FINAL REPORT

FINAL PACKING REPORT

REPORT DATE 3-Nov-21 PACKED DATE 6-Nov-21
CUSTOMER NAME SHELF DRILLING OFFSHORE IDM JOB NO 66568
CUSTOMER P.O 10349042 MAKE GE
EMAIL: ajay.bhutani@shelfdrilling.com MOTOR SERIAL NO EE98050048
CUSTOMER REFERENCE NO - VOLTS 750
IP - AMPS 1160
RPM 1060 HP/KW/KVA 1105 HP
HZ - TYPE SHUNT
MODEL NO: 752US 2 PART NO:- -
Visual Overview
Before After

DE SIDE VIEW DE SIDE VIEW

LEFT SIDE VIEW LEFT SIDE VIEW

REMARKS
1 Armature - cleaned and overhauled
2 Commutator - machine true and under cut done
3 Fitted new shunt field 1 coil & (rest of coil cleaned and overhauled)
4 Reclaimed de side bearing houisng
5 Fitted new - carbon brushes , terminal leads & bearings
Note As per customer instruction pinion is not fitted

SAYYED. THALHATH

Prepared By: SAYYED. THALHATH Approved By: K PATIL

INT-F087, Rev 00, Dtd; 20-Mar-19 1 of 14 Intersel Dowding Mills

 FINAL CONDITION REPORT

PART FAULT CORRECTIVE ACTION RESULT

Armature dirty/contaminated cleaned and overhauled PASS

Stator dirty/contaminated cleaned and overhauled PASS

Shunt Field overheat Fitted 1 ( No's ) coil PASS

Interpole dirty/contaminated cleaned and overhauled PASS

Commutator dirty/contaminated machine true and under cut done PASS

Brush gear dirty/contaminated cleaned and overhauled PASS

Carbon Brushes worn out replaced PASS

Terminals dirty/contaminated replaced PASS

Heaters dirty/contaminated cleaned and overhauled PASS

Housing D.E. Housing measurements are out of tolerance reclaimed PASS

Housing N.D.E. dirty/contaminated cleaned and overhauled PASS

Inner grease cap D.E dirty/contaminated cleaned and overhauled PASS

Inner grease cap N.D.E N/A N/A NA

Outer grease cap D.E dirty/contaminated cleaned and overhauled PASS

Outer grease cap N.D.E dirty/contaminated cleaned and overhauled PASS

Seating D.E. dirty/contaminated cleaned and overhauled PASS

Seating N.D.E. dirty/contaminated cleaned and overhauled PASS

Ext. Shaft dirty/contaminated cleaned and overhauled PASS

TIR Runout ok ok PASS

Bearings D.E. worn replaced PASS

Bearings N.D.E. worn replaced PASS

Assembled By: KASHEM Approved By: RAM

INT-F087, Rev 00, Dtd; 20-Mar-19 2 of 14 Intersel Dowding Mills

 FINAL CONDITION REPORT

BEARING DETAILS
ITEM AFTER REPAIR
REMARK
DE NDE
6326 -M-C4
Bearing No. 558830 C ( FAG) Replaced
(FAG)
Bearing Seat 150.03 130.03 cleaned and overhauled

