Annexure-2

PROJECT: ANJIKHAD BRIDGE

LIST OF INSPECTION AND TEST PLAN (ITP)

Sr.No. Name of ITP ITP No.

1 TESTING OF COARSE AGGREGATE GAJV/ANJI/QAP/001/ITP-1

2 TESTING OF FINE AGGREGATE GAJV/ANJI/QAP/001/ITP-2

3 TESTING OF CEMENT OPC 43 Gr. GAJV/ANJI/QAP/001/ITP-3

4 TESTING OF WATER GAJV/ANJI/QAP/001/ITP-4

5 TESTING OF ADMIXTURE GAJV/ANJI/QAP/001/ITP-5

6 REINFORCEMENT STEEL GAJV/ANJI/QAP/001/ITP-6

INSPECTION AND TESTING OF
7 GAJV/ANJI/QAP/001/ITP-7
STRUCTURAL STEEL IS: 8500
INSPECTION AND TESTING OF
8 GAJV/ANJI/QAP/001/ITP-8
STRUCTURAL STEEL IS: 2062 GR.C
9 PRODUCTION OF CONCRETE GAJV/ANJI/QAP/001/ITP-9

10 PRODUCTION OF CEMENT MORTAR GAJV/ANJI/QAP/001/ITP-10

TRANSPORTING,PLACING, COMPACTING,
11 GAJV/ANJI/QAP/001/ITP-11
CURING OF CONCRETE

12 FORMWORK AND SHUTTERING GAJV/ANJI/QAP/001/ITP-12

13 SUB-STRUCTURE WORK GAJV/ANJI/QAP/001/ITP-13

14 SUB-SURFACE INVESTIGATION GAJV/ANJI/QAP/001/ITP-14

15 DRAINAGE SPOUT GAJV/ANJI/QAP/001/ITP-15

16 POT BEARINGS GAJV/ANJI/QAP/001/ITP-16

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-2

ACTIVITY : QUALITY ASSURANCE PLAN FOR FINE AGGREGATE REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA- ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. CONDUCTING TEST ACTIVITY SPECIFICATION APPROVAL
GAJV GLI SWK KRCL
As per IRS/IS Review of
Tender Specifications Every new source Review of Review of Test Reports / Record shall be maintained by
1 Pre-qualification of source 383/Clause-A-1/pg QC - GAJV Records &
/ IS : 383 /Six months Records Records Certificates GIL
12 Approval
Before
Tender Specifications As per IRS/IS STORES -
2 Procurement commencement of -- -- --
/ IS : 383 383/Clause6 pg. 12 GAJV
work

Approval of the storage facility

Tender Specifications Immediately on As per IRS/IS 383/ STORES - 100% Review of Random
3 Storage Visual Inspection and inspection of the same on
/ IS : 4082 receipt IS 4082 cl. 4.8 pg. 4 GAJV Check Records Check
monthly basis

As per IRS/IS Test Check of

Tender Specifications 100% Review of
4 Sampling As & when required 383/Clause-5.1/pg QC - GAJV procedure Witness
/ IS : 2430 Check Records
10 (20% )
5 Physical Tests: -
Once in a As per IRS/IS 100% Review of Test Check of
a Size & Gradation IS : 383 / IS : 2386 QC - GAJV QC Record
week/500m3 383/Clause-4.3/pg 7 Check Records procedure
Test Check of
Materials finer than IS : 383 / IS : 2386 Once in a As per IRS/IS 383/ 100% Review of
b QC - GAJV procedure QC Record
0.075mm (Part - II) week/500m3 Table 1 pg. 8 Check Records
(20% )
Every New
IS : 383 / IS : 2386 Source/Every six As per IRS/IS Approved 100% Review of Review of
c Deleterious Material Test Certificate
(Part - II) months or 1000m3 383/Clause-3.2/pg 6 Laboratory Check Records Records (20% )
whichever is later
Every New
As per IRS/IS
Specific Gravity & water IS : 383 / IS : 2386 Source/Every six Approved 100% Review of Review of
d 2386[Part-III]/Clause- Test Certificate
absorption (Part - III) months or 1000m3 Laboratory Check Records Records (20% )
2/pg 4
whichever is later

Prepared By Reviewed By 134 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-2

ACTIVITY : QUALITY ASSURANCE PLAN FOR FINE AGGREGATE REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA- ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. CONDUCTING TEST ACTIVITY SPECIFICATION APPROVAL
GAJV GLI SWK KRCL
Every New As per IRS/IS
IS : 383 / IS : 2386 Approved 100% Review of Review of
e Soundness Source/Every six 2386[Part V]/Clause- Test Certificate
(Part - V) Laboratory Check Records Records (20% )
months or 1000m3 4.2/pg 7

6 Chemical Content:-

As per IS 2386[Part Approved 100% Review of Review of

a Petrographic Examination IS 2386( Part-VIII) Every New Source Test Certificate
VIII]/Clause-1.1/pg 4 Laboratory Wittness Records Records

b Alkali Aggregate Reactivity

Every New
As per IS 2386[Part
Modified Source/Every six Approved 100% Review of Review of
i) Alkali Silica VII]/Clause-2/pg 4& Test Certificate
ASTM - C -1293 months or 1000m3 Laboratory Check Records Records (20% )
Clause-3/pg15
whichever is later
Every New As per IRS/IS
ASTM-C-586/ Source/Every six 2386[Part Approved 100% Review of Review of
ii) Alkali Carbonate Test Certificate
ASTM-C-1105 months or 1000m3 VII]/Clause-2/pg 4& Laboratory Check Records Records (20% )
whichever is later Clause-3/pg15
Every New
Source/Every six Approved 100% Review of Review of
c Total Chloride Content ASTM : 1524(II) As per IRS/IS 383 Test Certificate
months or 1000m3 Laboratory Check Records Records (20% )
whichever is later
Every New
As per applicable Source/Every six Approved 100% Review of Review of
d Sulphate Content As per IRS/IS 383 Test Certificate
Code months or 1000m3 Laboratory Check Records Records (20% )
whichever is later
As per applicable As per applicable Approved 100% Review of Review of
e Lime Content Every New Source Test Certificate
Code Code Laboratory Check Records Records (20% )
Before every As per IRS/IS Test Check of
IS : 383 / IS : 2386 100% Review of
7 Moisture correction concreting / Every 6 2386[Part III]/Clause- QC - GAJV procedure QC Record
(Part - III) Check Records
hour 4/pg 14 (20% )

