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Preparation of Sulfuric Acid by Lead

Chamber Process
! Santosh Haram - " August 22, 2021 - # Class 11 - $ 0 Comments

History of Sulfuric Acid

Gaber first made it from the distillation of alum. Valentine made it in
1600 by distillation of green vitriol, FeSO4, 7H2O.

[FeSO4.7H2O → FeSO4 + 7H2O] x 2

2FeSO4 → Fe2O3 + SO2 + SO3
H2O + SO3 → H2SO4
2FeSO4.7H2O → Fe2O3 + SO2 + 13H2O + H2SO4

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Due to its oily nature, it was named oil of vitriol. Since the middle of
the eighteenth century, it is produced by the oxidation of sulphur. For
this reason it is also called acid of sulfur.

Presence of Sulfuric Acid

Sulfuric acid in free state is found in a river called Rio Tinto. In the
combined state, this sulfate is found in the form of SO42- minerals,
such as gypsum (CaSO4.2H2O) etc.

Preparation of Sulfuric Acid

1 Sulfuric acid is formed when sulfur trioxide is dissolved in water.

SO3 + H2O → H2SO4

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2 Sulfuric acid is also formed when an aqueous solution of sulfur

dioxide is oxygenated with oxygen, chlorine, bromine, nitrous acid or
hydrogen peroxide.

2SO2 + 2H2O + O2 → 2H2SO4

SO2 + 2H2O + Cl2 → H2SO4 + 2HCl
SO2 + 2H2O + Br2 → H2SO4 + 2HBr
SO2 + 2HNO2 → H2SO4 + 2NO
SO2 + H2O2 → H2SO4

Industrial Manufacturing Methods

Since sulfur is found in abundance in nature, it is the starting material
for the industrial manufacture of sulfuric acid.

To make sulfuric acid from sulfur, it is first burnt in the presence of

oxygen, which gives sulfur di oxide gas. Sulfur di-oxide is oxidised to
give sulfur tri-oxide gas, which when dissolved in water gives sulfuric
acid.

S + O2 → SO2 → SO3 → H2SO4

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The following two methods are used for the industrial manufacture of
sulfuric acid.

1. Lead Chamber Process

2. Contact Proces

Lead Chamber Process for the

manufacture of sulfuric acid
In this method sulfur dioxide is oxidized by oxygen in the air in the
presence of oxides of nitrogen. Nitrogen oxides act as catalysts.

2SO2 + O2 → 2SO3

There are different opinions about the mechanism of this reaction.

According to Berzelius – Oxidation is by nitrogen peroxide (NO2).

SO2 + NO2 → SO3 + NO

2NO + O2 → 2NO2
SO3 + H2O → H2SO4

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Dipole Moment and Properties Electric Dipole, Potential Potential Difference, Volt
Gradient

According to Lunge – oxidation of SO2 by N2O3 forms nitroso-

sulfuric acid which reacts with water to form sulfuric acid.

NO + NO2 → N2O3
2SO2 + H2O + N2O3 + O2 → 2HSO4.NO (Nitrosylsulfuric
acid)
2HSO5N + H2O → H2SO4 + N2O3

According to Lunge – oxidation of SO2 by N2O3 forms nitroso-

sulfuric acid which reacts with water to form sulfuric acid.

Preparation Method
The plant used in this method is shown. Following is the description of
the main parts of this plant and the activities in them.

1 – Pyrite burner :- This is a type of furnace in which iron pyrite

(FeS2) or sulfur (S) is burnt in the presence of air. In this way sulfur
dioxide gas is obtained.

4FeS2 + 11O2 → 2Fe2O3 + 8SO2

S + O2 → SO2

2 – Dust chamber :- The gaseous mixture obtained from Pyrite

burner is passed through such a chamber. Where the dust particles
present in these gases are removed. This chamber is called Dust
chamber.

3 – Nitre pot :- The gases received from the dust chamber are
passed through the Nitre pot. A mixture of sodium nitrate and
concentrated H2SO4 is heated in a nitre pot, or ammonia in modern
plants is oxidized by air in the presence of platinum. Oxides of
nitrogen (NO or NO2) are formed in these reactions.

NaNO3 + H2SO4 → NaHSO4 + HNO3

4HNO3 → 4NO2 + 2H2O + O2
4HN3 + 5O2 → 4NO + 6H2O
2NO + O2→ 2NO2

In this way, in the nitre pot, sulfur dioxide and air get mixed with
the oxides of nitrogen. This mixture is sent to the Glover’s tower.