Bearing Housing 320.00 280.01 reclaimed de side bearing housing

DE Bearing Runout outer

0.05 mm Commutator Run out 0.2 mm
Race

DE Bearing radial clearance 0.12 mm Commutator Diameter 420.1 mm

NDE Bearing Runout outer Commutator Mica

0.031 mm 1 mm
Race Undercut

Brush holder to
NDE Bearing radial clearance 0.084 mm 2 mm
commutator clearance

Armature end float 0.20 mm

Pole bore dia. Interpole coils 1-3 499 mm 2-4 499 mm

Pole bore dia. Field coils 1-3 499 mm 2-4 499 mm

Descriptions % Cold Fit C Hot Fit D Advance E Fit Type F

Before Dismantaling - Hub (NDE SIDE) 85%
Final 90% 11.8 mm 8.6 mm 3.2 mm B

COUPLING HUB FIT TYPE

STAND OFF

COLD OFF

Assembled By: KASHEM Approved By: RAM

INT-F087, Rev 00, Dtd; 20-Mar-19 3 of 14 Intersel Dowding Mills

 ULTRA SONIC EXAMINATION REPORT

Date 14-Apr-21 Report No 66568

Customer SHELF DRILLING OFFSHORE Equipment Model Arjun 30
Dwg. No.: NA Equipment Serial No AJ0423-9110
Location : IDM Workshop Calibration Certificate 11-C374353
Item Description/ Tested DE Side Calibration Due 12th Jan 2022
Post weld Heat treatment (If
N/A Ref.Calibration block & ID No V1 Block & 17040029/D1.06/C-2
applicable)
Material Grade/Thickness Alloy Steel EN24 Testing Method Manual Contact
Surface Condition Satisfactory Couplant POLYCEL
Material Temperature Ambient Reportable Indication level ASTM SA388
Number of Repairs (If specific
NO Acceptable Indication level ASTM SA388
areas are repaired)
Test Specification Test procedure Acceptance Criteria
ASME SEC-V INT-NDT-UT-01 ASTM SA388
Size/ Extend of
Search Unit/Type Ref: DB Scanning DB T-Correction Screen Range
Frequency examination
0° 10MM/2Mhz 100% 37dB +6dB --- 0-290 mm
45° 10MM/4Mhz 100% 39dB +6dB --- 0- 310 mm
Inspection Photos
Inspection Photo UT Machine Scanning Photo

EXAMINATION RESULT / REMARKS: NO RELEVANT INDICATIONS WAS OBSERVED DURING THE TIME OF INSPECTION.

Quality Control NDT Inspector Client Inspector

Name: K PATIL Name: SAYYED. THALHATH Name:

Sign: Sign: Sign:

INT-F087, Rev 00, Dtd; 20-Mar-19 4 of 14 Intersel Dowding Mills

 BALANCING REPORT

PHOTOS DESCRIPTION

INITIAL REPORT

PHOTOS DESCRIPTION

FINAL REPORT

Prepared By: BIJU Approved By: RAM

INT-F087, Rev 00, Dtd; 20-Mar-19 5 of 14 Intersel Dowding Mills

 ELECTRICAL STATIC TEST RECORD

ELECTRICAL TEST

CONNECTION TYPE SERIES SHUNT OPEN

1-INSULATION RESISTANCE MEASURED VALUES
o
Stator EQI No Insulation resistance-60s Converted to 40 C Temp Analysis

Shunt Field 30 500 (V) (V)

o
1660 MΩ 1095 MΩ 34 C OK

Armature+Interpole 30 500 (V) (V)

o
916 MΩ 604 MΩ 34 C OK
Acceptence Criteria IR1 Min >5MΩ at 40°C as per IEEE43:2000
2-WINDING RESISTANCE MEASURED VALUES

Ambient
x EQI No Analysis
Temp°C

Shunt Field 47 1.424 Ω 34 OK

Armature+Interpole 47 25.21 mΩ 34 OK

5-SURGE TEST Armature 6-BAKER TEST

RESULT PASS RESULT N/A

7-ACCESSORIES TEST

PARTS EQI No IR Thermistor Resistance RESULT

Heater IR 30 250 (V) 11 GΩ N/A

Heater
583 125.4 Ω CONNECTED IN PARALLEL PASS
Resistance
No of Heater 2 Nos Heater Type EX TYPE

Prepared By: SHAMSUDEEN Approved By: FAREED

INT-F087, Rev 00, Dtd; 20-Mar-19 6 of 14 Intersel Dowding Mills

 FINAL NO LOAD TEST RECORD

Shunts Shunts
Amb oC/ Armature Temp. BRG Arm. Volts Arm. Amps Speed NDE Vibration mm/s RMS DE Vibration mm/s RMS
Time/Min Stator Volts Amps
%RH Temp
DE NDE Var Iar Vshunt Ishunt rpm H V A H V A

