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Guidance on the design and use 

of
fibre-reinforced polymer (FRP)
soil nails and ground anchors
Frans van der Merwe PrEng
Principal Geostructural Engineer
GaGE Consulting
frans@gageconsulting.co.za

Pierre Hofmann
General Manager: Geotechnical Product Line
Dextra (based in Guangdong)
phofmann@dextragroup.com

We do not fear the unknown.


We fear what we think we
know about the unknown.
 – Teal Swan
Glass fibre reinforced polymer (GFRP)
has been used in many applications in Figure 1 MTR Shatin Central Link, Hong Kong
engineering and civil engineering. These
materials were first developed and used
in the 1930s in the USA in boats and in
aeronautical fields. Glass fibre reinforced
polymer (GFRP) bars have high strengths,
are light in weight, flexible and can be Figure 2 Dextra GFRP rebar with FRP fibres wrapped around the longitudinal bar together
produced more cheaply than carbon fibre. with sand coating to enhance bond strength
They are also more durable than steel,
as they do not corrode. Figure 1 shows It is well known that steel soil nails high-yield threadbar, self-drilling anchors
a construction worker carrying GFRP are normally designed for tension only, (SDA) or multiwire high-tensile steel
soil nails for the MTR Shatin Central although shear forces and associated strands. These elements, when used in a
Link in Hong Kong. FRP has been used bending moments might develop at the permanent scenario, require significant
in mining and tunnelling for many years interface with the failure plane. FRP is corrosion prevention measures. Often
and is now being used in soil nails and normally considered to have small shear high-yield threadbar and SDAs are
tieback ground anchor applications due capacities and therefore shear forces designed using a sacrificial corrosion
to the durability concerns associated with might influence the performance when thickness allowance. This is highly
conventional steel reinforcement. they are used in a soil nail application. questionable over the couplers applied to
No guidelines could be found that SDAs and when read in conjunction with
assist the designer of soil-nailed retaining CURRENT PRACTICE IN THE DESIGN international codes of practice.
structures in the use of FRP bars. This OF SOIL-NAILED WALLS AND The performance of a steel soil nail is
article therefore aims to combine various ANCHORED RETAINING STRUCTURES normally assessed by evaluating its unidi-
sources and provide guidance on the de- Current practice in southern Africa for rectional tensile capacity, and simple em-
sign of lateral support systems using FRP soil-nailed or multi-anchored embedded pirical calculation methods (wedge analysis
bars as soil nails or ground anchors. retaining walls includes the use of either or triangular resultant earth pressure).

56 April 2020  Civil Engineering


Service life

< 2 years > 2 years


(temporary) (permanent)

Need to be removed Corrosive


or cut at a later stage environment

Yes No Moderately Highly

Single corrosive Double corrosion


FRP FRP
protection (SCP) protection (DCP)

GFRP active HTS strands HTS strands


Active CFRP
anchor (SCP) (DCP)

Excavation (active anchoring)

GFRP soil nail


Passive soil Passive soil
GFRP soil nail (consider alkali
nail (SCP) nail (DCP)
resistance)
Slope stabilisation (passive anchoring)

