Tem 5003e

ENGINEERI,NG MANu~~
ELECTRICAL DESIGN
GUIDP.NCE TO Electrical WORK DESIGN -.
NO CONTROL
--
FWM A.G20.013
m
TOKYO @ JAPAN
ISSUED
/
h E,WINEERIM Cow.
SZ?.26’88
ENGINEERING MANUALS
GUIDANCE TO ELECTRICAL WCRK DESIGN
CONTENTS
L
PAGZ 1
TEM
5003E
GF 57
1. PURPOSE 2
..
2. SWITCHROCM
2.1 Loc&tiGn of Switchroom 2

2.2 Construckicn of Switchroom 2
2.3 EquiSment Arrangement within Switchraom 4
2.4 Equipment to be Installed outside switchroo~ 6
2.5 Restrictiofis by Related Lz~s and Regulations on Equigment 7
Arrangement -.
2.6 ApGendix to This Section 10
3.
3.1 Routing of Ma!.n Cable 15

3.2 Method of Laying Cable 16
3.3 Wiring up to Each Electrical Equipment 21
3.4 Apgendix to This Section 26
GROUNDING
. .
4.1 of Electric Circuit= 31
4.2 Gzoucding of SupTartin? Structuze an~ E3using of Electrical 31
Equipmsnt and of Cable Protection Pi?e, Etc.
4.3 Grounding for Liqhtning Protection ’33
4.4 Giounding for Static-electricity Protection 34
4.5 Grouading Electrde 34
4.6 Gzcunding Conductor an< Lightning Conductor 36
4.7 Appendix to This Section 36
5. LIGHTING FACILITY
5.1 Intensity of Illw~nation 39
5.2 Light Sourcz 39
5.3 Selection of -Lighting Fixkures 39
5.4 Arrangement of Lighting Fixtures 40
5.5 Wiring Design 41
5.6 Aircraft Obstruction Light 44
5 . 7 A~~ndix to This Ssction 46
6 CCMMUNXCATIQN ‘“SYSTEM
6.1 Private Branch-exchange (PBX) Telephone System SI

6.2 Electric Clock System 53
6.3 Paging System S4
6.4 Fire Alan System Sj
6.5 Industrial Television S7
FcRm A.G30.014
TOKYO @ JAPAN ENGINEERING MANUALS TEM
) I
H
h E,WINEEXIW Cm.
GUID.%YCE TO ELECTP.ICP.L WORK DESIG:J
ISSUED SE?.26’88
*
1. PURPOSE
At the time of designing electrical fscility in a chemical plant, enough

c~nsi?srztiocs shall be paid on corzosion protection, dust-prcofinq,’ and
explosion-protection, which ar? peculiar ta chemical plants, as well as the
‘safety and econom~cal reasonability of the facility.
Even if, in the selection QE electrical equi?msnt, these consideration hzs

“lity may become incanplete, unless
been Faid sufficiently, the installed flc~.
?rc?er considerations are given t~ ths installation and wizin5 of the
electrical equi?ment.
As for construction, performance, testing, mzthod of work, etc. of electrical

equipment, restrictions Er? prescribed by various laws and, in case of -.
submitti ng enqtneering specification at the tine ct contract, it is a
prerequisite that the desiqa does not come in contradiction with these laws.
.
This gu5dance e;<plains the itsms to be given attenti~ns and items to be
rsfsrze? to at the time whe~ an electrical wor!< dasign is to be made.
2.
Most of these eq~ipment (other than a-c motor, 10CZ1 panel, z~d ~ower outlst
box for constructio~ work) are ifistalled wikhin or around the switchroom.
Therzfore, Ur.l$ss car2-‘u~ consid?zatior,s aze given for t~e locztion and
construction of swit.:hroorn, cocstr’<ction cost become enor~tous or various
~Lay
problems may occur.
2.1 Loc=tion of Switchroom
It is ?referable to locate the switchroom at the center of all the lc:ids.

~Ut the 10ZatiCn shail not be se~~cted in a haz~~dous ~~ea, ar2a whe12 dust
or corrosive qas is generated, area near the cooling t~wers, etc.
And, e~jen ?f the switchroom is distant from SUC5 areas, wind <irection (its
average through yezr) shail be investigated, because it may affect the
switchro~m greatly.
2.2 Construction of Switchroom
(1) The switchroom shall be Gne storey building of reinforced-concrets

(R.C.) or steel-frame R.C. construction, as a rule. Ii the building is
‘ Of 2 st~reys constr~.lction, l~t floor being cant~ol room and 2~d floor
the switchroom, it is pzefsrable to provide a wiring room separately.
(2) If the switchrcom and control room are include~ in the same building,
it is preferable from the view point of monitoring an~ wiring, ‘to
arrange the control room a? t?.e plant sifis.
/
h EMiNEZXIK b.
GUID>.NCE TO ELECTRICAL WORK DESIGN
ISSUED sE?.261~8
w
(3) The switchroom shall have at least 2 doorways and either 0C2 of them
is to be used as opening for czrrying-in of equi~ment. The size of the
opening for carzyinq-in of equipment shall be determined according to
the packag=d size of the lar~est equipment.
..
In czse cf switchroom housing electrical equipment of 3 - 6 kV class,
most of the equipment can be carried in, if the opening of 2500 mm
(height) x 2000 mm (width) is provided.
(a) Door of the oFening for carrying-in of equipment shall be steel

shutter with small door.
(b) Door shall be hinged so that it opens outwardly. Attention is

rzauirsd
. in case of pressurized room, because the door always tends
to open.
—
(c) In determining the location of doorway, considerations are’required
to whether the maintenance personnel can go out from the switchroom
to avoid any injury in case of any trouble and whether the doorway
is convenient as a passageway for performing daily inspection, etc.
(d) The location of the opening for carrying-in of equi?ment shall not
be in area whers vehicles cannot come nearby.
(e) Doorxay opening to any explosion-haiard~us area shall have double

door.
(4) Switchrooms, which are ordinarily unattzfided, shall preferably be

provided with built-in win~ows, which require no opening and closing
operation.
(5) SFan of the switchroom shall be within 10 m.

Otherwise, intermediate columns for supporting beams would become
necessary, which will cause the increase of dead spaces.
(6) Pzrtiti~n= in the switchroom shall preferably be provided, if any oil-

immersed transformer of 500 kVA or over, or lead-acid batteries of 100
ti or over is tc be ins~alled.
1 .
Attentions are required, es:dcially in case of overssas project,
because thexe are countries where installation of oil-immersed
I transformer adjacent to other equipment is prohibited if the quantity
of contained oil is more than z certain limit. .
I
I (7) Appropriate ventilation device shall be provided so that room
temperature in the switchroom will not exceed 40°C. For this pux?ose,
the air volume to be ventilated shall be calculated, on the assumption
that ~mwez loss as shown bel~w occurs in each electrical equipment.
(a) H.V. switchboard 0.32 - 0.58 kW Fe= panel

(b) Motor control centsr 0.33 - 0.4 k~ per Fanel
(c) Transformer 1% of rated output
(d) Exciter panel “- 0.2 kW per panel
(e) L.V. main switchboard 0.1 kN per panel
(f) Lighting fixtures installed wattage
FORM A.G30.014
9
ENGINEERING MANUALS TEM 1
TOKYO @ JAPAN
P
Tm E,WX~EZRSW ~w. 5003E
GUI DANC2 TO ELECTRICAL WORK DESIGN
ISSUED ~EP.2~t88 PAGE 4 OF 57
(8) When the s’~itchzoom is designed to be “press.uriz?d room”, the design

sh~ll be in accordance with Article 1440 of “RIIS” (“2esomended
Prsctics for Explosion-?rotscte6 Electrical Installations in General
Industries”, Ministry of Labor of JaFan). That is, the switchroon
shall be located at a place w.nere there is least hazard, the
construction b~<ng such that any invasion of explosive gas is
effectively prevented, and that the volum~ and pressure of cle=n air to
be sup~lied shall be such that the pressurs in the vicinity of doorway
is maintained higher thzn the outdoor atmospheric pressure.
Furthermore, devic$s shall b= provided so that an alarm is given when

azy abnormality occurred in the ventilation.
-.
(9) Cable trenches within ths switchroom shall be provided with measures to
prevent ingress of water from outside and also measures for draining
—
any water which ca,me in. For example, the cable trench shall have a
dike at the part of incoming to the switchroom. Another example is to
uss a ca’ble duct at the part of incoming to the switchroom.
(10) Battery room shall be constructe~ with no window ans, acid-proof

treat-merit should not be &one. Becausehydrogen is generated during the
char~<ng of b~ttery, a study shall be done on its volume o? gznezation
a~.d an appropriate ventilation device shall be provided. It seems
. that~ however, a natural ventilation by means of a ventilation port
will be sufficient, unless the surrounding of the battery room is at
a hazar~ocs azez.
2.3 Zqxicment Arrangement within Switchroom
Although there are considerable restrictions, in the design of electrical

equipment arrzng=ment, due to the size(area) of the building and also of
the site, etc-, necessary sgaces s’nail be taken into consideration, not
only for oFeration of equipment but also for maintenance and inspection
work, pr =’/sntion cf fire, an~ carrying-out of equipment i~ case of its
fai~~re, etc.
(1) Each electrical equipment’s separation from building parts or from

other equipment shall be. as follows:
(a) In frGfit 02 H.V. switchboard: 1.8 m or more in case of carrying-

in-and-out passageway for other equi~ment, 1.2 m or more in other
cases.
(b) IZ front of L.~{. switchboard: 1.0 m or more.
(c) Between 2 rows of switchboards, when they ar= installed with their
front surfaces facing each other: 1.8-m or more.
(d) At sise of switchboard: 1.0 m or more.
(e) At back of switchboard: 0.8 m or more.

However, this can-be shortened, if there is no ne$ti of personnel
gstting in to the backside for the purpos2 of inspection and
maintenanc~.
FORM A.G30,014
L ...
7
TOKYO @ JAPAN ENGINEERING MAiNUALS TEM
h E,W’INEZRIW Cm. 5003E
GUIDANCE TO Electrical WORK DESIGN
ISSUED S~?.2~@88 PAGE 5 OF 57
(f) Between transformers: 0.8 m or more in -the case of passageway,

0.3 m or more in other casss.
(g) Betwee~ 2 rows of transformers, when installed in rows:

1.0 m or more. This is not to be ag~lie< in cas~ of those of small
caFacity, SUCh as pole-mountsd transformers.
(h; Around rstating machine: 0.8 m or mor=.
(i) Clearance abovs switchboard: 0.5 m or more undex beam and under
ceilinq.
(2) Switchboards shall be arzanged, the followings being taken into ..

consideration, after enough investigation on their construction.
(a) In case of Fewer incoming board: Is it possi51e that, in case of

leading-in of cable, the cable is laid havixg radius of bending
greater than (or same.as) the allowable bending radius?
(b) In case of draw-out type board: Is it @ssible to maintain the

minimum length required for drawing out? Isn’t there cable trench,
etc. in front of the board, which can obstruct t;he drawing-out?
(c) In case of grouped switchboards having different heights: To be

arranged so that the higher part does not come under a beam.
(d) In case where switc’r.bozrds sup-olied by diffsrent ma?.ufacturers or
switchboards used for different purgoses are grouged together: IS
it possible that e’zery door opens in the same direction and opens
completely? Is it all right without zny wor!< on their channel
bas2s?
(e) At the end of an? gzouge< switchboards, thsr? shall be s?ace for
enzbling installation of at least one more panels in the future.
—
(f) In case whers total lenqth of grouped switchbo~r~s becomes 10 m or
more, a p~ssaq~way leading to the backside shall be provided at an
interme~iate position.
.
(gj in case of motor c~ntrol ccnt~r which is to be installed on beams
laid across a cable trench, study shall be made, in accordance with
the Agpendix to this Sectien, to cafifirm whether the beams can bear
the Iozd. Moreover the location of the beams shall be determined-
so thzt they do not interfere with any opening for wizing to be
drawn in~o the board.
(3) When 2 or more equipments of the same kind are to be instailed, the
position relationship between the equipment and the panelboard shall
be given consideration so that any real-operation wili not be caused.
For e:<am?le, the ~sition relationship between a transformer and the
switchboard for the transformer, between a starting reactor Znd the
switchboard for the motor (including starter board), between a exciter
and the switchboard”~or the motors, shall be contrastive after their
installation.
FORM A.G30.014
L..
v
TOKYO @ JA?AN ENGINEERING MANUALS TEM

)
Tm E,wI~EEx~K tire. 5003E
GUIDA}lCE TO ELECTRICM WORK DESIGF~
ISSUED SE?.26’38 PAGE 6 OF 57
b I I
(4) When a switchboard zn~ the secondary of a transformer are ta be

c~nnected by bus d’dct, the switchboard bsing indoor and the transformer
being cutdoor, care shzll be tsken so that their refsrenc~ elevation
are not canfused.
“ (5) An? transformer of 300 kVA cr over shall be so positioned as to

minimumize the length of the s~condary side cable or bus duct. It
shall also be so arranged that ths accessories such as oil gauge,
thermometer, pressure gauge, can be easi?y obssrved and that insulation
oil, which may be discharged from t;ne press’~r=-relief vent in case of
aray fai~urz, WilI not giv= e?fect to any otb,er equipmznt, road, or
doorwzy to the b=ildinq. Moreover, transformers of small ca?acity
shall be so installed that their hiqher-voltage side faces the wall
-.
(op-wsite to passageway).
(6) Static type voltage regulators, battery chargzrs, invertzrs, etc. which
comprises semiconductors shall preferably be installed, avoitiing places
near the doorway of the switchroorn or near any transformer which
generat=s large quantity of heat, because they aze apt to be sffected
by dust or room temperature mor= easily thzn other equipment.
(7) When any rotating machine havi~g weiqht of 0.5 ton or more is to be
installed within the switchroom, the svitchroom shall preferably be
provided with hanging bolts or I-beam at the ceiling. And ZISO the
height of the machine’s foundation shall be sgecified, in this cass.
.
(8) Each el~ctrical equipment shall be installed so thzt zny opening for
carrying-in of equipment, emergency doorway, exha~sk fan, gallery, etc.
will not be blocked. Furthermore, if any equipment i= to be installed
on a block-made wall, a study is required on whether reinforcement is
necessary or not.
(9) S%u~y on the building’s drawing is required, to confirm whether any

problem is caused, in regard to the psition of penetration holes,
icsert plates, anchor bolts, cable trenches, etc., shown in the
drawing.
2.4 Ecuicment to be Installed Outside Switchroom
Electrical equipm~zt to be installed outside switchzoom shall preferably

be those havinq no exposed live pazts.
(1) Transformers, switchboards, voltag= regulators, etc.
Fencs or wall shall be provided, so that ncbody other than Fersonnels

in chaxge cannot entzr.
(2) Motors, etc.
(a) Motors shzll have covering so that t>e worksr will not cG~e in
cant~ct with rotating parts when” doing clezning or cilinq.
(b) k~ot~rs shzll be- such that each one motor can be started and stooced
by one contrsl switch. The arrangement of the control switch s~;ll
cozres~ond with arzar.qemeat of rectors, so that an:l mal-o~eration
will not be caused.
FORM A. G30.o14
,. 9
,,
TOKYO @ JAPAPJ ENGINEERING MANUALS TEM
)
~ ~AWIXEZRIK Cw. 5003E
GUI D.%VCE TO ELECTRiC1.L WORK DESIGN
ISSUED s~?.25:~o PAGE 7 OF 57
QI L
(c) MOtOZS Shall be installed in such a manner thzt it can be removed

fro% ths bed, without shifting the position of other machines, for
the maintenance work such as re?lacemsnt of bearin~, overhaul,
etc., which may be d@ne frequently.
2.5’ Restricti~ns bv Relates Laws and Regulations on Eaui~ment Arzanqement
(1) “Den-Gi” (Ni2istezisl Ordinance on the Techniczl Stzndard for

