TR 800

5-Tone Model
2009
4
TR-800 LOGIC & DISP BOARD
P/N:410R8001000G0
TR-800 POWER MANAGEMENT
P/N:410R800200120
W03441/T04574
8130080000030 04-29-2009
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TR-800 Service Manual
Contents
Revision History .......................................................................................................................................1
Introduction...............................................................................................................................................1
Safety Information ....................................................................................................................................1
Repeater Overview...................................................................................................................................3
Software Specification ..............................................................................................................................6
Programming Guide ...............................................................................................................................10
Circuit Description ..................................................................................................................................37
MPU and ACC. Connector Pins..............................................................................................................43
TR-800 Parts List 1 (Logic Board) ..........................................................................................................45
TR-800 Parts List 1 (Power Management Board)...................................................................................52
Adjustment Description...........................................................................................................................55
Duplexer Instructions..............................................................................................................................63
Battery Revert ........................................................................................................................................65
Troubleshooting......................................................................................................................................69
Disassembly and Assembly for Repair ...................................................................................................72
Exploded View........................................................................................................................................76
Parts List 2 .............................................................................................................................................77
Packing...................................................................................................................................................79
TR-800 Wiring Diagram..........................................................................................................................80
TR-800 PCB View Top Layer (Logic Board) ...........................................................................................81
TR-800 PCB View Bottom Layer (Logic Board)......................................................................................82
TR-800 PCB View Top Layer (Power Management Board)....................................................................83
TR-800 PCB View Bottom Layer (Power Management Board) ..............................................................84
TR-800 Schematic Diagram (Logic Board).............................................................................................85
TR-800 Schematic Diagram (Power Management Board) .....................................................................86
Specifications .........................................................................................................................................87

Revision History
Part No. Date of Issue Changes
8130080000000 June, 2007 Initial Release
8130080000010 April, 2008 1. ”Programming Guide” is updated;
2. “TR-800 Parts List 1” is updated.
8130080000030 April, 2009 The following sections are updated:
1. Programming Guide
2. TR-800 Parts List 1 (Logic Board)
3. MPU and ACC. Connector Pins
4. Adjustment Description
5. Parts List 2
6.TR-800 PCB View & Schematic Diagram
Introduction
Manual Scope
This manual is intended for use by experienced technicians who have a good knowledge of such
communication equipment. It contains all service information required for the equipment. Please read it
carefully before any service operation.
Safety Information
The following safety precautions shall always be observed during operation, service and maintenance of
this equipment.
This equipment shall be serviced by qualified technicians only.
Do not modify the repeater for any reason.
To avoid electromagnetic interference and/or compatibility conflicts, do not operate your

repeater when you are near 380V AC mains or above.
For vehicles with an air bag, do not place a repeater in the area over an air bag or in the air bag
deployment area.
Turn off your repeater before entering a blasting area.
Turn off your repeater prior to entering any area with explosive and flammable materials.
Do not charge your back-up battery in a location with explosive and flammable materials.

Do not expose the repeater to direct sunlight over a long time, nor place it close to heating
source.
Do not place the repeater in excessively dusty, humid areas or on unstable surfaces.
Connect a lightning arrester for the antenna which is installed outdoors. The chassis or the
equipment housing must be grounded to minimize any possible shock hazard from lightning
strike.
Please make sure there is no stress on the antenna joint during transportation or installation.
Caution: This equipment generates during use radio frequency Energy, so be
and, if sure to follow all operation instructions in Owner’s Manual to prevent

potential interference to radio communications.

Repeater Overview
1. Speaker ①
2. LED Indicators
No. LED Indicator

② Red
③ Green
④ Dark Red
⑤ Orange
⑧ Blue
Status LED Indicator

Master Red
Tx
Slave Green
Master Flash red.
Rx
Slave Flash green.
DC power supply works due to AC Dark red
mains failure;.
AC power supplies. Dark red LED goes out.
Repeater Setup Mode Orange
Knockdown Mode Orange LED goes out.
RPT/OPT Enable Blue
RPT/OPT Disable Blue LED goes out.

3. Repeater Setup/Knockdown Switch ⑥

A momentary machinery button switch. In setup mode, the master radio is on; in knockdown mode,
the master radio is off.
4. LCD Display ⑦
Display current channel number, frequency, power level, Rx status, etc.
5. Power Switch/Volume Control Knob ⑨
The Power Switch locates in the center of the knob. Short press the switch to turn on the
repeater; long press it for 1 second to turn off the repeater. Rotate the Volume Control knob
clockwise or counter-clockwise to adjust the volume to a desired level.
6. Microphone Hook ⑩
7. RPT Button /OPT Button

Press the RPT button to enable the forward directional repeater function, and press the OPT button
to enable the reverse directional repeater function.
8. Scan Button /Moni Button
Press the Scan button to initiate repeater scan, which can only be activated in forward directional
repeater mode ( i.e., RPT is active while OPT is inactive).
Short press the Moni button to display Rx frequency of slave radio, Tx frequency of slave radio, Rx
frequency of master radio, Tx frequency of master radio by turn; long press it to monitor activities on
the current channel. The master radio processes monitoring while OPT is active, and the slave radio
processes monitoring while OPT is inactive.
9. Up Button /Dn (Down) Button

Press the Up or Dn button to select a desired channel.
10. RJ45 Connector

Plug the desktop microphone or palm microphone into this port to input audio, or plug the
programming cable into this port to program both radios.
11. Antenna Connector
The N connector is for connecting with the master radio’s antenna, while the BNC connector
is for the slave radio’s antenna.
When using a duplexer, choose the correct adaptor on the back of TR-800 according to your
antenna connector type.
12. Fan
The fan will change its speed automatically as the environment/housing temperature changes.
13. AC Power Inlet (with Switch )
14. Accessory Connector (DB15/F)
To be used by external control equipment or link equipment.

15. Grounding Terminal

To avoid lightning strike, ground this terminal via a thick copper wire, or use a lightning arrester if
necessary.
16. DC Power Inlet
Once the AC mains fails, the equipment will automatically switch to operate with the backup battery if
the battery is connected to the port. This DC port also provides floating charge function with
approximate 400mA current.
17. DC Fuse
The 15A/32Vdc fuse protects the circuit from being damage caused by polarity reversal of battery.

Software Specification
Basic Operation
Short press the Power Switch/Volume Control knob to power on the repeater; rotate the Volume
Control knob clockwise to adjust the volume to a comfortable level. Press the Up or Dn button to select
a desired channel. Then the repeater will operate as you set.
To achieve basic repeater functions, the radio must be in setup mode and operate in forward, reverse or
bi-directional repeater mode.
Repeater Hang Time
When the repeater stops receiving due to signal disappearance, the transmitter will keep transmitting for
a programmed time period. In this way, repeated startup of the repeater link is prevented when the PTT
key is frequently pressed. The Repeater Hang Time can only be activated in forward directional repeater
mode.
Display Frequency
Short press the Moni button to display Rx frequency of slave radio, Tx frequency of slave radio, Rx
frequency of master radio, Tx frequency of master radio by turn.
Monitor
If the Monitor function is programmed by your dealer, long press (more than 1.2s) the Moni button to
listen in activities on the current channel. The Monitor function is disabled in bi-directional repeater mode.
Two operation modes listed below are provided for you to choose via the programming software.
Note: In knockdown state, the Monitor function is disabled.
A. Signaling Off-Momentary
Hold down the Moni button to open the CTCSS/CDCSS, DTMF/2-Tone/5-Tone signaling squelch;
release it to close the signaling squelch.
B. Carrier Squelch -Momentary
Hold down the Moni button to open the squelch; release it to close the squelch.
Scan
The Scan function can only be activated in forward directional repeater mode. Press the Scan button to
initiate repeater scan (if scan parameter is applicable). The Scan Gap Time and Dropout Delay Time are
configurable via the programming software.
Note: The AUX4/5 MUST be programmed to Rx Carrier/Rx Tone/Decode Output Control to allow the
repeater to land on an active channel when an eligible call is received.

