101

ENGINE CONTROL SYSTEM SFI SYSTEM

SFI SYSTEM
1008D01

ONVEHICLE INSPECTION
INSPECTION THROTTLE BODY IDLE SPEED CONTROL VALVE ASSY NOTICE: S It is impossible to check the resister value and the operation of ISC valve by itself, because the ISC valve has an IC circuit inside it, which transforms the duty signal from the ECM to the derive signal. S After checking, erase the DTC. S Clear the DTC after inspection. HINT: When the ISC valve system has malfunctions except for its adherence, DTC P0505 is detected. (a) Operation inspection. (1) Connect the ISC connector to the ISC valve. (2) Check the ISC valve movement when the ignition switch is turned ON. Movement: Half open fully close fully open half open HINT: ISC valve moves within 0.5 second. 1.

Open Close Valve

Valve

A50374

2004 COROLLA (RM1037U)

Author :

Date :

955

102
ENGINE CONTROL SYSTEM SFI SYSTEM
1008E02

INSPECTION

E2

THA

Ohmmeter

1. (a)

INTAKE AIR FLOW METER SUBASSY Inspect the intake air flow meter resistance. (1) Using an ohmmeter, measure the resistance between terminals THA and E2. Resistance: At 20_C (4_F) 13.6 to 18.4 k At 20_C (68_F) 2.21 to 2.69 k At 60_C (140_F) 0.49 to 0.67 k

A65170

HINT: If the resistance is not as specified, replace the intake air flow meter.

(b)
VG E2G

Voltmeter

Air
A66622

Inspect the intake air flow meter operation. (1) Connect the intake air flow meter connector. (2) Turn the ignition switch to ON. (3) Using a voltmeter, connect the positive (+) tester probe to terminal VG, and negative () tester probe to terminal E2G. (4) Blow air into the intake air flow meter, and check that the voltage fluctuates.

HINT: If operation is not as specified, replace the intake air flow meter. (5) Turn the ignition switch to LOCK. (6) Disconnect the intake air flow meter connector. 2. CAMSHAFT TIMING OIL CONTROL VALVE ASSY (a) Resistance inspection. (1) Using an ohmmeter, measure the resistance between the terminals. Resistance: 6.9 to 7.9 at 20_C (68_F)

1 Valve

(b)

B01689

Movement inspection. (1) Connect the positive (+) lead from the battery to terminal 1 and negative () lead to terminal 2, and check the movement of the valve. NOTICE: Confirm the valve does not adhere. HINT: Bad returning of the valve by entrance of foreign objects causes subtle pressure leak to the advanced direction. Then, DTC can be detected.
Author : Date : 956

2004 COROLLA (RM1037U)

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ENGINE CONTROL SYSTEM SFI SYSTEM

Throttle Stop Screw

3. (a)

Throttle Lever
A66635

THROTTLE BODY ASSY Check throttle body. (1) Check that throttle valve shaft is not rickety. (2) Check that each port is not stopped up. (3) Check that throttle valve opens and closes smoothly. (4) Check that there is no clearance between the throttle stop screw and throttle lever at the throttle closed position. NOTICE: Do not adjust the throttle stop screw.

4. (a)

VTA

E2

VC 2 3 1
A65173

E.F.I. THROTTLE POSITION SENSOR Resistance inspection. (1) Disconnect the throttle position sensor connector. (2) Using an ohmmeter, measure the resistance between terminals VC and E2. Resistance: 2.5 to 6.0 k (3) Check the change of resistance between terminals VTA and E2. Change of resistance: The resistance value increases in proportion to the throttle lever opening value.
Throttle valve Fully close Fully open Resistance 0.2 to 5.7 k 2.0 to 10.2 k

HINT:

2004 COROLLA (RM1037U)

Author :

Date :

957

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ENGINE CONTROL SYSTEM SFI SYSTEM

5. (a)
Ohmmeter

RESISTANCE k

30 20 10 5 3 2 1 0.5 0.3 0.2 0.1 20 0 20 40 60 80 100 (4) (32) (80) (104) (140) (176) (212) TEMPERATURE_C(_F) A50371

E.F.I. ENGINE COOLANT TEMPERATURE SENSOR Resistance inspection. (1) Using an ohmmeter, measure the resistance between each terminal. Resistance: At 20_C (68_F) 2.32 2.59 k At 80_C (176_F) 0.310 0.326 k NOTICE: In case of checking the water temperature sensor in the water, be careful not to allow water to go into the terminals, and after checking, wipe out the sensor.

Ohmmeter

6. (a)

KNOCK CONTROL SENSOR Using an ohmmeter, measure the resistance between terminals. Resistance: 120 280 k at 20_C (68_F)

HINT: If the resistance is not specified, replace the sensor.