Electrical Equi?mant, Ministry OE Inter~ational Trade and Industry of
Japan )
(a) Article 54
On switchboards, devices and wiring shall be mGunted in such a way--

that inspection of them is allowed. At the bzcksiZe of H.V. or
extra H.V. switchboard, thers shall be an appropriate passageway
— which allows personnel to work there without facing dangez.
(b) Article 44
Power station or substation or switchroom where H.V. or e:<tra H.V.

equipnent, buses, etc. are installed at outdoor shall ‘be provided
with fenci~g, in order that nobody other than psrsonnels in charse
can~.ot er~ter= The sum of the hsight of such f=ncing and ths
.
distant= between ths fencizg and ths nearest l<ve part shall be not
less than 5 m (~ 25 kv) or 6 m (above 35 !<v up to and including
15C kv).
(c) Azticles 30 and 31
Tzznsforn~r for power distribution to be installed within premise

of electricity-ussr shall be provided with apgropriake fencing so
that nobody will come into contact with its surrounding or such
transfornez shall be sc?ported at a hei;ht of 4.0 m or more, or
mountsd on a side or upgsr scrface of concrete-made building, in
s’~ch a mznner that nob&-y will come into contact, or be enciossd in
a transZozn2r tower.
-
(2) Industrial Safety and Health Law
(a) Article 59
Any machine’s prime mover paxt, rotating shaft, gezrs, pulley,

belt, etc. which can effect danger to personnel shall be provided
w~th covering, fence, etc.
(b) Articl= 61
Any machin2 s>zli be provid=d, per each machin2, with power

2nterr~Jpti~n devie~, such as switch, cl~tch, etc. The power
interruption device shall be such that it can be easily operated
and does not cause inadvertent starting cf the r,achine due to any
contact, vibrzki-on, etc.
FORM A-C30C14
TOKYO @ JAPAPI ENG\NEERING NIANUALS TENI
i
% E.-:HEEx!.% COM 5003E
~JIDANCE TO ELECTRICAL WORK DESIGN
ISSUED SE?.25VSS PAGE 8 os 57
I ———
(c) Azticle 92
?zsszg~~~ays bet,~een machines or between machin~ and other equipment

s;nall b.zve width of 8G cm or m.or=.
‘“ (3) “RIIS” (“Recommended Practice for Explosion-prctected Electrical

Installation ic General Industries”, Ministry 02 Labcr of Japan)
(a) ArticLe 1442
An~/ press’izized room shzll ks loczted at a place wherz there is

leas? hazard, and the place shall be such thst wor!<ers in the room
CSF. easily escape when any accident occurs.
-.
(b) Article 1443
— Kain canstr~~ction materials of pressurized ex~losion-protecte4 rcom
shall be non-combustible material. Pressuxizzd ex>losion-protected
rGom shall be provi6e2 with 2 or mors daorways and zt least one of
them shall fscs to t5e 6izection of no source of hazard.
Furthermore, the Saors of ths doorway shall be scch that they can
be opened ocly outwards from th~ intsz$or, and those facing to
haz=rdaus arsas shall be ~Upiicate~. Pressurized room’s ~~ndo~
faci~q to hazsr60us azez shall be, in principle, co~structed not to
be o~ened..
.
(c) A=~i~~~ 1~~5
TF.e volume ar.d pressure of supglying air s>.all be such thst t?,s air
pressure in the vicinity of ~ooways is maintained hi~her than the
atmosphere outsitie the room.
(4) Tokyo Ketrogclis’ Rs3ulstisn on Construction in Rz9zrd ta Fire

?Ze’le?.tion
In its Article 11, standazd widt;l of space which shall be maintained by

e~Ut~P.ent5, SUC~~ zs substation facilit~y, wirir.3r s-~itch~oard, etc.,
hetwesfi each other, is ShDWI as follows.
Equipment and Required width

iks arrangement of sozce
13 front of switchboard (H.V.j L 1.2 m

—Ditto— (L.v.) ~ 1.0 m
At bat?< of switchboard ~ 0.8 m
In front of tzansforr,er z 0.6 m
BeY~een transformers 2 0.1 m
Eetween 2 rows of switchboaztis z 1.8 m
Between 2 rows of tzansfo=mexs 2 1.0 m
AzoGnd qsneratar 2 G.6 m
FORM ~-G30.OIA
m
7
TOKYO @ JAPAN ENGINEERING MANUALS TEIM
/
Tm ~.WINEEXI.W Cm 5003E
GUIDANCE TO ELECTRICAL WCRK DESIGN
ISSUED SZP.26’8Si PA,GE g OF 57
I
(5) “JEAC” (Japan Electric Utilities Association Code 8001)
(a) Par. 705
E.V. Fewer capacitor immersed in flammable oii shall be installed

having separation distance of 1 m or more from flammable wall,
cziling, etc.
Eoweverr this ne~d not apply, if the both are isolates each other
by a partition made of refractory-like materizl.
(b) Par. 340
When a power capacitor is ifistalled indoors, the place of -.

installation shall not be such that it is moist or surrounding
temperature can excee~ 40°C.
—
(c) Par. 705
Switchroom shall be provided with means for prevention of ingzsss

of watzr, rain or snow, birds or animais, etc. and shall have size
of ar~~ Wllic’fi ai10W5 maintenance, inspection, and replaceme~t of
equigmz~t Kikhout Cifficxlty.
. (6) “N2C” (The l~ational Electrical Code, USA)
(a) AZ~~c~= ~~o
Whii~ tile wor!<ir,g space around zny electrical eql~ipment tiiffers

6ependin3 o~ conditions such as whether the exposed live parts are
on one s:~e or on both sides, minimum clearances as against each
nomical volzage to grocn~ are prescribed.
Voltags to I Minimum clsazance

around (V ) (m;
I
o- 15C 0.75 - 0.91
i51 - 6C0 oag~ - 1.1
601 - 2500 0.91 - 3.5
~sol - 9000 1.2 - 1.8
9001 - 25000 1.5 - 2.7
25C01 - 75CO0 1.8 - 3.o ~
~ 75000
I 2.4 - 3.7 -
(b)
Whe~. ar. cil-insulat~d transfornez is i~.stalled indoors, transformer

vault is required. However, this is not appiy, if the building is
a separated one and used only for supplyi~g electr~c ~wer. Kers,
~escri~tions are g~ve~ in deta~~ for tran=f.ormex ,lau~t, such as i.s
-. .
location, constriction, size of ventilation o?enin~s, etc., which
shall be referred to.
—/0 FORM A-G30.Old

m
r
TOKYO @ JAPA)4 ENGINEERING hlANUALS TEM

)
GUI D2~YCE TO ELECTRICAL WORK DESIGPJ

I 5003E I
ISSUED SZ?.26’88 PAG5 10 OF 57
(c) Article 480
Satt?ries shall be located in a clean, dry room and arranged to

provide sufficient work s?ace for inspection and maintenance.
Provision of adeqtiate ventilation is r“equirzd to prevent an
accumulation of an explosive mixture of the gasses from the
batteries.
2.6 Apaendix to This Section
(1) When installing electrical equipment on single beams laid across a

cable treach.
. Reaction force (R) -.

‘ A - p -P+RB=O
RA+RB=2P ...RA = RB = P
‘&B8
RA R8
- . Bending moment (M = t.m)
M=
PJ
M max. = ~
k $l?
= —
‘D :@-;& =~l?
.
..
. Max. strsss 0= ~sfc (t/cm2)
fc : Allowable compressive - 1.4 t/cn2 for light gauqe shaped

stress of material (t/cmz ) steel of 0.4 mm or 1=ss thickness.
1.6 t/cm2 in casz of ordinary steel.
z : M&UIUS Of section (cm3) Requized modulus of section
Q : Shearing force (kg) Shesring stress

h : Height of beam (mm)-
t : Tnickness of web (mm)
:
fs Allowabl~ shearing 8 kg/m2 for light gauge shaped
stress of material (kg/mm*) steel of 0.4 mm or less thickness.
9 kg/m2 in czse of ordinary steel.
FORM A-G30.014
L.
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- EM1~EZRXW &x 5003E
GUIDANCE TO ELECTRICAL WORK DESIGN
.[
(2) Insert plates
II -,
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-
:: ~.
-—------——— .. ---- -. . . . A
- I
——— ——— — .~ — i + .- ----
——-—— _— _ —_
I I I -A
a
4 c
———— ——
— - -.
‘:j--=-==-
A5 r- 60-=
r 170
m.
/ ~1 ‘. &2
T +’
.
._’
— —
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.——
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99
_.. —-’--—__ .
/
~,
SiZE 10G SIZE 200
/4 ~ Q
L
+
Mx”
+W
-w
❑
.
ALLOWED LOP-D
SIZE lGO SIZE 200

LO~ING I
+W 3 ton 10 ton
- w 0.5 ton 2 ton
Q 0.4 ton 1.5 ton
Mx 0.03 ton-m 0.2 ton-m
My 0.025 ton-m 0.15 ton-m
FWM A-G30.0t4
Tm Ew’l~sExIw C- 5003E
GUIDANCE TO Electrical wo~x DESIGN
ISSUED SEP.26’2G PAGE 12 OF 57
(3) Bracket
(a) Selection of member
‘A=W Reaction force

M=w$ Bendi~g moment
M WL—
o =—= Bending strsss
z 2Z
2GZ
w=—
L
Values of W are shown in the table below.
-Length L mm
— 400 500 700 900
Metier
,
L4x50 181 kg 136 kg 96 kg 49 kg
L6x50 256 192 116 64
L6x65 474 364 238 159
L6x75 673 505 336 234
[5X75X40 1520 1260 758 503
[5X1OOX5O 3020 2310 1520 1090
.
(b) Verification of welding of members
. ~e , , ]
B Throat
thickness
a
L
a~~ “ L;a
.
Leg length of fillet weld S (cm)

Throat thickness a = 0.7 s (cm)
Effective length of weld 1 (cm)
Force transmitted through welded part p (t) 2
Bending stress P
P (t/cm ) =-
(The allowable bending stress shall be 0.8 t/cm2 whea ss 4: is welded

by arc welding.)
F ORM A.G30.014
.
TOKYO @
- JAPAN ENGINEERING MANUALS TENi
h Em>INZZXIX k 5003E
G~ID&~JcS To ELSCT?. ICAL WON< DESIGN
ISSUED sz?.26’2a PAGC 15 OF 57
L
Any cable r~uts shall not run such placss as follows an~ this shzll be
chec;ked enough ev~s a?tsz the plan has been est~blished.
(1) p~ace Wherz corrovise liquid is likely to flow CUt.
( 2 ) Place where ground-water 12vel is always high.
(3) Place near any equ<$me~t or piping whose surfacs temperature becomes
hi~h, and places ufid=.rneath of steam tra?, e?~.
(4) P.oad and place where heavy cargos are carried in and out:
(5) Place wher2 the ground is base rock which is difficult to excavate. ..
(6) Place crossing over any large-size underground piping, sswer ditch,
etc.
(7) Pl~ce where the cable is likely to be affecte~ by vibrztion or be

damaged.
(8) Plzce where the cable would be prone to operatcr’s contacting or the
czble wo~ld obstruct passageways. (Especially ta!<z care at the
position of going up or down of cable run)
(9) Place where, if cabl~ is laid, ~ny ad<it~on or mc~ificakion Of the

.
Cab~S WO’U~d be impossible.
(10) Place wkezs there is an existinq cable neaz~y which can greztly affect
. . cz.bleSs heat a;ssisakio~..
anfl. r’~wly la~c .
(11) ?Izce whe~? there is wiring for instrume~tation, conmcnication or

public ad~r~ss n$zrby, w;;icll ma? be aftected by el~ckzical ir,d?~ctivs
intszfersrics.
3.2 Ne?hod of Lavizc Ca51e
(1) Direct burial ty?e
This methd is suitable.for laying 2 - 3 runs of cable. Solid pi.=

rlade of concrete or equivalep.t material, or cable trough shsll be used.
(aj Depth of burial (soil coverags) shall be 1.2 m or more at a place

whers tb.e gr~und is likely to be tir,<er pressure due to vehicles or
other heavy gods (places crosstng road, and places where vehicles,
etc. Fass throcg’n for the pur~~se Of cazrying in and out of
equipment) and 0.6 m cr more in other ‘places. (Den-Gi Article 143,
JEAC Par. 820).
-L the cable is ta czoss an underground piping, the cable shall

(b) T~
preferably be laid above the pi~icg as far as” encuqh scil cav=rage
can be made-above the csbl~.
(c) If the buried par= is short, it is better to protect the cable with
conduit tube, rather t>an with concrete tr~ugh. In this case,
c’bsezve Pax. 5.5 (2) d.
., FO RM A.G30.014
r
P
k E,wlxzzRfx k 5003E
lSSUED SZP.26’88 PAGE 13 OF 57
4
(c) Verification of “HX~K-type’’anchor bolt
If sectional area of the bolt is A, and

thickness of member is t, select~ , so
that
..
If 1 is too long, deformation of plate at this part can occur, and
if ~ is too short, shearing breakage can occur.
(4) Ventilation
(a) Design of ventilation fan for pressurized room
The ventilation air volume shall be larger than any of the

following 3 quantities.
. Lea!<age from the room (vL)

.
. Ventilation air volume r=quired for maintaining constant (v-)
L
temperature in the room
. Ventilation air volume reqcired from view point of health (Vo)

of personnel working in the room
v~ =60cA~2gRTl 1- m3/min.
( :)
= 440 A m3/min.
c : Flow coefficient 1.0

9 : Acceleration of gravitation 9 . 8 1 m/sec2’ .
R : Gas” constant 29.27
T1 : Absolute temperature (273 + 40)0X
(room temperature to be 400C)
pressure in the room
‘1: 10,003 kg/m2
(to be higher than atmosphere by 3 mmAq)
‘2: Suroundinq pressure 10,000 kg/m2
(atmospheric pressure)
A : Total area of gaps of the room
FORM A.G30.014
~ EM’INE~RIW W 5003E
G~I~~\:~E To ELEcT~Ic~.L ~oR~ DESIGN
ISSUED SE2.251G8 PAGE 14 OF 57
4
S~ecific he~t at constant pr=ssurs 0.241 (for air)

CP :
P’ Dznsity 1.293 (for air)
‘1: Finsl rcom temperature ‘c
: Outdoor air temperattire 0-L
‘2
J : Heat equivzlefit of work 0.24
L : Loss fzom electri~al equipment
i~,stslled in the room or in contziner kw
Q: Energ? cominq from sun kca~/m.in
.Q= ~AwKwAte ‘+ ~A9Fg WFA
Aw : Arsa of rcof an~ wall

