Original instructions

L20D7271

Parts Manual
DD2711
L20D7271
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Table of Contents

1 TOOLS
* HYDRAULIC CARTRIDGES SEAL KIT..............................................................................................................................14
* SPECIALS TOOLS..............................................................................................................................................................31
* ASSEMBLY KIT...................................................................................................................................................................44
* TOOL BOX.......................................................................................................................................................................... 46

2 ROCK DRILL
* RDX5, 80CC, WATER FLUSHING ROCK DRILL .............................................................................................................. 50
** FLUSHING DEVICE ASSEMBLY................................................................................................................................... 52
*** FLUSHING DEVICE ASSEMBLY............................................................................................................................. 54
**** HOUSING, FLUSHING HEAD.......................................................................................................................... 56
**** BUSHING, SHANK........................................................................................................................................... 58
**** COVER, FRONT...............................................................................................................................................60
**** HOUSING, SEAL.............................................................................................................................................. 62
**** ADAPTER ASSEMBLY.....................................................................................................................................64
** GEARBOX...................................................................................................................................................................... 66
*** GEARBOX................................................................................................................................................................ 68
**** BEARING ASSEMBLY......................................................................................................................................70
*** BUSHING, ROTATION............................................................................................................................................. 72
*** BEARING ASSEMBLY............................................................................................................................................. 74
** MOTOR ASSEMBLY, HYDRAULIC................................................................................................................................ 76
*** MOTOR ASSEMBLY, HYDRAULIC.......................................................................................................................... 78
** BODY, ROCK DRILL.......................................................................................................................................................80
*** BODY, ROCK DRILL................................................................................................................................................ 82
*** MECHANISM, PERCUSSION.................................................................................................................................. 84
**** BEARING ASSEMBLY......................................................................................................................................86
**** CYLINDER, PILOT........................................................................................................................................... 88
*** PRESSURE ACCUMULATOR 4BAR....................................................................................................................... 90
*** PRESSURE ACCUMULATOR 50BAR..................................................................................................................... 92
*** HLX5 SPECIAL TOOLS........................................................................................................................................... 94
** SERVICE KIT / ENDURANCE KIT RDX5.......................................................................................................................96
** SERVICE KIT / FLUSHING HEAD HLX5-SERIES......................................................................................................... 98
*** ADAPTER ASSEMBLY...........................................................................................................................................100
*** BUSHING, SHANK................................................................................................................................................. 102
** SERVICE KIT / ROTATION KIT RDX5 80CC/125CC................................................................................................... 104
*** BUSHING, ROTATION........................................................................................................................................... 106
** SERVICE KIT / BODY KIT RDX5................................................................................................................................. 108
*** GEARBOX.............................................................................................................................................................. 110
**** BEARING ASSEMBLY.................................................................................................................................... 112
*** BODY, ROCK DRILL...............................................................................................................................................114
** SERVICE KIT / BOLT KIT RDX5...................................................................................................................................116

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3 DRILLING FEED
* TFX 6/12 LEFT DRILL FEED ASSEMBLY....................................................................................................................... 120
* TFX6/12 DRILL FEED....................................................................................................................................................... 122
** BEAM............................................................................................................................................................................128
** ASSEMBLY................................................................................................................................................................... 130
** CYLINDER ASSEMBLY................................................................................................................................................132
*** CYLINDER..............................................................................................................................................................134
*** WHEEL, IDLER...................................................................................................................................................... 136
** CYLINDER....................................................................................................................................................................138
** WIRE ROPE..................................................................................................................................................................140
** WIRE ROPE..................................................................................................................................................................142
** PROTECTIVE STRUCTURE........................................................................................................................................144
*** FRONT CENTRALIZER ........................................................................................................................................ 146
*** ASSEMBLY / TF/TFX HOSE REEL........................................................................................................................148
*** IMPULSE CYLINDER.............................................................................................................................................150
*** HOSE BRACKET. HLX5, RDX5............................................................................................................................. 152
* TF AND TTF 500 ADAPTATION....................................................................................................................................... 154
* HOUSING ASSEMBLY......................................................................................................................................................156
* DRILLING HOSING, TFX500-6/12....................................................................................................................................158
** TFX 6/12 HOSING SET................................................................................................................................................ 160
* 2711 PERCUSSION STOP KIT......................................................................................................................................... 162
* FLOW REGULATOR......................................................................................................................................................... 164
** VALVE ASSEMBLY.......................................................................................................................................................166
* ADAPTER KIT...................................................................................................................................................................168
** HOSES BRACKET........................................................................................................................................................172
* MANIFOLD BLOCK.......................................................................................................................................................... 174

