GD Ingersoll Rand. Instruction Sheet Installation, Operation & Maintenance Instructions For Model EDV-2000 Electric Condensate Drains Eee ‘The EDV-2000 removes condensed water and ol from the air ‘eoeiver tank. Addonal drains may be inelalled throughout your Compressed alr system, incuding aftercoovers, ites, dnp legs and dryers. ‘The EDV-2000 operates an a timer which can be set to utmatcaly ran tho a roetverfank a operatr-dterminos intervals. 100% condeuoia duty « Aajutaie tine on (8 10 seconds) o Adhtable me ot 5-45 rims) € Stale sie! pert LED nat elccl powers on LED to nat aves open @ Manual over © 6" power cord (AC plug on 110/220 volt drains only) © poancy appro Remove the EDV-2000 from packaging and inspect or {tansporiation damage. Ensure the volage rating on tho solenokd valve matches your power SuPpIy. MECN On compreoors ta ave been in service wou an auomate Srseapeseartgs eset nk Ne Booted 2 oe WARMING: DO NOT ial he EDY2000 on» pressurized ee rt efi e teak est eben eon 1. tt 25V-200 using ot seat, Lexi 87) on te PRRLETEAZIG SSRUBCADSS ene ths ve bay 2. supnyE0V-2i00 wan tm proper lal apy eae PE ‘CAUTION: Do not operate the EDV-2000 outside the following pressure and temperature ranges: 260 psig 3810 265°F 3310 (25°F Maxiun Operating Pressure: Compressed A Terpealur: ‘Ambient Temperature: 4. Open the strainer ball valve Strainer Ball Valvo. OPEN CLOSED, CcC®@ 2. Sette “time off and “ime on” knobs. See TIMER SETTINGS {below} foran expanaton ofthe setings. ‘3. During compressor operation, check for ar leaks. TIMER SETTINGS. The "une off setting determines the Interval between cycles from 30 Seconds to" 45 minutes. The “ime-on” eating determines the actual time the compressor drains condensate from tha 1/4" of 1/2" Condensate outlet port The timer’s cycle rate and rain opening time should be adjusted to ‘open just long enough fo discharge the condensate. The timer is Propelly set hen it opens and discharges eondansate and then ents afr approximalaly one second before claing Adjustments may be made depending on many factors, including humidity and uty eycte. NS Trou Valve wit notelose, + iis ngolenoid 1, Remove soienois ‘aie povents ‘ave, ceaeeembe piv om ‘ear ang seat feostamtle 2. Short inelectical 2. Check and replace Exponent fer Saar “Timer wil not activate, 4. No electcal supply. 4. Apply power. 2. Timer matuncton 2, Replace time. 3. Clogged port 3. Glnan vave 4, Solenoidvaie imaonetor 5 Clogged svar. TNs NOTE: The following maintenance schedule has boon evoloped for typical applications, Maintenance intervals ‘should be shortened in harsher environments. DRAIN VALVE MAINTENANCE SCHEDULE DAILY [Testi valve for proper operation. | MONTHLY (EVERY 20 DAYS) _|cw: the iter sereen, ‘To clean the fiter screen, perform the folowing stops: 41. Close the strainer ball valve completely to isolate it fom the ar reaver tank 12. Press the TEST button onthe te to vent the pressure remaining Inthe valve. Rapoat unt al pressure ls removed CAUTION! High pressure air can cause injury from flying debris. Ensure the strainer ball vaive is completely Closed and pressure is released from the valve prior to leaning. 3. Remove he pus om he ainr wih a sulle wranc yu ‘hear ai escaping fom the cleaning por, STOP IMMEDIATELY and repeat stops 1 and 2 4. Remove the stainiss steal iter screen and clean i. Remove any debris that may be nthe strainer body belore replacing te iter 5. Replace plug and tight with wronch, ‘6. When puting the EDV-2000 back into service, press the TEST button fe coat proper function Form SCD-879E ‘August 200{EDV-2000 Drain Valve With Strainer/Ball Valve Assembly PARTNO. DESCRIPTION MAX. DISCHARGE RATE (GALLONS PERS NPTSIZE ORIFICE storr20 250280 V Press, SECONDS “ON TIME) See. (esi) saoseare agotaza0 EDv.2000 250 © UPTOOA marae 59016269 38018206 EDV-2000, 2s) UpTONO a m6 TeoreT0 daote2t4 EDV.2000 250 UPTOIS | one EDV-2000 Field Retroft