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Meet the Needs of the SMT Age

Before starting the machine please read the user manual in detail
V1.01

HYO-600 Vertical
Curing Oven
User Manual

Dongguan Heya Electronic Technology Co,Ltd

Add.: 504 JI AN Building No 45 Bada Road 523000 Dongguan,China

TEL：0769-22011121/13929436655

Web. www.Hoya.中国
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Attention when using

1. The place of installation
 Please operate the machine in a clean environment；
 Please avoid using and save machine in a high temperature and humidity environment, ；
 Don’t install machine in the vicinity of the electric and magnetic interference sources；
 When installation, Don’t put outlet or inlet of machine at the place that facing the wind

2. Maintenance of machines
 Add lubricating oil or grease to the specified parts of the transmission parts regularly；
 Always keep clean, The Inspection, sorting and cleaning must be carried out according to the
maintenance regulations；
 Check the cooling fan regularly, to ensure the well work of electrical components and the electric
box ,To make it can long-term well work；
 When clean the machine and environment, it is necessary to confirm that the machine has been
completely stopped，After determining the temperature has dropped to a safe temperature , then
wear high temperature resistance gloves, masks, hats, high temperature protection glasses to start
work。
 Support files that installed in the hard disk of computer, users are not allowed to change it，To
avoid confusion in computer control, and the computer is forbid to other purposes；

3. Attention for safety

 Please read this manual carefully before you operate and run the machine.
 It is absolutely forbidden to use fire or smoke in the environment of the equipment.
 When using, it is strictly forbid to put things beyond the workpiece into the machine.
 The equipment only can be operated by professional person who has been training qualified for
maintenance
 The equipment is forbid to carry out dangerous transformation .
 When maintenance ,It should be in a room temperature and power off state, to ensure safety, to
prevent the wrong operation by others .
 During maintenance, the operator must wear work clothes and hair hat ,Can not wear clothes that
with necklaces, open sleeves
 When the equipment is not cooled to room temperature, it is strictly prohibited to put the solvent
into the furnace, to prevent the fire and explosion hazards
 When maintenance and repair, After use of solvents, to ensure that the solvent completely
volatilized when you want to start heating operation,Just to prevent the fire and explosionhazards.
 When the device is not used for a long time, please cut off the main power supply. When you use it
again, please check the parts before running.
 When make a operation,Some place that need particular attention , It will be labeled with warning
signs, And page (1) for all the warning signs of the introduction, please read carefully
 Please keep this user manual carefully , When you are in a unknown situation ,you can refer to it.
3

Picture（1）Warning label introduction

High
注意
Temper
注意
Need

Protective

高温
ature gloves

High Hand
高压
voltage
夹手
clamp
危险 危险

Hand
压手
press
危险
 4

Catalog
1.Introduction ………………………………………………………………………………………… 4

1.1 Main features........................................................................................................................................ 4

2. Machine composition…………………………..………………………………………………… 5

2.1 Schematic diagram of equipment appearance………………………………………… 5

2.2 Heating system.................................................................................................................................... 7

2.3 Transport system................................................................................................................................ 8

2.4 Technical parameter………………………………………………………………………… 11

3. Installation of machine............................................................................................................................ 12

3. 1 Open the box..................................................................................................................................... 12

3. 2 Basic operation environment....................................................................................................... 12

3. 3 Location and installation of machine......................................................................................... 12

3.4 Power access …………………...…………………………………………………………… 13

4. Machine commissioning ……………………………..……………………………………………… 13

4.1 Preparation before commissioning …………………...………………………………………13

4.2 Commissioning and adjustment of machine…………………………….………………………13

4.3 Software operation …………………………….………………………………………… 14

5. Transport and storage of machine……………………….…………………… 20

5. 1 Basic environment...........................................................................................................................20
5. 2 Transportation of machine.…………………………….………………………………… 20

5. 3 Machine handling.…………………………….………………………………………… 20
5. 4 Storage of machine.........................................................................................................................21

6.Maintenance of machine ………………………………………………………………… 21

6. 1 Maintenance of machine................................................................................................................ 21

6. 2 Inspection and maintenance guide of machine………………………….………… 22

6. 3 Fault analysis and troubleshooting ……………………….…………………………… 24

6. 4 Alarm analysis and elimination of control software.............................................................. 25

7. Appendix......................................................................................................................................................29

7. 1 Main electrical components list................................................................................................... 45

7. 2 Main small parts list........................................................................................................................ 46

7. 3 Tools / Consumables / spare parts list...................................................................................... 47

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1. Introduction
Welcome to use HVO - series vertical heating oven ,This equipment is mainly used for product
dispensing, curing ,drying and coating process 。 Using PLC control ， The full closed loop temperature
control of the heating source in each heating zone is carried out,It has a convenient man-machine
conversation interface and rich software function，Greatly convenient for users 。 This series of machines
has a vertical lifting mechanism with automatic transmission 。 There are more than one heating module,
Each heating module is separately controlled by PID 。 In the operation of the product， Transport system
uses the step way to work，Make sure the PCB board into the furnace / released / top displacement of the
support plate is well connected。It can be connected with other equipment online 。
The series of models are designed with a reasonable heating zone,The unique thermal cycling method
can obtain the best temperature distribution and the stability of the heating process,To make the
temperature uniformly,In addition, the heat capacity is large in the furnace ,The control precision of each
heating zone is less affected by the PCB continuous entering the furnace body,This can save electricity, to
ensure that various process requirements, to achieve the desired effect of welding.