Prepared By Reviewed By 135 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-1

ACTIVITY : QUALITY ASSURANCE PLAN FOR COARSE AGGREGATE REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA- ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. ACTIVITY SPECIFICATION APPROVAL
CONDUCTING TEST
GAJV GLI SWK KRCL

As per IRS/IS Review of

Tender Specifications Every new source/ Review of Review of Test Reports / Record shall be maintained
1 Pre-qualification of source 383/Clause-A-1/pg QC - GAJV Records &
/ IS : 383 Six month Records Records Certificates by GIL
12 Approval
Before
As per IRS/IS STORES - 100% Record shall be maintained
2 Procurement Tender Specifications commencement of -- --
383/Clause6 /pg. 12 GAJV Wittness by GIL
work
Approval of the storage
Tender Specifications Immediately on As per IRS/IS 383/ STORES - 100% Review of Random
3 Storage Visual Inspection facility and inspection of the
/ IS : 4082 receipt IS:4082 cl. 4.8 pg. 4 GAJV Wittness Records Check
same on monthly basis
As per IRS/IS Test Check of
Tender Specifications 100% Review of
4 Sampling As & when required 383/Clause-5.1/pg QC - GAJV procedure Witness
/ IS : 2430 Wittness Records
10 (20%)
5 Physical Tests: -
Test Check of
Once in a week/500 As per IRS/IS 100% Review of
a Size & Gradation IS : 383 / IS : 2386 QC - GAJV procedure QC Record
m3 383/Clause-4/pg 7 Wittness Records
(20%)
As per IRS/IS
Test Check of
IS : 383 / IS : 2386 Once in a 2386[Part-I]/Clause- 100% Review of
b Flakiness / Elongation 3 QC - GAJV procedure QC Record
(Part - I) fortnight/1000m 4/pg 11 & Clause- Wittness Records
(20%)
5/pg13
Every New
IS : 383 / IS : 2386 Source/Every six As per IRS/IS Approved 100% Review of Review of
d Deleterious Material Test Certificate
(Part - II) months or 1000m3 383/Clause-3.2/pg 6 Laboratory Wittness Records Records
whichever is later
Every New
As per IRS/IS
Specific Gravity & water IS : 383 / IS : 2386 Source/Every six Approved 100% Review of Review of
e 3 2386[Part-III]/Clause- Test Certificate
absorption (Part - III) months or 1000m Laboratory Wittness Records Records
2/pg 4
whichever is later

Prepared By Reviewed By 132 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-1

ACTIVITY : QUALITY ASSURANCE PLAN FOR COARSE AGGREGATE REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA- ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. ACTIVITY SPECIFICATION APPROVAL
CONDUCTING TEST
GAJV GLI SWK KRCL
Every New
As per IRS/IS
IS : 383 / IS : 2386 Source/Every six Approved 100% Review of Review of
f Soundness 2386[Part V]/Table 1 Test Certificate
(Part - V) months or 1000m3 Laboratory Wittness Records Records
pg. 10
whichever is later
As per IRS/IS Test Check of
IS : 383 / IS : 2386 Once in a 100% Review of
g Impact Value 2386[Part IV]/Clause- QC - GAJV procedure QC Record
(Part - IV) fortnight/1000m3 Wittness Records
4/pg 10 (20%)
As per IRS/IS Test Check of
IS : 383 / IS : 2386 Once in a 100% Review of
h Crushing Value 2386[Part IV]/Clause- QC - GAJV procedure QC Record
(Part - IV) fortnight/1000m3 Wittness Records
2/pg 4 (20%)

6 Chemical Tests:-

As per IRS/IS
2386[Part Approved 100% Review of Review of
a Petrographic Examination IS:2386 Part-VIII Every New Source Test Certificate
VIII]/Clause-1.1/pg Laboratory Wittness Records Records
4
Alkali Aggregate
b
Reactivity
Every New
As per IS 2386[Part
Modified Source/Every six Approved 100% Review of Review of
i) Alkali Silica VII]/Clause-2/pg 4& Test Certificate
ASTM - C -1293 months or 1000m3 Laboratory Check Records Records (20%)
Clause-3/pg15
whichever is later
Every New
As per IS 2386[Part
ASTM-C-586/ Source/Every six Approved 100% Review of Review of
ii) Alkali Carbonate VII]/Clause-2/pg 4& Test Certificate
ASTM-C-1105 months or 1000m3 Laboratory Check Records Records (20%)
Clause-3/pg15
whichever is later
Every New
Source/Every six Approved 100% Review of Review of
b Total Chloride Content ASTM : 1524(II) As per IRS/IS 383 Test Certificate
months or 1000m3 Laboratory Wittness Records Records
whichever is later
Every New
As per applicable Source/Every six Approved 100% Review of Review of
c Sulphate Content As per IRS/IS 383 Test Certificate
Code months or 1000m3 Laboratory Wittness Records Records
whichever is later
As per IRS/IS Test Check of
IS:383/ IS : 2386 Every 6 hours of 100% Review of
d Moisture Correction 2386[Part III]/Clause- QC - GAJV procedure QC Record
(Part - III) concreting Wittness Records
4/pg 14 (20%)

Prepared By Reviewed By 133 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-3

ACTIVITY : QUALITY ASSURANCE PLAN FOR CEMENT OPC 43 Gr. REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA -ARCHIRODON JV DATE OF REVISION 03.01.2007

RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. ACTIVITY SPECIFICATION APPROVAL
CONDUCTING TEST
GAJV GLI SWK KRCL
Tender Review of
Pre-qualification of As per IS Review of Review of
1 Specifications/IS Every new source QC - GAJV Records &
source 8112/Clause-4/pg 1 Records Records
8112 Approval
Tender Before Review of
As per IS STORES - 100% Review of Manufacturer's Test
2 Procurement Specifications/IS commencement of Records
8112/Clause-9/pg 2 GAJV Check Records Certificates
8112 work (20%)
Approval of the storage
Tender As per IS Test Check of
Immediately on STORES - 100% Review of Visual Inspection / facility and inspection of
3 Storage Specifications / IS : 8112/Clause-7/pg 2 procedure
receipt GAJV Check Records Records verification the same on monthly
4082 IS 4082/cl.4.2 pg.1 (100%)
basis

Tender Test Check of

As per IS 100% Review of
4 Sampling Specifications/IS As & when required QC - GAJV procedure Witness
8112/Clause-10/pg 3 Check Records
8112 (20%)

5 Physical Test
As per IS Review of
IS : 4031(II) / IS : For every 100 MT / APPD.LAB/ 100% Review of
a Fineness by Dry Sieving (By Blaine Permeability Method) 8112/Clause-6.1/pg Records QC Record & MTC
8112 Each consignment QC - GAJV Check Records
1 (20%)
As per IS Review of
IS : 4031(II) / IS : For every 100 MT / APPD.LAB/ 100% Review of
b Normal Consistency 8112/Clause-11.3/pg Records QC Record & MTC
8112 Each consignment QC - GAJV Check Records
3 (20%)

As per IS Review of
IS : 4031(V) / IS : For every 100 MT / APPD.LAB/ 100% Review of
c Setting Time 8112/Clause-6.3/pg Records QC Record & MTC
8112 Each consignment QC - GAJV Check Records
2 (20%)
As per IS Review of
IS : 4031 (III)/ IS : For every 100 MT / APPD.LAB/ 100% Review of
d Soundness 8112/Clause-6.2/pg Records QC Record & MTC
8112 Each consignment QC - GAJV Check Records
2 (20%)
As per IS Review of
IS : 4031(VI) / IS : For every 100 MT / APPD.LAB/ 100% Review of
e Compressive Strength 8112/Clause-6.4 /pg Records QC Record & MTC
8112 Each consignment QC - GAJV Check Records
2 (20%)
As per IS Review of
IS : 4031(IV) / IS : For every 100 MT / APPD.LAB/ 100% Review of
f Specific Gravity 8112/Clause-6.4 /pg Records QC Record & MTC
8113 Each consignment QC - GAJV Check Records
3 (20%)
6 Chemical Test
Ratio of % lime to % of Every New As per IS Approved Review of
100% Review of
a silica, alumina, iron IS : 4032 / IS : 8112 Source/Each 8112/Clause-5 (table Laboratory/ Records TC/MTC
Check Records
oxide Consignment 1)/pg1 Manufacturer (20%)

Prepared By Reviewed By 136 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-3

ACTIVITY : QUALITY ASSURANCE PLAN FOR CEMENT OPC 43 Gr. REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA -ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. ACTIVITY SPECIFICATION APPROVAL
CONDUCTING TEST
Every New As per IS Approved Review of
Ratio of %of alumina to 100% Review of
b IS : 4032 / IS : 8112 Source/Each 8112/Clause-5 (table Laboratory/ Records TC/MTC
iron oxide Check Records
Consignment 1)/pg1 Manufacturer (20%)
Every New As per IS Approved Review of
Insoluble residue % by 100% Review of
c IS : 4032 / IS : 8112 Source/Each 8112/Clause-5 (table Laboratory/ Records TC/MTC
mass Check Records
Consignment 1)/pg1 Manufacturer (20%)
Every New As per IS Approved Review of
100% Review of
d Magnesia % by mass IS : 4032 / IS : 8112 Source/Each 8112/Clause-5 (table Laboratory/ Records TC/MTC
Check Records
Consignment 1)/pg1 Manufacturer (20%)
Every New As per IS Approved Review of
100% Review of
e Total Sulphur Content IS : 4032 / IS : 8112 Source/Each 8112/Clause-5 (table Laboratory/ Records TC/MTC
Check Records
Consignment 1)/pg1 Manufacturer (20%)
Every New As per IS Approved Review of
100% Review of
f Total loss on ignition IS : 4032 / IS : 8112 Source/Each 8112/Clause-5 (table Laboratory/ Records TC/MTC
Check Records
Consignment 1)/pg1 Manufacturer (20%)
Every New Approved Review of
100% Review of
g Total Chloride content IS12423 :1988 Source/Each IS:8112 Note 3 Laboratory/ Records TC/MTC
Check Records
Consignment Manufacturer (20%)

Prepared By Reviewed By 137 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-4

ACTIVITY : QUALITY ASSURANCE PLAN FOR WATER REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. CONDUCTING TEST ACTIVITY SPECIFICATION APPROVAL
GAJV GLI SWK KRCL
Before Tender Review of
Pre-qualification of Tender Specifications 100% Review of Test Reports / Every New Source shall be
1 commencement of Specifications/ QC -GAJV Records &
source / IS : 456/IRS Check Records Certificates appd. By KRCL
work IRS/IS 456 Approval
Tender
Tender Specifications Immediately on STORES -
2 Storage Specifications/ -- -- -- Visual Inspection
/ IS : 456/IRS receipt GAJV
IRS/IS 456
Tender
Test Check of
Tender Specifications Specifications/ IS : 100% Review of
3 Sampling As & when required QC -GAJV procedure Witness
/ IS : 3025 (Part : 1) 3025(Part-1)/Clause- Check Records
(20%)
3/pg 1
4 Tests: -
As per IRS/IS
Approved 100% Review of Review of
a pH Value IS : 3025 (Part : 2) Once in three month 456/Clause 5.4 Test Certificate
Laboratory Check Records Records (20%)
Table:1
As per IRS/IS 3025
Approved 100% Review of Review of
b Sulphate Content IS : 3025 (Part : 22) Once in three month [part-24]/Clause- Test Certificate
Laboratory Check Records Records (20%)
1/pg 1
As per IRS/IS 3025
Approved 100% Review of Review of
c Total Chloride Content IS : 3025 (Part : 32) Once in three month [part-22]/Clause- Test Certificate
Laboratory Check Records Records (20%)
1/pg 1,IS 456
As per IRS/IS
Approved 100% Review of Review of
d Organic impurities IS : 3025 (Part :18) Once in three month 456/Clause 5.4 Test Certificate
Laboratory Check Records Records (20%)
Table:1
As per IRS/IS
Approved 100% Review of Review of
e Inorganic impurities IS : 3025 (Part :18) Once in three month 456/Clause 5.4 Test Certificate
Laboratory Check Records Records (20%)
Table:1
As per IRS/IS
Approved 100% Review of Review of
f Suspended matter IS : 3025 (Part : 17) Once in three month 456/Clause 5.4 Test Certificate
Laboratory Check Records Records (20%)
Table 1