Figure 3 Reinforcement selection based on corrosive environment

Although these elements also experience together with electrical and chemical resis- on soil nails. It appears from a review of
shear forces and bending moments where tant (ECR) glass is often the chosen resin international standards that, when working
they intersect with the shear plane, these and fibre combination due to its ability in a highly aggressive environment, DCP
checks are generally disregarded, as it is to resist degradation. One of the main needs to be used to ensure the lifespan
considered that steel reinforcement in concerns about the performance of FRP is of steel soil nails. The selection tree in
combination with grout is much stronger the potential to degrade in the long term Figure 3 is provided to assess when FRP
than the shear force and bending moment in the high-pH environment of the grout would be advantageous to a project in
requirements. These structural forces can, body itself. Steel, in comparison, is isotropic comparison with steel elements, and shows
however, be assessed by using geotechnical in nature. The shear and bond capacity that in a highly corrosive environment FRP
finite element packages. and the thread of bars can be controlled will be the preferred solution. In addition,
Glass fibre reinforced polymer (GFRP) by the addition of FRP fibres wrapped at when the reinforcement needs to be cut by
and carbon fibre reinforced polymer 45° to the longitudinal direction (Cheng a TBM or piling rig, FRP is ideal.
(CFRP) are durable elements but come with et al 2009), as shown in Figure 2. GFRP is
other complications, such as long-term more economical than CFRP (twice the MECHANICAL BEHAVIOUR
creep (similar to geosynthetic materials), price of conventional strand anchors) and Figure 4 shows the stress-strain behaviour
susceptibility to alkali attack, temperature will typically be the preferred option from of various FRPs compared with steel.
variations and ultraviolet light exposure, a cost perspective, despite CFRP having It can be seen that FRPs are generally
and reduced shear capacity. Fibre- superior stiffness and creep performance much stronger, with a higher ultimate
reinforced bars are anisotropic in nature properties. In active application (stressed strength for bars of the same diameter
and are manufactured by a pultrusion ground anchors), however, CFRP is the when compared with conventional steel
process embedded in either a polyester, preferred choice, as will be discussed under reinforcement.
vinylester or epoxy resin matrix, and Mechanical Behaviour later in this article. CFRP exhibits slightly lower elastic
therefore have a high tensile strength in GFRP and CFRP weigh roughly 20 and 25% moduli (66–100%) compared with steel,
the longitudinal direction. These resins are of steel respectively. while GFRP exhibits much lower elastic
designed to transfer load between the fibres moduli when compared with steel
that provide the required strength. CIRIA RECOMMENDED PRACTICE (20–25% of steel). ASTEC GFRP has
(2005) states that polyester resin provides The current SAICE Lateral Support to elastic moduli of up to 60 GPa.
good mechanical resistance and electrical Surface Excavation Code of Practice (1989) Tables 1 and 2 are provided to compare
properties with reasonable chemical recommends the use of double corrosion the design and working tensile load ca-
resistance. Epoxy resin provides better re- protection (DCP) in permanent applica- pacity derived in accordance with ACI440
sistance to alkalis and solvents with slightly tions, although many practitioners rather (2015 and 2022 (to be released)) for GFRP
less weathering resistance. Vinylester use sacrificial thickness design methods solid bars and SANS 10162 for high-yield

Civil Engineering  April 2020 57


threadbar. GFRP also comes in hollow bar
5 000 sections that can be used as self-drilling
4 500 anchors (SDA) in collapsible profiles.
From these tables it can be established
4 000
that, although GFRP is considerably
3 500 stronger than steel, depending on its
3 000 manufacturing process, the factored
Stress (MPa)

design capacities are much smaller. This


2 500
can be attributed to the creep properties
2 000 of the FRP bars. Thomas (2019) states that
the working load for a GFRP and steel bolt
1 500
(assumed to be a high-yield threadbar) is
1 000 the same, and that a steel bar can there-
500 fore typically be replaced by a GFRP bar
of the same diameter. However, the tables
0
0 0.01 0.02 0.03 0.04 0.05 show that, typically, use of a GFRP might
Strain (mm/mm) require a bar slightly larger in diameter
CFRP AFRP GFRP Steel than a high-yield threadbar to ensure
that the same tensile load can be achieved
Figure 4 Stress-strain properties of GFRP, CFRP and conventional steel under working load conditions (SLS),

Table 1 Design ultimate tensile loads and working tensile loads of GFRP
GFRP bar diameter Unfactored ultimate Design ultimate tensile Working tensile capacity (kN) Axial stiffness EA
(mm) tensile load (kN) load (kN) ACI440 (2015/2022) at 100 years (MPa.m2)

19 300 114 42/62 14

25 428 161 60/89 24

32 631 239 88/132 40

41 990 375 138/207 66

Table 2 Design ultimate tensile loads and working tensile loads of high-yield threadbar
Unfactored ultimate Design ultimate tensile Working tensile capacity Axial stiffness
High-yield threadbar
tensile load (kN) load (kN) (kN) EA (MPa.m2)

20 172 110 73 62

25 269 172 114 98

32 442 281 187 160

40 691 440 293 251

Bearing plate
Splicing system
Individual
Anchor head sheathing
Grease and
Free len heat shrink
g th – 6 m
sleeve
Fixed b Swaged
ond len
gth – 6 sleeve
m