Kw : Coefficient of heat-transfer of roof and wall
—
Ate’: Effective temperature difference (indoor and outdoor)
Aq : Area of windown
: Energy transferred per unit ar=a
‘G
.Vo= 0.83 M . . . ..m3/min
v... Number of perscnnels working in the roon . ...
. (b) Ventilation air volume for disp~sing of heat generated in the room
(C2 - t3)
Q= ;gf:~”——
- t3) Cpap
m 3 /rtin
x : Heat ra~iatsd f:om electrical equipment k~al/hr

A : Peripheral area of switchroom m
K : Fezt transmission rate of switchroom kcal/m2hr0C
~1 : initial room temperature ‘c
‘2 : Final room temperat.~-e ‘c
‘3 : Outdoor temperature ‘c
c pa: Specific heat at const. press. of air 0.24 kca~/kg°C
P:” Density of air at t°C = 1.2932 X 273/(273 + t) kg/n3
However, in approximztz calc~lations, heat radiation to outside of

room may be diszega.rded.
(Example of calculation)
If, source of heat is 25 kw,

inlet air temperature is 35°C, and
exhaust air t=mperat~lre is 40°C, then;
Q= 60 x (40 - 2535)X X860

0.24 X 1.15 % 260 m3/min
I
FORM A-G30.014
k EM’:NBSXSW Cm. 5003E
ISSUED SE? .2613% P,AGE 15 OF 57
Assuming that Fr2ssure loss at air filter is 20%, and taking 10% as
all~wance, r~qcir=d czpacity of blower is,
260 x 1.3 % 350 m3/min
(c) Calculation of v~stilation air V01W2 for battsry roGr,
Volcr,e of hydragen gsfi~rated from battery is;
H= gxIxN
.
9: Volume of H2 ge~.crated from one ce!.1 of battery m3/min
1: Charging curr=nt A
N: Nu,mber of cells -.
The volume of 52 g~neratzd Fer cell of battery per 1 A, 1 rein,

— is;
O°C 1 atm 25’C 1 atm

5
‘2 0.7 x 10‘ m3/min 0.76 x 10-5 m3/min
‘2 0.35 X 10-s m3/min 0.38 x 10-s m3/mia
An2 , this is at the lazqsst at the tine of overch~rc2.

.
Q= o.coo~~ x I X N m3/min
,.
=5x0.76x10-5X1X ~
C.04
That is, in order to restrict the concentration of H2 below 4%,
volume of air sugFly shall be the volume of gsn2rzts6 H2 multiplied
by 5 and divided by 0.04.
—
3.
Loads of power f=cility i=, as explained before, comcosed mainly OZ a-c

motors. It is i~~rtant to kaow the loads’ distribution at first, in making
deFiction of loads’ location on the plot plan, according to the information
already obt=ined.
3.1 Routinq of Main Cable
While it is preferable that the cable ro’~te from switchroom or substation

to each load is as short as possible, there are many obstructions such as
buildings, s~ructar=s, foundations of equipment, process Fiping, sewer
ditches, instrumentation wirin~, etc. Therefore, the cable routz shall
determined aft~r having discussions c. edjustmer~t with dssig~n en~i~.eers
each department concerned.
FQRM A.G30.014
P
k EMIXESRIM h.
[ssUSD SE?.26’88
&
K: Width of trench (mm)

H: Height of trench (mm)
s: Number of separation plates
D~ : Sum of finishes outsids diamet~rs of cabl=s laid neighboring
horizontally (m)
Dy : Sum of finisheti outside diameters of cz51es laid neighboring
vertically (mm)
(c) Number of tiers of cable laying in c=ble trench shall be limited to

2 tiers for power cables and 2 tiers for control csbles, that is,
total 4 tiers. If more number of tiers are necessary, a distance
shall be maintzi~ed between cables each other by using clezts, etc:-
(d) Cable trench which passes through explosion-hazardous area shall be

—. filled with sand, etc., so that no explosive gas will accumulate in
the inside of it, or provided with sealing at the border line
between the hazardous area and non-hazardous azsa.
(e) Cable trenckes withi~ switchroom s5all preferably be provided with

reinforcement wit’n zngle steel, because its cover will be
frequently opened a~d closed for the purpose of inspection and
maintenance. Eowever, if switchboard or ths like is to be
installed above the trench, the reinforcement shall not extent into
the part und~rsid? of the switchboard. Otherxise, the installation
becomes impossible.
(4) Wirinq on czble rat!<
This method is frequently ado~ted when the on-ground wiring explained

in the prscsiding paragxaph is i~conv~nient.
(a) Cable rack shall be selected from those of standard size products
available, to satisfy the requirements from the formula shown
below.
where,
D: h-idth occupied by each cable of one layer (m)

d: Finishe3 outside diameter of each cable (m)
s: Thickness of separation Flate (m)
(This can be disregarded, if very small)
w: Width of cable rack (mm)
between sup-~rting -points of cable rack shall preferably

(b) Distance
be 3 m or less.
FOR,W A-G30.014
m
~ EN’lHExRIM w 5003E
GUi DkYCE TO ELECTRICAL WORK DZSiGN
ISSUED SZ?.2~’~8 PAGE 17 OF 57
(d) In case where cable is laid in a reclaimed land, ~Pecial ~easure~

shzll be taken such as pravisicn of leviling concrctz at the
underside of ca’ble trough in crd?r to co?e with possible uneven
subsidence of ground.
(2) Gfidezground ctinduit draw-in tyFe or culvert type
These methcd shzll be adopted when the cable raute is to cros= a road
or wh~n cables will be a?ded or replaced in f~ture.
(a) The sleeve pipe used for the underground conduit draw-in type cable
layicg shzll be mainly of reinforced conczet= pipe (Hume pipe), the
insi<~ diameter being one of the 7 kinds, 75, 100, 125, 200, 250 -.
ar,d 300 mm.
(D) ThP sle=ve pipe or culvert s5z11 be provided with filling of

concete at its joint part so that intzusion of rain water or waste
watsr is prsvented. (Den-Gi Article 143)
(c) Mznholes shall be avoided in an ex?losion hazardous area. If

manhole is unavoidable and its volume is not 1sss than 1 m 3 , shall
be provided with suitable facility to exhaust the exglosive gasses.
(Den-Gi Article 144)
(d) Pow2r cable shsll not come in contact with any instrumentation
cable or process piping, etc. Especially, power cable shall not
rufi in parallel with any izskrumentation cable at a distance of 1 m
or less. (Den-Gi Article 148)
(e) Number and arrangement of the sleeve pipe shall be limited to 3

tiers x 3 rows, thst is, 9 holes. If more holes are required,
another routing shzl: hs considered.
(f) Sectional area cz ins2de diameter of the sleeve pipe shall be, 5 or
more tir,es the area occugied by cables, if 2 or more cables aze in
one F.oLe, and 1.5 or more time the outside diameter oi cable if one
cable is in one hole.
(g) Manholes shall be p~ovided, so that the sga~ of straight run of the
sleeve pipe is 50 T, or less, Manhcles shall also be provided at
places where sleeve pipe is bent to have angle of 120°C or smalle=.
(3) C~-gzound wiri~9
This method is most broadly adopted in any cable routinq.
(a) On-ground wiring shall be limited within each premise.

(b; Cable trench shall be selected from those of <tandazd size series,
to satisfy the requirements from the formula shown below.
H~4Dy mm
FORM A-C30,0{4
———
h E,;IN~ZRXX h 5003E
ISSUED SZ?.25’88 PAGE lg OF 57
(c) Cable racks shsll be laid in an open sFace where such rzcks can be
wakclqed. (Den-Gi Article 160)
(d) E.V. and L.V. cables on a cable rat!< shall be separated each other
by a separation plate, so that they will not come in cofitzct.
(Den-Gi Article 220;
(e) Cable racks shall be Frovide5 with cover at places where cable can
be damaged from outside, such as neighborhood of proc$ss piping,
downwardly or u?wzr~ly verticai portions, etc. Cover s3all be
provided also at outdoor parts under dirsct sunshine.
(f) Cable racks shall be provi~ed with lugs or openings for grounding
use at 2 or more positions, so that grounding wire can be easily .-
c~nnecte~.
— (5) Wirizg in metallic duct
This method is not adoFtsd frequently in plants. If cover is provided

for wiring on a cabl= rack foz the purpose of protection against damage
from outside, this nay be c~nstrued as wiring in metaliic duct. But
this is not correct. (Den-Gi A~ticie 197). This is because the wiring
in met=llic duct is a mschod of L.V. wiring whers, in general, Pvc-
insulatsd wire is used. This method can be ado?ted only in czse of
indoor wirifig wit’nin dry, o.ce?. s~aces
. or tir-y, conceiled spaces where
, . inspection is &ossible. (Den-Gi Article 189)
For r~ference, the items to be observed in design wili be shown beiow.
(a) The total ssctionzl zrea of wires contained in a metallic duct

shall be 20% or l~ss of the inside sectional azea of t]le duct.
(b) Steel plates used for metallic ducts shall be of 1.2 mm or more
thickfiess and shail be those galvanized or cGated with enamel,
1 —
etc.
(c) Distance bstween supgortixg points of the duct shall be 3 m or

less.
(d) Duct shall be such that intzusion of duct into the inside is
prevented.
(e) E~d of the duct shall be ciosed.
(f) Connecting terminal, lightin~ fixture, and bailast for discharge

lamp, shall not be instalied in the duct.
(6) Bus duct wiring
This method is, as explained in Par. 2.3. (5), used mainly for
,. connection betwee~ th= L.V. side of transformer and a switchboard or
motor controi center=- While bus ducts for L.V. indoor wiring are
standardized by JIS and Den-Gi, any use of those for H.V. may recui~~
.
spec~zl perr,issi~n. The same a~~lies also when bus duct is to be used
outdoors.
FORM A.G20.014
m
h E~lx&ERfx fim 5003E
(a) The condcctor2shall be made of copper band or bar having sectional

zre= of 20 n.m or more, or band alunifiu~. hzvinq s2ctional arsa of
30 mm2 or more. (D+n-Gi Article 198)
(b) Bus dUCtS, while they can be used at a house’s side or in outdoor
(only when used for 300 V or less), shall be used, in general, for
indoor wiring within dry, ope~ s~aces or Ezy concealed spaces where
inspection is -mssible. (Den-Gi Azticle 189)
(c) Distance between supporting pints of bus duct should be 3 m oz

less.
(d) ~he~2 bus duct penetrates floor or wall, the bus duct shall not be
co~nzcte~ at the penetration part. -.
(e) Parts to absorb t:hermal e:<gansion shall be provided, in general,

at each one point per 20 - 30 m. (Elongation of cop?er bar due to
temperature rise of 30°C is 4.2 mm per 10 m)
(7) Overhead cable wiring
This methd shall be adopted whe~ 1 - 2 runs of cable are to be laid

acd the place of wiring is such thzt there are msny obstructions in the
undezgrou~ti and thsrz is no appropriate intermediate supporting
structure.
(a) Cable shall be hange~ from a messenger wire by use of hangers.

Distaace between hangers shsll be 50 cm or less. (Den-Gi Article 71)
(b) Messsnqzr wire shall be made of galvanized stranded steel wire

having sectional area of 22 mm2 or more, or other wire with higher
strength, and be provided, zt its ends, with bands, wire fittings,
clam?s, etc. of appropriate construction, sa thzt the wirz can be
fi:<ed to supporting stractuzes.
(c) The height of overhead cable shall be 3.5 m or more from ground and
the distance betwe=n supporting structures shall be 30 m or less,
the distance being dependent on the cable size. (Den-Gi Article 74)
. .
(d) Size of messen5er wire shall be selectsd so that the safety factor
of 2.5 oz more can be secured.
(8) Others
(a) When czble is laid along the surface of building or structure, the
distancz between the supporting pints of cable shall be 2 m or
less. (Den-Gi Article 20i)
/
: FCRM A.G30.OIA
r
m
7
TOKYO @ JAPAN ENGINEER~NG MAJKJUALS TEM

0
~ E,wIN~~RI.w Cm. 5003E
I I GZI DALIC2 TO ELECTRICAL k-OR:< DES IGU1 I
Pipe used for protection cf cable against damage from outsise shall
p,z,l~ insi~~ diameter 1.5 or more tim~s t.b-e ol~tsids tiiameksr of tk,e
cab~e- For d~tails, refer to the manual TSN-5~30E.
(211S Article 2212)
.. (c) Ben~ing radius of czble shall be 8 or more times the diameter of
cable in case H.V., and 6 or more times thz diameter in cass of
L.v. However, if thz cable is steel tape-srmored lead-cove~ed oi~-
ir,pregxatsd pz?sr-insxlated H.V. cable, the bezding radius shall be
12 or mors times th~ diameter. (RIIS Article 22i2)
(d) If t;~e method of wiring changes at a ~oint miZway of z cable run, a

detail drawing for szch point shzll be mzde azd study shall b= made
in rzgard t~ whether thsze is no problem in cable layin~ and ..
arrangement of the czble thexsafier, etc.
— 3.3 Wirina uo t~ Each Electrical Equinment
For wiring up to each eleckriczl eqci~ment, cable shall be mainly used.