1.1Main Features：
 Heat drying temperature in furnace : room temperature ~200 ℃arbitrarily set, humanized interface
function, easy to operate.
 Patent independent heating module, the thermal efficiency is greatly improved, and the temperature
uniformity is better.
 Patented hot air circulation system, uniform air volume, can make the furnace temperature more uniform,
to ensure that the product to achieve the best temperature uniformity.
 Patent guide rail and transport design, ensure smooth transport of PCB board.
 The patented ventilation management system, furnace air filtration cycle, reduce the number of
maintenance, maintenance time is shortened.
 High performance baking process, suitable for dispensing ,spraying and curing.
 Adopt the independent temperature control, the heating temperature can be adjusted to meet the
requirements of various curing process.
 PLC+ temperature control module , stable and reliable performance, high repetition accuracy.
 Double temperature sensor, double safety control system, the system will automatically cut off the
heating power supply when system is abnormal。
 The program can automatically generate and backup the data reports, to facilitate the ISO9000
management。
 The unique design of the door,Make it safety and reliable, and the maintenance is convenient.
 Convey speed, by the PLC control, can be set up to meet the needs of different products。
 With the function of automatic counting and alarm。
 Intelligent fault diagnosis function, can show the cause of the failure, automatically displayed in the
alarm list。
 6

2. Machine composition
The equipment is mainly composed of three parts: control system, heating system and transmission system.

2.1 Schematic diagram of equipment appearance

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2.2 Heating system

2.2.1 Function
The whole air duct structure is composed of 2 groups of hot air heating modules circulation
system ,The hot air circulation system is placed on the side of the heating work piece . When the power is
switched on, the hot air motor heats the air which is heated by the heating component through the spiral
case, and then is fed into the rectifying box to form a uniform temperature layer, and then the PCB board is
preheated。

Schematic diagram of the whole air duct structure

Heating System
 8

2.2.2 Maintenance
Always pay attention to the voltage of power supply if it is abnormal,High voltage will make the heat
pipe overheat and burn out；

When the temperature is too high in heater.The control circuit will automatically cut off the power supply of
it，And alarm indication to protect the temperature control and heating device。

When machine is working, the value displaced on temperature control table is higher than set value,
which can not be stabilized,Maybe it is because no-contact switch has been broken down, or the
heating tube has been burned, So ,we need to find the reason and replace it。

Regularly check whether the wire aging, to prevent electric leakage。

In running,when it is founded that the temperature is in big change or the temperature can’t be

controlled ,So you need to check the thermocouple wire if it is in good contact.
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2.2.3 Replacement of heating device

When the heating device is damaged, it should be replaced。This operation should be carried out by

person who has been trained and has a corresponding qualification certificate 。Specific operations are as

follows：

1. Turn off the total power supply of the machine .

2. Disassembly the heater coverplate .

3. Remove the heater coverplate .（See to picture 3）

Picture 3

5. After remove the coverplate, loosen the screws and pull out the whole heater module and replace it（See the
picture 4）

Picture 4
 11

6. Install the new heater in reverse order and check the electric wire connection if it is right。

2.3 Transmission System

The conveying system consists of feeding mechanism, lifting door mechanism at the entrance and exit
of furnace body, feeding mechanism at the exit of magazine and cooling buffer mechanism.The inlet
feeding mechanism is responsible for receiving the products to be baked in the previous section and
pushing the products into the magazine of the furnace body. When feeding, the inlet lifting door first lifts
the corresponding feeding layer to open the door before pushing the product in.After the product finishes
curing, the pusher of feeding mechanism pushes the product out to the outlet feeding mechanism, and
the feeding mechanism finally flows the product into the cooling buffer mechanism, and finally the buffer
mechanism sends the product into the downstream station, then all actions completed. The whole
workflow : Inlet transplanting conveyor reads ask-for-board signal, board enters the inlet transplanting
conveyor track, and stops at the second sensor position, after that, the track will move to the
corresponding inlet track, and the pusher module sends the products into the chamber. When finish curing,
the pusher module sends the board to the outlet feeding track, and the transplanting conveyor track will
move to the outlet, and then the board will flow to the machine at the next station. Whole system actions
completed.Each connection, heating chamber, export transplanting connection, and each section is
controlled independently. It consists of transmission motor, belt and control part. Its function is to transport
the product plate smoothly and complete a series of welding processes. The conveyor belt is controlled by
PLC.
Schematic diagram of structure as follows:

Movement mechanism schematic

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2.3.1 Inlet Feeding Mechanism/Device

The horizontal movement module and the lifting module drive the connecting device movement, and the
connecting movement belt drives the board to the pushing position. The structural schematic diagram is as
follows:
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2.3.2 Pusher Mechanism