Trumpet Threaded
stud
(1) PT strand to
CFRP rebar covered (2) PT strand to CFRP rebar 12.7 mm CFRP bar Spacer
with grease covered with grease and
and heat‑shrink heat‑shrink (splicing system)
(splicing system (1) (2)

Figure 5 Prestressed CFRP rods

58 April 2020  Civil Engineering


Table 3 Design ultimate tensile loads and working tensile loads of both HTS strands and GFRP strands
Unfactored Working tensile
Design ultimate Tensile capacity Axial stiffness EA
Strand/bar ultimate tensile capacity (kN) at
tensile load (kN) (kN) at 2 years (MPa.m2)
load (kN) 100 years

15.2 (HTS low-relaxation strand) 260 210 168 140 36

19 (GFRP) 300 114 100* 42 14

12.7 (CFRP) 250 123 123 16

*  Below 30% unfactored ultimate tensile load to prevent significant relaxation and increased displacement of embedded retaining wall

behaviour of GFRP bars, which is similar


120
to that of geogrids.
Conventionally, for geogrids in the
100 serviceability limit state, the time-
dependent constant tensile force-versus-
80 strain behaviour, at various magnitudes
Load ratio (%)

of working loads, is very important. This


60 is normally reported as an isochronous
curve, and a post-construction strain limit
40 of 0.5–1.0% for MSEW structures governs
the SLS. If an additional strain from post-
20
construction of 1% occurs on an 8 m free
length, additional movement of 80 mm
can occur. This would be detrimental to
0
0.01 0.10 1 10 100 1 000 10 000 100 000 1 000 000 the behaviour of an embedded retaining
Time (hours) wall and therefore the aim is to design for
CFRP GFRP close to 0% post-construction strain with
GFRP and CFRP.
Figure 6 Creep rupture curves for GFRP and CFRP Although it does not seem to be
common practice to provide isochronous
which will be most critical for FRP when 3 × 19 mm GFRP bars may be required to curves, or plots of creep strain versus time
considering ACI440 (2022). replace one 15.2 mm HTS strand effec- at various stress levels for particular fibre
The axial stiffness of a GFRP bar, tively for a long-term (100-year) applica- reinforced bars as detailed in ACI440, this
even with an increase in diameter, is still tion. This also implies that the combined is considered crucial to assess.
lower than that of a high-yield threadbar axial stiffness will be larger than that Youssef and Benmokrane (2014)
of one size smaller. The different material of one 15.2 mm HTS strand, and that undertook creep tests on six commercially
properties indicate that larger deforma- smaller additional deflection could result available GFRP bars in Canada, at tensile
tion should occur in a GFRP soil-nail wall with additional load attracted during loads of 15 and 30% of the ultimate tensile
compared with a soil-nail wall reinforced excavation in a multi-anchored piled wall. strength. These tensile force ratios are
with high-yield threadbar. No case studies Also, a larger-diameter borehole will be close to the SLS tensile capacity derived
could be found to prove this. required to house the additional number in Tables 1–3, and are in accordance with
GFRP or CFRP can also be used to of GFRP bars, but a larger diameter will ACI440. The bars loaded to 15% of the
replace HTS stressed tiebacks which might result in an increased bond resistance. short-term ultimate tensile strength had
cause significant problems in a permanent Today, however, it is standard practice to almost no creep during the constant load
scenario with double corrosion protec- only use CFRP bars in permanent active test, while the bars stressed to 30% crept
tion requirements. It should, however, applications (stressed ground anchors), as slightly, but within acceptable limits,
be remembered that ground anchors are the differences between HTS and CFRP with time.
typically made of high-tensile steel (3 to 4 are less pronounced. The significant The creep rupture of GFRP and CFRP
times stronger than conventional steel) and reduction in short-term ultimate strength is important for the ULS design strength
that this plays a major role in determining can be attributed to the long-term creep and is provided in Figure 6. The figure
the number of “equivalent” GFRP or CFRP
bars. Typical CFRP anchor configuration The axial stiffness of a GFRP bar, even with an increase in diameter, is
details are provided in Figure 5. The
CFRP is spliced with a swaged sleeve and
still lower than that of a high-yield threadbar of one size smaller. The
threaded stud, as shown in the figure. different material properties indicate that larger deformation should
Table 3 compares the conventional
15.2 mm HTS low-relaxation strand with
occur in a GFRP soil-nail wall compared with a soil-nail wall reinforced
a 19 mm GFRP rod. The table shows that with high-yield threadbar. No case studies could be found to prove this.
Civil Engineering  April 2020 59
(a) (b)