CTCSS/CDCSS
Set up talkgroups/users with unique CTCSS/CDCSS to prevent unwanted conversations on the same
frequency. If CTCSS/CDCSS is set on the current channel, a CTCSS/CDCSS matching will be required
on an incoming call. If not set, the radio unmutes to all calls within the communication range on the
current channel. Your dealer may preset CTCSS/CDCSS on certain channels.
Note: This feature does not mean that your conversation will not be heard by others.
Time-out Timer (TOT)
The feature allows more efficient use of channels by limiting the maximum time of each transmission. It
protects the radio from damage caused by long time transmission. Once a continuous transmission
exceeds the preset time (15 to1200s programmable), the transmission will be automatically terminated
and an alert tone will be heard. The alert tone ceases upon the release of the PTT key.
Selectable Squelch Level (SQL)
Squelch levels are selectable (0 to 9) via the programming software.
Voice Compandor/Scrambler
The Voice Compandor/Scrambler feature may be enabled and disabled via the programming software.
The Emphasis/De-emphasis function needs to be disabled while the Scrambler feature is enabled, and
enabled while the Scrambler feature is disabled.
High/Medium/Low Power Programmable
High/Medium/Low power is selectable via the programming software.
Programmable Channel Spacing
Wide/narrow channel spacing is selectable via the programming software.
Repeater Modes
Base Station
Knockdown Mode
Forward Directional
Repeater
Setup Mode
Reverse Directional
Repeater
PC Programming Mode
Bi-directional Repeater

Mode Description
Mode Description
Press the SETUP button while the repeater is powered on. The repeater
Knockdown Mode
enters knockdown mode once the orange LED goes out.
Press RPT and OPT buttons when the orange SETUP LED is on. The
Base Station repeater enters base station mode once both the blue RPT and OPT
LEDs go out.
Forward Press RPT and OPT buttons when orange SETUP LED is on. The
Directional repeater enters forward directional mode once the blue RPT LED is on
Repeater while the blue OPT LED goes out.
Setup
Mode
Reverse Press RPT and OPT buttons when the orange SETUP LED is on. The
Directional repeater enters reverse directional mode once the blue RPT LED goes
Repeater out while the blue OPT LED is on.
Press RPT and OPT buttons when the orange SETUP LED is on. The
Bi-directional
repeater enters bi-directional repeater mode once both the blue RPT and
Repeater
OPT LEDs are on.
The repeater enters PC programming mode once command is received

PC Programming Mode
from PC and when the orange SETUP LED is on.
Repeater Setup/Knockdown
Press the SETUP button located on the front panel to toggle between repeater setup and knockdown,
with LED indications. The master radio is on in setup mode, and off in knockdown mode. There are 4
repeater modes in setup mode: base station, forward directional repeater, reverse directional repeater
and bi-directional. The repeater is initialized to base station mode when it toggles from knockdown to
setup state. But in knockdown mode, the repeater works merely as a receiver.
In base station mode, the repeater function is disabled, with the slave radio used as a receiver and the
master radio used as a transmitter. In bi-directional repeater mode, the front panel PTT is disabled.
The repeater setup/knockdown mode will be recorded when the repeater is restarted. For example, if the
repeater operates in forward directional mode, it will still operate in this mode after re-started.
PC Programming Mode
Connect the PC to the repeater via a programming cable. Data can be transferred from the PC to the
repeater and saved in the repeater memory. The repeater LCD will display “PROGRAMMING” when the
PC is reading/writing data from/into the radio. The LED flashes red, indicating the master radio is being
programmed; then the LED flashes green, indicating the slave radio is being programmed. The repeater
will be automatically reset after programming.

Note: Before the programming operation, make sure the repeater is in setup mode (the SETUP LED
glows orange).
LCD Display
LCD Icon Description
Indicator Description
1. Display channel number.

2. Display channel alias with up to 12 alphanumeric characters
(preprogrammed by your dealer).
3. Display channel frequency.
4. Display preprogrammed function.
1. Display channel number.

2. Display Tx power level (the 4th digit: H, M, L).
3. Display preprogrammed function.
Appear when the current channel is already in use.
Appear when the Moni button is pressed to monitor channel activities or

during a selective call.
Appear when the Moni button is long pressed to unmute the speaker.
A Appear when the DTMF Live Dial mode is enabled.

SCAN Appear during repeater scanning.
CALL Appear when a selective call is being transmitted.
Appear when a new message is received.
Appear when the Scrambler function is enabled.
Appear when the Voice Compandor function is enabled.

LED Indicator
LED Description Indicates:
1. Light when the master radio is transmitting.

2. Flash when the master radio is receiving.
Tx Red 3. Flash when the master radio is monitoring channel activities
(only for 2-Tone model).
4. Flash when the master radio is being programmed.
1. Light when the slave radio is transmitting.
2. Flash when the slave radio is receiving.
Rx Green 3. Flash when the slave radio is monitoring channel activities
(only for 2-Tone model).
4. Flash when the slave radio is being programmed.
1. Glow when the RPT is active.

RPT Blue, ultra bright
2. Go out when the RPT is inactive.
1. Glow when the OPT is active.

OPT Blue, ultra bright
2. Go out when the OPT is inactive.
Orange, ultra 1. Glow in the setup mode.

SETUP
bright 2. Go out in the knockdown mode.
Dark red, ultra 1. Glow when the backup battery supplies power.
BAT
bright 2. Go out when the AC mains supplies power.
Programming Guide
Overview
This section describes programming and setup of the TM-800 radio and the front panel controller for use
in both uni-directional and bi-directional repeater configurations. In the uni-directional repeater
configuration, one radio operates as the receiver of the repeater and the other radio operates as the
transmitter of the repeater. In the bi-directional repeater configuration, each radio can receive or transmit.
However, the radio that is connected to J0102-Main will be referred to as the “master radio’ and the radio
that is connected to J0104-Slave will be referred to as the “slave radio”. See the “Repeater
Communication Interface & Display Unit” section for additional information.
10

Programming
Programming Tools
The programming software (HR800PE) is used to program the master radio and slave radio.
The front panel controller is programmed with the internal DIP switch settings.
Uni-directional Repeater
Programming the Master Radio
1. Read the master radio and slave radio (The LED flashes red and then green during programming).
2. After the radios are read, click on the “+” indicator next to the “Master” option from the opened
HR800PE treeview window.
3. Double click on the “Accessories” option of “Per Radio” from the opened treeview menu of “Master “.
4. Click the drop down menu of “AUX3” and select “External PTT”. Select “Enable” from the
“Debounce” option. Then a screen as shown in Figure 6-1 will appear.
Figure 6-1
5. Close the “Accessories” configuration screen.
6. Double click on the “Miscellaneous” option of “Per Radio”.
11

7. To eliminate squelch tail, click on the drop down menu of “CTCSS Tail Revert Option (Radians)” and
select 120° or 180° according to your system requirements.
8. Check the “Ignition Sense” box to enable the Setup/Knockdown function. Click on the drop down
menu of “Timed Power Off” and select an appropriate time interval. For repeater setup/knockdown,
decrease the timer to “0[h]0[m]”. See the screen shown in Figure 6-2.
Figure 6-2
9. Close the “Miscellaneous” window.
10. Double click on the “Per Personality - 1” option from the treeview menu of “Per Personality”.
11. There is only one personality setting for factory default configuration. Click on the “+” button to add
personality settings or “×” button to delete them. Not all the personality settings should be
programmed into the repeater. The personality settings are intended to record and save different
groups of personalized data, and for successive assignment in “Per Channel” configuration.
12. Select the “RXTX” tab.
13. Click the drop down menu of “TX Time Out Time[s]” and select the appropriate TOT time. For
repeater use, select “Infinite” to disable the TOT. Then a screen as shown in Figure 6-3 appears.
12