The pusher device is jacked up by a jacking cylinder, and the servo motor module drives the push rod
through a belt to push out the product, wherein the product stops at the second optical sensor to ensure that
the product accurately stops at the corresponding position of the push head. The structure diagram is as
follows:

2.3.3 Outlet Feeding Mechanism

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2.3.4 Lifting Door at Entrance & Exit of Oven

2.3.5 Furnace Magazine Rack and Board Cleaning Mechanism

 15

Board Clearing Mechanism

2.3.5 Cooling Buffer

 16

2.4 Technical parameter

Type HYO-600

Body parameter

Appearance Size (LxWxH) 2200X1800X1800MM

Weight Approx.1600kg

Colour Millimeter wave color

Air pressure 0.25MPa~0.4MPa

Exhaust pipe size 2×￠200mm

Exhaust air volume Exhaust air volume12.5M³/min,Heater exhaust air volume more than8M³/min

Heating parameter

Number of heating zones 2 heating zones

Heating Method Hot air convection

Power in heating zones 14KW

Transport parameter

Carrier size 220mm*200mm*70mm

PCB thickness

PCB weight ＜5kg/layer

Wide adjust range of conveyor 200mm±2mm

Layer gap 70mm

Total layer (capacity) 3 lanes, 8 layer each lane, total 24 layers (4 boards in 1 layer, with total 96pcs
capacity)

Conveyor direction Left→Right (Right→Left OPTION)

Rails fixed way Fixed rails

Rails parallelism ±0.2mm

Width adjustment accuracy ±0.2mm

Transmission belt height 900±30mm

PCB transport way Vertical transportation、Horizontal Flow

Parameter of control system

Electric source 3P5L 380V 50/60HZ (3φ220V 50/60HZ Technical agreement shall prevail)

Total power 24KW

Heating up time Approx：13-40min

Temperature control range Room temperature～250℃

Temperature control mode PID full closed loop control, SSR drive

Temperature control accuracy ±2℃

Temperature deviation of PCB ±5℃（Non standard）

Parameter setting storage Can save a variety of settings parameters

Abnormal alarm Temperature abnormal (high temperature or low temperature)

Signal lamp Three types of lamp yellow－Heating(Standby time）；green－constant

temperature；Red－abnormal
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3. Machine installation
3.1 Open the box
In addition to the main machine in the packaging box，There also has：
（a）Additional toolbox；
（b）《User operation manual》a copy；
After opening the box，First, please check whether every parts is okay.，And then check the
heater's condition.，Whether the transmission chain is falling off from the chain wheel，Whether the
transmission chain can slide on the rail。

3.2 Basic operating environment

Ambient temperature：The temperature of working environment of this series heating furnace equipment
should be between 5 to 40 degrees C, regardless of whether there is a work-piece in the machine.。
Relative humidity：The relative humidity range of the working environment of this series machine should be
between 20% to 95%。
Transportation and storage：This series of machine should be transportation and storage in the range of
－25～55℃ 。Within 24 hours, it can withstand no more than 65 degrees Celsius temperature。During
transportation, need to avoid excessive humidity, vibration, pressure and mechanical impact. 。

3.3 Location and installation of machine

When the machine is placed，The height and horizontal of the transmission are adjusted by the 4 foot
cups 。 Its adjustment method is the use of industrial oil or alcohol level measurement ， Place the level
gauge in the middle of the PCB transport rail，Then through the 4 foot cups to adjust the horizontal of rails,
To make the rail of this machine is parallel with the feeder and connected very well。
After the installation and location of the machine， To install the three color lamp firstly， Then make
the exhaust pipe of machine is connected with the exhaust pipe in the factory，The factory exhaust system
must have ability to row 10m³ / min fan wind。
 18

(Picture 3)

3.4 Power access

When the machine is installed，Please access power according to the power requirements of the
machine，The main power inlet is at the bottom of the machine box，The nameplate on the side of the
door that labeled total power requirements of the machine.
warning：Before connecting the power cable, be sure to use the ammeter to check the supply voltage.。
Please use three-phase five wire 380V (or 220V, technical agreement) power supply，Enclosure
must be well grounded，Wiring must be carried out by a licensed electrician.
warning：To prevent damage to computer control systems and other electrical components，Make sure
that the power supply is turn off before connecting the machine. （It means OFF state）。

4. Machine debugging
4.1 Preparation before debugging
01. Check whether the power supply is the rated voltage，rated current of three-phase five wire power
supply；
02. Check whether the main power is connected to the machine；
03. Check equipment if it is good grounding；
04. Check whether the hot air motor is loose；
05. Check whether the conveyor chain is derailed in transit；
06. Check the fixing condition of supporting bar；
 19

