range of inverter, the inverter should
over-/under-
stop supplying power to the grid and send out a warning signal. This requirement applies to any
voltage protection
phase in a multi-phase system. the corresponding response actions and (or) action time should
meet the requirement.

交流过/欠频保护 逆变器交流电网端频率超限时,逆变器应在规定时间内停止向电网供电,当电网频率恢复
AC output 到允许运行的电网频率时逆变器应能启动运行。
11 overfrequency/un When the inverter AC grid frequency exceeds the specified frequency range of inverter, the
derfrequency inverter should stop supplying power to the grid within set time. The inverter should restart
protection operation when the grid frequency recovers to the allowable range.

显示屏与 DSP 板、上位机间通讯正常及流畅,数据传输正确,无任何出错信息或明显传输


通信功能
延迟。
12 Communication
The communication between LCD , DSP and PC is normal and smooth; the data transmission is
function
correct; without any wrong info or obvious transmission delay.
烟感信号节点测
模拟烟雾发生,烟感能够正常报警并输出报警信号,显示屏内烟雾报警状态显示正确。

13 Simulate the occurrence of smoke,smoker sensor shall normal alarm and output alarm signal,
Smoker sensor
and the smoke sensor states are displayed correctly in screen.
signal node test

2/ 3
公开 Public

门禁信号节点测
试 关闭所有装有行程开关的门,显示屏内门禁状态显示正确。
14 Access control Close all doors with access control switches and the doors states are displayed correctly in
system signal screen.
node test
稳定运行
额定功率运行 2 小时,逆变器正常工作。
15 Reliable operation
The inverter works normally for 2 hours at the nominal power.
test
出厂设置 时钟校准,故障记录及运行记录进行删除等恢复出厂值设置。
16
Default settings Clock calibration,delete all fault records and running records to return to the default setting.

结论 Conclusion:

环境温度 Ambient temperature: ℃ 相对湿度 Relative humidity: %RH

检验员 Inspector: 检验日期 Date:

3/ 3
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 1 OF 14
MAIN-CUSTOMER:

SL. COMPONENT & TYPE OF QUANTUM OF CHECK REFERENCE ACCEPTANCE FORMAT OF AGENCY
CHARACTERISTICS CLASS REMARKS
NO. OPERATIONS CHECK DOCUMENT NORMS RECORDS
M S/C M S C

1 2 3 4 5 6 7 8 9 ** 10 11

1 RAW MATERIAL / BOUGHT OUT ITEMS


1.01 Bus bar (Aluminum / Copper)

a Dimensions Major Measurement Manufacturer P V V


Specifications / Specifications / Incoming
b Surface Defects Major Visual As per As per P V V
Approved Approved Inspection
ISO2859-1 ISO2859-1
Drawings & Drawings & Report /
c Hardness Major Mechanical P V V
Datasheet / IEC Datasheet / IEC Supplier Test
d Conductivity Major Electrical Certificate V V V
1.02 Insulator

a Dimensions Major Measurement Manufacturer P V V


Specifications / Specifications / Incoming
Surface Finish & As per As per Approved Approved Inspection
b Major Visual ISO2859-1 ISO2859-1 P V V
batch Mark Drawings & Drawings & Report /
Datasheet / IEC Datasheet / IEC Supplier Test
c Cantilever Strength Major Mechanical Certificate P V V

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 2 OF 14
MAIN-CUSTOMER:

QUANTUM OF
SL. COMPONENT & TYPE OF REFERENCE ACCEPTANCE AGENCY REMARKS
CHARACTERISTICS CLASS CHECK FORMAT OF RECORDS
NO. OPERATIONS CHECK DOCUMENT NORMS
M S/C M S C
1 2 3 4 5 6 7 8 9 ** 10 11

Manufacturer
d HV Withstand Major Electrical As per As per Specifications / Specifications / Incoming Inspection
P V V
ISO2859-1 ISO2859-1 Approved Drawings Approved Drawings Report /
Comparative & Datasheet / IEC & Datasheet / IEC Supplier Test
e Major Electrical P V V
Tracking Index Certificate
1.03 Reactor / Capacitor
Specifications / Specifications /
Make Check & Approved Drawings Approved Drawings Manufacturer
a Major Visual 100% 100% P V V
Rating plate Check & Datasheet IS & Datasheet IS Incoming Inspection
5553 / IEC 60289 5553 / IEC 60289 Report /
Routine tests as per for reactors & for reactors & Supplier Test
b Major Electrical 100% 100% IS 15395 / IEC IS 15395 / IEC Certificate P V V
relevant standard
61642 for Capacitor 61642 for Capacitor
1.04 Air Break switches / Switch fuse unit / Indicating lamp / AC/DC Power & Auxiliary contactor
Manufacturer
Specifications / Specifications / Incoming Inspection
Rating, Make, Type
a Major Visual 100% 100% Approved Drawings Approved Drawings Report / P V V
Check
& Datasheet/ IEC & Datasheet / IEC Supplier Test
Certificate