The size oi c~ble shall be determined deFending on the voltage drop
(includ%ng one at the motor starting) in the circuit, ca51s allowablz
currsnt capacit:[ (the value correct=d in regazd to differe~ce in base
temperature, m=tkod of layin~, number of runs, etc.), allowable short-
circu<t curre~t, mechanical strength, etc. Eowever, especially in the
wiring, the f~iior~i~~ shall be sufficiently taken into considezztion.
.
(a) Eech mOtOr shall have a branch circ,~it (Dee-Gi A~ticie ~S~), and
C~bie SiZ~ for ths branch circuit shall be as follaw~.
L50A Rated current x 1.25 (Oen-Gi Article 186)

>5GA Ditto x 1.1 ( Ditto )
For generator Ditto x 1.15 (FJZC 44s)
Fo= motor Ditto - X 1.25 (fiIEC 430)
For capacitor Ditto x 1.35 (Nat 450)
(b) Size Gf trunk line cable for motors, etc. shall be as follows.
The cable shall hsve allowable current capacity equal to or more

than the sum of the rated ~~rrsnks of the motors, etc. Fowever, if
the rated current of the motoc having the larqest ca&pacity is
larger tb.an the sum of the rated currer,ts of ot3.er motors, etc.,
Cable size shall be as follows.
FORM A.G30.0!4
T OK Y O @t JAPAN ENGINEERIIVG M A N U A L S TEM
~w E,w’x~E~~xx Gm. 5003E
GJID.%NcZ TO ELECTRICP.L WORK DESIGN
ISSUED SG2.26’83
T- PAGE 22 OF 57
L
If ths rats~ currsnt

(i~) of largest Cable with allottable ctirrsnt
cacacitv mot~r is : capac~ty not less than:
550A 1.2S lP! + Im (Den-Gi l.rticle 185)

>50A l.lIM+I m ( —titto– )
In NEC, without SZC5 classification as zbove,
1.25 IFI + Im (NEC Article 430)
Notes: (1) im is the sum Of rated currents of 10ads ot~e: t;>~n tfie
lzrgest czpacity motor.
To the next, if the motor’s demand factor is clearl!~ ‘“

known, cable allowable curr=nt capacity may be equal to
or more than the corrected v~lue of load current
instead of the rated current. (Den-Gi Article 18S)
(2) In the aboev (a) and (b), cases where mode of ~~e is
s>ecial, such as intc~mittsnt us?, zzz exclude~.
(c) &!or= than one motor may belong to ,one branch circuit, if the rated
curz~ct of ovez-c~lrrsnti protective d~vice of tl~e branch cixc~it is
15 A or less (in case of molded-case cizcuit brea!<sr, 20 A cr less)
or if Cv=xload proactive Sevice is provided ta individual motors,
cr if ncmbe= cf motors are installed in a same machiz= and opezat=d
by the F.achine controller, or if the s’n~ft of motors are
mzchzzically coupled. (Den-Gi Article 135)
(d] In czse of generztor havi~,g capacity of 10,000 kVA or more,

protective devicss othez than ovsrcurrent protection, sxch as thos~
against intsrnal fault, temperat~~re rise of bezrin~s, etc. shall be
provided. The=efozs, cars shzll be tak=n not to emit wiring for
these. (Den-Gi Article 46)
—
(a) It shall be remembered that an? ~rtable type equipment whose ingut
is 1200 VA or less shall not be-used in z circuit exceeding 300 V. ~
(JZAC Par. 300)
(bj ,~ova~~e w~r~ used for poztabl.e tY9e e ~~ig=ent Skall be cabtyrs
cable having sectional area of 0.75 mm or more, and the minim~m
size and meximum length C5 ths cable shall be as follows for eac’n
rated load!s current. (Den-Gi Article ’206, JEAC Par. 310)
FORM A.G30.oIA
n
7
TOKYO g JAPAN ENGINEERING NjANUALS T E !/1

/
h E,WINEZRI.W Cm. 5003E
GUIDANCE TC ELECTRICAL wOR:{ DESiG?J
ISSUED SE2.26’g3 PAGE 23 cF 57
—
Rated full -losd Kin. size of Lengtih of

Current movsbl$ wire mcvabl~ wire
56A 0.75 T.T2 <15m

1.25 mm* s30m
2.0 r.m* L 50 w.
I
~lOA 1.25 mm2 <30m
2.0 m2 fsom
3.5 m2 i 100 m
(c) In hazazdous area, Class-3 chlcroprene-shezthed cabtyre cable

hzving a c~r? fsr gzaundin~, or cable of higher class shall be
ussd. ..
(RIIS Article 2211)
(d) Receptacles shall be those provided with pole for grounding wire.
(3) Crane and hoist
There zre 2 methcds of f~edin~ electricity to cr~ze, hoist, etc. use of

han9ed cabtyrs czhls and US2 of tzolley wire. In the plants, cabtyr~
cabl$ shzll be mainly ado?tsd, becauss trolley wire causes mazy kind of
dangzr, s.<c5 as personnel’s contacting, discon.n=c?ion of wir~ due to
arc, fir~, etc. Xiring fzzther than the cable is prepared by
m~ncfzctl~~e~ acd thersfoze daes not cancern TEC’S engineering. ~~~,
. th s ~~~ms to ~~ observsd are shown fcr reference as fc~lows.
(a) Section switch shzll be provided at near the junction Feint between
the ?ower sl~ouly
- - cz~le and the travelinq czbtyrs cable. This
s.ditcP4 s>sll be operzhle from t~he floor and be suita>le to be
10Ck9d at its opened-Ci~cu~~ ~~sition.
(b) The travelir.g czbtyre ca.sle s;qa~l ha~~e sectionz~ azea of 0.75 mm 2
oz morz znd si~all not hzve any junction Feint throughout a len9?h.
.- (JE14C Par.310)
(c) The rats~ ca?acity of section switch shall be 50% or more of the
sum of short-time cuzreat ca~~city of all motors, or 75% Or more of
the sum of shcrt-tihe current ca?acit? of motors which are rsquir~d
duzing on? operation OZ th= czane.
(d) The traveling cab12 shzll be laid in such a way that no d=mage of
core Gr sheath is not caused by vibrzkion due to travelinq of the
crans, conksct with other mechanism, tension force at scpgorting
pint due to own weight, etc. (JEAC ?ar. 310)
(e) Lir.it switch shall be provide< in accordance with maximum winding-

UP heiqht of the czane or hoist.
(f) Crane operable from the SXOCZ2 shall be of such construction thzt
the circ~uit is opene~ automatically when the crane’s control device
. -
FORM A.G30.oIA
m
~ E.;lxEEx!w - 5003E
GUIDANCE TO ELECTRICM WORK DESIGN
ISSUED sE?.26’88 PAGE 24 OF 57
(g) Th3 traveling cabtyre c=ble shall be hung so that its lowest part
is 3 m or more above t’ne floor.
(4) Elevator
. Ia case of elevatar, TEC’S wiring is mainly that for supplying pwer
souzce an< that for emerge~cy si5naling or telephofie, and wiring within
the elevator is prsgared by manufacturer. Therefore, this does not .
conczr~ TEC’S ezginesring. But, the items to be observ~d a~e shown for
rsfsrencz as follows.
(a) El~va~c~ cabl~ ma? ~,e ~~e~ for L.1[. indoor wiring of 3C0 V or less
and L.V. movable wiring laid within th~ elevator shaft.
(Den-Gi Article 217) ..
(b) Wiring within the elevator shaft shall be firmly fixed to a frame
which is not likely to suffer damage. Moreover, piping other than
for elevztor, such as supgly water and drainzge piping, shall not
be laid within the shaft. (Standards on Construction of Elevator
Article 16, Cabinet OrSer on Building Standar2s Law Article 129)
(c) The movable wire shall not have any junction point throughout a
lsngth. (JEAC Par. 310)
(d) ~i~~s u~~~ for control, lighting, signaling znd telephone circuits
shall be contained in respective separate pipes or moldings.
Kowever, this need not apply if voltage is th~ same. (Standards on
Construction of Elevator Article 34)
(e) Any wire to be connected to resitor, etc. whos~ ten~erature can be

60°C or higher shall be he~t-resis~an~ wire. (JEAC Par. 310)
(f) Coatzol circuits of electromagnetic czntactor shall have connection

which will not cause real-operation tiue to ground fault.
(Standards on Construction of Elevator ArLi~le 33)
(g) In the circuits of the above (d), the same cable shall not be used.
(h) Elevator machine ro~m shall havd ceiling bight of 2 m or more and
shall not accommodate zny equipment not relat=d to the elevator.
(i) The machine room shall be provided with oFening foz ventilation and
lighting fixtures, and the lightinq shall be switched by a switch
provided at a conspicuous place near the door way. (Tokyo
Metro.mlis’ Regulation on Building Safety, Lyticls 76)
(j) Receptacles to be used in repair and inspection wor!< shall be

provided at th~ inside of machine room, at up?er part of the cage,
on wall of the pit, etc. (Tokyo Metro~lis’ Regulation on Building
Safsty, Article 77)
(k) Elevator shall be provided with such safety devices as shown below
(Standards on CofiStruction of Elevator Article 30)
Zr FCRM A.G30.014
_T
P
k E.WINEZRIM M
GUI DMICZ TO ELECTRICAL WORK DESIGN
ISSUED s~?.25’88
s
- The cag~ cannot be put in motion unless all of the gateway doors
at the cage and shaft are closed
- The gateway door at the shaft can be ogened only by use of a key
unless the cage is at the floor of that door.
- Devices to enable interruption of power supply at inside of the

cage and ZISO at above the cage
- Power supply is intsrruptsd by actuation of overs~eed switch

(1.3 times the rated speed)
- Brake devics of win~inq machines
- Speed gov~znor and device for emergency sto? of the cage
- Limit switch
- Shock absorber (for cage and counterweight)
- EnerGency intercommunication device within the cage
- Smok+ <etector provided at ceiling of the shaft
(5) Electric Welder

.
(a) The allowzble currsnt of wirs used for feeding one welder shall be
the rated primary current of the welder multiplied by a factor
correspofiding the rated duty cycle as shown below.
(NEC Article 630)
Duty cycle of welder 50 60 70 “-80 90 100%

‘Factor 0.71 0.78 0.84 0.89 0.95 1.0
(b) The allowabLe current of wire used for feeding 2 or more welde=s
may be smaller than the value multiplied by the factor shown in the
above (a). (NEC Article 630)
That is, 100% for the 1st and 2nd welders, 8S% for the 3rd, 70% for -
the 4th, and 60% for the r=st shall be taken into accccnt.
(6) Wiring for equipment installed in the switchxoom such as transformer,

constant voltage device, st~rage battery, batt~ry charger, etc. and
wiring for transformer etc. installed around the switchroom shall be of
wire having allowable current equal to or more than the rated current
of ths equipment, and, in most case, calc~lation of voltage drop need
not be done, because the length of such wiring is short in general.
S FORM A-G30.014
z
h E.~lxEzxI~ Cm S003E
ISSUED sE2.26’8a
~
(7) Explosion-protected electrical eq~ipment
(a) Connection betw~en the metal conduit wiring a~d the electrical
equipment shall be done by uss of a terminzl box of increas~d-
safzty or flame-proof construction in accordance with the hazardous
. classification, and a sealing fitting shall be provided within 45
cm from the terminal box.
(RIIS Article 2223)
(b) Leading-in of cable to the terminal box shall be by use of
flamep~oof packing-type gland or flameproof sealing-compound type
gland. In case of flameproof packing-ty?e gland, the czble shall
be of rounti crass-section. (RIIS Article 2231)
(8) Others -.
(a) Minimum size of L.V. cable shall be 3.S mm2 or more in case of
—
power use, and 2.0 mm2 or more in case of control use. However,
this does not apply to wiring of portable type motors and wiring
attsched to equigment such as crane, hoist, elevator, etc. (Den-Gi
Article 9)
(b) Minimum size of H.V. cable shall be 14 mm2 or more.

(Den-Gi Article 10) ..-
(c) Maximum siz= of c=ble shall be 1000 mm2 in case of single core, and
.
32S m2 in case of 3 core.
(d) Where any conductor of large current carrying capacity penetrates

wall, floor, etc. of building, thers shall be provided a measure to
prevent overheating of reinforcing bar of the building, such as
cop?er band embedded around the penetration part.
3.4 AoDendix to This Section
— (1) Strength calculation for cabie rat!<
Assuming that;
Weight of cable laid or.rat!< 350 kg/m

Own weight of rack SO kg/m
Wind veiocit:~ 40 m/see.
Strength calculation for a cabie rack is done as follows.
FCRM A-=30.014
I
h EMXXEZR]W Cw 5003E
ISSUED SEP.26f3~ PAGE 27 OF 57
(a) Wine fore?
Wind pressure (kg/m2) P = C.q
‘=G V2 = & (~o)2 =

1 x 100 kg/m2
P = C“q.A = 1.2 x 100 x 0.7 = 84 kg/m
c: wind pressure coefficient 1.2

q: dynamic pressure
v: wind velocity
A: surface ar?a
(b) Vertical load of beam
Receiving force,
‘A =RB=;= (350 + 50) x 5.5 = l100kg%1200k

2
.
Max. bending moment,
. 2
MC=;WQ= 400 X (5.5) = 151O kgm

. . = 151000 kg.
8
‘SV ‘Or main member of beam, C-150 x 75 x 6.5

is use~,
z = 115 cm3 . . . . . modulus of s$ction around x-axis
f ‘~= 21~1~~5=657kg/cm2 < 1600 kg/cm2 OK

—
(c) Horizontal load of beam
“Reaction force,
‘A =RB=;=84X5-5
2
= 231 kg % 250 kg
~~%”c ~x~~~~::~;-5)2=211kg.m :
= 21100 kg.m % 25000 kg.m
Geometrical moment of lnertla

area A
~ 700 -L{sec’ion: ’ = 23:7 c: lY= ’22 cm4
?osition of czfit~r of gravit~{ Cy = 2.31 cm
FORM A-G30.OIA
L.
m
) 1
Geometrical moment of inertiz
I = 122 + 2 X 2.37 X (35 - 2.31) 2

= 520G0 cm4
Mctiulus of ssction Z = 52GO0

— = 1450 cm3
35
v- 25000
J ,Z
z = 1450
— = 170 kg/cm2 < 1500 kg/cm2 @K
(d) Study on buckling
‘2 = +OG X 4.3 = 1720 kg -.

‘2 =84x4.3= 361 kg
—
23 = HI + H2 = 25G + 361 = 611 + 0.61 t
~H = 250 x 430 + 351 x 215 = 1850GG kg.cm

= 1.85 t.m
~V = Vl + V2 = 1200 + 1720 = 29z0 = 2.g2 t
.
BQckizg factar 0 = 1.04, Radins of gyration
of area
iy = 2.27
fl’
A=— 7G = 31
iy 2.27
= 127 + 66 + 52G = 713 kg/cm2 ~ 1600 kg/cr. 2 03:
(e) Foundation
Kei5ht of foundation
~-?=2.92+338=6.3 t
0.51X0.8=Q.488t.m
~3/1=1.85~0.488=Z338t.m
XM 2 3 3 8
——=
e— —=0.371-0.37
xv 6.3
D 160
‘=—=26.7<40 OK
6 6
F9RM A-G3G.014
/
Tm EXIXZE~lX M 5003E
GUIDmC2 TO ELECTRICAL WORK DESIGN
ISSUED sz?.26’8g PAGZ 2g OF 57
23V = 2 x 6.3
3C= = ~2.6
33 (~ - e) 3.X 1.2 (+ - 0.37) 1.55—
= 8.25 t/~2 ~ 10 t/m 2 OK
FGRM A.C30.314
m
P
TM E,w~Nz~RI?w Cc-. 5003E
GUID&~lCE TO ELECTRICAL WOK{ DESIGN
1~~~~~ SZ?.2G198
,=AGE 30 OF 57
(2) Foundation of local coctral switch station
(a) Vertical load P = WI + W2
‘1: Own wsight of contr~l switch station

30- 130 kg
‘2: Gwn weight of foundation kg
‘2 =a x a xh x 2.3
= 0.5 X 0.5 X 0.6 X 2.3 = 345 kg
P = 130 + 345 = 475 kg
(b) Bending moment at ground leVel

M= Ml + M2
Mi = 60@1x~1xcixh1
. ‘1: Eeight receiving wind pressure (m) = 2 m
‘1: Az~a of control box r2ceiving wind

pressuze (m 2) = ~,2g x 0.23 = 0.093
:
c1 Win? pressure co~fficient 1.2
p!l = 60~x 0.093 x 1.2 x 2 = 19 kg.m
M2 =. 60X2xA2xC2xh2
‘2: Height r2ceiving wind pressuze (m) = 1 m
A~ea of ~le receiving win6 pressure

‘2:
(m2-) = 0.08 X 1.3 = 0.104
c -L : Wind pr2ssure coefficient 0.7
‘2 = 60~1 X 0.104. X 0.7 X 1.2 = 5.3-kq.m