07. Check whether the emergency switch is off；

08. Check whether the touch screen is working properly；
09. Ensure the exhaust pipe communicates with the exhaust duct of the factory；
10. Check the all wiring socket of electric control box if it is good.；
11. Ensure that the transport chain does not fall off the sprocket in the furnace；
12. Must check the transport chain if it is okay，To ensure its no squeeze, no get stuck,and good chain
engagement with sprocket ,no falling phenomenon；
13. Ensure the bottom straight mechanism of the machine lower than the support plate height
14. Ensure that the connecting cable of computer and electric control box is connected correctly with the
two sockets.；
15. Ensure there is no wire loose on computer,components in electric box and socket wire connection；
16. Check the power switch on the panel ,Make sure it is off ；
17. Ensure that support files in the computer is all completed；
18. Check machine parts and ensure that there is no other foreign body；

4.2 Debugging
01.Turn on the total power switch；
02.Turn on the power button that is on the control panel,And make sure the monitor is be ON；
03.Open the side door；
04. Remove the transport fixture with reference to machine diagram；
05. Check cooling fan of parts of machine, whether is power on and can well working；
06. Check the width control switch that is on the control panel, To see if it can well work ,And To see if the
limit switch can well work ；
07. Make the width of the rail of feeder is same to the width of the machine rail.,Use the PCB board to test
if it can cross board smoothly

4.3 Operating procedure

4.3.1 Machine start
4.3.1.1 Operation screen introduction
 20

POWER SWITCH:
After power line of machine is connected，Turn the Power switch to on state，Machine start to work
and Indicator light will be a yellow light。
START BUTTON：
This Button is not self-locking button ，Each time to start machine is required to press the button
once，The light bright is mean the machine is activated
RESET BUTTON：
Button is a not self-locking button ，When the machine is in trouble and send alarm，Press the reset
button to reset it。

Attention：There has limit switch to limit the width adjustment of rails ,Also limit switch will active when the
furnace cover of machine get the max height, When rails and furnace cover is abnormal ,We
should press the emergency switch to stop its action and repair it .

4.3.1.2 Start-up
Check and ensure emergency switch is OFF state ,switch on“power on”，Touch screen directly to
the operating system，Press "start button" to enter fully automatic running state。
 21

5. Transportation, handling and storage of machinery

5.1 Basic environment
Ambient temperature：The working environment temperature of the heating furnace equipment should be
5～40℃，No matter whether there are boards in the machine。
Relative humidity：The working environment relative humidity range of this series machine should be 20 ~
95%。
Transportation and save：This types of machine should be saved in the range of - 25 ~ 55℃ 。Within 24
hours, it can withstand no more than 65 degrees Celsius temperature。During transportation,
need to avoid excessive humidity, vibration, pressure and mechanical impact.。

5.2 Machine’s transmission

01. In order to ensure the accuracy of the machine,The rail must be fixed with the fixing plate before
transporting.,And put warning labels on the front of the machine.,So the fixed plate should be removed
before the first operation.；
02. To do a good job of moisture prevention measures before transportation (such as adding desiccant, etc.),
Machine shipping requires vacuum package processing.；
03 Machine should be fixed firmly before transporting ,The machine should be supported by the foot cups；
04.The machine can't withstand the huge impact during the long distance transportation. The machine
should be packed in strong wooden cases。

5.3 Machine handling

01. In order to prevent damage to the machine, the machine should be in the wooden box when lifting and
moving；
02. It should be gently when machine lifting and moving, To ensure the safety of personnel；
03.When moving machine need to ensure that the goblet and casters are off the ground;；
04.When the machine moves to the specified position, Need to rotate the foot cup, so that the foot cup can
support the machine.

5.4 Machine’s save

01.The machine must be kept in accordance with the "6.1 basic environment" principle；
02.Machines have to remove total power supply and gas source when not use for a long-time；
03.The machine should be clean carefully before storage；
04. The machine should be moisture-proof and rust proof；
05. The machine should be rat-proof and insect-proof, To prevent electric line is damaged by rats...
06.The machine should be dust-proof to prevent dust accumulation。

6. Maintenance

6.1 Maintenance
 22

A good equipment can play its function better if make a reasonable maintenance , It can produce good
products and prolong service life，Please follow the maintenance guidelines：
1. Equipment should be placed in a clean environment to
2. avoid dust and other effects to ensure the quality of welding；
2. Check the lubrication of machine regularly（Specific see table below）；
3. Open the body cover, clean the furnace regularly，Check and clear the air outlet to ensure clean air
circulation;
4. Regularly check the heater if it can work well , if it is damaged ,It should be replaced；
5.Regularly check and clean the cooling fan, to ensure the normal work of the long term, to ensure the normal
work of electrical components of hot-air motor and electric cabinet and does not burn out;
6.Forced draft at the top of the vertical furnace, air flow of ventilation pipeline requirements up to 10m3 / min
X more than 2, in order to reduce the temperature of the furnace and the exhaust gas discharged;
7. Maintenance’s temperature should keep at room temperature。

Regular lubrication list

Warning: maintenance must first to clean up components of flux, dust, dirt or other foreign bodies
then to add oil！

Lubrication Name Oil add Remarks

part number period
1 Access chain and each bearing Once/ DOVER-AS380（High temperature
seat half a resistance 250℃）
month
2 Synchronous chain, Tension Once/ DOVER-AS380（High temperature
pulley and bearing month Resistance 250℃）