INITIAL 32 32 32 32 32 176 6.35 40.64 31.75 305

15 Min 32 33 33 33 33 345 8.44 40.9 31.09 604

30 Min 33 34 34 41 34 511 9.27 40.86 30.41 905

45 Min 33 36 36 49 36 509 10.05 40.87 29.94 906

60 Min 33 38 38 54 37 508 10.01 40.89 29.61 909 1.29 1.76 1.88 2.12 1.8 1.66

75 Min 34 40 40 60 38 508 9.36 40.96 29.25 914

90 Min 34 41 41 62 39 508 9.53 40.99 29.1 916

105 Min 34 42 42 63 40 509 9.71 41.15 28.95 919

120 Min 34 43 43 64 40 510 9.92 41.22 28.87 921 1.4 1.87 1.9 2.19 1.98 2.02

Remarks

Prepared By: SHAMSUDEEN Approved By: FAREED

Format Number : INT-F145,Rev 00, Dt-14-Nov-2020 Page 1 of 1 Intersel Dowding & Mills UAE

INT-F087, Rev 00, Dtd; 20-Mar-19 7 of 14 Intersel Dowding Mills

 FINAL INSPECTION PHOTOS

PHOTOS DESCRIPTION

STATOR WINDING - CLEANED AND OVERHAULED

PHOTOS DESCRIPTION

ARMATURE DYNAMIC BALANCING DONE

PHOTOS DESCRIPTION

ARMATURE - CLEANED AND OVERHAULED

Prepared By:SAYYED Approved By: GIPIN

INT-F087, Rev 00, Dtd; 20-Mar-19 8 of 14 Intersel Dowding Mills

 FINAL INSPECTION PHOTOS

PHOTOS DESCRIPTION

BRUSH GEAR - CLEANED AND OVERHAULED

PHOTOS DESCRIPTION

RECLAIMED DE SIDE BEARING HOUSING

PHOTOS DESCRIPTION

NDE SIDE BEARING HOUSING AND DE SIDE INNER GREASE CAP - CLEANED AND
OVERHAULED

Prepared By:SAYYED Approved By: GIPIN

INT-F087, Rev 00, Dtd; 20-Mar-19 9 of 14 Intersel Dowding Mills

 FINAL INSPECTION PHOTOS

PHOTOS DESCRIPTION

NDE SIDE END SHIELD - CLEANED AND OVERHAULED

PHOTOS DESCRIPTION

FITTED NEW DE SIDE BEARING

PHOTOS DESCRIPTION

FITTED NEW NDE SIDE BEARING

Prepared By:SAYYED Approved By: GIPIN

INT-F087, Rev 00, Dtd; 20-Mar-19 10 of 14 Intersel Dowding Mills

 FINAL INSPECTION PHOTOS

PHOTOS DESCRIPTION

DE SIDE VIEW

PHOTOS DESCRIPTION

LEFT SIDE VIEW

PHOTOS DESCRIPTION

RIGHT SIDE VIEW

Prepared By:SAYYED Approved By: GIPIN

INT-F087, Rev 00, Dtd; 20-Mar-19 11 of 14 Intersel Dowding Mills

 FINAL INSPECTION PHOTOS

PHOTOS DESCRIPTION

NDE SIDE VIEW

PHOTOS DESCRIPTION

NAME PLATE

PHOTOS DESCRIPTION

IDM NAME PLATE

Prepared By:SAYYED Approved By: GIPIN

INT-F087, Rev 00, Dtd; 20-Mar-19 12 of 14 Intersel Dowding Mills

 CUSTOMER WITNESS REPORT

Prepared By: SHAMSUDDEN Approved By: AWN

INT-F007, Rev 00, Dtd; 20-Nov-18 13 of 14 Intersel Dowding Mills

 Intersel Dowding & Mills
P O Box 18092, Jebel Ali Freezone,
Dubai, UAE
Tel: +971-48833661, Fax: +971-48833662

Certificate of Conformance
Item Description Details

Completion Date 6-Nov-21

Customer Name SHELF DRILLING OFFSHORE

IDM Job Number 66568

Customer PO No 10339042

Customer Refernce No -

Motor Serial No EE98050048

Make GE

Volts 750

HP/KW/KVA 1105 HP

Amps 1160

RPM 1060

HZ -

Declaration
This is to certify that Equipments with details recorded above, has been
overhauled/repaired in accordance with the customer scope of work, the OEM specified
tolerances, and our quotation.

JAMES HARRIS DEWEY

General Manager
6-Nov-21

INT-F087, Rev 00, Dtd; 20-Mar-19 14 of 14 Intersel Dowding Mills