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 3 OF 14
MAIN-CUSTOMER:

SL. COMPONENT & QUANTUM OF CHECK REFERENCE ACCEPTANCE AGENCY REMARKS


CHARACTERISTICS CLASS TYPE OF CHECK FORMAT OF RECORDS
NO. OPERATIONS DOCUMENT NORMS
M S/C M S C
1 2 3 4 5 6 7 8 9 ** 10 11

1.05 Gasket

Dimensions / Profile Specifications / Specifications /


a Major Visual P V V
& Material Type test report Type test report Manufacturer
As per As per Incoming
Specifications / Specifications /
b Shore Hardness Major Mechanical ISO2859-1 ISO2859-1 Inspection
P V V
Approved Approved
Report/
Drawings & Drawings &
Supplier Test
Datasheet / Datasheet /
Certificate
c Ozone Resistivity Major Chemical IS 11149/ IS IS 11149 / IS P V V
11150 / IEC 11150 / IEC
1.06 Enclosure

a Dimensional Check Major Measurement P V V


As per As per Specifications/ Specifications/
Manufacturer
ISO2859-1 ISO2859-1 Approved Approved
Incoming
b Paint Shade Major Visual Inspection P V V
Drawings/ Drawings/
Report/
c Paint Adhesion Major Measurement 100% Random IS 5/ RAL IS 5/ RAL P V V
Supplier Test
Standard/ IEC Standard/ IEC
Certificate
d Paint Thickness Major Measurement 100% Random P V V

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 4 OF 14
MAIN-CUSTOMER:

SL. COMPONENT & TYPE OF QUANTUM OF CHECK REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
CHARACTERISTICS CLASS
NO. OPERATIONS CHECK DOCUMENT NORMS RECORDS
M S/C M S C
1 2 3 4 5 6 7 8 9 ** 10 11
1.07 Electronic Cards
Specifications/
Specifications/
Manufacturer Manufacturer
Internal Quality As per As per Manufacturer
procedure for Incoming
a checks by Major Electrical ISO2859-1 ISO2859-1 procedure for testing P V V
testing of Inspection
manufacturer of electronics cards/
electronics cards/ Report
IEC
IEC
1.08 SPV Inverter - Power Module
Specifications/
Specifications/ Manufacturer
Approved
Approved Datasheet/ Incoming
Datasheet/
Manufacturer Inspection
a Quality Checks Major Electrical 100% 100% Manufacturer P V V
procedure for testing Report/
procedure for
of power modules/ Supplier Test
testing of power
IEC Certificate
modules/ IEC
1.09 C.T. / P.T.
Specifications/ Manufacturer
Routine tests & Specifications/
Approved Datasheet/ Incoming
type test as per Approved Datasheet/
Manufacturer Inspection
a relevant standard Major Electrical 100% 100% Manufacturer P V V
procedure for testing Report/
Magnetization procedure for testing
of power modules/ Supplier Test
curve for all CTs of power modules/ IEC
IEC Certificate

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 5 OF 14
MAIN-CUSTOMER:

QUANTUM OF
SL. COMPONENT & TYPE OF REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
CHARACTERISTICS CLASS CHECK
NO. OPERATIONS CHECK DOCUMENT NORMS RECORDS
M S/C M S C
1 2 3 4 5 6 7 8 9 ** 10 11
2 IN-PROCESS CHECK
2.01 Equipment Mounting
Specifications/ Specifications/ Manufacturer
Verification of Rating &
Approved Drawings & Approved Drawings In-process
a Make of all components Major Visual 100% 100% P V V
Datasheet, GA, BOM/ & Datasheet, GA, Report/ QC
as per BOM
IEC BOM/ IEC Record
2.02 Busbar Support Insulator Fixing
Specification / Specification / Manufacturer
Checking of air gaps
Approved Drawings / Approved Drawings / In-process
a (clearance) & Creepage Major Measurement 100% 100% P V V
Manufacturer Standard Manufacturer Report / QC
distances
/ IEC Standard / IEC Record
2.03 Busbar Fixing
Torque value
Specification/ Specification/ Manufacturer
to be
Checking of busbar/ Approved Drawings / Approved Drawings/ In-process
a Major Mechanical 100% 100% P V V furnished by
Nut bolt tightness Manufacturer Standard Manufacturer Report / QC
the
/ IEC Standard/ IEC Record
manufacturer
2.04 Cable Termination
Checking of Power Specification/ Specification/ Manufacturer
cabling & Control/ Logic Approved Drawings/ Approved Drawings/ In-process
a Major Mechanical 100% 100% P V V
wiring termination by Manufacturer Standard Manufacturer Report/ QC
pull check / IEC Standard/ IEC Record