A65174

7. (a)

E12471

8. (a)

E12471

E.F.I. CIRCUIT OPENING RELAY ASSY Continuity inspection. (1) Using an ohmmeter, check that continuity exists between each terminal. Specified condition: Between terminals 1 and 2 Continuity Between terminals 3 and 5 No continuity (2) Using an ohmmeter, check that continuity exists between terminals 3 and 5 when the battery voltage is applied across terminals 1 and 2. E.F.I ECU RELAY Continuity inspection. (1) Using an ohmmeter, check that continuity exists between each terminal. Specified condition: Between terminals 1 and 2 Continuity Between terminals 3 and 5 No continuity (2) Using an ohmmeter, check that continuity exists between terminals 3 and 5 when the battery voltage is applied across terminals 1 and 2.
Author : Date : 958

2004 COROLLA (RM1037U)

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ENGINE CONTROL SYSTEM THROTTLE BODY ASSY

THROTTLE BODY ASSY

1008F01

COMPONENTS

7.0 (71, 62 in.lbf)

Clip

Vacuum Hose

Cylinder Head Cover No. 2

Vacuum Hose

Air Cleaner Hose No. 1 Manifold Stay No. 2 (M/T)

13 (133, 9.6)

Water Bypass Hose

30 (306, 22)

z Gasket Accelerator Control Cable Bracket Subassy

30 (306, 22)

Water Bypass Hose Air Cleaner Cap

30 (306, 22)

13 (133, 9.6)

Accelerator Control Cable Assy

30 (306, 22)

Throttle Body Bracket

2.0 (20, 18 in.lbf)

E.F.I. Throttle Position Sensor Throttle Body Assy z Gasket Throttle Body Idle Speed Control Valve Assy

3.7 (38, 33 in.lbf)

Nm (kgfcm, ftlbf) : Specified torque z Nonreusable part

2004 COROLLA (RM1037U)

A65206

Author :

Date :

959

106
ENGINE CONTROL SYSTEM THROTTLE BODY ASSY
1008G02

Removal & Installation and Disassembly & Reassembly

1. DRAIN COOLANT(See page 167)

2. (a)

REMOVE CYLINDER HEAD COVER NO.2 Remove 2 nuts, 2clips and the cylinder head cover No. 2.

A65077

3. (a) (b)

REMOVE AIR CLEANER CAP SUBASSY Disconnect the MAF connector. Disconnect the VSV connector.

(c) (d) (e)

Disconnect 3 vacuum hoses, as shown in the illustration. Loosen an air cleaner hose clump and disconnect an air cleaner hose No. 1. Remove the air cleaner cap.

A65177

4. 5.

REMOVE AIR CLEANER HOSE NO.1 SEPARATE ACCELERATOR CONTROL CABLE ASSY

6. (a) (b) (c)

REMOVE THROTTLE BODY ASSY Disconnect an throttle position sensor connector. Disconnect a throttle body ISC valve assy connector. Disconnect a PCV hose.

A65188

2004 COROLLA (RM1037U)

Author :

Date :

960

107
ENGINE CONTROL SYSTEM THROTTLE BODY ASSY

(d)

Disconnect 2 water bypass hoses.

A65189

(e)

Remove 5 bolts, 2 nuts, throttle body bracket and throttle body. (Transaxle M/T)

A65190

(f)

Remove 3bolts, 2nuts and throttle body. (Transaxle A/T)

A66636

(g)

Remove 2 bolts and accelerator cable bracket.

A65192

7. (a)

REMOVE E.F.I. THROTTLE POSITION SENSOR Remove 2 screws and the throttle position sensor as shown in the illustration.

A65181

2004 COROLLA (RM1037U)

Author :

Date :

961

108
ENGINE CONTROL SYSTEM THROTTLE BODY ASSY

8. (a) (b)

REMOVE THLOTTLE BODY IDLE SPEED CONTROL VALVE ASSY Remove 3 screws and the idle speed control valve assy. Remove the gasket from the throttle body.

A65182

9. (a) (b)

INSTALL THLOTTLE BODY IDLE SPEED CONTROL VALVE ASSY Install a new gasket on the throttle body. Install the idle speed control valve assy with 3 screws. Torque: 3.7 Nm (38 kgfcm, 33 in.lbf) 10. (a) (b) INSTALL E.F.I. THROTTLE POSITION SENSOR Check that the throttle valve is fully close. insert the throttle position sensor to the throttle body with it turned counterclockwise by 30_ to 90_ against the fully close valve position. By turning the throttle position sensor clockwise, tighten 2 screws. Torque: 2.0 Nm (20 kgfcm, 18 in.lbf)

(c)

A65183

11. (a)

INSTALL THROTTLE BODY ASSY Install the accelerator control bracket with 2 bolts. Torque: 13 Nm (133 kgfcm, 9.6 ftlbf)

A65192

(b)

Install a new gasket on the intake manifold, as shown in the illustration.