Figure 6-3
14. Enter any other special programming requirements in the appropriate window.
15. Close the “Per Personality” window.
16. Double click on “Per Channel - 1” option from the treeview menu of “Per Channel”.
17. Click the “TXRX” tab.
18. Click the “+” button to add channel settings or “×” button to delete them. Not all the channel settings
should be programmed into the repeater. The channel settings are intended to record and save
different groups of channel data, and for successive assignment in “Per Zone” configuration.
19. The repeater is a LCD display model. You may enter an “Alias” that will be displayed such as
“Channel 1”.
20. Enter the Tx frequency for the repeater in both “Receive Frequency (MHz)” and “Transmit Frequency
(MHz)”.
21. Select the same “RX Type” and “TX Type” based on the squelch type the repeater will use. The
selections include: “None” (Carrier Squelch), CTCSS, Normal CDCSS and Invert CDCSS.
22. Select a power output level from the drop down menu of “Power Level”. Three levels (High, Medium
and Low) are available. You can select an appropriate level based on your application and local
regulations.
23. Select a “Channel Spacing” as defined by the radio licensing authority. 12.5kHz and 25kHz
bandwidths are available at the moment. See the screen shown in Figure 6-4.
13

Figure 6-4
24. Select the “Miscellaneous” tab.
25. Check the “Squelch Tail Eliminator” box to eliminate unwanted noise (squelch tail) during loss of
carrier detection.
26. Assign an appropriate personality to a channel in the “Personality List” option. See the screen shown
in Figure 6-5.
27. Close the “Per Channel - n” window.
28. Double click on the “Per Zone - 1” option from the treeview menu of “Per Zone”.
29. Select the “Zone Channel List” tab.
30. Click the Add or Insert button to add a channel or Del button to delete it. All the channels here
should be programmed into the repeater. Assign the desired channel to “Channel” option. Verify the
number of channels is equivalent to that of the slave radio. Your screen will be shown in Figure 6-6.
31. Close the “Per Zone-n” window.
14

Figure 6-5
Figure 6-6
15

Programming the Slave Radio
32. Click on the “+” indicator next to the “Slave” option from the opened HR800PE tree view window.
33. Double click on the “Accessories” option of “Per Radio” from the opened treeview menu of “Slave”.
34. Click the drop down menu of “AUX4” and select “AFO” or “DEO” according to the type of audio to be
repeated. “AFO” is filtered and de-emphasized audio limited to 300-3000Hz while “DEO” is flat audio
with a response down to 20Hz and suitable for signaling and data repeating.
Note: When flat audio path is selected, please avoid using DCS on subscriber radios as increasing
distortion on this path would cause decode failure of certain codes. Other signaling such as CTCSS,
5-Tone and HDC2400 would be no problem.
35. Click the drop down menu of “AUX5” and select “RX Tone”. Your screen will be shown in Figure 6-7.
Figure 6-7
38. Click on the drop down menu of “Carrier Squelch Level” and select an appropriate squelch level
based on field test and system requirements.
select 120° or 180° based on your system requirement.
40. Click the drop down arrow in “Repeater Stun” to enable or disable this function. Click the drop down
16

arrow in “Horn Alert Logic Signal” and select “1s” if you are using REPEATER STUN FUNCTION.
The horn relay contact at the accessory connector of the receiver will close to inform the μP to toggle
between the SETUP and KNOCKDOWN status once the receiver successfully decodes a signaling
such as 5-Tone sequence. Your screen will be shown in Figure 6-8.
Figure 6-8
43. There is only one personality setting for factory default configuration. Click the “+” button to add
44. Select the “Squelch” tab.
45. Select the “RX Squelch Mode” based upon the squelch type that the repeater will use. Select
“CTCSS/CDCSS” if the repeater uses subtone signaling. See screen be shown in Figure 6-9.
17

Figure 6-9
47. Close the “Per Personality - n” window.
48. Double click on the “Per Channel - 1” option from the treeview menu of “Per Channel”.
49. Click the “RXTX” tab.
51. Enter the Rx frequency for the repeater in both “Receive Frequency (MHz)” and “Transmit
Frequency (MHz)” areas.
52. Select the same “Rx Type” and “TX Type” based on the squelch type the repeater will use. The
selections include: “None” (Carrier Squelch), CTCSS, Normal CDCSS and Invert CDCSS.
bandwidths are available at the moment. See the screen shown in Figure 6-10.
54. Click the “Miscellaneous” tab.
18

Figure 6-10
55. Assign an appropriate personality to a channel in the “Personality List” option. Your screen will be
shown in Figure 6-11.
Figure 6-11
19

57. Double click on “Per Zone - 1” option from the treeview menu of “Per Zone”.
should be programmed into the repeater. Assign the desired channel to the “Channel” option. Verify
the number of channels is equivalent to that of Master Radio. Your screen will be shown in Figure
6-12.
Figure 6-12
61. Double click on the “Duplex” option from the opened HR800PE treeview window.
62. Enter a “Radio Power on Message” that will be displayed, such as “TR-800 Rpt”.
63. Click the drop down menu to select a desired “Repeater Hang Time” in steps of 100 millisecond.
64. Click the drop down menu of Scan Gap Time[ms]. Select an appropriate time interval based on field
test. If necessary, change the “Dropout Delay Time[s]” in steps of 100 millisecond as per your
requirements. Note that repeater scan is only active in forward directional repeater, i.e. RPT is
enabled and OPT is disabled via the front panel button configuration. Your screen will be shown in
Figure 6-13.
20

Figure 6-13
65. Check the box beside “Battery Revert Emergency Select” to enable remote emergency alert via the
transmitter once the AC mains fails and the back-up battery system will apply. This is an optional
function and applies only if you have back-up power system which will engage in case of power
outage.
66. Select appropriate alert tone configuration such as tone type, sending times and interval, and
specific channel for transmission.
67. Check the “Acc. Channel Select” box to enable remote channel steering function. A maximum of 15
channels are available in binary selection via 4-bit 5-Volt logic input at the rear accessory connector.
Click the drop down menu to select a “Power On Channel”. Your screen will be shown in Figure 6-14.
21

Figure 6-14
69. Program the repeater.
Basic Uni-directional Repeater – S01 DIP Switch Settings
Set the 10 positions of DIP switch S01 according to the following information:
1. The repeater is uni-directional: S01-1 “ON” and S01-10 “OFF”.
2. The REPEATER STUN FUNCTION will be used: S01-2 “ON”.
3. The flat audio will be used as an option for the repeater: S01-3 “OFF”.
4. The pin 6 “RX Tone” signal of the slave radio will key the master radio: S01-4 “ON”.
5. We will use normal receiver audio from the slave radio and transmitter audio from the master radio:
S01-5 “ON”, S01-7 “OFF”, S01-8 “OFF”, S01-9 “OFF”.
6. We will use repeater setup/knockdown function: S01-6 “ON”.
DIP switch settings
DIP Switch S01-1 S01-2 S01-3 S01-4 S01-5 S01-6 S01-7 S01-8 S01-9 S01-10
Factory Default ON ON OFF ON ON ON OFF OFF OFF OFF

Table 6-1
Basic Adjustments
See “Logic Board Adjustment” in the “Adjustment Description” section for further instructions.
22

Bi-directional Repeater
Programming the Master Radio
1. Read the master radio and slave radio (The LED flashes red and then green during programming).
2. After the radios are read, click on the “+” indicator next to the “Master” option from the opened
HR800PE treeview window.
3. Double click on the “Accessories” option of “Per Radio” from the opened treeview menu of “Master “.
“Debounce” option.
5. Click the drop down arrow in “AUX5” and select “RX Tone”. Your screen will be shown in Figure 6-15.
Figure 6-15
8. Click on the drop down menu of “Carrier Squelch Level” and select appropriate squelch level based
on field test and system requirements.
select 120° or 180° according to your system requirements.
23

10. Check the “Ignition Sense” box to enable the Setup/Knockdown function. Click on the drop down
menu of “Timed Power Off” and select an appropriate time interval. For repeater setup/knockdown,
decrease the timer to “0[h]0[m]”. Your screen will be shown in Figure 6-16.
Figure 6-16
13. There is only one personality setting in factory default configuration. Click on the “+” button to add
15. Click the drop down menu of “TX Time Out Time[s]” and select the appropriate TOT time. For
repeater use, select “Infinite” to disable the TOT. Your screen will be shown in Figure 6-17.
24

