Esw Actvitiy 11

Republic of the Philippines
Ayala Blvd. cor. San Marcelino St. Ermita, Manila
• MODULE 4
COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT
Technological University of the Philippines
ELECTRICAL WORKSHOP
Prepared by: Engr. Edwin C. Espinas,2
for TUP COE-EE Department
1
• MODULE 4
Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

2
• MODULE 4
ELECTRICAL WORKSHOP 2
Activity No. 11
SEQUENTIAL THREE 3ø MOTOR CONTROL
(Automatic using Timer Relay)
I. Objectives:
At the end of the activity, students should be able to:
1. Discuss the operation of a sequential motor control circuit.
2. Draw accurately a manual and automatic sequential motor control circuit.
3. Appreciate the importance of gaining skills in drawing and interpreting a sequential motor
control.
I. Technical Information:
There are cases where machines should be started in a specific manner or one after another, this type of
control applied to these industrial machines is called sequential motor control. A good example would be a
conveyor system composed of four sections. The sections must start in correct sequence. If for some reason,
one motor will not start, the next motor in line will not start as well. Previous activity deals with manual
sequential motor control, Figure 1 shows an automatic mode of sequential motor control using auxiliary
contact as actuator to energize the preceding motors.
Figure 1. Auxiliary contacts used for automatic sequence control. Contact (M1) energizes coil (M2);
contact (M2) energizes coil (M3)

3
• MODULE 4
Sequential Motor Control Using Time Delay Relay
In a circuit, it is an advantage to have a timing contact as well as instantaneous contact from the same
energized relay coil. The timing contact can be arranged to delay after energizing or de-energizing the coil.
TR
Timer Relay Coil
Normally Open Instantaneous Contact
Normally Close Instantaneous Contact
a b c d
a. Normally Closed – Time Delay After Deenergizing (NCTC)

b. Normally Open – Time Delay After Energizing (NOTC)
c. Normally Closed – Time Delay After Energizing (NCTO)
d. Normally Open – Time Delay After Deenergizing (NOTO)

4
• MODULE 4
Figure 2. Symbols for Timing Contact
source: Jun Aux TV
Figure 3. Typical Schematic Diagram
Figure 4. Timer Relay

5
• MODULE 4
Figure 3 shows a typical schematic diagram of a timer where in number 2 and 7 represent coil terminal
and are connected to a source while terminal number 8 is common to terminal number 5 and 6, same as
terminal number 1 common to terminal number 3 and 4. Mode B setting are not time dependent they will
actuate once the timer coil is energize whether you utilize the normally close (4-1) terminal or normally open
(3-1) terminal , not like Mode A and left side of the relay in which both contacts of normally open and normally
closed are all time setting dependent. Contacts conditions will change after time setting elapsed at Mode A
terminals N.O. (3-1) and N.C. (4-1) also at left side of the circuit terminals N.C. (5-8) and N.O. (6-8). II. Bill of
Materials

6
• MODULE 4
PRICE PER SUB TOTAL
ITEM IMAGE ITEM SPECIFICATION / DATA QTY UNIT (₱) (₱)
SHEET
ABB THREE PHASE OPEN 3 ₱ 9,900.00 ₱ 29,700.00
MOTOR
Specs:
- 10Hp
- 230V
- 60hz
- 7.4kw
Main: Schneider MCCB 1 ₱ 5,467.25 ₱ 5,467.25
Specs:
- 150A
- AC 220V
- 3 Poles
Branches: Schneider MCCB ₱ 2,500.00 ₱ 7,500.00

Specs:
- 70A
- 220V
- 3Poles
Schneider Magnetic Contactor 3 ₱ 1,500.00 ₱ 4,500.00

Specs:
- AC 220V
- w/ Auxilliary Contacts
- 8kw
- 40A
Schneider Thermal Overload 3 ₱ 5,100.00 ₱ 15,300.00
Relay
Specs:
-AC 220V
-16-20A Overload Range
-Setted to 16A

7
• MODULE 4
Schneider MCB 1 ₱ 843.00 ₱ 843.00

Specs:
- AC 220V
- 2Poles
- 20A
3Phase Fuse 1 ₱ 320.82 ₱ 320.82
Disconnector Switch
Specs:
- 220V
160A
- 3 Poles
Eaton Pilot Light 3 ₱ 290.00 ₱ 870.00
Specs:
- 220V
- 10ma
- Red Led Light
Eaton Pilot Light Specs: 3 ₱ 290.00 ₱ 870.00

- 220V
- 10ma
- Green Led Light
PRICE PER SUB TOTAL

ITEM IMAGE ITEM SPECIFICATION / DATA QTY UNIT (₱) (₱)
SHEET
EATON PILOT LIGHT (Yellow) 1 ₱ 290.00 ₱ 290.00
Specs:
- 220V
- 10ma
- Yellow Led Light