Theref~rs, M = 19 + 5.3 = 24.3 kg.m
=2*E= 475 * 24.3

~ = 1900 i li6(
AZ. 0.5 x 0.5
* (0.5)3
~1 F OR M A.G30.o(A
- *
m
TOKYO @ JAPAN ENGINEERING NIANUALS TEM
/
Design of gzounding shall be 6one separately for groun~ing of el?ctric

circuits, that of electrical equipmefit’s hausing, that for stztic electricity
prot~ction, that for lightninq protection, etc. As the grounding wire is to
carry ccrr~nt either in normal condition or in case of failure, the wire
shall be of enouGh siz2 so that it c=n sufficiently withstand against the
currefit vslve. While, in laws and regulations in Japan, the minimum size of
gzountiing wire is prescribed, wires of larger size are frequefitly used in
case of chemical plant, in consideration of corrosion and mechanical
str~ngth. Furthermore, it should be remembered that, while in Japan it is
preferrsd to have grounding wire and electrode for lightning protection as
distant as possible from other wiring and metallic bodies, there are -.
countries where ccmmon gzaun6ing is strongly recommended in order to
alle~~i~te voltage gradient.
4.1 Groundinq of Electric Circuits
As for four classes of grocnding, that is, Class 1, Class 2, Class 3, and
Extra Class 3, and design requirements for each ClaSS O? grounding, refer ta
Articles 18, 19 and 20 of “Den-Gi”.
(1) When the n~utrzl ~ifit of a power system is to be grounded directly, a

wire hzving cuzrent carrying capacity larger than that of the max. size
can~scto’r us~d in that system by 25% or more ~all be used.
.
(2) The neut=al point or one phase terminal of L.V. side of a transformer
used for stepping down the voltage from E.V. or extra-H.V. to L.V.
shall be gzound~d (Cl=ss 2 grounding!. (Den-Gi Article 23)
(3) When groun~ed shi?ld is provided in the transformer, such grounding

shield shall be groundsd (Class 2 grounding). (Den-Gi Article 24)
>.~d, in case that a transformer with grounded shi~ld is installeZ. in

— hazardous area, the maximum value of grounding r~sistanc= of the
grounde~ shield shall not exceed 10~.
(Bobaku Article 2614)
(4) The secondazy side of voltage or cu~rent transformer shall be grounded

(Class 1 grounding if it is for extra-H.V. use and Class 3 grounding if
it is for H.V. use). (Den-Gi Article 26)
4.2 Gzoundinq Of Su=~ortirc Structure and Housinq Of Electrical Equipment and—

of Cable Pzoiection PiGe, E:C.
(1) The su?-mrting structure and housing of electrical equipment shall be

grounded in such a way that,
●
(a) If it is for L.V. of f 300 V Class 3

(~) I* L.V. of > 300 V Extra Class 3
(c) “ for H.V. Class 1
(Den-Gi Article 23)
.-
—jz..
k E.W’INEERIW Cm. 5003E
GUI D~lCE TO ELECTRICAL WORK DESIGN
ISSUED S5?.26’88
m
(2) Metallic part of conduit tube, cable duct, cable rat!<, ezc. containing
cabls shall be grounded in such a way that,
(a) If it is for L.V. of < 300 V Class 3

(b) 1* L.V. Of > 300 V Extra Class 3
..
(c) “ for E.V. Class 1*
(*Class 3, if there is no fear of personnel’s coming into contact)
(Den-Gi A=ticles 197 - 201, 157 - 158 and 219 - 2~0)
(3) Tubes used in metal conduit wiring, boxes use< in hzrd PVC conduit
wiring, dust-proof typ~ fittings, etc. shall be grounded (Extza Class 3
or Class 3 grounding tiepen<ing on the circuit voltage).
(Den-Gi Articles 193 - 196)
(4) Housing of ballast for discharge lamps, and metallic parts of lighting
fixtures shall be grounded.
(a) If the voltage of lamp circuit is H.V. and the secondary short-
circuit current of stabilizer or the working current of lamp tube
is more than 1 A . . . . . Class I
(b) If the voltage of lamp circuit is L.V. higher than 300 V and the
ssc~~dary short-circuit currsnt of stabilizer or worki~g current of
iamp tube is more than 1 A . . . . . Extra Class 3
.
(c) in Other cases than (a) to (b) . . . . . Class 3
(5) Messenger wires for overhead wiring shall be grounded (Class 3

grounding). (Den-Gi Article 71)
Tra~~eiiing rails for cranes and hoists sh~ll be grounded (Class 3 or

Extra Cla=s 3 grounding depentiinq on the circuit voltage). (Den-Gi
Article 233)
(6) In hazardous area, the grounding resistance between the grounding wire
and tne ground shall be 10Q or less. However, the grounding
resistance may be 100~ ar less, if circuit voltage does not exceed 300
v. (~llS Article 2622)
(7) Size of groundinq wire used for exposed metallic part of L.V. motor,
etc. shali be as follo(ws. (JEAc par. 140)
2 FCRM A.G3@.o!a
L, .———.
r

h E,~XXEEXXW b. 5C03E
GUIDAFICE TO ELECTRICAL WORK DESIGN
ISSUED SZ?.25’88 PAGE 33 OF 57
L
Size Of gzoundin5 wire far Class 3 ~r Extra c~as~ 3 qroun~ing
Size of grounding wirz
In general czse 1 ** IR case Of movable

*Rzted
current
cz~acity
.
* Ratsd current cagacity of t;he smallest overcurrent protective dsvice
pr~vided at L.V. ‘elec~rical circuit for the metalli~ housing of
machi~e and tool, piping, etc. to be grounded.
** In case of groundi~ig far movable machine and tool, where, cord or
cabtyrz cable is to be used at the parts requizinq flexibility.
4.3 Groundinq for Liqhtnina Protection
(1) Any building, etc. w’nose height is 20 m or more, and building, etc. in
which any dangerous ?roducts are handled or stored shall be provided
with lighting protection. It should be remembered that, in some
countri~s, judgement of whether this” is necessary or not is done
deFending on the pur~ose, type of construction of the building; object
contained in there or degree of its anticipated damage; -degree of
isOlatiOn frOm surroundings; condition of site; height of the building;
and lightning prevalence.
(2) Parts of H.V. c~rcu!t= shown below or their neighboring parts shall be
provided with lightizg arrsstsr. (Den-Gi Article42)
Ovexhead wi=in~ incoming and outgoing parts at power station or

substation, or the like.
Incoming port at pwer consumer sup?lied with more than 500 kw power
from E.V. or E.X.V. overhead line.
FORM A.Gso.014
TOKYO @ JAPAN ENGfNEERING MANUALS TEM
)
GUIDANCE To ELECTRIc3.L WoR~ DZS~GN
= &
(~) At ths E.V. sids of E-9.V. transformer, a discharge ap?aratus which

actuates at 3 or 1sss times thz system voltige shall be provid=d.
(Den-Gi Article 25)
(4) Liqhtzinq arresters or any equivalent apparatus shall be groundeG

(Cl=ss 1 grounding) and th= grounding electrodes shall not be connected
with groufi6ing wire f o r o t h e r s . .(Den-Gi Article 43)
(5) Liqhkni~g r~ds shall be installed to caver the objects within the
pratsction angle of 60” or less. How~ver, in cass of a place where
danqerous objects such as gun powder, flammable liquid, flammable gas,
etc- are sto~zd or handled, the lightning rcd shall be installed to
cavez such objects within the protection angle Of 45° or less. -.
(JiS A4201)
—. (6) The air terminal of lightzing rods shall protrude beyond the object to
be protected by 1.5 m or more and shall be distant from any valve,
exhaust port, etc. by 1 m or more.
(7) In case of tanks or Ii!<e which are made of metsllic plate having
thickness of 3.2 mm or more and are tightly closed, air terminal of
lightning rod may be omitted.
4.4 Groun~inq fcz St~.tic-slectricitv Protection

. Static electricity is produced by fl~w of a fluid having high resistivity,
pouring-Out Of fluid, precipitation of water in oil, collision in fluids,
etc. In order to scppress any accumulation of the charqe, the conductive
pazts shall be gro~nded so that any disaster of explosion of flammable gas
or vapor due to spar!< of accum~lated charge is prevented.
(1) Information shall b2 obtained from the project grou? about tow2rs and
tanks, pi~ing, etc. where the accumulation of static electricity is
likely. It is recommended to have the P&I or pipin~ arrangement
.- drawing maked up with color at the portions concerned, if ~ssijle.
(2) RequeSt Shall be made to the related department to tie effect that
lugs for grounding be provided at 2 ?oints of any tower and tank, and 1
point ~r 30 m of piping which requi~s graunding.
(3) These lugs for grounding shall be connect~d to th2 grounding main for
graunding of supporting structure or housing of electrical equipment,
cable protection pipes, etc. However, in case of towez and tank where
the grounding is also to be made for the purpose of lightning
protection, independent groun~in~ shall be made.
4.5 Gzoundinu Electrode
It is diffi~~lt to determine in advance the grounding resistance of

gzounding electz~es because of non-uniformity of ground sgecific
resistance, influence of buried objects in the surroundings, climatic
variation, variation due to aging, eke. Nevertheless, some instructions
shall be shown on the des~gn drawing. Therefore a note about the number Of
e~ectro~es is necessary.
FC9M A-C30.014
L
TOKYO @ JAP~PI ENGINEER!NG MANUALS TEM
P
h E.wiY~zxz,w k 5GG3E
GOIDANCE TO Electrical WORK DESIGN
ISSUED SEP.26’82i PAGE 35 OF 57
(1) Groe~.ding electrodes shzll be kuried at 75 cm or more below the ground

le’zel z~d th~y shzll be below the norr,al waker level. If the normal
wate~ ~el~e~ is de??, it is all riqht if the electrGde attiains a depth
of 3 m. (Den-Gi P.rtic~e i~, Jis A4201)
(2) Groundiag elsctrodzs sh~li be buried having distant= of 1 m or more

from a.~y un~ergroc:~d metallic body. (Den-Gi Article 19)
(3) WhSP. several electrodes are ~0 be conne~~e~ in pzrzlle~, th2ir

arrangen?nt shall be a regular trianqie if 3 electr~6es, a regular
square if 4 elec?xodss, and hexagonal if 6 electrodes, the distance
being 2 m.
-.
(4) The grounding eiectrcde shall be copper plate2having thic!<ness of 1.4
mm or more arid one-side surface area cf 0.35 m or more, or of other
.— kind which is equivalent or better. (JIS A4201) The grounding
electrde sh~il be as follows (JE.AC Par. 140)
when copFer plste is used,

thickness ~ 0.7 mm, size (one-side surface) ~ goo cm2
w’nerl copper rod is used,

diameter ~ 8 mm, length ~ 0.9 m
when gzivzniz$,d stzel rod is used,

diameter 2 12 mm, length ~ O.g m
whea c~~ger-clad steel plate is used,

thic!.:ness ~ i.6 mm, size (one-side s.~rface) ~ 2s0 cm 2
(s) Potable water pipi~g mzy be used ss gxounding electrode. In this case,
the c~nnsction of grountiin~ wire shall be at piping’s Fart where
intsrr.al diameter is 7S mm or mors, or at brazch piFe part within
distancs of 5 m frcm t5e above-said Figing’s part.
(Den-Gi Article 21, J15.A4201)
.
(6) When cop~ez plate is used as groundi~q electrode, reliability against

se~uiar variation of resistance is higher than when co?Fer-clad rod,
steel rod, etc. ar= used. BQt it rsquires more la~or cost. Therefore,
in mafiy cases, drive-in xods are used.
(7) Twa ways are conceivable for burying cop-per plates, horizontal laying
a~~ veztical lzying. Horizantzl la?ing is more prsfezable, in regard
to the volume of excavation=. Groun2ing resistance does not differ so
much..
?6
2 FCRM A-G30.Old
As gr~un~ing czntiuckor, WiYP having insulation grzde equal to or mere
than that of PVC-insulzt~ti wir2 shall be us~d, the COIOC Of sheath
beinq green. Howev?r, bar? wirz shall be uszd, in c~se Of grounding
. for lightning protection. (JEAC par. 140)
(2) Grour,2i~g conductor znd lightning conductor shall have mechanical

pratect:on zt the part between 2 n above the ground an~ 0.75 m below
the ground. (Den-Gi Article 19)
(3) GrounEing wirz foz lightning protection shall not be nounted oz an~~
sup&wrtiP.q material wb.ere gzou~.ding wire is mounted. Eowevzr, this -.
need not agply, if it is apart from the lattsr by 2 m
(Den-Gi Article 19)
(4) DOW conductor for lightning protection shall be in 2 runs of wize,

in such. a wsy that their length is at minimum and the Eistsnce between
then tioes not exczed 50 m.
(5) Li?htni~q cozductor shall have sectional area of 30 mm2 or more an<
be~~inq ra~~us of 20 cm or more, a?,d s>,all be apart from azy wiring fOr
lightin~, wiring for comnunica’~ion, gas pi~ing, etc. by 1.5 m or ~,or=.
(5) Groun?in2 main liae sha~l preferably have Sroundiag electrodes at both
ezds Or be r,ade izto a ~oog.
(1) Size of grol~.nding wi=e
T:le temperature rise of cop+pe~ wirs due to short-time current can be

obtained by ttie following for,mulz.
e = 0.00s (:)2s
A
w-nere,
9: Tem-=rature rise of coppe~ wire (aC)

1: Current (A)
A: Sectional area Of copper wire (mm2 !
s: Time duration of curr=nt (sec)
= 0.0057 I &
A =J
g FCqM a-c30.oi4
TOKYO @ JAPAN ENGINEERING MANUALS -rEM
)
Tm ~.WINEZXIM Cm 5003E
GUi DA~7CE TO ELECTRICAL WORK DESIGN
SSUE2 SEP.26’85 PAGE 37 OF 57
if I = 18,600 A A = 33.6 mm2

{~ = 0.1
if {I = 11,300 A A= 32.2 M*
s = 0.25
—
(2) Groucding resistance
Various calculation formulae for obtainizg groun~inq resistance have

been published. For example, in czs~ of grounding r,~ti with soil
coverzge, thers are:
R=&{Alo&2~(L+D)+L:Tlo&
L -D(L+2T)
L;2~J
— . . . . (1)
R: Grounding r=sistafic= (0-)

P: Specific resistance of soil (Q/cm)
L: Length of gzounding rcd (cm)
D: Diameter of grou~ding rod (cm)
T: Depth cf up~er end of grounding rod fzom th~ ground surface (cm),
— Usually 75 cm
(2)
(by I<iso)
groundifig zesistanc~ obtaixe~ by these fornulzs get

azti the val’~es of
larger in the order of (i),(2),(3).
FCRM A.G20.o ! A
.L
)
Tm E,WXNEZRIW h 5003E
ISSUED SS2.25’88 PAGE 38 OF 57
L
In USSR job, another formula (4) is used
R=—
2:Llo~e# . ● . “ ‘4)
where;
P... Grounding resistzncs of one grounding rod

P: Specific resistance of soil (.Q/cm)
T
d: Length of gr~uz?.ing r~d (cm)
D: Diameter O! g~aunding rod (cm)
If the grou~dinq r~sistance of one grounding rod is calculated fcr