Figure 6-17
“CTCSS/CDCSS” if the repeater uses subtone signaling. Your screen will be shown in Figure 6-18.
Figure 6-18
25

20. Double click on the “Per Channel - 1” option from the treeview menu of “Per Channel”.
21. Click the “RXTX” tab.
23. The repeater is a LCD display model. You may enter an “Alias” that will be displayed, such as
“Channel 1”.
24. Enter the Rx frequency for Master radio of the bi-directional repeater in “Receive Frequency (MHz)”
area.
25. Select the “RX Type” based on the squelch type the repeater will use. The selections are: “None”
(Carrier Squelch), CTCSS, Normal CDCSS and Invert CDCSS.
26. Enter the Tx frequency for Master radio of the bi-directional repeater in “Transmit Frequency (MHz)”
area.
27. Select the “TX Type” based on the squelch type the repeater will use. The selections are: “None”
28. Select the power output level from the drop down menu. Three levels (High, Medium and Low) can
be chosen based on your application and local regulatory requirements.
bandwidths are available at the moment. Your screen will be shown in Figure 6-19.
30. Click the “Miscellaneous” tab.
31. Check “Squelch Tail Eliminator” if you want to eliminate unwanted noise (squelch tail) during loss of
carrier detection.
26

Figure 6-19
Figure 6-20
27

Figure 6-21
Programming the Slave Radio
38. Click on the “+” indicator next to the “Slave” option from the opened HR800PE tree view window.
39. Double click on the “Accessories” option of “Per Radio” from the opened treeview menu of “Slave”.
“Debounce” option.
28

41. Click the drop down menu of “AUX4” and select “AFO” or “DEO” according to the type of audio to be
repeated. “AFO” is filtered and de-emphasized audio limited to 300-3000Hz while “DEO” is flat audio
with a response down to 20Hz and suitable for signaling and data repeating.
Note: When flat audio path is selected, please avoid using DCS on subscriber radios as increasing
distortion on this path would cause decode failure of certain codes. Other signaling such as CTCSS,
5-Tone and HDC2400 would be no problem.
42. Click the drop down menu of “AUX5” and select “RX Tone”. Your screen will be shown in Figure 6-22.
Figure 6-22
45. Click on the drop down menu of “Carrier Squelch Level” and select an appropriate squelch level
based on field test and system requirements.
select 120° or 180° based on your system requirement.
47. Click the drop down arrow in “Repeater Stun” to enable or disable this function. Click the drop down
arrow in “Horn Alert Logic Signal” and select “1s” if you are using REPEATER STUN FUNCTION.
The horn relay contact at the accessory connector of the receiver will close to inform the μP to toggle
between the SETUP and KNOCKDOWN status once the receiver successfully decodes a signaling
such as 5-Tone sequence. Your screen will be shown in Figure 6-23.
29

Figure 6-23
50. There is only one personality setting in factory default configuration. Click the “+” button to add
30

Figure 6-24
Figure 6-25
31

57. Double click on “Per Channel - 1” option from the treeview menu of “Per Channel”.
58. Click the “TX/RX” tab.
60. The repeater is a LCD display model. You may enter an “Alias” that will be displayed, such as
“Channel 1”.
61. Enter the Rx frequency for the slave radio of the bi-directional repeater in “Receive Frequency
(MHz)” area.
62. Select the “RX Type” based on the squelch type the repeater will use. The selections are: “None”
63. Enter the Tx frequency for the slave radio of the bi-directional repeater in “Transmit Frequency
(MHz)” area.
64. Select the “TX Type” based on the squelch type the repeater will use. The selections are: “None”
65. Select power output level from the drop down menu. Three levels (High, Medium and Low) can be
chosen based on your application and local regulatory requirements.
bandwidths are available at the moment. Your screen will be shown in Figure 6-26.
67. Select the “Miscellaneous” tab.
68. Check the “Squelch Tail Eliminator” box to eliminate unwanted noise (squelch tail) during loss of
carrier detection.
32

Figure 6-26
Figure 6-27
33

Figure 6-28
75. Double click on the “Duplex” option from the opened HR800PE treeview window.
76. Enter a “Radio Power on Message” that will be displayed, such as “TR-800 Rpt”.
77. Click the drop down menu to select a desired “Repeater Hang Time” in steps of 100 millisecond.
78. Click the drop down menu of Scan Gap Time[ms]. Select an appropriate time interval based on field
test. If necessary, change the “Dropout Delay Time[s]” in steps of 100 millisecond as per your
requirements. Note that repeater scan is only active in forward directional repeater, i.e. RPT is
enabled and OPT is disabled via front panel button configuration. Your screen will be shown in
Figure 6-29.
79. Check the box beside “Battery Revert Emergency Select” to enable remote emergency alert via the
transmitter once the AC mains fails and the back-up battery system will apply. This is an optional
function and applies only if you have back-up power system which will engage in case of power
outage.
34

Figure 6-29
80. Select appropriate alert tone configuration such as tone type, sending times and interval, and
specific channel for transmission.
81. Check the “Acc. Channel Select” box to enable remote channel steering function. A maximum of 15
channels are available in binary selection via 4-bit 5-Volt logic input at the rear accessory connector.
Click the drop down menu to select a “Power On Channel”. Your screen will be shown in Figure 6-30.
Figure 6-30
35

82. Enter any other special programming requirements in an appropriate window.
83. Program the repeater.
Basic Bi-directional Repeater – S01 DIP Switch Settings
Set the 10 positions of DIP switch S01 according to the following information:
1. The repeater is bi-directional: S01-1 “ON” and S01-10 “ON”.
2. The REPEATER STUN FUNCTION will be used: S01-2 “ON”.
3. The flat audio will be used as an option for the repeater: S01-3 “OFF”.
4. The pin 6 “Rx Tone” signal of the slave radio will key the main radio: S01-4 “ON”.
5. We will use normal receiver and transmitter audios from both radios: S01-5 “ON”, S01-7 “ON”, S01-8
“ON”, S01-9 “OFF”.
6. We will use repeater setup/knockdown function: S01-6 “ON”.
DIP switch settings
DIP Switch S01-1 S01-2 S01-3 S01-4 S01-5 S01-6 S01-7 S01-8 S01-9 S01-10
Factory Default ON ON OFF ON ON ON ON ON OFF ON
Table 6-2
Basic Adjustments
See “Logic Board Adjustment” in the “Adjustment Description” section for further instructions.
36

Circuit Description
Repeater Communication Interface & Display Unit
Setup/Knockdown (U0107D, Q0101, Q0103, Q0106, Q0107 and Q0108):

The setup/knockdown mode at power-up can be configured via the HR-800 programming software. The
electronic switches, Q0106 and Q0108, cause the setup/knockdown action by applying or removing
voltage at the ignition control, pin15, of “J0102-Main”. After power-up, the setup or knockdown mode
may be changed remotely with a signal from pin10 of “J4-Slave” or locally through the front panel SETUP.
S0102 is a momentary contact switch that is debounced by the Q0103/Q0107 latch circuit. The orange
SETUP LED, CR0102, illuminates to indicate the setup mode.
As the setup/knockdown circuit goes from the knockdown to the setup mode, Q1 is momentarily turned
on by Q0108 via the C0101/R0103 timing circuit. The push-to-talk (PTT) input of the slave radio, pin8 of
“J4-Slave” is pulled low by Q0101 and keys the transmitter. The Rx LED, CR0105, will briefly flash during
the moment that Q0101 is conducting.
Forward Audio Routing (U0104A, U0104D, U0115 and U0102B):