Water shall also be tested during or after monsoon if water quality is not satisfactory by visual observation

Prepared By Reviewed By 138 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-5

ACTIVITY : QUALITY ASSURANCE PLAN FOR ADMIXTURE REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. ACTIVITY SPECIFICATION APPROVAL
CONDUCTING TEST
GAJV GLI SWK KRCL

Tender Review of
Tender Specifications Review of Review of
1 Pre-qualification of source Every new source Specifications/ IS : QC -GAJV Records &
/ IS : 9103 Records Records
9103 Approval
Before Tender
Tender Specifications STORES - 100% Review of Review of Manufacturer's Test
2 Procurement commencement of Specifications/ IS :
/ IS : 9103 GAJV Check Records Records (20%) Certificates
work 9103
Tender Test Check of Approval of the storage facility
Immediately on STORES - 100% Review of
3 Storage Tender Specifications Specifications/ IS : procedure Visual Inspection and inspection of the same on
receipt GAJV Check Records
9103 (20%) monthly basis
Tender Test Check of
100% Review of
4 Sampling Tender Specifications As & when required Specifications/ IS : QC - GAJV procedure Witness
Check Records
9103/Clause-6/pg 3 (20%)
5 Uniformity Test :-

As per IS Approved
Tender Specifications Each Consignment / 100% Review of Review of
a Relative Density 9103/Clause- Laboratory/M Test Certificate
/ IS : 9103 Every New Source Check Records Records (20%)
9(Table 2)/pg 5 anufacturer
As per IS
Approved
Tender Specifications Each Consignment / 9103/Clause- 100% Review of Review of
b Total Chloride Content Laboratory/M Test Certificate
/ IS : 9103/IS : 6925 Every New Source 9(Table 2)/pg 5/IS Check Records Records (20%)
anufacturer
456 Clause 5.5
As per IS Approved
Tender Specifications Each Consignment / 100% Review of Review of
c Dry Material Content 9103/Clause- Laboratory/M Test Certificate
/ IS : 9103 Every New Source Check Records Records (20%)
9(Table 2)/pg 5 anufacturer

As per IS Approved
Tender Specifications Each Consignment / 100% Review of Review of
d Ash Content 9103/Clause- Laboratory/M Test Certificate
/ IS : 9103 Every New Source Check Records Records (20%)
9(Table 2)/pg 5 anufacturer

As per IS Approved
Tender Specifications Each Consignment / 100% Review of Review of
e pH Value 9103/Clause- Laboratory/M Test Certificate
/ IS : 9103 Every New Source Check Records Records (20%)
9(Table 2)/pg 5 anufacturer

Prepared By Reviewed By 139 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-6

ACTIVITY : QUALITY ASSURANCE PLAN FOR REINFORCEMENT STEEL Fe- 415 REVISION R9
CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWE REVIEWER / RECORD
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REMARKS
NO. CONDUCTING TEST ACTIVITY SPECIFICATION R APPROVAL FORMATS
GAJV GLI SWK KRCL
IRS Concrete & Review of
Pre-qualification of As per IRS Concrete & Review of Review of As per List Apprd.
1 Bridge Code/ IS : Every New source QC-GAJV Records &
source Bridge Code/ IS : 1786 Records Records By KRCL
1786 Approval
IRS Concrete & Before
As per IRS Concrete & STORES - 100% Review of Review of Manufacturer's
2 Procurement Bridge Code/ IS : commencement of
Bridge Code/ IS : 1786 GAJV Check Records Records (20%) Test Certificates
1786 work

IRS Concrete & As per IRS Concrete & Test Check of Approval of the storage
Immediately on STORES - 100% Review of Visual Inspection /
3 Storage Bridge Code/ IS : Bridge Code/ IS : 1786 procedure facility and inspection of the
receipt GAJV Check Records Records verification
1786 /IS 4082 cl. 4.13 pg. 5 (50%) same on monthly basis

IRS Concrete & As per IRS Concrete & Test Check of

100% Review of
4 Sampling Bridge Code/ IS : As & when required Bridge Code/ IS : QC - GAJV procedure Witness
Check Records
1786 1786/clause-10/pg 17 (20%)
5 Physical Tests : -
IRS Concrete & One sample for every
As per IS 1786 Approved 100% Review of Review of
a Diameter Bridge Code/ IS : 50MT/Each Test Certificates
/Clause.5.2/pg 10 Laboratory Check Records Records (20%)
1786 Consignment
IRS Concrete & One sample for every
As per IS 1786 Approved 100% Review of Review of
b Unit Weight Bridge Code/ IS : 50MT/Each Test Certificates
/Clause.5.2/pg 10 Laboratory Check Records Records (20%)
1786 Consignment
IRS Concrete & One sample for every
As per IS 1786 /Clause Approved 100% Review of Review of
c Ultimate Tensile Strength Bridge Code/ IS : 50MT/Each Test Certificates
7(Table 3)/pg 13 Laboratory Check Records Records (20%)
1786 Consignment

Prepared By Reviewed By 140 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-6