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 6 OF 14
MAIN-CUSTOMER:

QUANTUM OF
SL. COMPONENT & TYPE OF REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
CHARACTERISTICS CLASS CHECK
NO. OPERATIONS CHECK DOCUMENT NORMS RECORDS
M S/C M S C
1 2 3 4 5 6 7 8 9 ** 10 11
2.05 Final Assembly

Checking of Labels &


a Major Visual 100% 100% P V V
Markings (Legends)

Checking of doors &


b Major Visual 100% Random P V V
handles alignment

Degree of protection
c check including gasket Major Visual 100% 100% Specifications/ Specifications/ Manufacturer P V V
material & profile Approved Drawings & Approved Drawings In-process
Datasheet, GA, BOM/ & Datasheet, GA, Report/ QC
Functional checking of
d Major Electrical 100% 100% IEC BOM/ IEC Record P V V
SPV Inverter

Uploading of software
to control board &
checking of general
e Major Visual 100% 100% P V V
parameter setting
including protection
settings

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 7 OF 14
MAIN-CUSTOMER:

SL. COMPONENT & TYPE OF QUANTUM OF CHECK REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
CHARACTERISTICS CLASS
NO. OPERATIONS CHECK DOCUMENT NORMS RECORDS
M S/C M S C
1 2 3 4 5 6 7 8 9 ** 10 11
3 TYPE & SPECIAL TESTS
*Type test & Special
test reports should be
of equipment having
similar Type, Rating,
Class to be supplied
Specifications/ Specifications/ under this contract
Review of Type Test
Approved Approved Type Test *All the reports for
a & Special Test Critical Verify 100% 100% P V/H* V
Drawings & Drawings & Reports Type test & Special test
Reports
Datasheet/ IEC Datasheet/ IEC should be within last
10 years of span

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 8 OF 14
MAIN-CUSTOMER:

QUANTUM OF
SL. COMPONENT & TYPE OF REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
CHARACTERISTICS CLASS CHECK
NO. OPERATIONS CHECK DOCUMENT NORMS RECORDS
M S/C M S C
1 2 3 4 5 6 7 8 9 ** 10 11
4 ROUTINE TESTS
Dimensional check on 10% /
a Major Measurement 100% P W V
Enclosure Rating

b Paint Shade & Thickness Check Major Measurement 100% Random P W V

Maximum
Verification of rating & make of 10% /
c Major Visual 100% P W V visible
all components as per BOM Rating
components
Degree of protection check Specifications/ Specifications/ Verify with
d including gasket material & Major Visual 100% Random Approved Drawings Approved Drawings P V V Type test
profile & Datasheet, GA, & Datasheet, GA, Routine design
Mechanical function & BOM/ IEC 62109/ BOM/ IEC 62109/ Test Report
interlocks of all components IEC 61683/ IEC IEC 61683/ IEC
e Major Visual 100% Random 61439 61439 P W V
Checking of doors and its
handles alignment
Testing the functionality of
f Major Testing 100% P W V
door instrumentation
10% of
Uploading of Software to Rating /
control board & checking of Panel
g Major Visual 100% P W V
general parameter setting
including protection setting

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 9 OF 14
MAIN-CUSTOMER:

QUANTUM OF
SL. COMPONENT & TYPE OF REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
CHARACTERISTICS CLASS CHECK
NO. OPERATIONS CHECK DOCUMENT NORMS RECORDS
M S/C M S C
1 2 3 4 5 6 7 8 9 ** 10 11
Control circuit function check Each
including operation of Rating 1
h Major Testing 100% P W V
contactors, relays & circuit Panel /
breaker lot

i Display panel functionality Major Visual 100% P W V


Specifications/
Specifications/
Approved
Checking direction of rotation Approved
j Major Testing 100% Drawings & P W V
& ON-OFF control of the fans Drawings &
Datasheet, GA, Routine Test
Datasheet, GA,
Protection function check (by BOM/ IEC Report
10% / BOM/ IEC 62109/
simulator or direct method) 62109/ IEC
Rating / IEC 61683/ IEC
OV & UV, OF & UF, & D.C. 61683/ IEC
k Major Testing 100% Lot 61439 P W V
ground fault, DC reverse 61439
polarity, AC OV/ UV, DC OV /
UV, Reactor over temperature
Calibration test
(DC voltage & Current, AC
l Major Testing 100% P W V
voltage & Current &
frequency)