8
• MODULE 4
Schneider Illuminated Push 1 ₱ 422.00 ₱ 422.00

Button 1N.O. Specs:
- 220V
- 3A
- GREEN COLOR
Schneider Illuminated
Push Button Specs:
- 220V 1 ₱ 422.00 ₱ 422.00
- 3A
- RED COLOR
Schneider Electrical Harmony 1 ₱ 1,200.00 ₱ 1,200.00
Emergency Stop Push Button.
Specs:
- 220V
- 3A
-
ANLY AH3-N ON-DELAY TIMER 2 ₱ 700.00 ₱ 1,400.00
RELAY
Specs:
- 5A
- AC 200-240V
- 50/60hz
- Socket Included
100 ₱ 50.00 ₱ 50.00
CABLE TIES pcs

9
• MODULE 4
30mm2 and 60mm2 THW Cu

Control wire (Red, 4mtrs ₱ 18.00 ₱ 54.00
Yellow, Blue) Specs:
- 30mm2 (Branch)
- 60mm2 (Main)
- Stranded
UL Liquid Tight Flexible

Nonmetallic Conduit. 5mtrs ₱ 300.00 ₱ 1,500.00
Specs:
- 1 inch/ 27mm
(because only 3 wires
will be utilized)
- LNFC-A
- Oil, Sunlight, Acid
Resistance.
TOTAL ₱ 71,029.64

10
• MODULE 4
III. List all the tools and equipment needed:
IMAGE DESCRIPTION
ELECTRICAL GLOVES – For electrical work, electricians often wear
three types of safety hand gloves, each with a distinct function:
Rubber work gloves are used for insulation. Work gloves made of
leather are used to protect against cuts and burns. When working
without power, ordinary cotton string knit work gloves are
utilized.
PHILIP AND FLAT SCREWDRIVERS - To tighten and

loosen screws on different electrical devices, such as
Circuit breakers and Contactors.
PRECISION SCREWDRIVERS- A precision screwdriver is a hand

tool with a similar intended function as a conventional
screwdriver but a smaller form factor and a sleeker handle design.
It is usually used for work on small, complicated electronics.
Long Nose Pliers- Pliers can be used for cutting, twisting, bending,
holding, and gripping of wires and cables.

11
• MODULE 4
Wire Cutter or Diagonal Pliers - Diagonal pliers are pliers

designed for cutting wire; they should not be used to grip or turn
anything.
Combination Pliers – It is also called Slip-joint Pliers
these pliers has notched inner grip which is suitable for holding
and grasping round objects. These pliers can also be used for
electronics such as bending and cutting of wires.
WIRE STRIPPER - Wire strippers are used to remove the insulation

of wires, mostly medium-sized wires ranging from gauge 10 to
gauge 16.
MULTIMETER - A multimeter is a essential equipment for

electricians who do maintenance and troubleshooting on
electrical devices. A multimeter is a piece of multi-purpose
equipment that may be used to measure a variety of electrical
values such as voltage, current, resistance, and so on.
IMAGE SHORT DESCRIPTION

Electrician’s Knife - It is used to cut wires, cables and conductors, and strip
them. It also can be used to cut open boxes holding electrical equipment.

12
• MODULE 4
Protective Glasses - Electricians must wear protective equipment, including

safety glasses, while working to ensure their safety. Safety glasses are
specially intended to protect the user from pollutants, dust, and debris in
industrial situations. To ensure durability and resistance, this equipment is
comprised of hardened material.
IV. Draw your complete Control and Power Circuit Diagram Via EKTS or Technical Drawing
Note: EKTS diagram can be print screen below

13
• MODULE 4

14
• MODULE 4
V. PROCEDURE:
1. Draw the ladder diagram of two motors that will functions as follows: Pressing Start push button,
motor 1 will energize. After a preset time of ten seconds, motor 2 will function but de-energizing
motor 1 at the same time. Then after another 10 seconds motor 1 will run back and both motors
are running until pressing the Stop pushbutton turning off both motors. Draw all indicator lamps.
2. Present to the instructor for checking your simulated diagram on EKTS or SIMURELAY
3. Draw the ladder diagram of three motors (M1, M2, M3) that will energize one after another using
timer relay with an interval of 10 seconds. Ten seconds after energizing motor three, all motor will
be de-energize and the sequence will be repeated until Stop button is pressed turning off the
whole circuit interrupting the sequence. Show the idle and fault conditions using pilot light
indicators.
4. Present to the instructor for checking your simulated diagram on EKTS or SIMURELAY.
5. Prepare tools, materials and devices needed for the activity. Check their condition using an
ohmmeter. Record continuity resistance reading on table 1 for actual activity execution.
6. Connect the circuit base on design diagram if perform in actual.
7. Energize the circuit only if you are totally sure of your connections are secured and correct since
no supervision of your Instructor for face to face checking, Safety First! Record your observation
in evaluation.
8. De-energize the circuit upon completion. Remove the connectors then clear the area.
9. If able to perform in actual, take pictures all conditions mentioned on number 10.
10. For simulated data, print screen all the conditions mentioned and record in the table 2.
a. IDLE condition power ON both power and control circuit.
b. START button pressed.
c. STOP button pressed.
d. OVERLOAD TRIP condition one by one for each motor.
e. OVERLOAD RESET condition one by one for each motor.
f. Pressed EMERGENCY STOP push button upon re-starting to initial sequence.
g. Unlocked EMERGENCY STOP push button.