ACTIVITY : QUALITY ASSURANCE PLAN FOR REINFORCEMENT STEEL Fe- 415 REVISION R9
CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWE REVIEWER / RECORD
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REMARKS
NO. CONDUCTING TEST ACTIVITY SPECIFICATION R APPROVAL FORMATS
GAJV GLI SWK KRCL
IRS Concrete & One sample for every
As per IS 1786 /Clause Approved 100% Review of Review of
d Yield Strength Bridge Code/ IS : 50MT/Each Test Certificates
7(Table 3)/pg 13 Laboratory Check Records Records (20%)
1786 Consignment
IRS Concrete & One sample for every Test Certificates
As per IS 1786 /Clause Approved 100% Review of Review of
e % Elongation Bridge Code/ IS : 50MT/Each Manufacturers Test
7(Table 3)/pg 13 Laboratory Check Records Records (20%)
1786 Consignment Certificate
IRS Concrete & One sample for every As per IS Test Certificates
Approved 100% Review of Review of
f Bend & Rebend Test Bridge Code/ IS : 50MT/Each 1786/Clause8.3&8.4/p Manufacturers Test
Laboratory Check Records Records (20%)
1787 Consignment g 15 Certificate
IRS Concrete &
Once for every As per is : 1786 CL.3.2 Approved 100% Review of Review of MTC/ Test
6 Chemical Tests Bridge Code/ IS :
source pg. 6 Laboratory Check Records Records (20%) Certificates
1786
Before Bar Bending
Bar Bending & Bar Tender Specifications As per approved GAJV - Site 100% Review of Review of
7 commencement of Schedule to be
Bending Schedule / Approved Drawing Drawings Engineer Check Records Records (20%)
work Recorded in MB

Prepared By Reviewed By 141 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-7

ACTIVITY : QUALITY ASSURANCE PLAN FOR PRODUCTION OF CONCRETE REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. CONDUCTING TEST ACTIVITY SPECIFICATION APPROVAL
GAJV GLI SWK KRCL

Tender Specification Tender specification Review of

Before the
/ IRS Concrete / IRS Concrete 100% Review of Records
1 Design of Concrete Mix commencement of QC - GAJV Mix Design /Register
Bridge Code Bridge Code/IS Check Records (100%) &
work for each grade
/IS:10262/IS:456 10262 Approval

Tender Specification Tender specification

Calibration of Batching 100% Review of Review of
2 / IRS Concrete Once in a month / IRS Concrete QC - GAJV Calibration Report
Plant Check Records Records (50%)
Bridge Code/IS:3624 Bridge Code

Tender specification
Tender Specification
/ Approved Mix 100% Review of Review of
3 Batching of Materials / Approved Mix Every batch QC - GAJV Batch Weight Record
Design/IRS Concrete Check Records Records (20%)
Design/IS 4925
Bridge Code

Tender specification Test Check of Field Casting

Tender Specification 100% Review of
4 Sampling As & when required / IS: 1199/Clause- QC - GAJV procedure Date/Cube Casting
/ IS : 1199 Check Records
3/pg 6/IS456 (20%) Date

5 Tests on Fresh Concrete: -

Test Check of
Initial and Final setting 100% Review of
a IS 8142:1976 Every 5Cum IS 8142:1976 QC - GAJV procedure QC Record
time of concrete Check Records
(20%)
IRS Concrete Bridge
Test Check of Cube Test Report/Field
Code Cl.5.4.2 Once for each Review of
b Permeability Test As per IRS Code QC - GAJV -- procedure Casting Date or Cube
Appendix G/ IS : Structural Element Records
(20%) Casting Date
3085

IRS Concrete Bridge IRS Concrete Bridge Test Check of

100% Review of
c Workability ( Slump Test ) Code Cl.5.3.1 / IS : Every 5Cum Code Cl. 5.3.1/ IS: QC - GAJV procedure Placement Record
Check Records
1199/IS456 456 (20%)
6 Tests on Hardened Concrete:

Prepared By Reviewed By 142 Concurred By Approved By

 IRS Concrete Bridge
IRS Concrete Bridge As per IRS Concrete
Code Cl. 5.3.1/ IS: Review of Review of
a Compressive Strength Code Cl.5.3.1 / IS : Bridge Code QC - GAJV -- Cube Test Report
516/Clause 5 /pg Records Records (20%)
516 Cl.8.7.2.2
11/IS456

IRS Concrete Bridge Review of Review of

b Total Chloride Content BS 1881 (Part - 124) Every batch QC - GAJV --
Code Clause 5.4.6 Records Records (20%)

Prepared By Reviewed By 143 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-8

ACTIVITY : QUALITY ASSURANCE PLAN FOR CEMENT MORTAR REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. ACTIVITY SPECIFICATION APPROVAL
CONDUCTING TEST
GAJV GLI SWK KRCL
As per Tender
Tender Specification Before the Review of
specifications / IRS 100% Review of
1 Design of Cement Mortar / IRS Concrete commencement of QC - GAJV Records & Mix Design Data
Concrete Bridge Check Records
Bridge Code work Approval
Code
As per Tender
Tender Specification
Calibration of Batching specifications / IRS 100% Review of Review of
2 / IRS Concrete Once in a month QC - GAJV Calibration Report
Plant Concrete Bridge Check Records Records
Bridge Code
Code
As per Tender
Tender Specification
specifications / IRS 100% Review of Review of Batch Weight
3 Batching of Materials / Approved Mix Every batch QC - GAJV
Concrete Bridge Check Records Records Record
Design
Code
As per Tender
Tender Specification Test Check of Field Casting
specifications / IRS 100% Review of
4 Sampling / IRS Concrete As & when required QC - GAJV procedure Data/Cube Casting
Concrete Bridge Check Records
Bridge Code (20%) Date
Code

As per Tender As per Tender

Tender Specification
Specifications / IRS specifications / IRS Review of Review of
5 Compressive Strength / IRS Concrete QC - GAJV -- Cube Test Report
Concrete Bridge Concrete Bridge Records Records (20%)
Bridge Code
Code Code