4 BOOM
* B26S NV RIGHT BOOM....................................................................................................................................................178
** B26F RIGHT ARMATURE............................................................................................................................................ 180
*** B26F RIGHT ARMATURE PART SET....................................................................................................................182
**** CYLINDER D:100/50 S:386............................................................................................................................184
**** CYLINDER D:80 D:50 S:1200........................................................................................................................ 186
**** YOKE.............................................................................................................................................................. 188
**** EXTENSION TUBE.........................................................................................................................................190
**** B26F RIGHT ARMATURE TUBE....................................................................................................................192
*** EXPANDABLE PIN D:80........................................................................................................................................ 194
** B26XLS RIGHT BOOM SWING....................................................................................................................................196
*** EXPANDABLE PIN D:60........................................................................................................................................ 198
**** EXPANDABLE PIN D:95.................................................................................................................................200
**** CYLINDER D:140/122 S:472..........................................................................................................................202
**** CYLINDER D:125/60 S:337............................................................................................................................204
**** CYLINDER D:100/50 S:386............................................................................................................................206
**** B26 RIGHT SOCKET......................................................................................................................................208

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**** SWING YOKE.................................................................................................................................................210

** B26NV RIGHT SWING................................................................................................................................................. 212
*** CYLINDER D:100/50 S:386....................................................................................................................................214
**** 360° ROTARY ACTUATOR.............................................................................................................................216
**** TENON ASSEMBLY....................................................................................................................................... 218
**** 190° ROTARY ACTUATOR.............................................................................................................................220
**** EXPANDABLE PIN D:80.................................................................................................................................222
** B26NV TF TILTING.......................................................................................................................................................224
*** CYLINDER D:55/40 S:1600....................................................................................................................................226
**** B26NV TF FEED EXTENSION CRADLE....................................................................................................... 228
**** CYLINDER D:100/50 S:400............................................................................................................................230
**** EXPANDABLE PIN D:80.................................................................................................................................232
* DISTRIBUTION BLOCK....................................................................................................................................................234
* B26NV BOOM EQUIPMENT ASSEMBLY........................................................................................................................ 236
** HOSES BRACKET D:100.............................................................................................................................................238
** HOSES BRACKET........................................................................................................................................................240
* TFX6/12 B26F TF ADAPTATION KIT............................................................................................................................... 242
** HOSES BRACKET........................................................................................................................................................244