A65184

2004 COROLLA (RM1037U)

Author :

Date :

962

109
ENGINE CONTROL SYSTEM THROTTLE BODY ASSY

(c)
B B A A

Install the throttle body with 5 bolts and 2 nuts.(Transaxle M/T) Torque: A 30 Nm (306 kgfcm, 22 ftlbf) B 13 Nm (133 kgfcm, 9.6 ftlbf)

A A

A
A65190

(d)

Install the throttle body with 3 bolts and 2 nuts.(Transaxle A/T) Torque: 30 Nm (306 kgfcm, 22 ftlbf)

A66636

(e)

Connect 2 water bypass hoses to the throttle body.

A65189

(f) (g) (h)

Connect the PCV hose to the throttle body. Connect the throttle body idle speed control valve assy connector to the throttle body. Connect the throttle position sensor connector to the throttle body.

A65188

12. (a) (b)

INSTALL AIR CLEANER CAP SUBASSY Install the air cleaner cap. Connect the air cleaner hose.

2004 COROLLA (RM1037U)

Author :

Date :

963

1010
ENGINE CONTROL SYSTEM THROTTLE BODY ASSY

(c) (d) (e)

Connect 3 vacuum hoses, as shown in the illustration. Connect the VSV connector. Connect the intake air flow meter connector.

A65177

13. (a)

INSTALL CYLINDER HEAD COVER NO.2 Install the cylinder head cover No. 2 with 2 nuts and 2 clips. Torque: 7.0 Nm (71 kgfcm, 62 in.lbf)

A65077

14. 15.

ADD COOLANT(See page 167) CHECK ENGINE COOLANT LEAK(See page 161)

2004 COROLLA (RM1037U)

Author :

Date :

964

1011
ENGINE CONTROL SYSTEM ECM (1ZZFE) (April, 2003)

ECM (1ZZFE) (April, 2003)

100HN02

REPLACEMENT
1. 2. DISCONNECT BATTERY NEGATIVE TERMINAL REMOVE GLOVE COMPARTMENT DOOR ASSY (See Page 7110)

3. (a)

REMOVE ECM Remove the 2 clips using a clip remover. Then, open the cover.

(a)

(a)
A83791

(b) (c)

Disconnect the 4 ECM connectors. Remove the wire harness from the wire harness clamp.

(b) (b) (b) (b)

(c)
A83792

(d) (e)

Remove the 2 bolts. Unfasten the claw and clip, then remove the ECM.

: Claw : Clip

A83793

4. (a)

REMOVE ECM COVER Take the 2 doublesided adhesive tapes off the ECM, then remove the ECM cover.

2 Doublesided Adhesive Tapes

A83794

2004 COROLLA (RM1037U)

Author :

Date :

965

1012
ENGINE CONTROL SYSTEM ECM (1ZZFE) (April, 2003)

5. (a)
(a)

REMOVE ECM BRACKET NO.2 (DENSO MADE) Remove the 2 screws, then remove the ECM bracket No. 2.

(a)
A83795

6. (a)
DENSO Made:

REMOVE ECM BRACKET NO.1 Remove the 2 screws, then remove the ECM bracket No. 1.
DELCO Made: (a) (a)

(a) (a)

A83796 A84658

A84669

7. (a)

REMOVE ECM BRACKET NO.3 (DELCO MADE) Remove the 2 screws, then remove the ECM bracket No. 3.

(a) (a)
A84659

8. 9. 10.

INSTALL ECM BRACKET NO.3 (DELCO MADE) Torque: 3.2 Nm (33 kgfcm, 28 in.lbf) INSTALL ECM BRACKET NO.1 Torque: 3.2 Nm (33 kgfcm, 28 in.lbf) INSTALL ECM BRACKET NO.2 (DENSO MADE) Torque: 3.2 Nm (33 kgfcm, 28 in.lbf)

2004 COROLLA (RM1037U)

Author :

Date :

966

1013
ENGINE CONTROL SYSTEM ECM (1ZZFE) (April, 2003)

11. (a)
DENSO Made:

INSTALL ECM COVER Install a new ECM cover to the ECM as shown in the illustration.
DELCO Made: 1 to 6.2 mm (0.039 to 0.244 in.)

4.5 mm (0.177 in.) 0 to 2.5 mm (0 to 0.098 in.) 2 Doublesided Adhesive Tapes

5 mm (0.197 in.)

2 Doublesided Adhesive Tapes

A84660 A84664

A84670

INSTALL ECM Torque: 3.0 Nm (31 kgfcm, 27 in.lbf) 13. INSTALL GLOVE COMPARTMENT DOOR ASSY 14. CONNECT BATTERY NEGATIVE TERMINAL Torque: 5.4 Nm (55 kgfcm, 48 in.lbf) 15. RESET MEMORY (A/T TRANSAXLE) CAUTION: Perform the RESET MEMORY (AT initialization) when replacing the ECM, engine assembly or automatic transaxle assembly. (a) The handheld tester only. (1) Connect the handheld tester to the DLC3. (2) Turn the ignition switch ON. (3) Perform the RESET MEMORY procedure from the ENGINE menu. CAUTION: After performing the RESET MEMORY, be sure to perform the ROAD TEST as described earlier.

12.

2004 COROLLA (RM1037U)

Author :

Date :

967