15
• MODULE 4

16
• MODULE 4
a. IDLE condition power ON both power and control circuit.
Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE

Department
17
• MODULE 4
b.
START button pressed.
18
• MODULE 4
1st motor Energized

Department
19
• MODULE 4
20
• MODULE 4
2nd Motor Energized
3rd Motor energized

Department
21
• MODULE 4
c. STOP button pressed.
22
• MODULE 4
d.
OVERLOAD TRIP condition one by one for each motor.

Department
23
• MODULE 4
Motor 1
Running
24
• MODULE 4
d.OVERLOAD TRIP condition one by one for each motor.

Department
25
• MODULE 4
TRIP MOTOR
Motor 2 Running
26
• MODULE 4
d.OVERLOAD TRIP condition one by one for each motor.

Department
27
• MODULE 4
TRIP MOTOR 2
Motor 3 Running
28
• MODULE 4
d. OVERLOAD TRIP condition one by one for each motor.

Department
29
• MODULE 4
e.
OVERLOAD RESET condition one by one for each motor.
MOTOR 1
30
• MODULE 4
e. OVERLOAD RESET condition one by one for each motor.

MOTOR 2
MOTOR 3
31
• MODULE 4

32
• MODULE 4
f. Pressed EMERGENCY STOP push button upon re-starting to initial sequence.

33
• MODULE 4
MOTOR-
RESTARTED
E.S PB
PRESSED

34
• MODULE 4

35
• MODULE 4
g. Unlocked EMERGENCY STOP push button.

36
• MODULE 4
VI. OBSERVATIONS AND SUMMARY OF DATA:
Table 1. MOTOR CONTROL COMPONENTS CONDITION

Component NOT ENERGIZE SIMULATION RESULTS IMAGES
ENERGIZE OR
ACTUATED
N.C. / CLOSE /
N.O. OPEN NOT ENERGIZE ENERGIZE OR ACTUATED
Magnetic Contactor & Timer Relay
N.O. Close
Main Contacts
Motor 1
N.O. Close
Main Contacts
Motor 2
N.O. Close
Main Contacts
Motor 3
M1 Holding N.O. Close

Contact (M1)

37
• MODULE 4
Timer Relay Coil

1
TIME CONTACT N.O. Close
NOTC 1 (M2)
Timer Relay Coil

2
TIME CONTACT N.O. Close

NOTC 2 (M3)
IDLE Auxiliary N.C. Open

Contact 1
Thermal Overload

38
• MODULE 4
M1 OL Auxiliary N.C. Open

Contact

Contact
Contact

39
• MODULE 4
TRIP Auxiliary N.O. Close

Contact 1,2,3
Pilot Lights
Red 1, 2, 3 N.O. Close

40
• MODULE 4
Green 1, 2, 3 N.O. Close
Yellow /Orange N.C. Open
Push Buttons
START N.O. Close
STOP N.C. Open

41
• MODULE 4
N.C. Open
EMERGENCY
STOP
Table 2. SIMULATED RESULTS
INDICATOR LAMPS (PILOT LAMP IMAGE)

CONDITION
SHUTDOWN RUN IDLE TRIP
POWER “ON” No indicator

Lamp

42
• MODULE 4
MOTOR 1 START No indicator

Lamp
M2 RUN UPON ENERGIZE M1 AND AFTER 10 No indicator

SEC. ELAPSED
Lamp

43
• MODULE 4
M3 RUN UPON ENERGIZE M2 AND AFTER No indicator

ANOTHER 10 SEC ELAPSED
Lamp
STOP No indicator
Lamp
RE-START MOTOR SEQUENTIALLY No indicator