5 DRILLING COMPARTMENT
* 2711 DRILLING CONTROL...............................................................................................................................................248
** FILTER ASSEMBLY......................................................................................................................................................250
*** FILTER, PRESSURE..............................................................................................................................................252
** SELECTOR...................................................................................................................................................................254
** MANOMETER ASSEMBLY...........................................................................................................................................256
** OIL BLOCK ASSEMBLY............................................................................................................................................... 258
* 2711 ICB EQUIPPED.........................................................................................................................................................260
* CONTROL BLOCK ASSEMBLY.......................................................................................................................................262
** CONTROL BLOCK BODY............................................................................................................................................ 268
** BODY............................................................................................................................................................................270
** JET SCREW................................................................................................................................................................. 272
** VALVE, SPOOL, DIRECTIONAL.................................................................................................................................. 274
** RELIEF VALVE CARTRIDGE....................................................................................................................................... 276
** CONTROL VALVE 2 POSITIONS 24V......................................................................................................................... 278
** CONTROL VALVE........................................................................................................................................................ 280
* TFX VALVE ASSEMBLY................................................................................................................................................... 282
** MANIFOLD, VALVE ASSEMBLY.................................................................................................................................. 284
* BOOM MOVEMENTS CONTROL VALVE........................................................................................................................ 286
** DIRECTIONAL VALVE..................................................................................................................................................288
* FLOW DEVIATION VALVE ASSEMBLY........................................................................................................................... 290
* 2711 PRESSURE SWITCHES...........................................................................................................................................292
* DRILLING FILTER CHECK VALVE...................................................................................................................................294
* CONTROL BLOCK ASSEMBLY.......................................................................................................................................296
** CONTROL BLOCK BODY............................................................................................................................................ 302

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** BODY............................................................................................................................................................................304
** JET SCREW................................................................................................................................................................. 306
** VALVE, SPOOL, DIRECTIONAL.................................................................................................................................. 308
** RELIEF VALVE CARTRIDGE....................................................................................................................................... 310
** CONTROL VALVE 2 POSITIONS 24V......................................................................................................................... 312
** CONTROL VALVE........................................................................................................................................................ 314
* NV BOOM MOVEMENTS CONTROL VALVE.................................................................................................................. 316

6 HYDRAULIC COMPONENTS
* 2711 REAR DISTRIBUTION ASSEMBLY.........................................................................................................................320
** CONTROL VALVE ASSEMBLY.................................................................................................................................... 322
*** 6 ELEMENTS CONTROL VALVE...........................................................................................................................324
** VALVE ASSEMBLY.......................................................................................................................................................326
*** REEL HYDRAULIC BLOCK................................................................................................................................... 328
** CONTROL VALVE ASSEMBLY.................................................................................................................................... 330
*** CONTROL VALVE.................................................................................................................................................. 332
* ELECTRICAL FILLING PUMP..........................................................................................................................................334
** PUMP, FILLING.............................................................................................................................................................336
** HOUSING..................................................................................................................................................................... 338
** SUPPORT.....................................................................................................................................................................340
** SUCTION HOSE WITH CHECK VALVEASSEMBLY....................................................................................................342

7 TRAMMING COMPARTMENT
* 2711 TRAMMING PANEL..................................................................................................................................................346

8 DIESEL POWER PACK

* TCD 3.6 DIESEL ENGINE ASSEMBLY............................................................................................................................ 354
** TCD3.6 TIER3 ENGINE ...............................................................................................................................................358
** TRAMMING PUMP ASSEMBLY................................................................................................................................... 360
*** TRAMMING PUMP.................................................................................................................................................364
**** POWER TAKE-OFF SAE A FOR A4VG71..................................................................................................... 366
*** FLANGE ASSEMBLY............................................................................................................................................. 368
** FAN INSTALLATION..................................................................................................................................................... 370
** ENGINE BELT COVER.................................................................................................................................................372
* 2711 DIESEL EQUIPMENT...............................................................................................................................................374
* 2711 FUEL TANK ASSEMBLY..........................................................................................................................................376
** FUEL TANK ASSEMBLY.............................................................................................................................................. 378
* FUELING SYSTEM............................................................................................................................................................380
* AIR INTAKE SYSTEM....................................................................................................................................................... 382
** AIR CLEANER.............................................................................................................................................................. 384
* WATER COOLING SYSTEM.............................................................................................................................................386
** COOLER ASSEMBLY...................................................................................................................................................390
* 2711 EXHAUST INSULATION.......................................................................................................................................... 392
* 2711 TCD3.6 EXHAUST SYSTEM....................................................................................................................................394