The audio gate, U0104D, quarter of an analog switch BU4066B, enables and disables the audio from the
front panel MIC audio input. U0104D is turned on with an active high DC level driven at the output of
U0111_014 once a front panel PTT input is detected. The filtered audio output from pin5 of
“J0104-Slave” and the flat audio output from pin12 of “J0104-Slave” are respectively routed to VI2 of a
D/A converter, U0115. The audio gate pairs of U0112A/U0112C and U0112B/U0112D are controlled by
output of AUX4 “J4-Slave”. U0104A is enabled once a valid signal is received and will route the audio to
the DAC and transmitter. The external audio input, ACC Relay audio, is routed to the DAC U0115_VI1
and digitally adjusted to appropriate level for transmitter. The output from U0115_VO1 is applied to the
second half of U0102, a buffer amplifier. All the forward audio will be mixed together and routed through
S0101-5 to the main microphone transmitter audio, pin2 of “J0106-Main”.
Reverse Audio Routing (U0115, U0104B and U0104C):

Part of the front panel MIC audio is routed to the input of U0104B, quarter of the analog switch BU4066B.
The output of U0104B is also controlled with an active low input by the front panel PTT. Audio present on
pin5 of “J0102-Main” is routed through S0102-7 to VI5 of U0115, which is used to adjust the audio level
for proper deviation. As with the forward direction, the audio output of VO5 is applied to an analog switch
U0104C. This switch turns on only if a valid signal is detected and pin6 of U0104 goes high.
Forward and Reverse Key-up (Q0102, U0103, U0107, Q0105, Q0111 and Q0116):
When a valid input signal is present at the slave radio, pin6 of “J0104-Slave” will be pulled low and turn
off Q0105 through two NAND gates, U0107B and U0107C, along with RPT enable trigger. A high DC
level output from Q0105 will be applied to pin37 of U0110 and key the master radio PTT through output
from U0111_013. The red Tx LED, CR0106, illuminates.
37

When the reverse key-up function is enabled, as in the bi-directional repeater configuration, S0101-8
must be on. Q0116 is a DC amplifier (buffer) for the Rx carrier signal from pin6 of “J0102-Main”. An
active low state at the input of the NAND gate U0107A, one quarter of a MC14011B, will be conversed to
a high state to drive the buffer for the Rx carrier signal. The active low level of Rx carrier signal, along
with the OPT enable signal, causes a series of NAND gates, U0103D, U0103C and U0103B to generate
a high DC level to turn on Q0102. The output of Q0102 is pulled low for pin8 of “J0104-Slave” and keys
the transmitter of slave radio. The green Rx LED, CR0105, illuminates.
Q0111 is used to prevent the simultaneous active state on PTT and Rx carrier signal of “J0102-Main”,
which possibly causes unwanted tie condition of keying of both radios.
Accessory D-SUB 15pin receptacle (“J0103-Acc”)

The accessory D-Sub, “J0103-ACC”, is connected to “J0102-Main” and “J0104-Slave” to supply Rx
audio and PTT for linked radios (repeaters) or external controllers. Rx audio and PTT activation from the
linked facilities are applied to the repeater for transmission.
Display Unit (U0110, PB01-PB06, K02, Q0113 and Q0118)

All the functional triggers of enable and disable come from keypad PB01 to PB06. K02 is an encoder
switch for front speaker audio output adjustment. A high output from pin37 of CPU U0110 will turn on
Q0119, driving the base of Q0118 to go low. The backlight LEDs for the keypad, CR0107, CR0108,
CR0111-CR0114 illuminate. Another backlight driver, Q0113, is controlled by Q0114 through the output
from pin17 of U0110.
Peripheral Circuitry (U0108, U0109, KR00 and KR03)

Operating power bus for all the electronics originates from the switch power 13.8Vdc output, pin9 of
“J0107-Slave”, and goes through U0109 and U0108 to obtain the reference voltages of 9Vdc and 5Vdc.
KR00 is a DPDT relay driven by transistor Q0123. The output from pin25 of U0110 will turn on/off Q0123,
which activates relay KR00 to toggle the front speaker audio routes from slave radio or from master radio.
KR03 is another SPDT relay for audio test requirement. A high DC level output from pin26 of U0110 will
turn on Q0124 and key relay KR03. The Rx audio to the speaker is blocked and routed only to pin8 of the
front RJ45 connector J0109.
IMPORTANT NOTE
It is less possible to open squelch with CTCSS/CDCSS, but the
CTCSS codes near 100Hz and 150Hz have a high false opening
probability due to 50Hz AC power harmonics. Countries having
60Hz AC power may have false opening on 120Hz and 180Hz.
CTCSS code 254.1Hz has a high probability of squelch tails.
38

Figure Ⅰ Block Diagram
39

Power Management
Theory of Operation
Battery Revert Circuit:
A voltage reference network consisting of CR0212, CR0213, R0268, and VR0209 provides a stable
voltage reference of 7.5Vdc. This reference voltage, at the cathode of VR0209, is applied to the negative
input of the Over Voltage Detector U0206B-6, to the positive input of the AC Fail Detector U0206A-3,
and to the positive input of the Low Battery Detector U0205B-5. Positive operating supply voltage for the
integrated circuits is obtained from the TR-800 power supply through CR0212 when TR-800 is operating
with AC mains. The supply voltage is obtained through CR02013 when the station is operating with the
battery.
During normal operation under AC mains power, the negative input of the AC Fail Detector U0206A-2 is
higher than the positive input U0206A-3. The output of U0206A-1 is low and Q0224, the driver for relay
KR01, and Q0216, the “BATTERY ON” driver, are turned off. When the AC mains power is lost, the
voltage at U0206A-2 becomes lower than the reference voltage applied to U0206A-3. The output at
U0206A-1 then goes high and turns on both Q0224, which activates relay KR01 and transistor Q0216,
which provides a low level at the output point “BATTERY ON”. The “BAT ON” LED, CR0219, illuminates
to indicate the DC power supply is operating.
If the battery voltage falls below 10.2Vdc, the output from U0205B-7 will go high. This action turns on
Q0218 that shunts the base drive to Q0224 through CR0217 and turns off the relay. Q0218 also provides
a low level through CR0218 at output point “BAT LOW”. This auxiliary output might be used to key a
portable radio to signal the repeater operator that the battery has exceeded the low voltage limit for the
radios. Hysteresis is provided by the feedback network consisting of CR0221, R0289 and R0288 from
the output of U0205B-7 to the positive input U0205B-5. The reference voltage at the positive input of
U0205B-5 is increased such that the battery voltage must rise above 12Vdc before relay KR01 will
reactivate and place the TR-800 back on the battery power. This latching action is used to prevent
excessively deep discharging of the battery.
The repeater will remain off until either AC mains returns or a charged battery is substituted for the
discharged battery. The circuit consisting of C0233, R0285, R0286, CR0220, R0287 and Q0217 resets
U0205B-7 to low upon the return of the AC mains power.
Capacitor C0234 at the negative input of U0205B-6 smoothes the variation in the battery voltage
between the Transmit radio keyed and unkeyed conditions. Capacitor C0230 at U0206A-2 input, in
conjunction with C0234 at U0205B-6, ensures proper resetting of U0205B upon the return of the AC
mains power.
The Over Voltage Detector consisting of U0206B and resistors R0274, R0275 and R0271 monitors the
DC output of the TR-800 power supply. If the voltage exceeds 16.4Vdc, the output of U0206B-7 goes
high and turns on relay driver Q0224. The station switches to battery power, but there is no indication at
the “BAT ON” output point.
Zener diodes VR0210, VR0211, VR0212, VR0215 and VR0216 protect the electronics against damage
from accidental static discharge.
40

Fuse F0203-15A and diode CR0215 provide protection against reverse polarity if the battery is
inadvertently connected “backward”.
Variable Speed, Temperature Controlled Fan Circuit:

The TL431AILP is a three-terminal programmable shunt regulator diode. This monolithic IC voltage
reference operates as a low temperature coefficient zener that is programmed from 6Vdc to 12Vdc with
a resistor network consisting of R0296, R0297 and an NTC thermistor Rth0201. Q0219 operates as a
fast power switch between “ON” and “OFF” (similar to the PWM mode) controlled by the output at
cathode of TL431AILP. The rotating speed of brushless fan is voltage controlled at collector of Q0219.
Higher the temperature is, higher the power supply for the fan is, and hence faster it rotates.
Battery charging (Float Maintenance) Circuit:

The battery charging circuit is intended for use with sealed lead acid gel cell batteries. The charging
current, limited to approximately 400mA, is used to maintain a “float” charging condition for the battery.
After operating the TR-800 station on the battery for a long period, or if the battery reaches the low
battery limit of the revert circuit, the battery must be recharged with an external high-current charger.
Recharging with the internal trickle charger requires an extended period of time.
The trickle charging voltage is derived from AC mains. Resistor R0269 limits the charging current to
approximately 400mA to a partially discharged battery (terminal voltage of 12Vdc). Once the battery is
fully charged, the current will decrease to 10 to 25mA to float the battery at a terminal voltage of 13.6Vdc.
NOTE
This trickle charger is intended to maintain the battery for
a long period between power failures and is not intended
for charging a fully discharged battery. If the battery is
completely discharged, it must be removed and charged
via a battery charger with higher current capability.
Figure Ⅱ Block Diagram
41

Glossary
Master Radio:
The radio that performs the transmitting functions in the TR-800 repeater station in general
uni-directional application.
Slave Radio:
The radio that performs the receiving functions in the TR-800 repeater station in general uni-directional
application.
Bi-directional Repeater:
A repeater configuration in which the master and slave radios perform both receiving and transmitting
functions. The audio and Rx carrier signals from the receiver of the slave radio are routed to the
transmitter of the master radio. Unlike the uni-directional case, though, the audio and Rx carrier signals
of the receiver of the master radio are also routed to the transmitter of the slave radio.
Cross-band Repeater:
A repeater in which the slave radio operates in a different frequency band than the master radio does.
For example, the slave radio operates on 162.075MHz in the high band VHF and the master radio
operates on 452.025MHz in the 450-470MHz UHF band. Cross-band repeaters may be either
uni-directional or bi-directional.
Relay Delay Time:
The time duration the repeater remains in Transmit mode after an active or valid signal is no longer
detected.
Repeater Knockdown:
To deactivate a repeater or to remove it from service. Only the slave radio turns on at power-up.
Repeater Setup:
To activate a repeater or to place it into service. Both radios turn on at power-up (repeater functional).
Single Band Repeater:
A repeater in which both the slave radio operates in the same frequency band. Example: receive at
455.075MHz and transmit at 460.075MHz in the 450-470MHz UHF band.
Uni-directional Repeater:
A repeater configuration in which the slave radio receives signals only from the field radios and the
master radio transmits signals only to the field radios.
42

MPU and ACC. Connector Pins

Front Panel of Repeater
(MPU Model: uPD780114, Crystal: 9.8304MHz）
Pin No. Pin Name I/O Description

1 AVref I Connect VDD
2 AVss I To GND
3 IC(VPP) I To GND (programming pin) adding short-circuit resistor
4 VDD I +5V
5 Vss I GND
6 X1 I Clock Input
7 X2 O Clock output
8 RESET I Knockdown
9 XT1 I NC Connect VDD
10 XT2 I NC Open
11 SHIFT O Clock Frequency Shift Active: H
12 INT I Interrupt input for alarm and channel steering functions
13 RxD2 I Analog serial data input (slave MPU communication)
14 TxD2 O Analog serial data output (slave MPU communication)
15 RSW0(DN) I Down button input High/low level
16 RSW1(UP) I Up button input Rising Edge/Falling Edge
17 LCDBL/LED0 O LCD backlight control/LED0 Active: H
18 LCDCS/LED1 O LCD chip selection output/LED1
19 LCDSOD/LED2 I/O LCD data reading/LED2 (LCD/LED I/O)
20 LCDDAT/LED3 O LCD data output/LED3
21 LCDCLK/LED4 O LCD clock output/LED4
22 EVss I GND
23 E VDD I Connect VDD (programming pin)
24 AFTest O Audio test control
25 SpkSW O Master/slave speaker output control
H: Master unit outputs L: slave radio outputs
26 RXD1 I Serial data input (master MPU communication)
27 TXD1 O Serial data output (master MPU communication)
28 SETUP/O O Repeater setup output Active: H
29 HOOK/RXD0 I Palm microphone HOOK input/serial data input Active: L
30 TXD0 O Serial data output PTT active: L
31 SDA I/O I2C-Compatible Serial-Data I/O
32 SCL O I2C-Compatible Serial-Clock Output
33 PTT I Palm microphone PTT key input PTT Active: L
34 OPT/O O OPT signal output Active: H
35 RPT/O O RPT signal output Active: H
43

36 KEYBL O Keypad backlight control Active: H

37 Rx Tone/I I Slave radio signal input Active: L
(external pull-up resistor connected)
38 SETUP/I I SETUP signal input On: H (rising edge trigger)
39 OPT/I I OPT key input Active: L (external pull-up resistor connected)
40 RPT/I I RPT key input Active: L (external pull-up resistor connected)
41 DN I DN key input Active: L (external pull-up resistor connected)
42 UP I UP key input Active: L (external pull-up resistor connected)
43 SCAN I SCAN key input Active: L (external pull-up resistor connected)
44 MONI I MONI key input Active: L (external pull-up resistor connected)
TR-800 Accessory Connector
Pin Description Comments Remark

1 Channel Select 1 Channel select bit 1, binary selection Low Active for Logic “1”
External Microphone Audio Input 120mV 600Ω Input
3 Mic Audio
RMS @60% Deviation
5 Rx Filtered Audio Filtered Audio Output 780mV RMS 600Ω Output
6 Rx Tone(Carrier) Programmable Input/Output (Slave) Low Active
7 Rx Flat Audio Flat Audio Output 400mV RMS 600Ω Output
8 PTT External or Data PTT (Main) Low Active
9 GND GND
11 DI Flat Tx Audio Input
12 SP+ External Speaker Output
13 GND GND
14 Switch B+ Switch B+ Sense 1.1A Max
15 Ign Control Ignition control Input High Active
44

TR-800 Parts List 1 (Logic Board)

No. Part No. Description Qty Ref. No. Print No.
1 3001060000000 Chip resistor 0603 0Ω J 1 R0158 B3B
2 3001060000000 Chip resistor 0603 0Ω J 1 R0164 B2E
3 3001060000000 Chip resistor 0603 0Ω J 1 R0170 B4C
14 3001060000000 Chip resistor 0603 0Ω J 1 R1103 B3D
16 3001060000000 Chip resistor 0603 0Ω J 1 R1113 B4F
29 3001061020010 Chip resistor 0603 1KΩ J 1 R0148 B3C
31 3001061020010 Chip resistor 0603 1KΩ J 1 R0163 B3A
36 3001061020010 Chip resistor 0603 1KΩ J 1 R0179 B4B
39 3001061020010 Chip resistor 0603 1KΩ J 1 R1141 B3E
40 3001061020010 Chip resistor 0603 1KΩ J 1 R1146 B3D
45


45 3001061030010 Chip resistor 0603 10KΩ J 1 R0103 B2G
47 3001061030010 Chip resistor 0603 10KΩ J 1 R0113 B3F
68 3001061220000 Chip resistor 0603 1.2KΩ J 1 R0125 B2E
69 3001061220000 Chip resistor 0603 1.2KΩ J 1 R1130 B3C
71 3001061520000 Chip resistor 0603 1.5KΩ J 1 R0127 B3F
72 3001061530000 Chip resistor 0603 15KΩ D 1 R0121 B3E
73 3001061530000 Chip resistor 0603 15KΩ D 1 R1124 B2D
75 3001061810000 Chip resistor 0603 180Ω J 1 R0167 B3A
79 3001062720000 Chip resistor 0603 2.7KΩ J 1 R0107 B3G
80 3001062720000 Chip resistor 0603 2.7KΩ J 1 R0126 B3G
82 3001062730000 Chip resistor 0603 27KΩ D 1 R0166 B3A
46