As per Tender Field Casting

IRS Concrete Bridge specifications / IRS Review of Review of Data/Cube Casting
6 Permeability Test As & when required QC - GAJV --
Code/ IS : 3085 Concrete Bridge Records Records (20%) Date/Cube Casting
Code Report

Prepared By Reviewed By 143 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-9

ACTIVITY : QUALITY ASSURANCE PLAN FOR TRANSPORTING, PLACING, COMPACTING AND CURING OF CONCRETE REVISION R9
CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER RECORD FORMATS REMARKS
NO. CONDUCTING TEST ACTIVITY SPECIFICATION R APPROVAL
GAJV GLI SWK KRCL
Transportation, Tender Specification Test Check of
IS 456/IRS Concrete GAJV Site 100% Review of
1 Placement, Compaction / IRS Concrete 100 % procedure Method Statement
and Bridge Code Engr. Check Records
and Curing of Concrete Bridge Code (20%)
Chipping, roughening & Tender Specification Test Check of
IS 456/IRS Concrete GAJV - Site 100% Review of
2 cleaning previously laid / IRS Concrete As & when required procedure Pour Card
and Bridge Code Engineer Check Records
concrete Bridge Code (20%)

Tender Specification IS 456/IS /IRS Test Check of

Erection & Checking of GAJV - Site 100% Review of
3 / IRS Concrete 100 % Concrete and bridge procedure Pour Card
Formwork Engineer Check Records
Bridge Code code (50%)
IS 456/As per
Tender Specification Test Check of
Inspection of drawings/IRS GAJV - Site 100% Review of
4 / IRS Concrete 100 % procedure Pour Card
Reinforcement Concrete and Bridge Engineer Check Records
Bridge Code (100%)
Code
Tender Specification Test Check of
Fixing of Embedded As per approved GAJV - Site 100% Review of
5 / IRS Concrete 100 % procedure Pour Card
Parts, if any drawings Engineer Check Records
Bridge Code (100%)

Tender Specification Test Check of

Temperature of Concrete IS 456 and mix GAJV - Site 100% Review of
6 / IRS Concrete 100 % procedure Pour Card
before Pouring design Engineer Check Records
Bridge Code (20%)

Tender Specification Test Check of

Pour Clearance for GAJV - Site 100% Review of
7 / IRS Concrete 100 % IS 456 procedure Pour Card
Concreting Engineer Check Records
Bridge Code (100%)

Tender Specification Test Check of Method

Placing of Concrete by IS 456/IRS Concrete GAJV - Site 100% Review of
8 / IRS Concrete 100 % procedure Statement/Tremie
Tremie Method and Bridge Code Engineer Check Records
Bridge Code (50%) Chart

144
Prepared By Reviewed By Concurred By Approved By
 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-9

ACTIVITY : QUALITY ASSURANCE PLAN FOR TRANSPORTING, PLACING, COMPACTING AND CURING OF CONCRETE REVISION R9
CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER RECORD FORMATS REMARKS
NO. CONDUCTING TEST ACTIVITY SPECIFICATION R APPROVAL
GAJV GLI SWK KRCL

Tender Specifications
Test Check of
Vibrators for Compaction /IS:3558/IS:4656 IRS Concrete and GAJV - Site 100% Review of
9 100 % procedure Method Statement
of Concrete IS:2505/IS:2506 bridge code Engineer Check Records
(50%)
/IS:4656

Tender Specification Test Check of

IS 456/IRS Concrete GAJV - Site 100% Review of
10 Compaction of Concrete / IRS Concrete 100 % procedure Pour Card
and Bridge Code Engineer Check Records
Bridge Code/IS456 (50%)

Inspection of Concrete Tender Specification Test Check of

IS 456/IRS Concrete GAJV - Site Review of Post Concrete
11 surface after removal of / IRS Concrete 100 % -- procedure
and Bridge Code Engineer Records Inspection Report
formwork Bridge Code (100%)

Tender Specification Test Check of

Approval of Structure As per Tender GAJV - Site Review of
13 / IRS Concrete 100 % -- procedure Compliance Report
after repairs, if any specifications Engineer Records
Bridge Code (100%)

145
Prepared By Reviewed By Concurred By Approved By
 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-10

ACTIVITY : QUALITY ASSURANCE PLAN FOR FORMWORK AND SHUTTERING REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. ACTIVITY SPECIFICATION APPROVAL
CONDUCTING TEST
GAJV GLI SWK KRCL

Tender Specification Before the As per tender Review of

Pre-qualification of Review of Review of
1 / IRS Concrete commencement of specification / IRS QC - GAJV Records & Required if S/C Is engaged
source Records Records
Bridge Code work Concrete Bridge Approval
As per tender
Tender Specification Before the
Selection of Shuttering specification / IRS STORES - 100% Review of Review of Manufacturer's Test
2 / IRS Concrete commencement of
Materials & Procurement Concrete Bridge GAJV Check Records Records (20%) Certificates
Bridge Code work
Code
As per tender
Tender Specification Test Check of Approval of the storage
Immediately on specification / IRS STORES- 100% Review of
3 Storage / IRS Concrete procedure Visual Inspection facility and inspection of the
receipt Concrete Bridge GAJV Check Records
Bridge Code (20%) same on monthly basis
Code
Tender Specification As per Approved
Before the GAJV - Review of
/ IRS Concrete Design / IRS 100% Review of
4 Formwork Design commencement of Design Records Design Details
Bridge Code/IS Concrete Bridge Check Records
work Manager (100%)
14687 Code/IS14687
As per IS14687 / IRS
Tender Specification Test Check of
Concrete Bridge GAJV - Site 100% Review of
5 Erection of Formwork / IRS Concrete 100 % procedure Pour Card/Checklist
Code/As per Engineer Check Records
Bridge Code (20%)
approved design
6 Inspection of Formwork prior to concreting: -
As per tender
Tender Specification Test Check of
specification / IRS GAJV - Site 100% Review of
a Joints / IRS Concrete 100 % procedure Checklist
Concrete Bridge Engineer Check Records
Bridge Code (50%)
Code /IS 14687
As per tender
Tender Specification Test Check of
specification / IRS GAJV - Site 100% Review of
b Dimensions / IRS Concrete 100 % procedure Checklist
Concrete Bridge Engineer Check Records
Bridge Code (50%)
Code /IS 14687
As per tender
Tender Specification Test Check of
specification / IRS GAJV - Site 100% Review of
c Alignment / IRS Concrete 100 % procedure Checklist
Concrete Bridge Engineer Check Records
Bridge Code (50%)
Code /IS 14687