Figure 7 Double shear test on GFRP bar

shows the strength retention of CFRP and CFRP: TULS =



φCEf fu* BOND PERFORMANCE
GFRP with the reduced tensile capacity. = 0.55x0.9 f fu* Although the recommended formulae
For a 100-year period the retention due to = 0.495f fu*A typically given for the design of soil nails
creep is 45% and 70% for GFRP and CFRP and anchors assume that a uniform
respectively. ASTEC GFRPs were tested in shear increased capacity can be achieved with
To avoid failure of an FRP-reinforced and performed well. The shear capacity an increase in fixed length, this is in
member due to creep rupture, safe design increases significantly if the angle being fact not correct, as was already shown
stress levels below TULS should be main- tested at is smaller than 90° (Thomas by Ostermayer in 1975 (Figure 8). This
tained, and to prevent significant creep 2019), as some of the shear load is trans- uniform increase can be reasonably as-
movements, safe stress levels less than ferred into a tensile load component. This sumed for short nails, typically <2.5 m.
TSLS must be maintained. Table 1 already shear capacity can be higher than that of For lengths exceeding 2.5 m the achieved
factored the short-term ultimate strengths steel. One should, however, also factor in bond strength between the soil and the
of ASTEC bars accordingly. The equations this contribution to shear capacity with grout body typically decreases with an
below are simplifications of the ACI440 the applicable tensile factors provided increase in length; a significant increase in
recommendations: in ACI440. length results in only a small increase in
For the serviceability limit state, the Shear capacity can be calculated capacity. For more elastic reinforcement,
following limits are applicable: empirically (Thomas 2019) or using actual such as GFRP bars, the average bond
test results. Testing is typically under- strength achieved is lower than that for
GFRP: TSLS = 0.2CEf fu* taken in accordance with ASTM D7617 HTS. Figure 9 by Barley and Graham for
= 0.2 × 0.7 f fu*A. and can be done with either a single shear London Clays (taken from Bridges 2015)
= 0.14f fu*A test or a double shear test (Figure 7). shows that the stiffer (EA) the tendon,
ASTEC recently undertook numerous the more uniform the stress distribution
CFRP: TSLS = 0.55CEf fu* tests on GFRP, with both vinylester and along its length, and the more efficient
= 0.55 × 0.9 f fu* epoxy resin bars. The shear and moment the system is in increasing tensile resis-
= 0.495f fu*A capacity were also calculated in ac- tance with an increase in fixed length.
cordance with ACI440. These results are The guaranteed grout–GFRP bar bond
In the ultimate limit state, the following provided in Table 4. strength for Dextra bars is 9 600 kPa.
limits are applicable:
Shear capacity can be calculated empirically or using actual test results.
GFRP: TULS = φCEf fu*

= 0.55 × 0.7 f fu*A
Testing is typically undertaken in accordance with ASTM D7617 and
= 0.385f fu*A can be done with either a single shear test or a double shear test.
60 April 2020  Civil Engineering
Table 4 Shear and moment capacity of ASTEC GFRP bars
GFRP Unfactored ultimate 90° shear Design ultimate bending moment SLS bending moment capacity (kN.m)
bar capacity assuming 150 MPa (kN) capacity (kN.m) (ACI440 (2015/2022))

19 42 0.23 0.09/0.135

25 73 0.525 0.19/0.285

32 120 1.113 0.40/0.60

41 198 2.34 0.84/1.26

It is, however, always recommended


Y that the bond capacity be confirmed by
2 000 undertaking pull-out tests, and that the
above reduction with an increase in bond
1
1 800 length be considered if testing short nails.