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 10 OF 14
MAIN-CUSTOMER:

COMPONENT
SL. TYPE OF QUANTUM OF CHECK REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
& CHARACTERISTICS CLASS
NO. CHECK DOCUMENT NORMS RECORDS
OPERATIONS M S/C M S C
1 2 3 4 5 6 7 8 9 ** 10 11
M/s Sungrow has to
ensure in all inverter
Ambient Temperature sensor
m Major Visual 100% 10% P W V temperature sensors
Location
are to be kept in
identical position.
Testing of wake-up/ auto
n start & stop with grid Major Testing 100% Specifications/ P W V
Specifications/
connectivity Approved
Approved
Command Signal check/ Drawings &
Drawings &
Manual switching ON/OFF Datasheet, GA, Routine
o Major Testing 100% Datasheet, GA, P W V
from Inverter display panel BOM/ IEC Test Report
BOM/ IEC 62109/
with grid connectivity 10% / 62109/ IEC
IEC 61683/ IEC
Testing of the optional Rating / 61683/ IEC
p Major Testing 100% 61439 P W V
emergency stop circuit Lot 61439
Each
Maximum power point Electrical
q Critical Rating 1 P W V 10% of load.
tracking test Test
Panel / lot
Demonstration Inverter
Electrical
r operation at DC threshold Critical 100% P W V
Test
voltage

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 11 OF 14
MAIN-CUSTOMER:

SL. COMPONENT QUANTUM REFERENCE ACCEPTANCE FORMAT OF


TYPE OF AGENCY REMARKS
NO. & CHARACTERISTICS CLASS OF CHECK DOCUMENT NORMS RECORD
CHECK M S/C
OPERATIONS M S C
1. 2. 3. 4. 5. 6. 7. 8. 9. ** 10. 11.
Heat run test along with 1) Heat run test to
Each
efficiency test including VCD, be carried out 1
Electrical Rating 1
S VAC, IAC, KWhr, KW, KVAR, Critical P W V No. / supply
Test Panel /
Harmonic content measurement of P.O.
lot
at four points (50%, 75%, 100%) 2) Heat Run to be
carried out as
T IR test on main & control circuit Major Electrical 100% P W V
per attached
Specifications/
Specifications/ procedure.
U HV test on main & control circuit Major Electrical 100% Approved P W V
Approved
Power Factor Test (Up to 10 Drawings &
V Critical Electrical 100% 10% / Drawings & P W V
kVAR) Datasheet, GA, Routine
Rating / Datasheet, GA,
BOM/ IEC Test Report
W Rated Power Input / Output Test Critical Electrical 100% Lot BOM/ IEC 62109/ P W V
62109/ IEC
IEC 61683/ IEC
P – Q verification test (up to 10 61683/ IEC
X Critical Electrical 100% 61439 P W V
kVAR) 61439
Communication interface
Y confirmation (By Modbus Critical Electrical 100% P W V
Protocol)
Earthing resistance
Z measurement between moving Major Electrical 100% P W V
parts and ground

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 12 OF 14
MAIN-CUSTOMER:

SL. COMPONENT QUANTUM REFERENCE ACCEPTANCE FORMAT OF


TYPE OF AGENCY REMARKS
NO. & CHARACTERISTICS CLASS OF CHECK DOCUMENT NORMS RECORD
CHECK M S/C
OPERATIONS M S C
1. 2. 3. 4. 5. 6. 7. 8. 9. ** 10. 11.

Za PV array insulation resistance Major Electrical 100% P W V


test
Zb Major Electrical 100% Specifications/ Specifications/
PV array residual current test P W V
10% / Approved Approved
Zc DC current injection test Major Electrical 100% Drawings & Drawings & P W V
Rating / Routine Test
Anti-islanding protection test Datasheet, GA, Datasheet, GA,
Zd Critical Electrical 100% Report
(Loss of Main test) Lot BOM/ IEC 62109/ BOM/ IEC 62109/ P W V
IEC 61683/ IEC IEC 61683/ IEC
Ze Grid connection recovery test Critical Electrical 100% 61439 61439 P W V
Zf Grid code verification Critical Electrical 100% P W V
5 INVERTER COMMUNICATION WITH SCADA