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9 POWER TRAIN
* DD2711 FRONT TRAMMING............................................................................................................................................398
** 2711 TRAMMING MANIFOLD...................................................................................................................................... 400
*** HP TRAMMING COLLECTOR BLOCK.................................................................................................................. 402
* 2711 TRAMMING ASSEMBLY..........................................................................................................................................404
** VALVE ASSEMBLY.......................................................................................................................................................408
*** TRAMMING BLOCK............................................................................................................................................... 410
**** CARTRIDGE 3/2 24V......................................................................................................................................412
**** CARTRIDGE 4/3 24V......................................................................................................................................414
**** SHUTTLE VALVE............................................................................................................................................416
** VALVE ASSEMBLY.......................................................................................................................................................418
** VALVE ASSEMBLY.......................................................................................................................................................420
** MANIFOLD BLOCK...................................................................................................................................................... 422
** ASM,SOLENOID VALVE,FRAME................................................................................................................................. 424
*** VALVE ASSEMBLY.................................................................................................................................................428
** VALVE ASSEMBLY.......................................................................................................................................................430
*** SOLENOID VALVE................................................................................................................................................. 432
** ASM,PLATE,TEST ADPT............................................................................................................................................. 434
** PRESSURE GAUGES..................................................................................................................................................436
** HAND PUMP ................................................................................................................................................................438
** VALVE ASSEMBLY.......................................................................................................................................................440
*** BRAKE PEDAL.......................................................................................................................................................442
** ACCUMULATORS ASSEMBLY.................................................................................................................................... 444
*** ACCUMULATOR EQUIPPED.................................................................................................................................446
** VALVE ASSEMBLY.......................................................................................................................................................448
** VALVE ASSEMBLY.......................................................................................................................................................450
* 2711 STEERING CYLINDER.............................................................................................................................................452
** CYLINDER D:80/45 S:337............................................................................................................................................454
* REAR WHEEL MOTOR ASSEMBLY................................................................................................................................456
** 1050CC MS18 WHEEL MOTOR.................................................................................................................................. 458
* FRONT WHEEL MOTOR.................................................................................................................................................. 460
** 1050CC MS18 WHEEL MOTOR.................................................................................................................................. 462
* WHEEL ASSEMBLY......................................................................................................................................................... 464

10 ELECTRIC POWER PACK

* 2711 POWER PACK 380-440V/60HZ............................................................................................................................... 468
** TRIPLE PUMP ASSEMBLY 55+30+14CC....................................................................................................................472

11 ELECTRIC COMPONENTS
* 2711 ELECTRIC CABINET............................................................................................................................................... 476
** PUSH BUTTON BOX....................................................................................................................................................482
* 380-440V/50-60HZ Y/D VOLTAGE /FREQUENCY KIT.................................................................................................... 484
** 2711 CABLE REEL HARNESS.....................................................................................................................................486
* 2711 REAR STOP LIGHT..................................................................................................................................................488
* FRAME LIGHTNING..........................................................................................................................................................490

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** 50W LED LIGHT........................................................................................................................................................... 492

* 2711 ROOF EQUIPMENT..................................................................................................................................................494
** 50W LED LIGHT........................................................................................................................................................... 496
** WIRING HARNESS...................................................................................................................................................... 498
* WARNING BUZZER + RETREATING BEEP.................................................................................................................... 500
* 2711 EMR BOX..................................................................................................................................................................502
* 2711 EMERGENCY STOPS.............................................................................................................................................. 504
* 2711 MASTER SWITCH ASSEMBLY............................................................................................................................... 506
* BATTERIES FUSE ELECTRIC KIT...................................................................................................................................508
* 2711 FLEET DATA MONITORING.................................................................................................................................... 510
* 2711 FDM MODIFICATION KIT.........................................................................................................................................512
** HARNESS KIT FOR FDM OPTION.............................................................................................................................. 514
* 2711 CABLE END SENSOR............................................................................................................................................. 516
* 2711 BATTERIES HARNESS............................................................................................................................................518
* 2711 ICB CONTROL BOX.................................................................................................................................................520
* AIR MIST ELECTRIC OPTION..........................................................................................................................................522
* 2711 TFX CONTROL BOX................................................................................................................................................524
* OPTION TFX CONTROL BOX ELECTRIC KIT................................................................................................................ 526
* 2711 CONTROL BOX........................................................................................................................................................528
* 2711 WS29 HARNESS......................................................................................................................................................532
* 2711 FAST RETURN ELECTRIC KIT............................................................................................................................... 534
* CABLE REEL CONTROL BOX ASSEMBLY....................................................................................................................536
* 2711 CABLE REEL 1000V................................................................................................................................................538
** CABLE REEL 1000V.....................................................................................................................................................540
*** SLIP RING UNIT.....................................................................................................................................................542
** CABLE GUIDE ASSEMBLY..........................................................................................................................................548
*** GUIDE.................................................................................................................................................................... 550