1 600 INTERACTION AT THE FAILURE PLANE


Soil nails work predominately in ten-
1 400 2 sion, but due to relative displacement on
the failure plane, shear forces will also
1 develop in soil nails. These shear loads
1 200

3 will induce a bending moment in the soil


15.0
1 000 9.2 2 nail at a small distance inside the failure
15.8 9.5
15.5 15.9 wedge and behind the failure plane, as
9.3 shown in Figure 10. The behaviour is
800
9.9 9.7
9.2 3 similar to that of a free-headed pile. These
9.2 8.6
600 structural forces are normally not critical
9.3
8.2 under serviceability conditions, as only
9.1 9.1
400 small shear movements normally occur,
9.4 16.0 4 but they could be problematic in the ulti-
11.3
9.2 9.3 mate limit state. The mobilisation of shear
200
12.6 10.0
10.1 forces and bending moments in soil nails
13.6
0
is affected by the thickness of the shear
0 2 4 6 8 10 X zone. The wider the shear zone, the lower
the shear forces and bending moments.
Figure 8 Tensile capacity of fixed length (Y in kN) with a fixed length of X in m Conventionally for high-yield
threadbar, this phenomenon can be
reviewed using the equations provided
300 in SANS 10162 for combined shear and
tensile load, and for combined tensile load
and bending moment, namely:
250

Tu Mu
+ ≤ 1.0
Average bond strength

200 Tr Mr

150 and

Tu Vu
100
+ ≤ 1.4
Tr Vr

50 This phenomenon was assessed using


both 2D and 3D geotechnical finite
element software, modelling the nails as
0
0 5 10 15 20 25 30 beam elements to ensure that shear forces
Fixed length (m) and bending moments could develop.
GFRP 22 mm bar GFRP strands Steel 50 mm bar Steel 20 mm bar The example consists of a 5 m soil-nail
wall in a silty sandy material. A typical
Figure 9 D
 ecrease in bond strength with an increase in fixed length (after Barley & Graham manual calculation will assume a redis-
for London Clays, Bridges 2015) tribution of a triangular pressure for a

Civil Engineering  April 2020 61


The nails need to be angled to
intercept the failure plane at
an angle larger than normal to
ensure that tensile loads develop
Mmax V
and that the nails do not go
Mmax
into compression. This will also
ensure that bending moments
in the soil nails are smaller.
There are two MFA checks, one where
material properties are factored before
all the stages from Stage 1, and the other
after every stage to assess the structural
forces.
2. Output/Effects Factoring Approach
Figure 10 Development of bending moment due to shear load intercept at failure plane (EFA)
QQ factors of actions γ and effects-of-
F
5 m high wall, i.e. 0.5γKaH2sFoS = 0.5(18) and Schulz-Poblete (2019). Also, the nails action γE for STR-P limit states as
(0.33)(52)1.5(1.5) = 167 kN. For a three-nail need to be angled to intercept the failure given in SANS 10160-1
vertical spacing, 55 kN ultimate capacity plane at an angle larger than normal to QQ factors on material properties γ
M
and 37 kN serviceability capacity would ensure that tensile loads develop and that from set STR/STR-P.
normally be designed for. According to the nails do not go into compression. This The soil nails were modelled in a staged
ACI440 (2020), this would require the use will also ensure that bending moments in excavation in RS2 and RS3 (Rocscience
of a GFRP bar of 19 mm governed by the the soil nails are smaller. 2019), as shown in Figures 11(a) and 11(b).
SLS, and a 16 mm high-yield threadbar The new guidelines on numerical Table 5 summarises the structural
governed by the ULS in accordance modelling using EN1997 (2022+) were forces derived in the nails from the FE
with SANS 10162 (ignoring sacrificial followed to assess the structural forces in analysis, assuming the bending stiffness
thickness allowances) when considering the soil nails: with an uncracked grout body.
tensile load only. In addition to the above 1. Input/Material Factoring Approach It can be seen from the structural
calculation, it is assumed the excavation (MFA) using: forces in Table 5 that the shear forces are
has sufficient “cohesion” to stand up verti- QQ factors of actions γ for GEO limit small, contrary to what was believed, but
F
cally during excavation without support states that large moments (relative to the bars’
before the application of shotcrete and QQ factors on material properties γ moment capacities) develop. Therefore the
M
mesh, as described by Van der Merwe from set EQU/GEO. nail should be sized as follows to prevent

(a) (b)

Figure 11 (a) RS2 model of soil nail wall example and (b) RS3 model of soil nail wall example