86 3001063320000 Chip resistor 0603 3.3KΩ 1 R1176 B2D
90 3001064710000 Chip resistor 0603 470Ω J 1 R0129 B2F
94 3001064720000 Chip resistor 0603 4.7KΩ J 1 R0159 B3B
99 3001064720000 Chip resistor 0603 4.7KΩ J 1 R1129 B3D
47


131 3001065610000 Chip resistor 0603 560Ω J 1 R1167 B2E
133 3001065620010 Chip resistor 0603 5.6KΩ 1 R0138 B2F
134 3001065620010 Chip resistor 0603 5.6KΩ 1 R0157 B2C
138 3001162290000 Chip resistor 2010 2.2Ω J 1 R0193 B4E
139 3001162290000 Chip resistor 2010 2.2Ω J 1 R0194 B4D
141 3002994720030 Trimmer resistor (2.7*2.0*0.9) 4.7KΩ 1 RV0104 B3A
142 3003061030000 NTC thermistor 0603 10KΩ 1% 1 R1177 B2D
143 3003063330010 Thermistor 0603 33KΩ J 1 R1126 B2D
144 3003063330010 Thermistor 0603 33KΩ J 1 R1128 B2F
145 3009161510000 Thick film chip resistor 2010 150Ω F 1 R0169 B4C
146 3101061010010 Chip capacitor 0603 100PF J 50V 1 C0163 B4F
151 3101061050020 Chip capacitor 0603 1UF K 25V 1 C0199 B2E
152 3101061050020 Chip capacitor 0603 1UF K 25V 1 C0204 B3D
153 3101062200010 Chip capacitor 0603 22PF J 50V 1 C0131 B2B
155 3101062250000 Chip capacitor 0603 2.2UF K 10V 1 C0178 B2D
156 3101062250000 Chip capacitor 0603 2.2UF K 10V 1 C0183 B3E
160 3101064740010 Chip capacitor 0603 0.47UF K 16V 1 C0205 B2F
162 3101071020010 Chip capacitor 0805 1000PF K 50V 1 C0150 B1C
163 3101071020010 Chip capacitor 0805 1000PF K 50V 1 C0151 B1B
164 3101071020010 Chip capacitor 0805 1000PF K 50V 1 C0152 B4D
167 3101071020010 Chip capacitor 0805 1000PF K 50V 1 C0156 B4E
169 3101071020010 Chip capacitor 0805 1000PF K 50V 1 C0162 B4F
48


176 3101071030010 Chip capacitor 0805 0.01UF K 25V 1 C0130 B2B
184 3101072260000 Chip capacitor 0805 22UF M 6.3V 1 C0129 B2B
189 3101073340000 Chip capacitor 0805 0.33UF K 16V 1 C0118 B2F
195 3101074710010 Chip capacitor 0805 470PF K 50V 1 C0126 B3A
49


217 3104074750070 Tantalum capacitor 0805 4.7UF M 10V 1 C0193 B3E
218 3104074750070 Tantalum capacitor 0805 4.7UF M 10V 1 C0202 B2D
219 3104081560050 Tantalum capacitor 1206 15UF M 10V 1 C0127 B1B
221 3104084760030 Tantalum capacitor 1206 47UF M 6.3V 1 C0180 B4E
222 104081060120 Tantalum capacitor 1206 10UF M 16V 1 C0102 B3E
226 104081060120 Tantalum capacitor 1206 10UF M 16V 1 C0147 B1C
227 104081060120 Tantalum capacitor 1206 10UF M 16V 1 C0160 B4F
229 104081060120 Tantalum capacitor 1206 15UF M 10V 1 C0200 B2C
231 3213212102000 Multi-layer chip inductor 1008 1uH 1 L0101 B4F
232 3213212102000 Multi-layer chip inductor 1008 1uH 1 L0102 B4F
233 3221506601000 Chip ferrite bead 0603 600Ω±25% 1 L0103 B2B
234 3221506601000 Chip ferrite bead 0603 600Ω±25% 1 L0105 B2B
235 3221506601000 Chip ferrite bead 0603 600Ω±25% 1 L0106 B4F
236 3302030500020 Zener diode UDZSTE(1718B)18V 1 VR0108 B4F
237 3302240000040 Zener diode-BZX84C5V1LT1G-SOT-23-5.1V 1 VR0101 B2F
238 3302240000040 Zener diode-BZX84C5V1LT1G-SOT-23-5.1V 1 VR0102 B3E
240 3302240000040 Zener diode-BZX84C5V1LT1G-SOT-23-5.1V 1 VR0104 B3G
243 3302240000040 Zener diode-BZX84C5V1LT1G-SOT-23-5.1V 1 VR0107 B2F
244 3302240000040 Zener diode-BZX84C5V1LT1G-SOT-23-5.1V 1 VR0109 B3D
249 3302240000050 Zener diode-BZX84C27LT1G-SOT-23-27V 1 VR0112 B2D
251 3302240000050 Zener diode-BZX84C27LT1G-SOT-23-27V 1 VR0116 B2F
254 3303010500040 Switching diode 1SS355(TE17) SOD-323 1 CR0116 B2F
255 3303010500040 Switching diode 1SS355(TE17) SOD-323 1 CR0117 B4B
256 3303240600010 Switching diode MMBD914LT1G SOT-23 75V 1 CR0103 B2F
50


257 3307110100090 LED KPT-1608CGCK 1 CR0107 T4F
258 3307110100090 LED KPT-1608CGCK 1 CR0108 T3F
259 3307110100090 LED KPT-1608CGCK 1 CR0111 T4F
260 3307110100090 LED KPT-1608CGCK 1 CR0112 T2F
261 3307110100090 LED KPT-1608CGCK 1 CR0113 T2D
262 3307110100090 LED KPT-1608CGCK 1 CR0114 T3D
263 3399010600000 Diode HSB123TR-E 1 D0112 B4B
264 3399010600000 Diode HSB123TR-E 1 D0113 B4B
265 3399010600000 Diode HSB123TR-E 1 D0114 B3B
266 3399010600000 Diode HSB123TR-E 1 D0115 B4B
267 3399010600000 Diode HSB123TR-E 1 D0116 B3B
268 3399010600000 Diode HSB123TR-E 1 D0117 B4B
269 3399010600000 Diode HSB123TR-E 1 D0118 B2B
270 3399010600000 Diode HSB123TR-E 1 D0119 B2F
271 3403002000000 Transistor 2SB1132FD5T100R 1 Q0118 B4C
272 3403008000010 Transistor DTC114EE(TL) 1 Q0102 B3E
275 3403008000010 Transistor DTC114EE(TL) 1 Q0114 B3A
278 3403008000010 Transistor DTC114EE(TL) 1 Q0119 B4C
279 3403008000010 Transistor DTC114EE(TL) 1 Q0120 B2D
283 3410001000040 Transistor 2SA1641(S.T) 1 Q0113 B3A
284 3414001000020 Transistor MMBT3906LT1G 1 Q0101 B3G
285 3414001000020 Transistor MMBT3906LT1G 1 Q0106 B3F
286 3414001000030 Darlington amplifier transistor MMBTA13LT1 1 Q0116 B2E
287 3414001000040 Transistor SOT23 1 Q0103 B3G
288 3414001000040 Transistor SOT23 1 Q0107 B3G
289 3414001000040 Transistor SOT23 1 Q0108 B3F
290 3414001000040 Transistor SOT23 1 Q0109 B3F
291 3414001000040 Transistor SOT23 1 Q0123 B4C
292 3414001000040 Transistor SOT23 1 Q0124 B5B
293 3503020000030 FET 2SK1824-T1-A N Channel 1 Q0112 B3B
294 3605002054590 Operational amplifier TA75W01FU(TE12L.F) 1 U0102 B3E
297 3606045000000 D/A converter M62364FP#DF1J 8-BIT 1 U0115 B3D
298 3607037000000 Logic IC(NAND)-MC14011BFG-SOEIAJ-14 1 U0103 B4E
299 3607037000000 Logic IC(NAND)-MC14011BFG-SOEIAJ-14 1 U0107 B2E
51