P=2xlo4, L= 300 cm, D = 1.4 cm, T = 75 cm by use of formulas (1) ‘-
and (4), formula (1) . . . . . 60.5~, formula (4) . . . 57Q.
Either fozmula czn b? used for obtaining a guesssd value.
To the next, in order to obtain the required number of Grounding rods,

it is not correct, if they arz deemed as resistances simply connectd in
parallel.
Groundinq resistzzcz of n qrocndinq rods connected in Dar.=llel = 1 ~ K~

Gzoun2izg resistance of one groundin? rod N
Where, K is a coefficient which is ~etermined by the nunber of
grounding rods and is dependent on the diskznce, lzngt~:, and diameter
of the grounding electrod~.
If groun<ing rods having diameter of 1.4 cn and len5th of 3 m are

driven into ground at a distance of 2 m, the resultant resistance will
became 1/3, 1/4 zxd 1/5, whsn the number of rds is 4, 8 and 10
rzspectivsly. Eowever, if ths $istancz between grounding electrodes is
20 m or more, thes~ grouadin~ electrodes can be deem=d as isolatsd each
other.
5. LIGRTING F~CiLITy
Highlight ar.ong th~ electrical facilities after the completion of a plant is

the lighting facility. For this reason, lighting facility shall be installed
after sufficient study on selection of light source, arrangement of lighting
fixtues, etc.
In case of plant lighting in gen~ral, general lightinq is broadly applied for

indoor and also far out~oor lightinq. In case of general lighting, it is
economical if the lighting fixtures are arranged, so that a uniform
distribution of iatensity of illumination enables comfortable operation and,
in addition, local lighting is employed at lacations whez= high intensity Of
illumination is required.
39
<
FORM A-G30.0!4
/
WUIDANCE TO ELECTRICAL WORK DESIGN

= 6
It shouid be r=nembered that, if design is done t? havs iocal liqhting only,

with t~o much importazcs put on the economical aspect, the difference in
intensity of illumination between bright place and dar~~ place may become too
much, to cause such disadvantage that the operator is likel~l to make dull .
action beca~se he requires time to adopt his eyes in t’ns place concezned.
Furth~rmore, considerations be given to avoid such conditions that the

Shali
arrangsnent of lighting fixtures is sufficient but shadows are prtiuced on

wor!<ing plane or passageway due to obstructions existing in between, or that
a floodlight mountsd at too 19w a height gives glars to operators or wor!cers.
As for glsre - to what extent it should be suppressed, or method of its

evaluation - pz?ers have been published on publication of society of ..
illumination, etc.
— It is said in general that the glare index shall be examined and that
unconfoztabie qlarz is produced when this value exceeds 20. The glare can be
prevent=d by changing the type, dir2ction of installation, or height of
mounting of the fixtures, ~inting of wall or ceiling, etc.
5.1 ~fit~nsitv c.f Illumi~ation
I~tensity of is mainly ex?ressed by the horizontal intznsity

illumination
of illumination at wor!~ing piane, whose heiqht is 85 cm above floor in

ge~eral, 40 cm above floor in cass of sitting work, and fioor or ground
.
s’urfac~ in cass of corridor, outdoor, etc. AS for standard of intensity of
illuminati~n, refzr to the TEC engineering stantiard TES N-1OI “Inteasity of
illumination” .
5.2
Light sources commonly used for lightinq in ares azz incandescent

Piant
lamp, fiUOreSCe~t lamp, mercury-vapor lamp, etc. and they shali be sslected
so that the characteristics 02 each selected light source is most suitable
fox its purpse.
Mainly, incandescs>t lamps are used for emergency lighting and for local
lighting, fluorescent lamps.are used for illumination of offices, waiting
rooms, switchrooms, contr~l rooms, etc..and merccry-vagor lamFs are used
fox illumination at cutdoor pipe racks, towers and tanks, ceiling Of
machine room, and for illumination of raads.
5.3 Selection cf Lichtinq Fixtures
In selection of lighting fixtures, what is at issue is its function and its

style. These two ars iz cl~se relation. In case of lighting fixtures for
plant axea, the fanction is required at first and the styie is determined
naturally from the function. Because, in Piant, there are ,nany places
where corrosive or explosive gas is prduced, the selection of lighting
fixtures shzll be such t~at they are suitable for each place of
installation.
.1
r

- E,x’lxE~x:M M 5003E
GUIDMJC3 TO ELECTRICAL WORK DESiGN
ISSUED SE?.26’~8 PAGE 40 OF 57
●
I J
(1) Incandescent lamp
(a) US2 of incandescent lam? shall be avcided in a place where

vibrati~n occurs frequently or places where the height of mountinq
of the light is 4.5 m more fram floor or ground.
(b) The liqhting fixturs shall be cf enclosed type or more protected

ty?e, with 100 or 200 W lamp.
(2) Fluorescent lamp
As a stan~ard, those of high power-factor, w’nite, rapid-st~rt type with

two or three 40 W lamps shall be used.
-.
(3) Xercury-va~or lamp
As a standar6, thoss of high .mwer factor, silver-white colored, with

200, 30? or 400 W lam? and constant-pwer type ballast shall be used.
5.4 Arrangement of Liqhti~q Fixt~rss
Lightiaq fixtl~res shall be instzlled firmly to g=t sufficient mechanical

Strength.. For this purpose, in case of ind~or lighting, location of beams
and columns of the building, etc. shall be studied enough and utilized for
i~stallation of lighting fixturss.
in case of officz room., Cgntrol room, etc., where suspended ceiling is

used, it may be necessary to inform the engineer in charge of civil design
of such room, of the weight of lighting fixtures, requesting reinforcement
of Supporks.
140reover, lighting fixturss shall not be arranged in disreqard of joint

line of c~iling boarzs.
In c=se of out~oor, sup.~rting columns of piping, su~portiing structure and

platforms of towers and tan.:<=, etc. shall be utilized for installation of
lighting fixtures and, for places where such supporting structure is not
available, Fole-stand type lcighting fixtures shall be selectad.
In either case, the lighting fixtures shall be arranqed at equal distances,

as f=r as Fossible, the distance being 1.5 or less times the height of
mounting of each lighting fixturs.
(1) Distance between wall and a lighting fixture near the wall shall be 1/2
of the mounting distance of other lighting fixtures. .
(2) Arrangement of energency lights and receptacles shall be, as a rough

stan~ard, such that the emergency lights are 5 - 10% of all installed
lights and rec2ptac12s are at 20 m intervals, but shall be determined
after having discussions with engineers in charge of operation.
(3) Some of the lighting at upper parts of towers or tanks may require an
ornamental design andi- therefore, shall be installed at a??ropriate
places per each platform.
g
FORM 4-G30.Q14
M
?
m
TOKYO @ JAPAN ENGINEERING P/lANUALS TEPd
/
GUi D~CZ TO ELECTRICAL WORK DESIGll

I 5003E i
A
5.5 Wirinc Desiqn
Wiring for liqhting in plant area is mainly of conduit tube wiring.
Aftzr the arracgeme~t of liqhting fixtures was detsrnined, position of

lighting Fanelboard shall be determined, the ease of oFeration and
inspection, branch circuits, voltaqe drop, etc. being ta~<en into
consideration.
Branch circ~~its shall depend ugon the Fosition of liqhting fixtur~s and
require~ condition of on/off. Sut each branch circuit shall be one of 15,
20, 30, 40 or 50 A.
Number of branch circuits shall be such that 1 or 2 s?are circuits are ‘-

existent in anticipation of addition and modification in future.
(1) Branch circuits
(a) Minimum Siz= of wiring for branch circuits shall be as follows.

(JEAC Par.205)
15 A branch circuit ~ 2.0 ~2 (}~i cable 1.0 ~m2)
20 A -d~t~O- 2 3.5 mm; (–ditto–l.5 m2)
30 A - ditto– (–ditto–2.5 mm2)
4~3 A – ditto– : ~:; 22 (%itto–6.O m:)
50 A -d~~to– ? 14 mm2 (~d~tto–105 mm )
(b) Receptacles connected to each branch c~rcuit shall be as follows.

(Den-Gi Articl= 186, JZAC Par. 205)
Erancll
I Re~eptac~e
circuit Rated current

of conveninece Scrzw-in or othez socket
Outlst (A)
1
15 A 1 Screw-in socket f 39 mm, (no”minal diam-)
515A
20 A (MCB) Socket other than screw-in type
20 A ’20A Soclfet for haiogen lamp

Socket (39 m nominal diam.) fox
30 A 20A5 530A incandescent lamp
Socket ( —&t~o– ) for
40 A 30As s40A discharge lamp
Screw-in socket of 39 mm nominal
50 A 40A~ 550A diam. . .
FORM A.G30.OIA
TOKYO @ J.APAN
)
ENGINEERING MANUALS TEM
5003E
I
GUT DPNCE TO ELECTRICAL WORK D~SI~N
?~~E 42 OF 57
=_
Numbers of rece??zcles to be connected to ezch branch circuit shall

be as follc is.
Use of rsc~ptacle Max. no. of rece~tacles
Only Iiqhting use Not be limited

I
15A, Only ccnvsniszcs
Less than 10 piecss
20 A outlsk use
I
(MC9) I
I Receptacle for Iightiaq -----
Common ES2
I not be limited-
Convenience outl?t _________ -
-.
Only larger siz=d

20 A Not be limited
lighting use
30 A
40 A
Gcly convenience
50 >. Lsss than 2 pieces
cutlet use
I —
(c) ?he size of wire for branch circuit shall be determined so that the
vo~tace
> ~ro~ in the branch circuit is 2% or 12SS (4% OT less if
feeder is i~~~ud~d), uniess r~the~~~is~ sr~cif:=a
. .-s. The voit.~?~ d~oP
in feeder may be incr~as2d up to 3% if the gowez is fed only from
the trzssformer instal12d in the plant area. Howev?r, regzr~l :ss
of th:s ~rescripkion, th~ sizs of wir~ for branch cizc.uit can be
determined in accordance with following table, if t?~e wiring
tiistance from sscon6ary terminal of powzr transformer. (or from
the sezvice entrance of purchased pow2r) to tl~e farthesk lc,:d
exceeds 60 m. (JEA.C Par. 120)
—
Total voltage drop (feeder and branch) (%)
Wirifig distznce
L (m) F2~2 th~ powez fram tr=nsf. Dirsct fesding fzom
. installed <n Dlant ar?a Purchased power
I
‘ti
._ > FORM A-G30.014
—
m
TOKYO @ JAPAFI
P
ENGINEERING MANUALS TEM
I
Among con~uit tcbes are, rigid steel co~~zit~, hard p~~c con~uit~,
fle:cible contiuits, etc. For lighting wirin~, heavy-gauge rigid steel
cc~<uits az~ mzinly ussd.
Kars PVC cond~its are USS2 in places where there is no fear of

sutfering extsznal damzge and vibration but corrasion is likely, and
flexibls c~n~uits are USZ6 in ?Lzces near t>e tezminal box of lighting
fixt~~res or places wher= tubi~g work is difficult if, alike to the cas~
of herd pVC c~nduits, there is RO f~ar of suffering dama3e from
mechanical skock.
(a) Conduit tube shall not contact with any low-energy wirin%, water
pi?iag, gas pigin~, etc. (9en-Gi Article 204)
(b) Wire laid2in con~uit s5z11 be PVC-insulats2 stranded copFer wire

of 2.0 mm or more. (Den-Gi Article 194)
(c) Metallic conduit cancezled in concr~tz may be light-gauSe rigid

St??l cac?uic. (Den-Gi Article 194)
(d) Metallic con?ait shall not be Sirectly buried in ttie ground.

.
(JE}C Par.419j
Bez65ng radius of metallic conduit shall be 6 or more times the

c~ndcit insitie dizmeter, znd when there are mere tha~ 3 bends
ha~-iag b$xding a~gle of 90° or nearly 90°, z box or boxes shall
be p~ovide~. (JE>;C?az. 41O)
Any wirinq in vsrticsl c~n~uit run shall be szpportsd, the

distznce of supporting points bein3 as follows.
(JEAC Par. 410)
SiZ~ of wir~ , Distance ?f supporting points

.
~ 50 T&m 2 30 m
~ Ioc mm* 25 m
~ i50 m2 . 20 m
< 250 mm2 15 m
> 250 mm2 12m
(g) In czse of out~oor cond.~it run, drainage shall be provided at the

bottom parts. (JEAC Par. 4iO)
(h; The conduit tube shall be sup~rted fir~il~ by means of saddles or

hangers, etc., and the sup.mrting 6istance shall be less than 2 n
in case of meta-llic conduit and less than 1.5 m in case of hard
PVC conduit.
FCRM A-G30.oId
J
TOKYO @ JAPAN EtNGINEERING MAINUALS TEM
k E,~lNE~Riw h 5003E
GU15WVCZ TO Electrical woRK DESIGPj
ISSUED SS?.26’88i PAGE 44 GF 57
i ! I -— I _ - ’ 1
(i) Canduit tube s;~all be firmly sapport=d at a FoiRt wit;~in 0.3 m

fro~, box cr t?Le li;ce.
(j) Prsf~rsbly, wiri-~5s bel~nqing to diffzrer~t systems shzll not b=

laid in the s~~,e con~uit ttibe.
(!<) Flexible ccaZuits shzll be provided with bare copFer wiz~ of 1.6
m.m or mole, inserte< in or laid alcng with it, so that its both
ezds are c~ncsct~< electrically, if the l~ngth of the flexi51e
cafidtiit is ~.~re thzn 4 m. (Den-Gi ?.rticle lg~;
(1)” “Plic~. Tubes” s.nail prsf~ra’bly not be used in moisky places,

because, if used, means for moistur2 prevention is rzquizeti. ..
(Den-Gi Par. 195)
(ml While, in gensral, there is no need of pr~viding bending at the

junction poi~ts of metallic conduits, bondin~ shall preferably be
provided, if it is in a place where it is likely ta suffsr
vibration.
(2-2) Conduit wirinq in hazar<ous area
Sealing fittings shell be pr~~;ided at Flac~~ f~~lin~ ~~,d=~ ~.~y of tl~e

followings. (RIIS Article 2223)
. (a) .3. ~art ic a r~Jn of c.op.duit on eithzr side of t.ne hounday across
wkich the czr,dtiit ext~nds from penetrstifig a ss~aration WZ1l
betwsec Division 1 arez to other arsa.
(b) In case of Divisicn 1 ar+a, a part In a run of condcit of trade

siz$ 54 or larger at a distance as short as possible within 45 cm
fzom a tezr,inal be.< or other box which houses connecting pzzts
of con$~ctars; a~d adeq~Jate portions in z r-up- of cszduit Of t~a~e
size 54 or larqzz at a dis?ance of 15 m or shozt?r in csse the
—. lsngth of condait run exceeds 15 m.
(c) In cass of ~ivision 1 arsa, a part in a run of conduit c~nnect=d

to z terminal bo:c or switchboard, distrib~tion board or the like
at a distance as short as ps=”ible within 45 cm from terminal
box .
(d) A part in a run of conZcit on either side of the bcundzy across

which th~ cozduit exten~s f=om pe~ekrztizg a s~?arakion wall
bet”tiesx Division 1 zz~a to other area. (RIiS Article 2322)
-Any st=uctuze whose height is 60 m or more from the ground or from the ssa
level or a~y str:cture which ssziously affects safety of aizcraft
cavi~ation shall be provi2s2 with a.n aircrait obstruction li~’nt, which is
prescribe5 in Transgort Ministry Ordinance. (Aizcraft Navigation Law
$.rticle 5i)
,
4
TOKYO @ JAPAN ENGINEERING NIANUALS TEM
% E.;XNEXRIX h. 5003E
GUI DPJICE TO ELECTRICAL WORK DESIGN
ISSUED SEP.25’881 L
PAGE 45 OF 57
(a) The circuit for aircraft obstruction light shall be a branch circuit
exclusively used for this purpose and the w~ring shall be laid having a
6istanc2 from lightninq conductor by 1 m or more.
(b) The flickering control device shall be contained in a water-proof