62 April 2020  Civil Engineering


exceeding the SLS or ULS stress limits in Table 5 Nail forces from EFA, MFA (from first stage) and MFA (after every stage)
the fibres furthest from the neutral axis Bending moment
Method Axial (kN) Shear force (kN)
(ignoring tensile and compressive capacity (kN.m)
from the grout body):
EFA (unfactored SLS) 31.5 0.18 0.19

T My EFA (factored by 1.35) 42.5 0.25 0.26


σ uls or σsls> +
A I MFA (all stages factored) 77 0.3 0.27

MFA (final stage factored) 69 1.2 0.225


where σuls or σsls is the design ultimate ten-
sile load or the working tensile load divided
by the cross-sectional area respectively. Therefore, when a cracked grout body exceeding 100 years. The long-term
This check is undertaken as follows: is assumed (as by Shiu & Chang 2005), creep properties of GFRP and CFRP
and assuming only the bending stiffness significantly affect the design working
32
0 . 27 of the bar in the FE analysis, the diameters loads of these elements and eliminate
239 77 2 000 can be decreased by one size for high-yield the requirement for double corrosion
> +
32 2
32 2
32 4 threadbar and two sizes for GFRP due to protection. Although the contribution of
π π π
2 000 2 000 1 000 the reduced bending moments developing the bending moment and shear capacity
64 in the GFRP soil nails. Large shearbox test of soil nails is typically ignored in the
a 32 mm GFRP bar in the ULS. studies with GFRP soil nails would prove design of conventional soil nails, it is
valuable in assessing the behaviour of recommended that these structural
For the SLS: more brittle GFRP soil nails. forces should be assessed and the ele-
ment designed accordingly to ensure
32
0.19 COST COMPARISON that brittle nail failures do not occur.
88 31 2 000 When a high-yield threadbar is compared Typically, a GFRP bar, for Dextra prod-
> +
32 2
32 2
32 4 with a GFRP bar of the same diameter, ucts, of one diameter larger needs to be
π π π
2 000 2 000 1 000 the cost of the GFRP will be 1 to 1.5 used in comparison with a conventional
64 times the cost of the high-yield threadbar, high-yield threadbar solution, as shown
a 32 mm GFRP bar is required using depending on the number of couplers re- in this study. Pull-out resistance might
ACI440 (2022) recommendations. quired. However, when allowance is made be lower than for conventional soil nails
for DCP HDPE sheathing to protect the and needs to be tested to ensure that
For an equivalent high-yield threadbar, and high-yield threadbar from corrosion, the there is sufficient length behind the
allowing for sacrificial thickness, the ULS GFRP bar will become more economical. failure plane. The costs of these GFRP
will require the use of a 25 mm bar. Under CFRP typically costs two to three times bars should be comparable to those of
the above SLS loading conditions the grout the price of a comparable GFRP bar. high-yield threadbar when the need for
section will, however, crack due to the large DCP sheathing is eliminated.
tensile stresses that develop in the grout CONCLUSIONS
body, and perhaps the structural properties GFRP soil nails and CFRP stressed NOTE
(EA and EI) of only the GFRP bar should be anchors are recognised technology Reference details are available from the
used as input in the FE model. with excellent durability for design lives authors. 

Invitation to all history-minded SAICE members


50th Anniversary of the Orange River Project
The Orange River Project was one the largest water projects The writing of the booklet is still in the preliminary phase,
ever undertaken in South Africa. and we are looking for people who would like to contribute
To commemorate the 50th anniversary of the completion or become involved. Debbie Besseling, who acts as adminis-
of this major project, the SAICE History and Heritage Panel and trator for a number of the SAICE Divisions, has agreed to help
SAICE Water Division are planning to release a commemorative with editing the content.
booklet. It will probably be in A4 softcover format, similar to the Anyone who is interested in contributing or becoming
Water Division’s 50th anniversary booklet of a few years ago. involved should please contact Chris Roth, chairman of the
As the technical aspects of the project have already been History and Heritage Panel, at the following address:
covered in detail over many years, the intention is to concen- chris.roth@up.ac.za
trate more on the reminiscences and experiences of people
who worked on the project. We look forward to hearing from you! 

Civil Engineering  April 2020 63

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