Assembly (Includes Drain Valve, StralnerfBall Valve Assembly, Connector and Manual Drain Valve) PARTNO. DESCRIPTION MAX DISCHARGE RATE (GALLONS PER 5 NPTSIZE ORIFICE sso20V" 2361240 V Press. SECONDS “ON TIME) Sze. si s70248 97990402 EDV-2000 FIELD RETROFIT ASSEMBLY —250=-UP TOD: 1 aia ISSN Se PART NO. DESCRIPTION Saoootst STANLESS STEEL FILTER SCREEN asie0273 | O-RING WST. KNOB FOP UANUAC GRAN SBOLATION YAive etn aoe PEE NPT OUTLET PORT eee ag mR eae 100 coe cite Porcine ee 750 volt mdels are supple wihout AC gs ape elit @ Discharge rate based upon 90 PSIG air system and 5 seconds arate Ue aCe et ea rere ar tT el a valve "on time.” Flow rates may vary wit installation, eee eeu ees (© For Commercial Garages, Repaie And Storage Installatons, refer to the National Electnic Code (NEC 1996) tice 511 forthe proper installation instructions. €# Disposal of any liquid should be done in accordance with the local, state or federal guidelines that apply to your area Cee(3), INGERSOLL-RAND. TECHNICAL MANUAL SUPPLEMENT ‘Small Compressor Division INGERSOLL-RAND COMPANY Campbelisville, KY 47218 T30 LOW OIL LEVEL SWITCH PART NUMBER 32276313 AWARNING Compressed Air Has Great Force. Can Cause Severe Injury or Death. Always release air pressure from the ‘compressor, air receiver and associated tubing and components before servicing this ‘compressor. A WARNING Hazardous Voltage. Can Cause Severe Injury or Death. Aiways disconnect power supply before Performing any maintenance or repair work ‘on this compressor. 1. PURPOSE. ‘The purpose of this publication is to provide mainte- nance and parts list information regarding the latest design improvements on your Ingersoll-Rand air com- pressor. The information contained herein has not yet been incorporated in the Instruction and Parts List Manuals provided with your compressor. 2. SCOPE. This supplement is applicable to all Type 30 (T30) air compressors manufactured after April 1, 1994. Depend- ing on the air compressor purchased, the Low Oil Level ‘Switch is available as either standard or optional equip- ment. 3. PRECEDENCE. The maintenance procedures contained in Paragraph 8 supersede the corresponding data in the Instruction Man- val supplied with your air compressor. When ordering spare or replacement parts, the part numbers listed in Paragraph 8 should be used in place of those shown in the Parts List. This publication, along with the Instruction Manual and Parts List should be kept in a location which is accessible to operation and maintenance personnel 4. DESCRIPTION. ‘A properly functioning Low Oil Level Switch is eritical to the operation of your compressor. Operating the com- pressor with a defective switch can cause extensive damage should the frame oll level drop to an unsafe point undetected. The switch is a single-pole, double- throw device, and is NEMA 4 rated, Switch data is listed in Table 1 The low oil level switch does not alleviate the need to check the frame oil level in your compressor on a regu- lar basis (Refer to the SCHEDULED MAINTENANCE table in your Instruction Manual). ingersoll-Rand Com- pany cannot assume responsibility for any damage which might occur as the result of operating the com- pressor without adequate lubrication. ‘AMPS VOLTAGE, 04 _ | 575 vac PILOT DUTY 14 | 250 VDC - NON-INDUCTIVE 32_|_125 VOC - NON-INDUCTIVE 3:12 _| 24 VOC - NON-INDUCTIVE. 10 125, 250, 480 VAC TABLE 1. SWITCH DATA. 5, OPERATION. If the oil level in the compressor frame reaches an unsafe level, the float will cause the switch contacts to open and shut down the unit. When the proper lubricant level has been restored, the float will reset to its original position, closing the switch contacts. The compressor can then be restarted 6. MAINTENANCE. Under normal operation, the low oil level switch re- quires no operator intervention or routine maintenance, If the switch fails, as evidenced by frequently shutting off the motor, or failing to shut off the motor if the oll level drops to an unsafe point, it should be removed and (© 1994 Ingersoll-Rand Company Printed in the U.S.A FORM SCD-599 March 1994NORMAL OPERATING POSITION Z INSTALLATION POSITION FIGURE 1. SWITCH ALIGNMENT. checked immediately. A defective switch must be re- placed. ‘A. REMOVAL, (NOTE: Frame end cover removal is not required to remove the low oil level switch), 1), Disconnect the main power supply and drain the oil from the frame (refer to your Instruction Manual for oil change procedures). 