3 width adjusting wire rod and the Once/ DOVER-AS380（High temperature

drive shaft month resistance 250℃）
4 Explosion proof glass Once/ A clean rag（Please operate in furnace

month for room temperature）

According to the cleanliness of the

furnace to determine whether the
need to clean the glass ahead
 23

6.2 Machine inspection and maintenance guide

Maint
enan
Item Check content Norma Maintenance method Recommen
ce
l state ded oil
perio
d model

once/
If it is vibration of conveyor NO Notification HB
mont
h
once/
C IF there is noise in conveyor； NO Notification HB
month
o
once/
n Conveyor chain whether there is grease； YES Add oil
day
v
e once/
Motor fixed screws if it is loose； NO Lock screw
y month
o Transmission gear’s screws whether it is once/
NO Lock screw
r loose； month
M
Transmission chain tension if it is Not Adjusting motor once/
o
appropriate； Loos positioning screw mont
t
e h
o
r

Whether the tension is Fixed side once/

NO ADJUSTABLE
appropriate； Active side TENSION WHEEL month

Whether it burned and Fixed side Remove and use once/

Tra NO
nsp black powder on chain; Active side diesel oil to clean mont
T
ort h
r
sys a Fixed side DUBANG Krytox
tem n GPL 107 All
High temperature oil on
s once/ fluorinated
Chain Whether if it is YES Add lubricating oil
p Active side day polyether
moist； lubricating
o
rt oil
c
Whether chain is tie a Fixed side once/
h NO Add lubricating oil
knot； Active side mont
a
i h
n

Whether it is dirty on Fixed side once/

NO Clean with alcohol
rail’s surface Active side week

Whether chain groove Fixed side Remove the chain, once/

NO
with a foreign body； Active side Clean with alcohol week

Fixed side DuKrytox

GPL 107All
tr High temperature oil in
once/ fluorinated
a Chain groove Whether it YES Add lubricating oil day polyether
n is moist Active side
lubricating
s oil
p
exit
24
o Fixed entra
rt side nce
Rail fixed screws if it is once/
r NO Lock screw
loose； Activ exit mont
a
e entra h
i
side nce
l
s

Ent Transport chain main Fixed side once/

NO Lock screw
ran drive gear positioning Active side month
 30

ces screw if it is loose;

Transport chain from the Fixed side
once/
drive gear positioning NO Lock screw
Active side mont
an screws if it loose; h
d
exi Whether the bearing of the driven gear is once/ Calcium base
YES Add grease
ts flexible； week grease ZG-2
Whether the drive shaft Left
once/ Calcium base
positioning bearing Middle YES Add grease
week grease ZG-3
rotation is flexible； Right

Whether running with vibration； NO Add lubricating oil once/

m onth

Whether conveyor is with noise； NO Add lubricating oil once/m

onth

Tra Whether the transmission chain has grease； NO Add lubricating oil once/ Calcium base
ck w eek grease ZG-3
wid NO Lock screw
Motor fixed screw if it is loose； once/
th
m onth
adj
Transmission sprocket positioning screw if it is NO Lock screw once/
ust
loose； m onth
me
nt Transmission sprocket positioning screw if NO Lock screw once/m
it is loose； onth

Whether the transmission chain tension is NO DITHER Adjusting motor once/

appropriate； positioning screw m onth

Whether the surface of the screw rod has once/

YES Lock screw
grease and no foreign matter； m onth

Whether hot air motor’s screw is loose； once/m *selective

NO Lock screw
Hot air system onth match

Whether motor is well work, no vibration, once/ *selective

NO Notification HB
noise； m onth match

Whether there are FLUX and dust adsorption on once/ *selective

NO Clean with alcohol
each rectifying plate in the chamber w eek match
Whether there is dust or foreign matter in the After the power off to
control box； clean dust and take once/
NO
Electrical out foreign m onth
system body

Whether the sensor’s surface is without dust on clean with a dry once/
YES
entrance cloth w eek
Whether the sensor’s surface is without dust clean with a dry once/w
YES
on exit cloth eek

Whether PC machine and UPS surface is clean with a dry once/

YES
clean； cloth w eek
Remarks Be sure to discharge the UPS once/ two months ,To ensure that the UPS internal battery life; Every discharge
for 5 minutes, and then charge。
31
 32

6.3 Failure analysis and troubleshooting

1. Power supply：Equipment power supply is 50HZ, three-phase 380V + 10%。After the equipment power

line is installed in the power supply box ,, if the system power supply accidental interrupt, mainly examines the
following aspects:
（1） Check the power line if it is wrong connection, and wiring terminal is good contact；
（2） Check whether all circuit breakers are connected；
（3） Check if the relays are cut off due to over-current。
2. computer communication：Computer host power cord connected with UPS, such as failure in the DOS
prompt, check the computer peripherals and the corresponding cable.
（1） Whether keyboard is connected with the host, contact is good；
（2） Monitor power cord to show whether the cable plug is connected to the host.。
3. Heating zone temperature control：All the heaters of this machine work under the standard voltage of
380V, three-phase 50 ~ 60HZ standard voltage，The solid-state relay is switch on or off the heater by a 24V
signal. .，The machine is controlled by presetting the PID parameters in the software。During the operation, if a
heating zone produces an alarm or temperature does not go up, check the following aspects：
（1） Check whether the solid state relay corresponding to the heating zone has 24V signal and whether
the solid state relay has output；
（2） Check whether the connector associated with the controller is contact well；
（3） Check the thermocouple and wiring terminals are in good contact, otherwise lead to open circuit；
（4） Check thermocouple if it is damaged；
（5） Disconnect electric line，Check the static resistance of the heating assembly to see if there is any
damage。
4. Transfer motor control ： The speed of the conveyor belt is controlled by computer software program,