. metallic bGX, an~ sh~ll be such that it cannot be operated easily by
anybody other than the hantiling personnel.
(c) Theye ar~ 2 kinds @f airczaft obstruction lights high-int2nsity light

and low-iztznsity light. High-intensity aixcraft obstruction lights
hzve maximum light intezsity of 2000 cznd21a or more and flicker 20 -
60 times per minute. Low-intensity aircraft obstruction lights are of
10 candelz or more and are contin~ous lights.
-.
(d) Whils the installation place of airczaft obstruction lights shall be,
in princip12, at th2 top OZ the structure, they may be installed within
a distance of 1.5 - 3.O m from the to?, in cas2 where the function Gf
the liqht would be ire-paired if instzlled at the top, such as the cas~
of stack, etc. Moreover, in case of an structl~re whose height or width
is more than 45 m, th2 li~hts shall be installed at an equal distance,
the distance (horizontal and vertical) being not more than
45 m.
(e) Hi2h-intensity aircraft obstruction lights are installed on structurs

whose heiqht is 90 m Gr mors, structur~ which would caus2 2specially
serious disaster if collided by an aircraft, SUCh as gas tanks, oil
storage tanks, etc., and structurz locating in a route where aircrafts
make low-altitutie flight fzzquently.
~/
FCRM A-G30.OIA
r
)
= w
5.7 Appe~dix to This Section
(1) Strsngth calculation for a lighting pole made Of combination of pipes

with different diameters
(a) Calculation of wind pressure

I WF A
In general, wind pressure is obtained by the
following formula.
=~
9 P = CgA
16
T where,
WI
v: Wind velocity, m/see

9: Dynamic pressure, kg/m2
P: Wind pressur=, kg
d3 c: Wind pressurz coefficient
[ - Pole and arm:
t3 c= 0.8 (V = 40 m/see)
r =235m c = 0.7 (V = 60 m/see)
.- .. d =4.86~ - Lighting fixture:
; T : c= 0.7 (highway type)
. ‘3 =8.91m C = 0.6 (round type)
=11.hz~ A: Arsa under presscre, m2
‘2 IfV= 60 m/see,
‘1 =l&52m _ (60)2 _ 225 kg/m2
=Z~~.5m 9
‘3 16
‘2 =16S5m K= C.g = 0 . 7 x 2 2 5 = 1 5 7 . 5 kg/m2

Wind pressure on azn
‘A = K.L.d
‘1 =275-120 = 157.5 X 2.35 X 0.0486 = 17.8 kg
=155m Wind pr~ssure on lighting fixture P. = K.A
= 157.5 x 0.14 = 22 kg
t =0.24m A= 0.14 m2 Projected area of lighting
fixture at right ang:e to the direction
‘3 =o.35m
of wind pressure P.
‘2 = 0.3 5-m
‘1 = o.45m
m=150m
w=150m J
HC=431.5m
z+ HD
95 m
2+ H3~
50m
~+ H ~k +
k
/
~m E,WIXE~XIM C-. 5003E
ls~uED SE?.2~183
PAGE 47 OF 57
(b) Bending moment
Ben6ing moment due to wind pressure exerted on the pole itself.
H12
K{ dl— + d2H2(H1 + >) + d3H3(H1 + E2 + :)]
2
157.5 x {0.1652 x ‘1.~5)2 + 0.1143 X 1.635 X (1.55 + ~)
+ 0.891 X 2.815))
2.815 x (1.55 + 1.635 + —
2
282.3 kg.m = 28,230 kg.cm
H22
K[d2~ + d3H3(H2 + ~)]
2
157.5 { 0.1143 x (1.635) + 0.0891 X 2.815 (1.635 +2”815
~))
2
144.23 kg.m = 14,423 kg.cm
. H32
K(d37)
157.5 i 0.0891 x (2-815)2 ] = 55.59 kg.m = 5,559 kg. cm

2
lighting fixt~re is r.ountsd at the top part of the pole.
-
M ’A = MA + MW + pA(HA. >) + PO H A
= 282.3 + 19.75 + 17.8 X 1.5) + 22 x 7.5

(7.5 -—
2
= 588 kg.m = 58,800 kg.cm
HD
M ’B = MB + Mw + P~(Hs -
~, + pO~B
= 144.23 + 19.75 + 17.8 X (5.95 -1“5)

— + 22 x 5.95
2
.
= 387 kg.m = 38,700 kg.cm
FCRM A.G30.014
TOKYO @ JA?AN ENGINEERING MANUALS
Tm E,;lXEZXIX ~. 5003E
GUIDmJCE TO ELECTRICAL WORK DESIGN I
SSUED SZP.26’88 PAGE 48 OF 57 I
M ’c = MC + M~ + ?~(Hc - >) + POHC “
= 55.59 + lg.75 + 17.8 X (5.g5 + +) + 22 x 4.315
= 233 kg.m = 23,300 kg.cm
P~H~
M’D=MW+— + pOHD
2
= 19.75 + 17.8 x (y) + 22 x 1.5
= 66.1 kg.m = 6,610 kg.cm

—
Where,
W2 + w~
MW = WI x w~ +
2
‘1: Weiqht of lighting fixt~=e

Weight of arm, that is,
= 10 kg
‘2:
(S?ecific weight of steel) x (volume of a r m ) = 6.3 kg
Vol!m,e of arm is, ~= rL{d2- (d–2t)2]

4
The Sk~~SSeS ‘A, ‘B 7 UC) and OD bending moment at
the ground le~~el and at each position change in diameter of pole
are,
-. M ’A 55800 = -
‘A=—= 663 kg/m2
z~ 88.8
38700 = 1186 kq/cn2 -

32.7
23300 = 1200 kg/cm2

19.4
M ’D
‘D = — = 6610 = 1614 kg/cm2
ZD n
where, ‘A ‘ ‘3 ‘ ‘C and ‘D are modulus of secticn.
= 3.14 X {15.524 - (16.52 - 2 X 0.45)4} x 2

= 88.8 cm3
64 16.52
FQRM A.G30.014
P
v 3.14 x {11.434 - (11.43 - 2 x 0.3s)4} 2

as = —x—= 32.7 Cm3
64 11.43
- -
Zc = 3.14 X {8.g14 (8.91 2 X 0.3S)4} x 2

— = 19.4 cn3
64 8.91
= 3.14 x {4.864 - (4.86 _ 2 x 0.2~)4} 3

XL= 3.8 CX
64 4.86
the n2xt, th~ shearinq Str2sses due to torsion ~Jti, ‘B? ‘c, and
are,
= ?(?A + 2po)
‘T ‘here MTA=%B=MTC=MTD=MT ‘“
=@x (17.8+2x22)
2
= 4625 kg.cm
,
‘PA ‘:[d14- (dl-2t1)4}=1465cm4
IPB ‘~{d24- (d2-2t2)4]=3;3c~4

.
~
lF~ = $ d3 - (d3 - 2t3)4 ]= 172 cm~
I ?D =~{d4- (d-2t)4j=lS .6 C~4

32
. 4525 x ——
—— 16.52 = 104 kg/cn2
1465 2
.—
M d
3
rc - ~ . _=— 4625 x 8.91
= 476 kg/cm2
~p~ 2 172 2
I
i.. M
~~=L.s = 4525 ~~ = 602 kg/cn2
lPD 2 18.6 2
(d) Ther3fozs, the resulksnt stzesses at the ground le’~el and zt each
pGsicion change in diameter Gf pole are,
=~+1, 663 2 + 4 X (lQ~)2 = 677 kg/m2

2 2
FORM A-G30.0J4
m
5003E
GUi DANCE TO Electrical WCRK DESIG21
a PAGE so OF 57
= 1~~6 ~ 1
1 1 8 62 + 4 X (282)2 = 1249 kg/cn2
2 :
1
1 =— ‘C *+ -
/.c 2
T
1~00 + 4 X (476) 2 = 1355 kg/cm2
——
2 + 47D2
JuD
— J16142 + 4 X (602)2 = 1945 kg/cm2
(e) The allowable strzss is, if the material i~ STK 41 or eqaiv~lent,

when thic!cness c 4 mm --- bendinq 21 kg/mz, shear 12 kq/wZ
24m ---–ditto–24 kg/rm2,-ciCtO-13.5 kg/~2
.
(2)
Total belnding rLoment ak tile gra’und level ?art of t’ne pole,

MA = 583 kg.m.
If aimension of the fGunaationls base part is a = 800 x 800,
b= 1000 x 1000 mm,
Therefore, it is OK.
IE the above,
K: 3 X 107 kg/rn4
This is in case of orainary soil (specific weight 1500 kg/m2, angle

of repose 20”)
c.
u. 0.001 tangient of allowable tilting an~le of the sup&wrtea
Gbject .
F09M A-G30.OIA
6. CC&! MUNICATiGN SYSTEM
—
(1) Lss<<ng-in of trvz!~ line
The tru>k lifie coming from tzlephone offic= is cannecte~ to a main

distribution f=a,me (MDF) or terminal for trunk line. While this
lezdin5-iz work is usually $one by the telephone office, fastening
ti2vice and ls=d-in pi?? (in czse of leadinGLifi by ovezhead cable), and
pipeway farthsr than tl~e by-office h~~dho~e (in c~se of leadiag-ia by ‘“
Ucdergrourld ca’ole) s’hall be prepared by the subscriber. For this
r~~son it is important to have consultation with t.ne telephofi2 o?fice
.. at the time of design.
Equipment arraagems~t 2esi,3n
The room commonly czlled exchangs room is divided by partition wall

into switchboard reom, exchzn~e (attendants’) room, battery room, Fewer
rcom, r,aint2nanc2 men:s room, r2sting room, material war~house, etc.
Tke s.~itchkosd room zn~ exchange room shall be adjacent each oth~r so
t~~~k WiZ~~g there~etwee~ is as sho~~ ~~ ~~ssi~le, but they shall be
. ~sO~~t~a acal~st~~a~~y from e~ch other so t~l~t noi~~ of s.~i~ch>o~~d does
ngt c~m~ into the ex~h~nge r~on. If, ho.~ever, excka~g~~ of cabinet
ty>e is to b2 used, the switchboard an~ the attendant bear< aze, in many
c.~ses, aCC3.TiT%d3t2? ir. th~ same room. Ths battery room is, d~pending
on the tyge of t>,e battery, exclusiv~ly fo= bztt2z:/ or com~on wit;?
~.~itchboard roon. Powe= room, maints~ance men’s raom, or mzterial
ware?ouse az2 not providee usually, if t~e exchzngex is of 1sss than
1000 e:{t2nsions and in-bGuse maintenance is not ~one. The resting room
shall be substituted for b:~ z sofa at a ccr>er of 2:cc~ange ~oofn, if t;le
.— number of o?erator’s seats is 1 or 2.
in each 02 the above-szid rooms, equipment shall be azran~eti in such a

wzy thzt an adtiikion i~. fut~ure is allcwed znd no inconvenience in
reqzr2 tc con’str.uction ~c~ maintenafice wor!c is caus2d. The clearafices
between equipments, between e~uipment -and wall, column, etc. are.
prescribed in Articls lG of the “Ordinance on Technical Standard of
Privat= SraGch-exc5zn$2 Tele?hone System” as follows.
Variaus racks fcr a~~tomatic exchanger, rslay rack~ for manual

exch=ngez, various switchboards, fuse boards, and the like skall he
Sistant from WZ1l or column by 0.7 m or more at the front G.6 m or
more at the side, and 0.6 m or more at the back.
~~nu~~ e:<c~anq~~t tzunk lice attendant board, and other manually

o~erated b~ar<s shall be distant from wall, colum,n, or ot-~er
apparatus/equi~ment by 1.G m or more at the front, and 0.6 m cr
more at tl:e back.
-
FDRM A-G30.014
9
TOKYO @ JAPAN EPJGINEERING M A N U A L S TEM
P
T- EMIxz~RIw ~ 5003E
GUIDANCE TO ELECTRICAL WOK< DESIGN
ISSUED ,sEP.25’831 PAGE 52 OF 57
I
(c) Self-stafid tyge main distribution frame s>all be distant from wall,
column, or other appara2us/equipment by 0.9 m or nore, at its
devics-mounting surface.
(d) Rectifier apparatus shall be, alike to the case of abov~ (c),
.. distznt by 0.8 m or nor=, at the front.
(e) Batt~ry shall be distant from othex a~paratus/equi?ment by 1.8 m cr

more .
(f) Trunk line attendant board shall be in a room separated from the
room of automatic private branch exchangez and the forner and
lattsr room shall be adjacent each other, or adjacent as far as
possible. ..
(g) Manual exchznger shall be arranged so that its bat!< or side is

facing the window.
(3) Wiring and pipin(~ for telephone
Because aZdition or replacement of tels~hone is frequently requirzd due

to development in the way of business or chanqe in purpose of the room,
allowance shall be provided.Especially
- in case of hurried piping for
office, control room, etc. shall have, from this point of view, an
allowancz of cot less than 100%.
.
(a) IgdoGr 7diri~5 far t~le~’n~ne shall be distant from L.V. power wiring
by 15 cm or more (from H.V. lineof 3500 Vor less, 30 cm or more,
fzon H.V. line of more than 3500 V, 45 cm or nore). (Ordinance on
\$ired Communication Article 24)
(b) Gf16erqxound wiring for t~leshofie sh~.11 be distant from L.V. or E.V.
cable by 30 cm or more, from extra E.V. eable_by -60 cm or more, and
water or gas piping by 15 cm or more (if parallel, 30 cn or rnor2).
— (Den-Gi Article 148)
(c) Wiring between main distribution frame and terminal-box or between

terminal boxes each other shall be pair-twisted plyethylene-
insulated PVC-shsatheG city cabI= and the wiring shall be contained
in metallic pipe, bard PVC ?ipe, flzor duct, wire duct, raceway,
etc., in case of indoor wiring.
In case of out~oor wiring, the wire shall be s?lf-sup.mrting cable