2), Disconnect the switch wires from the control circuit 2), Loosen the three set screws and remove the switch cover. 4), Remove the switch body from the compressor frame. (NOTE: If the switch is to be removed from the compressor for an extended period of time, install a 3/4" NPT plug into the frame ‘opening to keep dust and dirt out of the frame). B. CLEANING, Thoroughly clean the float with a dry rag. If necessary, a non-flammable solvent can be used provided the float is wiped clean before the switch is reinstalled. ©. TESTING. The switch can be tested with a stand- ard 12-volt automotive test light. 1), Align the cover on the switch body as shown in Figure 1 2), Hold the float up so that the contact rod and cover do not make contact. The test light should be on. 3), Release the float. When the rod and cover make contact, the test light should go off. D. INSTALLATION. 41), With the switch cover removed, apply pipe thread sealant to the switch threads. 2). With the float extended straight out, insert the switch body into the frame and tighten. When properly installed, the switch should be aligned as illustrated in Figures 1 and 2. 3), Hold the contact rod straight up at a 90° angle, Install the switch cover with the arrow pointing straight up at @ 90° angle. 4), Carefully and evenly tighten the three set Screws to secure the cover to the switch body, using caution not to over-tighten and damage the switch. The set screws should be torqued to 24-32 In. Oz, 5). Connect the switch wires to the control circuit, (Refer to your Instruction Manual) 6), Fill the compressor frame with lubricant. (Re- fer to your Instruction Manual) / NM © Ingersoll-Rand Company Printed in USA, Form SCD-6988, August 1998 Replaces SCD-698A,1). Fill the crankcase with All Season T30 Select. Refer to your inetruetion manual for crankcase capacity, 2). On used compressors that have been converted to All ‘Season T30 Select, operate the compressor for ‘approximately 200 hours, then inspect. If necessary, clean {he compressor inlet and discharge vaives. Used compressors must be decarbonized before ‘converting to All Season 730 Select. For revised valve maintenance and lubricant change intervals, refer to the routine maintenance table. COLD WEATHER STARTING When using All Season T30 Select in temperatures below 30°F (-1.1"C), always follow these starting procedures. 4), Release all pressure from receiver and all associated tubing and components. Pull the rings on all reli valves. 2), Start the compressor. 43). If compressor has difficulty starting, crankcase heaters ‘may be required. Table 1. All Season T30 Select Material Compatibility. {© ingicates trademark of DuPont Corporation ‘Suitable Hot Recommended Viton® Neoprene Teflon Natural Rubber Epoxy (Glass Filed) SBR Rubber Ol Resistant Alkys ‘Acrylic Paint Fluorasiticone Lacauer Fluorocarbon Varnish Polysutide Polystyrene 2-Component Urethane PVG Nylon ABS Deling Polycarbonate Celeon® Cellulose Acetate High Nile Rubber (Buna N. NBR more than 38% Acrylonitile)_| Low Nitrile Rubber (Buna N. NBR less than 36% Acryionitile) Polyurethane EPDM Polyethylene. Ethylene Vinyl Acetate Epichloronyerin Latex Polyacrylate EPR Melamine Acrylics Polypropylene Phenoxy Baked Phenolics Polysulfones Epoxy Styrene Acrylonitrile (San) Modified Akyds Buty! Table 2. Routine Maintenance Schedule with use of All