PLC controller, A/D module and encoder. 。 Through the change of the speed setting value, the transmission
speed can be increased and reduced. If selected recipe is working , But the transmission chain is not work,
please check the following aspects:
（1） Emergency switch is in the pressed state；
（2） Check the encoder if it can well work；
（3） Check the conveyor motor if it is damaged。

Fault Reasons How to eliminate the fault Machine state

Temperature rise too 1 Hot air motor fault 1 Check the hot air motor Long time in the
slow 2 Connection between Wind 2 Check the wind wheel temperature rise
wheel to motor is loose or stuck 3 replace the SSR process
3 Solid state relay’s output
break off
Over temperature can 1 Hot air motor fault 1 Check hot air motor working process
not fall off 2 Wind wheel fault 2 Check the wind wheel
3 Solid-state relay output short 3 Replace solid state relay
circuit
Machine can’t start to 1 Emergency switch not reset 1 Check emergency switch Start-up process
work 2 Did not press the start button 2 Press the start button
 33

1 Heater damage 1 Replace heater For a long time in

2 Thermocouple failure 2 Check or replace the heating process
The heating zone
3 Solid state relay output break thermocouple
temperature is not up
off 3 Replace solid state relay
to the set temperature
4 Exhaust is too large or left 4 Regulating exhaust gas
and right exhaust imbalance regulator
5 Photoelectric isolation device 5 The replacement of optical
damage on control panel photoisolator 4N33

Transport motor is not Transport thermal relay to 1 Turn on the transport heat 1 Signal Beacon
normal measure motor overload or jam relay light red bright

2 Check or replace thermal

relay
3 Reset the current value of
the thermal relay

1 Change of sensor's sensing 1 Adjusting the sensing

Count is not accurate
distance distance of the counter
2 Count sensor damage 2 Replace counting sensor

The computer screen 1 Velocity feedback sensor get 1 Check whether the encoder

speed error is too a wrong distance fault

large 2 Check electric circuit of

encoder

6.4 Alarm analysis and troubleshooting

Alarm items Software processing Alarm analysis Troubleshooting

method

System System turn off heating Machine’s power is cut off Repair the power
power system Inside electric circuit in a system
interrupt And automatically send wrong connection Repair electric
out the PCB board circuit

Hot air motor System stop heating The relay is damaged Replace the relay
doesn’t work Hot air motor Replace or repair the
damaged or stuck motor
 34

Transport motor Alarm Relay damaged Reset the relay

doesn’t work or tripping Replace the Speed
Motor stuck or damaged controller
Replace or repair
the motor
The cover is not System forecast Incorrect opening of Close the upper cover
closed upper cover and restart
Temperature exceeds System shutdown heating Thermocouple break off Replace thermocouple
the alarm value The output of SSR close off Replace solid state
Computer 40P cable plug relay
release Connect well to
Control panel heating socket
indicator is always Replace control panel
bright
The temperature is System is in waiting Solid state relay Replace solid state
lower than the state output break off relay
alarm value Thermocouple grounding Adjust thermocouple
The heating pipe position
leakage, leakage switch Repair or replace the
off heating tube
Transport speed is alarm Transport motor fault Replace motor
not accurate Encoder fault Fix or replace
Control output voltage encoder
fault Replace control panel
Speed controller fault Replace speed
controller
Start button not System is in a waiting Emergency switch not Reset the Emergenc
y
reset state reset stop and press
Not pressed the start Replace the button
button Repair the electric
Start button damaged circuit
Electric Circuit
damaged
Emergency switch The system is in a Emergency switch has Reset the emergency
has been pressed shutdown state been pressed switch and press the
Electric Circuit start button,
damaged Check the electric
circuit

take out board and

Alarm information Alarm analysis
restart the 1、 Outlet detection switch fault
Board jammed on exit, please
 35