Lamp
44
• MODULE 4
EMERGENCY STOP No indicator

Lamp
UNLOCKED EMERGENCY STOP No indicator

Lamp

45
• MODULE 4

Lamp
M1 THERMAL OVERLOAD TRIP No indicator
Lamp

46
• MODULE 4
RESET No indicator
Lamp

Lamp

Lamp

47
• MODULE 4
RESET No indicator
Lamp

Lamp

48
• MODULE 4

Lamp

49
• MODULE 4
RESET No indicator
Lamp
POWER OFF No indicator

Lamp

50
• MODULE 4
VII. CONCLUSION:
(Discuss how does a automatic sequential motor control function by referring to your design diagram)
To conclude, this diagram is called 3 Phase Sequential Motor Control (Automatic: Using timer relay),
this control system is a motor control wherein Individual stages are executed in a preset order automatically
because of a timer relay, with movement from one sequence step to the next dependent on the fulfillment of
stated requirements. Since this motor control is sequential, we will use three 10Hp motors because we need
to operate the three motors in an order.
To start the operation, this motor control has three motors, and since it has three motors it will also
have three Motor circuit protection and thermal overload, this will act as a protection to avoid damaging the
circuit and the motor. In addition to that, since this is automatically operated, we will two On-delay timer
relays for the sequencing operation of motor 1,2,3. To operate, we must first power on both the power and
control circuit, after energizing the idle signal lamp should light up. Now, we call this sequential motor because
the motor 1 must be energized before energizing the "motor 2", as well the motor 3. After we energized the
circuit, we will press first the start push-button for motor 1, after energizing motor 1 the Signal Lamp for
Running the M1 should light up. After that, we can now energize the second motor because already energized
the first order.
Moreover, we set our on-delay with a 10secs interval, so after the "motor 1" is energized, the "motor
2" will start automatically as per its setted time on timer relay, and after energizing the signal lamp for M2 will
light up. Now, that we have energized the first and second order of motor sequence, we can energize the last
motor. This motor will be energized automatically after the setted time on our on-delay timer relay is done,
after energizing the signal lamp for M3 will light up.

51
• MODULE 4
Furthermore, we may encounter unexpected problems when operating the motor like overheating,
overcurrent, and short circuits. That's why our motor has a protection component to protect the motor and
other parts from damage, and we call this Thermal overload relay. Every motor has its thermal overload relay
so that it has protection individually. Moving on, Once the motor tripped, the T.O.L will act and the signal lamp
for the trip condition will light up. Lastly, we can stop the motor by pressing the stop push button, and the idle
bulb should illuminate once more. If the stop pushbutton does not work or there is a problem, we can
deenergize the motor by pushing the emergency stop button.
XI. Evaluation:
Differentiate an OFF-delay from an ON-delay timer relay?
Based on my understanding, an on-delay timer is a device that uses the time before the voltage will be applied.
When the time has expired, the contacts will close and remain closed until the coil is de-energized. If voltage
is removed before time-out, the time delay resets. On the other hand, When utilizing an off-delay timer,
nothing happens when voltage is applied. When the timer runs out after switching off, it is the only time when
the contacts will only act or be released from their normal state. Furthermore, closing the control input before
time-out resets the timing. Lastly, we can apply the on-delay when we want to have an interval before the
motor will be energized, and we can apply the off-delay if we want a delay interval before the circuit will be
completely de-energized.

52

Esw Actvitiy 11

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Esw Actvitiy 11

Uploaded by

Copyright:

Available Formats

Republic of the Philippines

Ayala Blvd. cor. San Marcelino St. Ermita, Manila

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Technological University of the Philippines

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Sequential Motor Control Using Time Delay Relay

Timer Relay Coil

Normally Open Instantaneous Contact

Normally Close Instantaneous Contact

a. Normally Closed – Time Delay After Deenergizing (NCTC)

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Figure 2. Symbols for Timing Contact

source: Jun Aux TV

Figure 3. Typical Schematic Diagram

Figure 4. Timer Relay

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Branches: Schneider MCCB ₱ 2,500.00 ₱ 7,500.00

Schneider Magnetic Contactor 3 ₱ 1,500.00 ₱ 4,500.00

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Schneider MCB 1 ₱ 843.00 ₱ 843.00

Eaton Pilot Light Specs: 3 ₱ 290.00 ₱ 870.00

PRICE PER SUB TOTAL

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Schneider Illuminated Push 1 ₱ 422.00 ₱ 422.00

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

30mm2 and 60mm2 THW Cu

UL Liquid Tight Flexible

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

PHILIP AND FLAT SCREWDRIVERS - To tighten and

PRECISION SCREWDRIVERS- A precision screwdriver is a hand

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Wire Cutter or Diagonal Pliers - Diagonal pliers are pliers

WIRE STRIPPER - Wire strippers are used to remove the insulation

MULTIMETER - A multimeter is a essential equipment for

IMAGE SHORT DESCRIPTION

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Protective Glasses - Electricians must wear protective equipment, including

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE Department

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

Prepared by: Engr. Edwin C. Espinas, for TUP COE-EE

COLLEGE OF ENGINEERING - ELECTRICAL DEPARTMENT

START button pressed.