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4 – Glover ‘s tower :- It is a cylindrical column of 20 to 60 feet

height and 3 to 6 feet in diameter. Its inner surface is made of acid
proof bircks. It is filled with flint stone or bricks. In this, a mixture of
oxides of sulfur dioxide, air and nitrogen (from the Nitre pot) is sent
from below.

In this, nitroso-sulfuric acid (from the Gelusak column) and sulfuric

acid (from the Lead Chamber) of about 65% concentration are sent
from above. This column does the following:

Magnetic Dipole : Magnetic Electric Potential Energy : Gauss Law or Gauss Theorem
Dipole Moment and Properties Electric Dipole, Potential : Solid Angle and Electric Flux
Gradient

(a) – Cools the gaseous mixture obtained from the Nitre pot to 50-
80°C.

(b) – The sulfur di oxide obtained from the Nitre pot converts
some amount into sulfuric acid.

SO2 + H2O + NO2 → H2SO4 + NO

(c) – Concentrates a dilute solution of sulfuric acid coming from

the lead chamber.

(d) – Converts nitroso-sulfuric acid (HSO4.NO) coming from the

Gay-Lussac column into sulfuric acid.

2 HSO4.NO + H2O → 2H2SO4 + NO + NO2

Concentrated sulfuric acid continues to be received from the bottom

of the Glover column, which is kept on collecting. A mixture of sulfur
dioxide, air and nitrogen oxides continues to be received at 50-80° C
from the top of the Glover column. This mixture is sent to the Lead
chamber.

5 – Lead chamber :- These chambers are made of lead and their

volume ranges from 40,000 to 60000 cubic feet. Many such cells are
connected in series. In these chambers, water vents are released from
the top or water vapor is passed through.

In the Glover column, a mixture of sulfur dioxide, air and nitrogen

oxides received from the top, is sent to these chambers in sequence.
In these chambers SO2 gets oxidised to SO3 and SO2 gas dissolves in
water to form sulfuric acid.

2SO2 + O2 → 2SO3
SO3 + H2O → H2SO4

Thus sulfuric acid formed keeps accumulating on the floors of these

chambers. The concentration of this acid is about 65% and it is called
room acid. The room acid is sent to the Glover column for
concentration. The remaining gaseous mixture is sent to the Gay-
Lussac column.

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6 – Gay-Lussac Tower :- This pillar is made of sheets of lead and is

filled with coke (C). In this column, showers of cold and concentrated
sulfuric acid are poured from the top. In this column, the gaseous
mixture received from the Sis chamber is sent from the bottom. This
gaseous mixture mainly consists of oxides of nitrogen. The following
reaction takes place in this column.

2H2SO4 + NO + NO2 → 2HSO4.NO + H2O

Thus nitroso-sulfuric acid formed is sent to the Glover column with

the help of a pump where it is converted into sulfuric acid.

2HSO4.NO + NO + H2O → 2H2SO4 + N2O3

Concentration of room acid- The concentration of room acid is only

60-70%. For its concentration, it is first sent to the Glover column.
The concentration of sulfuric acid obtained from the Glover column is
also not high. The following methods are used to make it more
concentrated.

Cascade’s Method :- In this method, the silica bowls are placed on

the stairs made of bricks in such a way that the acid from the upper
cups continues to fall into the lower ones. These cups are heated with
the help of hot gases.

A dilute acid is dropped from the top of the cup which comes down to
the bottom passing through each other in sequence. These cups are
heated by hot gases and water escapes in the form of vapor and
sulfuric acid becomes concentrated. The concentration of the acid
obtained by this method is about 90%.

Gayllard’s Method :- In this method, the Gaylard pillar, which is

made of acid proof stone, is showered with dilute acid from above and
hot gas, which is obtained from the coal furnace, is passed from
below. On coming in contact with these hot gases, the water of the
acid dissociates as a vapor and on its release the acid becomes
concentrated and its concentration becomes about 95%.

Removal of impurities of room acid : The acid obtained by Sis

chamber method contains impurities of PbSO4, As2O3 and oxides of
nitrogen which are removed in the following way :

Acid is slowly added to the water. Lead sulfate settles down as a

white precipitate. It is filtered and separated. H2S is precipitated in
the form of As and As2S3 on passing through the filtered solution.

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The precipitate is filtered and separated and after distillation by

adding ammonium sulphate to the filtered liquid, the oxides of
nitrogen are reduced to give nitrogen which is separated in the form
of gas.

As2O3 + 3H2S → 3H2O + As2S3

(NH4)2SO4 + NO + NO2 → 3H2O + 2N2 + H2SO4

TAGS: LEAD CHAMBER PROCESS, PREPARATION OF SULFURIC ACID, SULFURIC ACID

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