Season T30 Select. ‘Procedure (performed with alr inlet iter change) Type 30 single and two stage cast ion air compressor models 2000 houre/ 1 year lubricant change and vahe inspection {cleaning NL (Rorlube) models ‘Synthetic nat approved (Use petoleum-based lubricant such a5 XL:300. Vacuum pump models ‘Synihefi not approved (Use paWolour-based lubricant Such a5 X1:300, Tigh pressure models 7500 nours 119 (decarboning) ‘change and valve epection BR modes "100 hours /6 months OI change and 1800 hours 71 your vaNve inspection (decarboning) *- 100-hour break-in with petroleum-based lubricant required.INGERSOLL-RAND. : lngersol-Rand Company Reciprocating Compressor Division AIR COMPRESSORS: ‘Samira, RY a2 — Supplement — Fuse Requirements For Electric Units Depending on your particular unit, control circuit fuses may or may not be provided. Units without control circuit fusing are identified by a decal on the starter box that states "BRANCH CIRCUIT PROTECTION MAX. 45 AMPS", If the Ingersoll-Rand unit does not have control circuit fusing, as evidenced by the presence of the decal, then the branch circuit protection device provided by the installer/end user must not exceed 45 amps, in accordance with National Electric Code (NEC). NOTE: The 45 amp branch circuit limitation requires the use of time delay fuses or inverse time circuit breakers. If time delay protection devices are not used, control circuit fusing must be installed, in accordance with NEC. A control circuit fusing kit (I- R Part Number 56274780) is available for these installations. NOTE: The presence of control circuit fusing on an Ingersoll- Rand unit does not eliminate the need for the installer to provide proper branch circuit protection. A branch circuit protection device must be installed in accordance with National Electric Code (NEC) on all units. Please see the owner's manual and wiring diagrams and refer to the NEC for additional information. © Ingersoll-Rand Company Form SCD-832 Printed in U.S.A November 1998oyGR Ingersoll Rand Supplement Sheet Pressure Switches Models 2340, 2475, 2545, 7100, 15T, 3000, 2000 ‘This supplement sheet contains Installation, maintenance and replacement parts information that has not yet been incorporated into the owner's manual and parts list for your air compressor. Please retain this information for reference. ADJUSTING THE PRESSURE SWITCH SETTINGS WARNING! jh voltage is present at the pressure switch contacts when the power supply is connected. ‘connect, lock and tag main power supply before making adjustments. CAUTION! —_Do not adjust the pressure switch to exceed the maximum discharge pressure of the unit Cut-off failure can occur by over adjusting the range nut. NOTE ‘Adjust the pressure switch only if adjustments are absolutely necessary. To properly adjust the range, follow the instructions below: 1, Remove the pressure switch cover. 2 Agjust the range by turing the range adjustment screw clockwise in) 10 increase the cut-out point or counter-clackwise (out) to decrease the cut-out point. NOTE: One full turn (360°) changes the setting approximately 6 PSIG. 3. Replace cover, reconnect power supply and start the compressor. 4. Note the pressure gauge reading at which the compressor cuts out, '5. Repeat adjustment procedure if necessary. PRESSURE SWITCH INSTALLATION PRECAUTIONS, Diaphragm leaks can accur if a new pressure switch is installed improperly. During installation of a new pressure switch, do ‘ot tighten the pressure switch by turning the switch body by hand. Pulting sideways pressure on the switch body pus stress fon the body-to-diaphragm connection and may cause late fallure due to vibration, temperature exoansion, or pressure. In addition, do not use the pressure switch assembly as a handle when moving the compressor. This places stress on the ‘body-to-diaphragm connection and can distort internal components. Failure can occur by putting