Alarm processing
1、 Replace the detection switch
2 、 Check out the reason of the
board is not
 36
transport system
Entrance board stuck,
please remove it and
restart the transport
system
Board stuck on the Top
position, please remove the
board and restart the
transport system
Board out blocked
Transport 1 fault
Transport 2 fault
Motor overload
Inlet pusher back to original
position fault
Horizontal’s pusher back to
the origin position fault
Outlet pusher back to the
origin position fault
Inlet pusher ahead fault
2 、 Board outlet not smoothly
1, Detection switch fault
on entrance
2, Board go across not
smoothly
1 、 1, check the transport
detection switch if
damaged
2、 The position of
transport detection
switch has been
changed
1 、 1, The downstream
machine’s board is
overload
2、 Downstream machine
board detection switch
fault
1 、 Transport 1
detection switch fault
2、 Transportation 1 detection
switch has been changed
1、 The detection switch of
transport 2 is fault
2、 Transportation 2 detection
switch position change
1 、 Motor blocked
2、 Motor
damaged
1、Inlet pusher’s
detection switch fault
2、The motor of inlet pusher
fault
3、The motor of inlet pusher
blocked
1 、 The detection switch
fault 2、 Horizontal pusher’s
motor
fault
3、 Motor of horizontal pusher
blocked
1、 The detection switch of
outlet pusher fault
2、 The motor of outlet pusher
fault
3 、 The motor of outlet
pusher blocked
1、 The detection switch of
inlet pusher fault
2、 The motor of inlet pusher
fault
3、 The motor of inlet pusher
blocked
smoothly and deal with it
3 、 Please remove the board at the exit
and reset and restart the transport
system
1、Replace the detection switch
2、Check the reasons for not smooth
board and deal with it
3、Please remove the board at the
entrance
and restart the transport system
1、 Replace the detection switch
2、 Adjust the detection switch’s position
1 、 Check whether the downstream has
board or full board
2、 Replace the downstream machine
board detection switch
1、 Replace the detection switch
2、Change the position of the detection
switch
3、 Replace the detection switch
2、change the position of the detection
switch
1 、 Check the reason of the motor
blocked and deal with it
2、 Repair and replace the motor
1、Replace the detection switch
2、Replace the motor of inlet pusher
3、Check the motor and find the
reason of motor blocked
1、Replace the detection
switch 2、Replace the motor
3、Check the motor and find the reason
of
motor blocked
1、Replace the detection
switch 2、Replace the motor
3 、Check the motor and find the reason
of motor blocked
1、Replace the detection
switch 2、Replace the motor
3、Check the reason of motor blocked
 37
Horizontal pusher ahead fault
Outlet pusher fault
1、 Horizontal detection
switch fault
2、 Horizontal pusher ahead
motor fault
3、 Horizontal pusher’s motor
blocked
1、Outlet pusher’s
detection switch fault
2、Outlet pusher’s motor fault 3、Check the motor and find the reason
1、Replace the detection
switch 2、Replace the motor
3 、Check the motor and find the reason
of motor blocked
1、Replace the detection
switch 2、Replace the motor
of
 38
The limit switch of inlet pusher
fault
Horizontal pusher’s limit
switch
fault
Outlet pusher’s limit
switch fault
Board stuck on entrance
feeder
Board stuck on outlet feeder
Temperature alarm
Temperature inspector alarm
The door is not closed
Blower motor fault
Combustible gas alarm
Machine ‘s power has been
cut off
3、The motor of outlet pusher
blocked
1、 Limit switch fault
2、 Inlet pusher’s motor fault
3、 Inlet pusher’s motor
blocked
1、 Horizontal pusher’s limit
switch fault
2、 Horizontal pusher’s motor
fault 3、 Horizontal pusher’s
motor
blocked
1、Outlet pusher’s limit switch
fault 2、The motor of outlet
pusher fault
3、The motor of outlet pusher
blocked
1 、 Entrance detection switch
fault 2、 Entrance connection
stuck board
1 、 Outlet detection switch
fault 2、 Outlet connection
board stuck
1、Parameter of temperature
set wrong
2、solid state relay output
short circuit
3、 solid state relay output break
off 4、 Solid state relay damaged
1、 Temperature inspector
fault 2、 Wire connection not
well of
temperature inspector
1、 the door opened by mistake
2、 The door switch detection fault
3 、 The detection switch of door
has changed position
1、 Fan motor damaged
2、Blower ‘s converter overload
1 、 Combustible gas concentration 1、Reducing gas
is too high
2、Gas sensor fault
1、Machine’s power off
2 、 Circuit of machine has a short
motor blocked
1、Replace the limit switch
2、Replace the motor
3、Check the reason of motor blocked
1、Replace the limit switch
2、Replace the motor
3、Check the motor and find the reason
of
motor blocked
1、Replace the limit
switch 2、Replace the
motor
3、Check the motor and find the reason
1、 Replace the detection
switch 2、 Handling board
stuck
1、Replace the detection
switch 2、Deal with the
board stuck
1 、 Check the temperature
parameters and set the right
parameters
2、check the output
circuit 3、Replace solid
state relay
1、Replace temperature
inspector 2 、Tighten the wire
connection of
temperature inspector
1、 Close the door of oven
2、 Replace the detection switch
3、 Adjust the position of detection
switch
1、Check the power supply of
blower motor ,if the the power line
damaged 2、Replace the blower
motor
concentration 2、Replace
gas sensor
1 、 Check whether the machine’s
 39
circuit or break or trip power switch is tripped
2 、 Check whether the circuit of oven is
faulty
Emergency stop Emergency switch not reset Deal with the fault and reset
the emergency switch
 54