Prepared By Reviewed By 146 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-10

ACTIVITY : QUALITY ASSURANCE PLAN FOR FORMWORK AND SHUTTERING REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. ACTIVITY SPECIFICATION APPROVAL
CONDUCTING TEST
GAJV GLI SWK KRCL

As per tender
Tender Specification Test Check of
specification / IRS GAJV - Site 100% Review of
d Level & Height / IRS Concrete 100 % procedure Checklist
Concrete Bridge Engineer Check Records
Bridge Code (50%)
Code /IS 14687
As per tender
Tender Specification Test Check of
specification / IRS GAJV - Site 100% Review of
e Plumb / IRS Concrete 100 % procedure Checklist
Concrete Bridge Engineer Check Records
Bridge Code (50%)
Code /IS 14687
As per tender
Tender Specification Test Check of
specification / IRS GAJV - Site 100% Review of
f Supports / IRS Concrete 100 % procedure Checklist
Concrete Bridge Engineer Check Records
Bridge Code (50%)
Code /IS 14687
As per tender
Tender Specification Test Check of
specification / IRS GAJV - Site 100% Review of
g Straightness / IRS Concrete 100 % procedure Checklist
Concrete Bridge Engineer Check Records
Bridge Code (50%)
Code /IS 14687

Prepared By Reviewed By 147 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-11

ACTIVITY : QUALITY ASSURANCE PLAN FOR SUB-STRUCTURE WORKS REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007

RESPONSIBILITY
REFERENCE : SPEC. /
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. ACTIVITY SPECIFICATION APPROVAL
CONDUCTING TEST
GAJV GLI SWK KRCL

Method statement shall cover

GAJV - Review of all items and activities
Method of Construction Tender Specifications At the beginning of As per Tender Review of Review of
1 Planning Records & Method statement required to complete the work
for Open Foundation / Approved Drawing the work specifications Records Records
Engineer Approval including temporary
arrangements.

2 Survey

Review of
At the beginning of As per Tender GAJV - Site 100% Review of
a Alignment Approved drawings Records Survey records
the work specifications Engineer Check Records
(100%)
Review of
At the beginning of As per Tender GAJV - Site 100% Review of
b Level Approved drawings Records Survey records
the work specifications Engineer Check Records
(100%)
Review of
At the beginning of As per Tender GAJV - Site 100% Review of
c Marking of foundation Approved drawings Records Survey records
the work specifications Engineer Check Records
(100%)

3 Excavation in Soil & Rock : - As per Tender specifications

GAJV - Test Check of
At the beginning of As per Tender Review of
a Not requiring Blasting Tender Specifications Planning --- procedure Visual Inspection
the work specifications Records
Manager (100%)
Test Check of
Light or occasional At the beginning of As per Tender GAJV - Site Review of
b Tender Specifications --- procedure Visual Inspection
Blasting the work specifications Engineer Records
(100%)
Test Check of
Requiring intensive At the beginning of As per Tender GAJV - Site Review of
c Tender Specifications --- procedure Visual Inspection
Blasting the work specifications Engineer Records
(100%)
Dumping yard and method of
At the beginning of As per Tender GAJV - Site
4 Disposal of surplus earth Tender Specifications --- --- -- Visual Inspection disposal to be approved by
the work specifications Engineer
KRCL
To be executed as per Method
Tender Specifications At the beginning of As per Tender GAJV - Site Statement and
5 Filling Backfill Material --- --- -- Checklist
/ IS : 1498 the work specifications Engineer responsibilities as per
relevant QAP.
To be executed as per Method
Providing & laying of Filter Tender Specifications At the beginning of As per Tender GAJV - Site Statement and
6 --- --- -- Checklist
Media / Approved Drawing the work specifications Engineer responsibilities as per
relevant QAP.
To be executed as per Method
Weep Holes in Abutment Tender Specifications At the beginning of As per Tender GAJV - Site Statement and
7 --- --- -- Checklist
& Wing Wall / Approved Drawing the work specifications Engineer responsibilities as per
relevant QAP.
To be executed as per Method
Laying steel
Tender Specifications At the beginning of As per Tender GAJV - Site Statement and
8 reinforcement grade --- --- -- Bar Bending Schedule
/ Approved Drawing the work specifications Engineer responsibilities as per
Fe415 for substructure
relevant QAP.

Prepared By Reviewed By 148 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-12

ACTIVITY : QUALITY ASSURANCE PLAN FOR SUB SURFACE INVESTIGATION WORKS REVISION R9
CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007

RESPONSIBILITY
REFERENCE : SPEC.
SR. ACTIVITY FREQUENCY OF ACCEPTANCE REVIEWER /
/ STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. DESCRIPTION CONDUCTING TEST ACTIVITY SPECIFICATION APPROVAL
GAJV GLI SWK KRCL
Review of
Tender Specifications At the beginning of As per Tender Review of Review of
1 Method Statement GAJV Records &
/ Approved Drawing the work specifications Records Records
Approval
Review of
Subsurface Tender Specification As per Tender As per Tender GAJV - 100% Review of
2 Records Bore Log
Investigations / IS : 1892 Specification specifications Supervisor Check Records
(100%)
As per Tender
Review of
Collecting Undisturbed Tender Specification As per Tender specifications/IS: GAJV - 100% Review of
4 Records Bore Log
Samples / IS : 2131 Specification 2131/Clause 3.3/pg Supervisor Check Records
(100%)
5
As per Tender
Laboratory Tests of Soil Tender Specification As per Tender Approved 100% Review of Review of
5 specifications/IS:27 Test Certificate
Samples / IS 2720 Specification Laboratory Check Records Records (20%)
20
As per Tender
Laboratory Tests of Tender Specification As per Tender Approved 100% Review of Review of
6 specifications/ Test Certificate
Rock Sample /IS:13365 Specification Laboratory Check Records Records (20%)
IS13365
Test Check of
Tender Specification/ As per Tender As per Tender 100% Review of
7 Plate Load Test Q.C -GAJV procedure QC Record
IS 1888 Specification specifications Check Records
(100%)