12 WATER FLUSHING CIRCUIT

* 2711 FRONT WATER CIRCUIT.........................................................................................................................................554
** 2711 WATER VALVE MANIFOLD................................................................................................................................. 556
*** MAGNETIC VALVE.................................................................................................................................................558
** 2711 PRESSURE SWITCH ASSEMBLY...................................................................................................................... 560
* 2711 REAR WATER CIRCUIT...........................................................................................................................................562
** 2711 WATER SUPPLY..................................................................................................................................................564
*** PRESSURE REDUCING VALVE D:33/42.............................................................................................................. 566
*** WATER FILTER 8/10 1"1/2.....................................................................................................................................568
** WATER PUMP.............................................................................................................................................................. 570
** OIL COOLER................................................................................................................................................................ 572
** OIL COOLER................................................................................................................................................................ 574
*** WATER/OIL COOLER............................................................................................................................................ 576
** WATER BLEED DOWN VALVE.................................................................................................................................... 578
* WBP-0316 WATER PUMP ASSEMBLY............................................................................................................................580
** WATER PUMP WBP-0316............................................................................................................................................582

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* MANIFOLD BLOCK.......................................................................................................................................................... 588

13 COMPRESSED AIR CIRCUIT

* 2711 FRONT AIR CIRCUIT............................................................................................................................................... 592
** CONTROL VALVE ASSEMBLY.................................................................................................................................... 594
*** MAGNETIC VALVE.................................................................................................................................................596
** WATER VALVE ASSEMBLY......................................................................................................................................... 598
*** TRAP, WATER........................................................................................................................................................ 600
*** VALVE, AIR.............................................................................................................................................................602
** PRESSURE SWITCH ASSEMBLY 7-20BAR............................................................................................................... 604
* 2711 AIR MIST...................................................................................................................................................................606
** CONTROL VALVE ASSEMBLY.................................................................................................................................... 608
** ADJUSTING UNIT........................................................................................................................................................ 610
* 2711 AIR MIST FLUSHING VALVE...................................................................................................................................612
** 2711 AIR MIST WATER VALVE.................................................................................................................................... 614
* AIR MIST TWO WAY CONNECTOR ................................................................................................................................616
* 2711 AIR CIRCUIT.............................................................................................................................................................618
** BLEEDING VALVE........................................................................................................................................................620
** AIR BLOCK...................................................................................................................................................................622
** AIR BLOCK...................................................................................................................................................................624
* 2711 MINE AIR CONNECTION.........................................................................................................................................626
** WATER SEPARATOR ASSEMBLY...............................................................................................................................628
* 2711 SHANK LUBRICATION GROUP..............................................................................................................................630
** TANK ASSEMBLY.........................................................................................................................................................632
*** PUMP UNIT............................................................................................................................................................ 634
*** LUBRICATION UNIT.............................................................................................................................................. 636
*** SLU DIAGRAM....................................................................................................................................................... 638
** SHANK LUBRICATION CIRCUIT................................................................................................................................. 640
*** SLU MANIFOLD..................................................................................................................................................... 642
* 2711 AIR TANK ASSEMBLY.............................................................................................................................................644
** TANK ASSEMBLY.........................................................................................................................................................646
** VALVE ASSEMBY.........................................................................................................................................................648
* 380-440V, 660-690V 50HZ 11KW CTN16 COMPRESSOR ............................................................................................. 650
** FRAME ASSEMBLY..................................................................................................................................................... 652
** DRIVE........................................................................................................................................................................... 654
** COOLER ASSEMBLY...................................................................................................................................................656
** HOSE ASSEMBLY........................................................................................................................................................658
** VALVE, INTAKE............................................................................................................................................................ 660
*** VALVE, INTAKE...................................................................................................................................................... 662
** PIPING, CONTROL AIR............................................................................................................................................... 664
** COMPRESSOR COMPONENTS................................................................................................................................. 666
** FILTER UNIT.................................................................................................................................................................668
** COMPRESSOR ASSEMBLY........................................................................................................................................ 670
** AIR END........................................................................................................................................................................674