undue stress on the unloader body while tightening the unloader tubing with a wrench, Do not adjust the orientation of the pressure switch by turning the entire assembly with 2 wrench placed on the unloader connection, TYPICAL PRESSURE SWITCH SETTINGS Minimum Maximum Differential On Off (Non-Adjustable) 100 475 80-40. © Ingersoll Rand Company Form Scp-914 Printed in US.A, July 2000PART NUMBERS AND DESCRIPTIONS FOR PRESSURE SWITCHES. The pressure switch part numbers shown below are for 175 psi air compressors that are equipped with standard NEMA 1 electrical enclosures. HP MODEL PARTNO. DESCRIPTION 5230015 SINGLE PHASE 56296008 SWITCH, PRESSURE 234015 THREE PHASE ‘5628675 SWITCH PRESSURE — WITH UNLOADER VALVE 2.234085 ‘56286764 SWITCH, PRESSURE — WITH UNLOADER VALVE AND 56286798 SWITCH, PRESSURE 2545N5-PS 86286788 SWITCH, PRESSURE ATEN STANDARD ‘56286772 SWITCH, PRESSURE — WITH UNLOADER VALVE AND LEVER 2ATENS TOTALLY PACKAGED 56288784 SWITCH, PRESSURE — WITH UNLOADER VALVE 712 247SN75 56288772 SWITCH, PRESSURE — WITH UNLOADER VALVE AND LEVER 22K7ETS 96280764 SWITCH’ PRESSURE — WITH UNLOADER VALVE AND S62887Sa SWITCH PRESSURE 2545N7 5S 56288760 SWITCH PRESSURE — WITH LEVER 10 2545610 5628572 SWITCH, PRESSURE — WITH UNLOADER VALVE AND LEVER 2-2545A10V '5628876¢ SWITCH, PRESSURE — WITH UNLOADER VALVE. AND 56286798 SWITCH PRESSURE 254510 ‘56288780 SWITCH, PRESSURE — WITH LEVER 2545410 55288780 SWITCH, PRESSURE — WITH LEVER T100E10-PS 56288798 SWITCH, PRESSURE 15 100615 56288798 SWITCH, PRESSURE SSTEIS 56288798 SWITCH, PRESSURE sSTES PS. 56288785 SWITCH PRESSURE THOOETSV 56288772 SWITCH. PRESSURE — WITH UNLOADEA VALVE AND LEVER 2 1sTE20 56286798 SWITCH, PRESSURE 2000620-°5 35286788 SWITCH, PRESSURE. 3000620 55288798 SWITCH, PRESSURE 25 200025-6S 56288798 SWITCH, PRESSURE 2000425-PS 56288798 SWITCH PRESSURE ‘3000625 86288788 SWITCH, PRESSURE 30 2000300 36286798 SWITCH, PRESSURE ‘3000630 56288738 SWITCH, PRESSURE. HP = MOTOR HORSEPOWER,GRP Ingersoll Rand Supplement Sheet For Models 2545E10V and 7100E15V ‘This supplament sheet contains replacement parts information that |s not covered in the pars lst fr ai compressor models ‘2545E10V and 7100E15V. Prease retain tis information for ‘etorence. “The pumps used on the 2545€10V and 7100€15V air compressor packages are not equipped with head urioaders. Therefore, Several pas have been eliminated o: modified, Please note the following corections to your pars is. Parts List Revisions for Model 2545E10V (Form SCD-762) ‘PART DESCRIP No. (97391284 PUMP, COMPRESSOR = NOT USED. = NOTUSED S718 COVER, FRAME END = NOT USED. = NOTUSED, = NOTUSED, = NOT USED. = NOT USED = NOT USED ‘30210280 CAP, CRANKPIN, = NOT USED — nor useo = NOT USED, = NOT USED. = NOT USED. = NOT USED, (07590087 BELTWHEEL, SINGLE ‘S" DAIVE NOT USED. NOT USED NOT USED (35093585 PLUG, 16 (FOR HIGH PRESSURE HEAD) NOT USED. NOT USED. 2.10 NOT USED. 21 NOT USED. 2.12 95051860 _ ELBOW, TUBE — 8X18 224 NOT USED, 225 NOT USED, 226 NOT USED 237 ‘NOT USED 2:28 NOTUSED, 2:20 NOTUSED. 2.90 NOTUSED. 232 BTaSTO7E, HEAD, CYLINDERS Bat NOTUSED. 28 NOT USED, Ingersol-Rand Company Printed in USA, Form SCD-015 uly 2000Parts List for Model 7100E15V (Form SCD-478B) REF, PART DESCRIPTION No. KO. FEF. o7a65582__ PUMP, COMPRESSOR +7 NOTUSED +8 NoTUSED 13 NOTUSED 70 NOTUSED, : 112, NOT USED ~~ 78 NOT USED 4 NOT USED 18 NOT USED 7 NOT USED - #20 NOTUSED a ¥21 NOT USED. - as qj [za NoTUseD i NOTUSED 28 NoTUSED at “NOT USED Fy NOT USED 23 NOT USED = 25 06H PLUG, =a 26 NoT USED ar NOT USED = - 2a NOT USED 28 ner use [2a NOT USED 26 NOTUSED 221 NOTUSED 228 NOTUSED 220 eae PLUG. = 282 a7atse08 _HEAG, FRAGT STAGE - LOW PRESSURE 2:9 82267502 GASKET, HEAD FIRST STAGE 285 82267510 GASKET, VALVE PLATE - FIRST STAGE NOTE: Add 1/4" Toe (Part No.97272504) and" (Glong with the intercooler safetyireliet valve). 718" Close Nipple (Part No. 95426714) to the low pressure side of the intercooler