A Verification of IP address Major Visual 100% Approved IP


P W V
configuration address list
Verification of setting for
B Major Visual 100% Each
Modbus Parameters & P W V
Rating Specifications /
communication Special Test
any one supplier test
Verification of Modbus Multi Modbus mapping report
inverter reports
master functionality for list
C Major Visual 100% per lot
communication of inverter P W V
with PPC & SCADA
simultaneously

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 13 OF 14
MAIN-CUSTOMER:

SL. COMPONENT QUANTUM REFERENCE ACCEPTANCE FORMAT OF


TYPE OF AGENCY REMARKS
NO. & CHARACTERISTICS CLASS OF CHECK DOCUMENT NORMS RECORD
CHECK M S/C
OPERATIONS M S C
1. 2. 3. 4. 5. 6. 7. 8. 9. ** 10. 11.
Verification of READ DATA
Simulate inverter’s digital &
d analogue data & READ this Major Visual 100% P W V
data on SCADA /MODSCAN /
PLC & simultaneously on PPC IO List Checklist for IO
Verification of WRITE DATA
e Simulate & WRITE digital & Major Visual 100% P W V
analogue data of inverter
from SCADA Each
Verification of Inverter Rating
Special Test
AUTOCONNECT & AUTO any one
Report
UPDATE Inverter is inverter
f reconnected automatically & Major Visual 100% per lot Check list for io –
Fault list P W V
parameter values are auto auto update
updated if communication
cable is unplugged and
plugged again
All READ/WRITE parameters
g mapping addresses are Major Visual 100% Modbus mapping
validation report P W V
matching exactly with list
INVERTER document

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
MANUFACTURING QUALITY PLAN PROJECT

QCP NO.: QC2021012801


Product Name: PV INVERTER CLIENT
Model : SG3125HV-32 DATE: 10.12.2021
CONSULTANT:
PAGE: 14 OF 14
MAIN-CUSTOMER:

SL. COMPONENT QUANTUM REFERENCE ACCEPTANCE FORMAT OF


TYPE OF AGENCY REMARKS
NO. & CHARACTERISTICS CLASS OF CHECK DOCUMENT NORMS RECORD
CHECK M S/C
OPERATIONS M S C
1. 2. 3. 4. 5. 6. 7. 8. 9. ** 10. 11.
VERIFY if the communication
h Port is Isolated from any Critical Visual 100% Modbus mapping
Each validation report P W V
surge during communication list
Rating
as applicable Special test
any one
VERIFY if the INVERTER report
inverter
i setting done properly to Critical Visual 100% Modbus mapping
per lot validation report P W V
reject any unsafe command list
or setpoint from PPC
6 PRE-DISPATCH

a Packing of Loose Items & Major Physical 100% - P V V


Main Units Specification/ Specification/
QC Record/
b Visual Physical 100% - Packing List/ Packing List/
Proper packing & Sturdiness Packing List P V V
Challan Challan
c Completeness of Packing Visual Physical 100% - P V V

LEGEND:
** M: MANUFACTURER/ SUB-SUPPLIER, Atchayakumar David Mallikarjun
S: EPC/ INSPECTION AGENCY APPOINTED BY EPC
C: CLIENT.
P: PERFORM,
W: WITNESS
V: VERIFICATION. AS APPROPRIATE, PREPARED BY REVIEWED BY APPROVED BY
MANUFACTURER/ (QA-MANAGER) (QA-HEAD) (PROJECT MANAGER) APPROVAL SEAL -
SUB-SUPPLIER SEAL H: HOLD POINT- EPC SHALL IDENTIFY IN COLUMN “S” AS “H” CLIENT
Heat Run test

Performance of inverters will be better when components are working in safe operating area (SOA).
Heat run test is carried out to measure temperature raise of major components in the factory ambient
temperature conditions at rated power (3125 kW,UPF).

Heat Run Test Procedure

1. Connect grid input cables and PV input cables to the inverter.


2. Turn ON control supply of inverter.
3. Run the system in Grid connect mode.
4. Start exporting power until export power reaches its rated power.
5. Record the export power.
6. Record the temperature of each component for every hour which are listed in the below
table.
7. Continue heat run test until the temperature of all components gets stabilized within +/-2°C
with respect to ambient temperature variations.
Heat Run Test Report
Model: Serial Number:

Job Number: Customer Name:

Applied Load (kW): Start time of Test (T):

Ambient Temp Cabinet Temp IGBT Heatsink Temp


Time (oC) (oC) (oC)

T+ 0.5 hr

T+ 1 hr

T+ 1.5 hr

T+ 2 hr

T+ 2.5 hr

T+ 3 hr
T+ 3.5 hr

T+ 4 hr

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