8. Appendix

8. 1 Main electrical components list

Serial
number
Material Specifications brand Remarks
name

Solid
1 400VAC 50A RM1A40D50 CARLO GAVAZZI CARLO Switzerland
state
Relay

2 Relay RMIA2-10024DC CARLO GAVAZZI CARLO Switzerland

3 Relay RMIA2-10024DC CARLO GAVAZZI CARLO Switzerland

4 Air switch 3P 100A NSC 100B 3100 Schneider Schneider France

5 Air switch 3P C25A OSM C32N 3C25 Schneider Schneider France
6 Air switch 3P C16A OSM C32N 3C16 Schneider Schneider France
7 Air switch 2P C16A OSM C32N 2C16 Schneider Schneider France
8 Air switch 1P C6A OSM C32N 1C6 Schneider Schneider France
9 Contactor 220VAC 65A LC1-D65 M7C Schneider Schneider France
10 Contactor 220VAC 9A LC1-D09 M7C Schneider Schneider France

11 PLC CPU224XP 6ES7 214-2AD23-OXB8 Siemens siemens

Germany

12 PLC EM223CN 6ES7 223-1PL22-OXA8 Siemens siemens Germany

Temperature
13 MTC-08-NT Megmeet Megmeet
Module Britain

14 Converter 1.5KW 220VAC 22F-A8PON103 ROCKWELL AB U.S.A

15 UPS BU1100Ea Cyberpower ShuoBO U.S.A
Three color
16 24VDC LEDRed yellow and green+Buzzer Φ60 TaiBang
lamp China
WEILUNT
17 Touch screen MT8101IE WEINVIEW ON Taiwan
G
Emergency
18 40-25-22 ZB2-BS54C Schneider Schneider
Switch France
Select switch
19 ZB2BZ102C 1NC Schneider Schneider
base France
Two bit self lock（Short handle）ZB2BD2C
20 Select switch Schneider
Schneider France
Select switch
21 ZB2BZ101C 1NO Schneider Schneider
base France
Lamp button Ф22 Green Non self locking ZB2BW33C
22 Schneider
head Schneider France
55

Lamp button
23 24VDC ZB2BWB31C Schneider Schneider
base France
Ф22 Yellow Non self locking ZB2BW35C
24 Light button Schneider
Schneider France

25 Lamp button 24VDC yellow ZB2BWB51C Schneider Schneider France

 56

base
Optical fiber
26 Diffuse reflection type NF-DB30F OPTEX AuPushi
sensor Japan
Fiber
27 D3RF-TN OPTEX AuPushi
amplifier Japan

8.2 List of main machinery parts

Serial
numbe
r
Material name Spec Brand Remark
ificati s
ons
Embedded hand
1 C-S0588 S&D
buckle
Compression Stainless steel φ8.5(internal diameter)xφ
2
spring 0.8(Wire diameter)x80mm(length)
attached map
3 Through hole Glue Silica gel Temperature resistance Nano
edge More than 300℃，Acid alkali rubber
assistance red figure
4 Motor 5IK120GU-S-MF 120W Steel Steel Taiwan
5 Motor M91X40G4GGA Steel Steel Taiwan
High temperature
6 motor KOREA
Taiwan
7 Control box CB9140AE2+00010 Linak Linak
Connecting
8 0015751 Linak Linak
line
9 linear driver 312100+11500X4A Linak Linak
10 Tooth box 5GU-18-K Steel Taiwan
11 TOOTH BOX 3GN-15-K STEEL TAIWAN
Galvanized
13 7 inch A to H=72 Clockwise JianYu
wind wheel
Xingjianl
14 Fan 4C-230HS
long
15 truckle A2-3346-23 Keshun COLSON
57
Single row long
16 shaft chain 35B Stainless 8 meter/bar KMC

35B The horizontal axis 3.0m/bar

17 Chain KMC
carbon
steel
 58

20 Chain buckle 35B Full deduction KMC

21 Baffle chain 40A KMC
Square hole
22 MBCH14 MISUMI MISUMI
hand wheel

8.3 List of tools / Consumables / spare parts list

Tool list
Serial
number
Edition Number
Material Specifications unit Rem
name arks
Inner hexagon series
1 E-31 1
spanner(Metric)
Adjustable brushes
2 6″ 1
wrench
The （一） word
3 FJ-107 PCS 1
screwdriver
The （一) word
4 FJ-101 PCS 1
screwdriver
The (十) word
5 FJ-107# PCS 1
screwdriver
6 tool case PCS 1
 59

Consumable list
Serial
number
Version Number
Material Specifications Unit Remarks
name
1
2
3

List of spare parts

Serial
number
Version Number
Material Specification Unit Remarks
name
1 SSR 400VC 50A RM1A40D50 CARLO PC 1
S
2 Relay RMIA2-10024DC CARLO PC 1
S

NOTE:
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After-Sale Service Hot-line：0755-27272795 18927437601/15919733561

As the company is committed to new product development and technical improvement, the parameters in this manual
are subject to change without notice.
Welcome to buy the company's other types of equipment, special requirements can be customized to the company.
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