Prepared By Reviewed By 151 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-13

ACTIVITY : QUALITY ASSURANCE PLAN FOR DRAINAGE SPOUTES / DRAINAGE PIPES REVISION R9
CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. ACTIVITY SPECIFICATION APPROVAL
CONDUCTING TEST
GAJV GLI SWK KRCL
Before Review of
Tender Specifications As per Tender Review of Review of Manufacturer's Test
1 Pre-qualification of source commencement of QC- GAJV Records &
/ IS: 4984 specifications Records Records Certificates
works Approval
Before
Tender Specifications As per Tender 100% Review of Review of Manufacturer's Test
2 Procurement commencement of Stores- GAJV
/ IS: 4984 specifications Check Records Records (20%) Certificates
works
Test Check of Approval of storage facility
As per Tender 100% Review of
3 Storage Tender Specifications Imediately on receipt Stores- GAJV procedure Visual Inspection and inspection of the same on
specifications Check Records
(20%) monthly basis.
Test Check of
As per Tender 100% Review of Witness by Client /
4 Sampling Tender Specifications As & when required QC- GAJV procedure
specifications Check Records Consultant
(20%)
Review of
As per Tender Approved 100% Review of
5 Tests Tender specifications Tender specifications Records (20%) Test Certificate
specifications Laborotary Check Records
& Approval

Prepared By Reviewed By 152 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Anjikhad Bridge Project
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-14

ACTIVITY : QUALITY ASSURANCE PLAN FOR METAL BEARINGS REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
REFERENCE : SPEC.
SR. FREQUENCY OF ACCEPTANCE REVIEWER /
ACTIVITY DESCRIPTION / STANDARD FOR PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. CONDUCTING TEST ACTIVITY SPECIFICATION APPROVAL
GAJV GLI SWK KRCL
Before Review of
As per Tender Review of Review of As per List Apprd. By
1 Pre-qualification of source Tender Specifications commencement of QC - GAJV Records &
specifications Records Records KRCL
work Approval
Before
As per Tender STORES - 100% Review of Review of Manufacturer's Test
2 Procurement Tender Specifications commencement of
specifications GAJV Check Records Records (20%) Certificates
work
Test Check of Approval of the storage facility
Immediately on As per Tender STORES - 100% Review of
3 Storage Tender Specifications procedure Visual Inspection and inspection of the same on
receipt specifications GAJV Check Records
(50%) monthly basis
Test Check of
As per Tender 100% Review of
4 Sampling Tender Specifications As & when required QC - GAJV procedure Witness
specifications Check Records
(20%)
5 Test
IRS/IRC 83 Part I Every new source IRS/IRC 83 Part Manufacturer' 100% Review of Review of
a Visual Inspection Test report
Cl.909 /Each consignment I/Clause909/pg 19 s Laboratory Check Records Records (20%)

IRS/IRC 83 Part I Every new source IRS/IRC 83 Part Manufacturer' 100% Review of Review of
b Over all dimension Test report
Cl.908 /Each consignment I/Clause908/pg 19 s Laboratory Check Records Records (20%)

One randomly
IRS/IRC 83 Part I IRS/IRC 83 Part Manufacturer' 100% Review of Review of
c Load Test selected for new Test report
Cl.909 I/Clause909/pg 18 s Laboratory Check Records Records (20%)
source
One randomly
IRS/IRC 83 Part I IRS/IRC 83 Part Manufacturer' 100% Review of Review of
d Rotation Test selected for new Test report
Cl.909 I/Clause909/pg 18 s Laboratory Check Records Records (20%)
source

Prepared By Reviewed By 153 Concurred By Approved By

 GAMMON–ARCHIRODON JV.
Draft Controlled Copy. Photocopy is not permitted.
PROJECT : DESIGN AND CONSTRUCTION OF ANJIKHAD BRIDGE DOCUMENT NO GAJV/ANJI/QAP/001/ITP-15

ACTIVITY : QUALITY ASSURANCE PLAN FOR INHIBITOR SOLUTION REVISION R9

CLIENT : KONKAN RAILWAY CORPORATION LIMITED CONTRACTOR : GAMMON INDIA-ARCHIRODON JV DATE OF REVISION 03.01.2007
RESPONSIBILITY
SR. REFERENCE : ACCEPTANCE FREQUENCY OF REVIEWER /
ACTIVITY DESCRIPTION PERFORMER CHECKER REVIEWER RECORD FORMATS REMARKS
NO. SPEC. / STANDARD SPECIFICATION ACTIVITY APPROVAL
GAJV GLI PC KRCL
Before Review of
Review of Review of As per List Apprd. By
1 Pre-qualification of source IRS Code As per IRS Code commencement of QC-GAJV Records &
Records Records KRCL
work Approval
Test Check of Approval of the storage facility
Immediately on STORES - 100% Review of Visual Inspection /
2 Storage IRS Code As per IRS Code procedure and inspection of the same on
receipt GAJV Check Records Records verification
(50%) monthly basis
Test Check of
100% Review of
3 Sampling IRS Code As per IRS Code As & when required QC - GAJV procedure Witness
Check Records
(20%)

4 Physical Tests : -

As per Product 100% Review of Review of

a pH value IRS Code Each Consignment Manufacturer Test Certificates
Specification Check Records Records (20%)

As per Product 100% Review of Review of

b Sp. Gravity IRS Code Each Consignment Manufacturer Test Certificates
Specification Check Records Records (20%)

Prepared By Reviewed By 154 Concurred By Approved By