a~d shzll be laid by n.ezns of messenger wire hanging fzom
sup-mrting fittings fixed to poles, buildings, etc.
(d) PVC indoor-use wire shall be used for wiring between indoor
terminal box and trunk line terninal board (rosette). Howevert
outdoor-use wire shall preferably be used in moisty places.
FCPM A.C30.0!4
TOKYO g JAPAN ENGINEERIFJG M A N U A L S TEM
/
5003E
GUI DWCE TO ELECTRIC.W WOR:< DESIGN
.. - F,AGE 53 OF 57
(e) When wiring between terminal box and tsle?hone outlzk is laid in
conduit, the number of boxes which the w-irs passes through shall be
3 or less and, the distance between box~s shall be 20 m or less, so
that th2 insertion of wire can be easily done. Rowever, the
distznce shall bs 25 m or less, if the canduit route is in the same
horizontal plane, and 8 m oz less if the conduit rout2 is vertical.
(f) When tzlephone cable is lai~ in ths pipe, one pipe shall be used
for one run of cable, in principle.
on~ rxz of 0.65 mm

pair-twisted city 10 20 30 50 100 200
cable (pairs)
Size of h~avy-ga~qe 22 28 28 36 54 70
steel conduit (m)
.—
6.2 Electric clock s~stem
Electric clock facility installed in officss, plants, etc. is, in general,

of master-slzv2 type in which slav2 clock is driven by d-c power source.
This system is com?osed of mast=r clock, slave clock, special slave clock,
switchboard, Fewer sourc2 equipment, etc., snd the master clock,
switchkoar~, an~ Fewer source equipment are, in many czses, installed in
th$ tele?hone exchange room.
(1) The slave clock shall be one in one room, in principle, but may be 2
or more in ore room, in case of larg= room, the number depending u~on
the diameter of dial plate and the distznce of personnel’s vision.
D~~~ete~ CE dial plate (r.m) I 300 I 6C0 I 900
Distance of vision (m) I.1OI2OI3O
Koreover, installation of slave clocks shall not be at window side. If

at windo’~ side? PeXsonne,l’s pupil gets small due to strong outdoor
sunshine r~sulting in poor visibility for the clock.
(2) Wiring shall be indoor-use wire or 600 V PVC-insulated wire of 0.8 mm

or larg2r diameter, “the wize beinq laid in conduit tubing, or some of
the cores of cable for privatetelephone system shall be appropriated
for this p“ur~ose. However, if the wiring is too long and voltage drop
is 10% cr more, the farthest slave clock may become inactive.
Wizinq run (m) f 200 s 400 s 800 s 1000
size of r~ir~ (~) > 1.2 L 1.6 ~ 2.~ L 2.6
Noreover, the wiring- &all not be given access to or laiti parallel

with micro?honeis wiri~g of loud spea;ker syste~m.
FORM A-G30.014
9
TOKYO @ JADAN ENGINEERING MANUALS TEM
/
Tm EmIxzzRr,w C- 5003E
ISSUED SEP.26’88 PAGE 5 4 0F57
(3) The numb~r of slave clocks connecte~ to one circuit is a~?roprizt~ if

it is 20 or less. If thsre arz more, it is ~ecammended to divide the
circ~its from one factory to another. This is more convenient in
re9arZ to inspection an~ maintenance after installation.
6.3 Pauinq System
In pro~uction faci]-ities of these Says, qreat importance i= put on saving

o f operators’ labor and such plant design is required that an effective
o?eration can be performed thrcuqh centralized control by means of
instrume~ts combined with routine maintenance. For this reason,
communication betw~en the instrument room ar,d the field is necessary and,
therefore, paqing system has been broadly adoptsd.
-.
Pagi~g system can be classified into wirsd ty?e and induction radio
communication ty?e. Here, importance will be put on the wir?d tYpe,
because the main pcr?ose of the explanation rests in wiri~g.
(1) Wir~d t?pe
Paging system is com.mssd of c~ntrol and amplifier apparatus, power

source equipment~ hands~t=, loudspeakers, etc.
(a) While the o~tput of the apparatus is determined by the number of

paqinq circuits an~ the standard input and number of installation
. of louds~ea!cers, it is necessary to antici~ate addition in future,
which should be about 10%.
output Small Medium Larqe

20 - 50 w 100 - 200 w 250 - 1000 w
Nc . of handsets 10 20 50 - 100
No. of louds~eakers 10 25 25 - 150
I
(b) The control part and amplifier part are, if they ar? of small size,
containe~ together in a desk-top ty?e case, and, if they are of
medium or large siz~, contained-in separate cubicles. In eithei
czse, they shall preferably be installed in the instrument room.
(c) The power su~gly eq3ipmect shall com?rise battery charger and
battsry, in order that th2 system caa be used even when power
service is interrupted.
(d) Loudspeakers shall be selected so that their construction and

performance are suitable for each installation place. If it is in a
quiet reom, cone-s~eaker is preferrsd and if it is indoor but i= in
a ncisy room, such as machine room (BO - 200 phon), or it is
outdoor, horn-speakez is preferred. Moreoveri if it is in a
hazardous area, flame-proof type s~all be selected.
If there is no noise, the ef?ective distance of notification fron

loudspeaker can be obtained from
FORM A.G30,014
m
5003E
GUI DLVCE TO ELECTRICAL WCR% DESIGN
- PAGE 55 0F57
L
‘==
where,
r: Effective distanc2 Of notification (m)

w: Acoustic output (w)
I: Strez$kh cf souzd at 80% articulation, 10.7 W/m2
(e) Eandssts
HanZs~tz shall be install?d at each poiat in the field, the type

being s21scted fzom desk-top, wall-mount, and self-stand types. In
hazzr20us are~, flame-proof type shall be selectsd, in the same
..
way as loudspeakers.
(f) As for wizing, it is im&nrtant to pay considerations against

— crosstalk and inductiv2 noise, because the amplifier always Ii=s in
betwee~ and the circuit for call and the circuit for pagizg
louds?eaksr are laid iz ?arall. For this reason, shielded cable is
ordi~arily used. Cabl:s shall be, in principle, laid along
s~~.~c~u~~t etc. and supported with saddles, staples, etc. ‘If thers
iS nO aPProGriat2 structure, etc. availabl~, meSSengeZ wire s~a~~
be streched far hangin~ of cable.
(g) In pIaCSS wherz e:c~os~~ wirin~ parts are liable to suffer external
. damage Or wher2 t~?~ wirizg is to be concealed, the wiring s~al~ he
contsincd in conduits, etc. In this CZSZ, insertion of wir2 mixed
with other wiring in the same conduits shall be avoitied. However t
this ne2d not apply if both of th2s2 circuits are of low-energy
c’~rrsnt of less than 60 V. Moreover, heat-resist~nt wire shall be
use< in a bcil<iz~ desiccated as an object Of fir?-prevention.
(FiYe Defense Law)
(2) Inducti-{e radio comunicatiofi ty?e

—
Iz czss of tlhis type, an electric wave emitted from a fixed station
pxapagates’alcng an inductive line and inductive cou?ling is made with
a mo’bile station. Net alilce to other radio c~mmunication type, this
type will net be interfe~ed from ottiers and czn attai~ the pur~se of .
commuaicati~n and cantrol si$nzl transmission, etc.
6.4 Firs Alarx Svstem
Design of firs alarm system is, in most cases, sublet to a qualified

manuiact.~rer because of its relation to application to fire department and
maintenance aftex inskallatton. However, it is important for TEC to
reccgnize what are prescribed in the gavernm,ent ordinances, b2cause t~,e
necessity of this system must be judged by TEC.
Automatic fire alarm system shall be provided, de?ending u-inn the

ccnstzucti~n and overall floor zrea of the object of fire prevention and
quantity Gf any dangerous object stored or handled in there, and emergency
alar,m system shall be ?rovided de?endin3 upon the number cf Fersonnels .?a
accommodated in the object of fire prevention. (Cabinet Order on Fire
Defense L=’.{ ArticLes 21 axd 24)
F OR M A.G30.014
m
m
)
b E.WINZZRIW cm. 5003E
. GUI D>.NCE TO ELECTRICAL WOF.K DZSIGFJ
\ ISSUEG IszP.2E 188 PA.GZ 56 Ci57
(1) Detectors
(a? Kin6 of detsctor shall be selected ~epe~ding on the height of

i~stallation ~izne and t;le eff~ctive floor area shall be tietermined
de?e~~ing on the kind and installation plane’s heiqht of the
det~ctor. (Cabinet Order on Fire Defense ~~ticle 2;)
(b) If the installation plane’s height is 20 m or more, the detector

need not be icstsllsd.
(2) Transmitters (Manual call box)
(a)
out~oor use a~d CLass 2 snd 3 for indoor use. -.
(b) ~ctivation Zevices of energency alarm systsm shall be located so

that persannel’s walki~.q distznc~ is 50 m or less and their
installation heig;lt is 0.8 - 1.5 m ~bove the floor.
(Cabinet Order on Fire Defense Article 25)
(3) Control Faa=l
(3) This shall be installe~ in a place always attended by personnel.
(b) Tlher~ s.nail not be any ~~jec~ ~rcuz~ thz Contrcl Fan-cl, which can
.
a5struct the operation of th~ ccntrol par.sl.
(Cabinet Order on Fizz Defense Article 24)
T:his shall be ir,stalled so that horizontal distance is 25 m or less.

(Cabinet Order on Fire Defense Azticle 25)
(5) W;ring
(a) Wiring of em~xqency Fewer s’l?ply shall be of heat-rzsistant wire

<.hich czn end~~zs a ternperat~re of 80°C or more, and shall be
Frotecksd in metallic conduit cancealsd in concrete at a deFth of
lG m,m CY mor=. In a.place where. concealing is difficult, the
ccnduit tubizg s3z11 be protected aqainst heat with asbestos, glass
wcol, etc., so that it can enduxa the temperature of 300°C for 10
minutzs or more. (Crdinance on Fire Defense Law Article 31)
(b) Wizing o? Setsctar circuits shall be of detector-to-detector tyFe

wirin~. (Ordinance on T<..re Defense ~~ticle ~g) .
(c) ~~A e wirin3 sh~ll not be inse=ted mixed with other wiring into the
same tubs, duct, Full box, etc. (Ordinanc2 on Fire Defense ArticIe.
25)
(d) Circuik resistance of detector lGop shall be 50”~ or less.

(Ordinance on Fire Defense Article 24)
FORM A-C30.014
TOKYO @ JA?APi ENGINEERING MANUALS TEM
)
5003E
GUI D3JJCE TO ELECTRICAL WORK DZSIGN
PAGE 57 0F57
6.5 In4~stzizl Television
Industrial television is freque~tly used in such C3S2S as wh~re water level

of mzin beilsr is to be watckled from a distant cantzol room, and this is
cork~ose< Of teisvision camera, csr.troile~, monitor, vid~~-s~~itc>., and
. standar~ized att~chments. The industrial televisiofi equipment is
classified qenerally int~ so-called short distazce use and lonq distance
use, the borderline between them being at 300 m of the distance between the
television car,era and the monitor, and for e=ch of them attachments ars
prepared accordingly. IF the distance is furthey (3km or more) radio-
tzansmission type shall be considered.. It is to be remembered that, if
radio-t--
-~nsnission type is to be used, application for electric wavels .
allocation, inveski~ation on topoqra~hy, etc. become necessar~{. . In the
indust~~ai te~eV~SiOnt required pow=z is about 350 VA at video-s~nding side--
and about 200 VA at receiving side. Therefoxe, nothing is to be explained
about the size of power source’s wiring. However, the system shall be such
that it can be used even when ~wer service is interru~ted.
(a) Caxera ca’ble
This cabls is that ussd for connecting between the television camera
SK6 the controller. This comnrises 19 cores including 2 cores of
coaxial ca~le.
(b) Coaxiai csble

.
This cable is t~at us?d for seeding o-ut video-signal.
(c) Control cable
i
‘L’7.is cable is that used for connecting betwesn the c~ntroller and the
video-switch. This com~zisss 16 cores.
Eith%r kind of a~ovs-said cable is supplied together with equipment.

— Discussions shall be made between engineers in charge, so thzt these
cables CZT. be laid in the cable ducts for instrw,entation.
[
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ENGINEERI,NG MANu~~

GUIDP.NCE TO Electrical WORK DESIGN -.

GUIDANCE TO ELECTRICAL WCRK DESIGN

2.1 Loc&tiGn of Switchroom 2

3.1 Routing of Ma!.n Cable 15

6.1 Private Branch-exchange (PBX) Telephone System SI

At the time of designing electrical fscility in a chemical plant, enough

Even if, in the selection QE electrical equi?msnt, these consideration hzs

As for construction, performance, testing, mzthod of work, etc. of electrical

problems may occur.

2.1 Loc=tion of Switchroom

It is ?referable to locate the switchroom at the center of all the lc:ids.

2.2 Construction of Switchroom

(1) The switchroom shall be Gne storey building of reinforced-concrets

(a) Door of the oFening for carrying-in of equipment shall be steel

(b) Door shall be hinged so that it opens outwardly. Attention is

(e) Doorxay opening to any explosion-haiard~us area shall have double

(4) Switchrooms, which are ordinarily unattzfided, shall preferably be

(5) SFan of the switchroom shall be within 10 m.

(6) Pzrtiti~n= in the switchroom shall preferably be provided, if any oil-

(a) H.V. switchboard 0.32 - 0.58 kW Fe= panel

(8) When the s’~itchzoom is designed to be “press.uriz?d room”, the design

Furthermore, devic$s shall b= provided so that an alarm is given when

(10) Battery room shall be constructe~ with no window ans, acid-proof

2.3 Zqxicment Arrangement within Switchroom

Although there are considerable restrictions, in the design of electrical

(1) Each electrical equipment’s separation from building parts or from

(a) In frGfit 02 H.V. switchboard: 1.8 m or more in case of carrying-

(b) IZ front of L.~{. switchboard: 1.0 m or more.

(d) At sise of switchboard: 1.0 m or more.

(e) At back of switchboard: 0.8 m or more.

(f) Between transformers: 0.8 m or more in -the case of passageway,

(g) Betwee~ 2 rows of transformers, when installed in rows:

(h; Around rstating machine: 0.8 m or mor=.

(2) Switchboards shall be arzanged, the followings being taken into ..

(a) In case of Fewer incoming board: Is it possi51e that, in case of

(b) In case of draw-out type board: Is it @ssible to maintain the

(c) In case of grouped switchboards having different heights: To be

TOKYO @ JA?AN ENGINEERING MANUALS TEM

(4) When a switchboard zn~ the secondary of a transformer are ta be

“ (5) An? transformer of 300 kVA cr over shall be so positioned as to

(9) S%u~y on the building’s drawing is required, to confirm whether any

2.4 Ecuicment to be Installed Outside Switchroom

Electrical equipm~zt to be installed outside switchzoom shall preferably

(1) Transformers, switchboards, voltag= regulators, etc.

Fencs or wall shall be provided, so that ncbody other than Fersonnels

(2) Motors, etc.

(c) MOtOZS Shall be installed in such a manner thzt it can be removed

2.5’ Restricti~ns bv Relates Laws and Regulations on Eaui~ment Arzanqement

(1) “Den-Gi” (Ni2istezisl Ordinance on the Techniczl Stzndard for

On switchboards, devices and wiring shall be mGunted in such a way--

Power station or substation or switchroom where H.V. or e:<tra H.V.

(c) Azticles 30 and 31

Tzznsforn~r for power distribution to be installed within premise

Any machine’s prime mover paxt, rotating shaft, gezrs, pulley,

Any machin2 s>zli be provid=d, per each machin2, with power

?zsszg~~~ays bet,~een machines or between machin~ and other equipment