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14 HYDRAULIC TANKS
* 2711 HYDRAULIC TANK ASSEMBLY..............................................................................................................................678
** 2711 HYDRAULIC TANK.............................................................................................................................................. 682
*** RETURN FILTER....................................................................................................................................................684
*** FILTER, AIR BREATHER....................................................................................................................................... 686

15 CARRIER
* 2711 FRONT FRAME........................................................................................................................................................ 690
* 2711 REAR FRAME.......................................................................................................................................................... 692
** 2711 SLIDE ASSEMBLY...............................................................................................................................................696
** FRICTION PLATE ASSEMBLY.....................................................................................................................................698
** 2711 CANOPY.............................................................................................................................................................. 700
* REAR BALANCE BEAM ASSEMBLY.............................................................................................................................. 702
* HOODS MOUNTING......................................................................................................................................................... 704
** REAR COVERS ASSEMBLY........................................................................................................................................708
*** 2711 FOOT BOARD ASSEMBLY........................................................................................................................... 710
*** BRACKETS ASSEMBLY........................................................................................................................................ 712
*** 2711 TOP COVERS ASSEMBLY........................................................................................................................... 714
* 2711 FRONT COVERS ASSEMBLY................................................................................................................................. 716
** FRONT COVERS .........................................................................................................................................................718
*** COVER................................................................................................................................................................... 720
* 2711 FRONT COVERS ASSEMBLY................................................................................................................................. 722
** FRONT COVERS .........................................................................................................................................................724
*** LEFT COVER......................................................................................................................................................... 726
*** RIGHT COVER.......................................................................................................................................................728
* 2711 REAR COVERS ASSEMBLY................................................................................................................................... 730
** REAR COVERS ...........................................................................................................................................................734
*** BOX COVERS ASSEMBLY....................................................................................................................................736
**** BOX COVERS................................................................................................................................................ 738
*** 2711 REAR LEFT DOOR ASSEMBLY................................................................................................................... 740
*** 2711 REAR RIGHT DOOR ASSEMBLY.................................................................................................................742
*** 2711 REAR DOORS ASSEMBLY...........................................................................................................................744
*** 2711 BOTTOM COVERS........................................................................................................................................746
*** 2711 CENTRAL COVERS ASSEMBLY..................................................................................................................748
* FRAME JOINT...................................................................................................................................................................750
** PIN SET........................................................................................................................................................................ 752
* 2711 STEPS.......................................................................................................................................................................754
* STABILIZATION CONTROL VALVE................................................................................................................................. 756
* 2711 FRONT TELESCOPIC STABILIZERS......................................................................................................................758
* 2711 REAR STABILIZERS................................................................................................................................................760
** CYLINDER D:100/70 S:425..........................................................................................................................................762
* COMPRESSOR BRACKET...............................................................................................................................................764
* 2711 SEAT ASSEMBLY.................................................................................................................................................... 766
** OPERATOR'S SEAT..................................................................................................................................................... 768

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