300 3608002020890 Power management IC TA7805F(TE16L.F) 5V 1 U0108 B2A
301 3609012000100 Port expansion IC MAX7325 1 U0111 B3D
302 3609018001090 BU4066BCFV Quad analog switch IC 1 U0104 B3E
303 3609018001090 BU4066BCFV Quad analog switch IC 1 U0112 B2D
304 3609107000000 Optocoupler TIL113 1 CR0115 B3C
305 3610003000000 SCM UPD78F0114HGB-8ES 1 U0110 B3B
306 3701098340020 Crystal 9.8304MHz 1 X01 B3B
307 4001000000010 Fuse MINISMDC020F-2 1 F01 B5F
308 5202008100020 Chip socket 52746-0870 8pin 1 J0110 T3A
309 5202011100010 Chip socket B11B-ZR-SM4-TF(LF) 11pin 1 J0106 B1C
310 5202011100010 Chip socket B11B-ZR-SM4-TF(LF) 11pin 1 J0107 B5D
TR-800 Parts List 1 (Power Management Board)

No. Part No. Description Qty. Ref.No. Print No.
1 3001061000000 Chip resistor 0603 10Ω J 1/10W(RoHS) 1 R2103 T2E
2 3001061020010 Chip resistor 0603 1KΩ J 1/10W(RoHS) 1 R0285 T2B
3 3001061020010 Chip resistor 0603 1KΩ J 1/10W(RoHS) 1 R2101 T2D
5 3001061030010 Chip resistor 0603 10KΩ J 1/10W(RoHS) 1 R0284 T2A
11 3001062720000 Chip resistor 0603 2.7KΩ J 1/10W(RoHS) 1 R0299 T3A
13 3001061530010 Chip resistor 0603 15KΩ J 1/10W(RoHS) 1 R0292 T2F
14 3001062220000 Chip resistor 0603 2.2KΩ J 1/10W(RoHS) 1 R0294 T2D
20 3001063330010 Chip resistor 0603 33KΩ J 1/10W (RoHS) 1 R0279 T1B
21 3001063330010 Chip resistor 0603 33KΩ J 1/10W (RoHS) 1 R0293 T2E
22 3001064710000 Chip resistor 0603 470Ω J 1/10W(RoHS) 1 R0267 T2F
23 3001064710000 Chip resistor 0603 470Ω J 1/10W(RoHS) 1 R0268 T2E
27 3001064720000 Chip resistor 0603 4.7KΩ J 1/10W(RoHS) 1 R0288 T3B
52


30 3001064720000 Chip resistor 0603 4.7KΩ J 1/10W(RoHS) 1 R2104 T2E
31 3001066830000 Chip resistor 0603 68KΩ J 1/10W(RoHS) 1 R0296 T3E
32 3001069130000 Chip resistor 0603 91KΩ D 1/10W(RoHS) 1 R0297 T3E
34 3101071030010 Chip capacitor 0805 0.01UF K 25V(RoHS) 1 C0239 T3E
35 3101071040000 Chip capacitor 0805 0.1UF K 25V(RoHS) 1 C0226 T2B
36 3101071040000 Chip capacitor 0805 0.1UF K 25V(RoHS) 1 C0233 T2A
37 3101071040000 Chip capacitor 0805 0.1UF K 25V(RoHS) 1 C0240 T2D
38 3101074710010 Chip capacitor 0805 470PF K 50V(RoHS) 1 C0227 T2B
41 3101074710010 Chip capacitor 0805 470PF K 50V(RoHS) 1 C0231 T1A
46 3101081050020 Chip capacitor 1206 1UF K 25V (RoHS) 1 C0242 T2D
47 3414001000040 Transistor MMBT3904LT1G-D (RoHS) 1 Q0126 T2A
48 3414001000040 Transistor MMBT3904LT1G-D (RoHS) 1 Q0218 T3B
49 3414001000040 Transistor MMBT3904LT1G-D (RoHS) 1 Q0220 T2D
50 3414001000040 Transistor MMBT3904LT1G-D (RoHS) 1 Q0224 T1A
51 3414001000020 Transistor MMBT3906LT1G (RoHS) 1 Q0217 T3B
52 3414001000020 Transistor MMBT3906LT1G PNP-SOT23(RoHS) 1 Q0222 T1B
53 3605008001690 Operational amplifier NJM2904M 2(RoHS) 1 U0205 T3B
54 3605008001690 Operational amplifier NJM2904M 2 (RoHS) 1 U0206 T1A
55 3303240600010 Switching diode MMBD914LT1G SOT-23 75V (RoHS) 1 CR0212 T3D
56 3303240600010 Switching diode MMBD914LT1G SOT-23 75V (RoHS) 1 CR0213 T2F
57 3303240600010 Switching diode MMBD914LT1G SOT-23 75V (RoHS) 1 CR0216 T2A
58 3303240600010 Switching diode MMBD914LT1G SOT-23 75V (RoHS) 1 CR0217 T2B
62 3413001000000 Transistor UFMMT718 PNP SOT23 (RoHS) 1 Q0223 T1B
63 3104082250030 Tantalum capacitor 1206 2.2UF K 16V (RoHS) 1 C0234 T3B
64 3302040300010 Voltage regulating diode BZX84C27 SOT-23 27V (RoHS) 1 VR0208 T3D
65 3302040300010 Voltage regulating diode BZX84C27 SOT-23 27V (RoHS) 1 VR0210 T1B
66 3302040300010 Voltage regulating diode BZX84C27 SOT-23 27V (RoHS) 1 VR0211 T1A
67 3302040300010 Voltage regulating diode BZX84C27 SOT-23 27V (RoHS) 1 VR0212 T2E
70 3302040300010 Voltage regulating diode BZX84C27 SOT-23 27V (RoHS) 1 VR0215 T3F
71 3302040300010 Voltage regulating diode BZX84C27 SOT-23 27V (RoHS) 1 VR0217 T1B
72 4011000000010 Recoverable fuse SMD 200F-2 15V 2A (RoHS) 1 F0202 T2B
73 410R800200120 TR-800 Power board PCB FR4 1.6T/2L/4P(RoHS) 1
74 3302240000030 Voltage regulating diode (RoHS) 1 VR0209 T2E
53


75 3302240000030 Voltage regulating diode (RoHS) 1 VR0218 T2A
76 3003991040010 Surface Temperature Sensor 100KΩ ±1% NTC (RoHS) 1 Rth0201 B3D
77 3099990228000 Color band resistor 0.22Ω J 2W(RoHS) 1 R0269 B3C
78 3103991060020 Electrolytic Capacitor 4*7 10UF ±20% 25V(RoHS) 1 C0230 B2B
79 3103991070090 Electrolytic Capacitor 6*12 100UF ±20% 25V(RoHS) 1 C0225 B2D
80 3103991070090 Electrolytic Capacitor 6*12 100UF ±20% 25V(RoHS) 1 C0232 B2D
81 3103992280020 Electrolytic Capacitor 12.5*25 2200uF ±20% 25V (RoHS) 1 C0241 B2D
82 3103994770030 Electrolytic Capacitor 2512 470UF 25V M 105℃ (RoHS) 1 C0243 B3E
83 3216599224000 Bobbin inductor 0.35mm 220uH PI-DRU002 (RoHS) 1 L0201 B2E
84 3301160200000 Rectifier diode 1N5401D 1.0V (RoHS) 1 CR0224 B3E
85 3301200200000 Rectifier diode 1N4004 DO-41 (RoHS) 1 CR0214 B1B
86 3301200200000 Rectifier diode 1N4004 DO-41 (RoHS) 1 CR0223 B1B
87 3301200200010 Rectifier diode 1N5821_rlg 0.5V ONS(RoHS) 1 CR0222 B2E
88 3301240400000 Rectifier diode TL431AILPG TO-92 2V5ref (RoHS) 1 U0209 B2D
89 3399240000000 Transient Voltage Suppressor MR2535LRLG (RoHS) 1 CR0215 B1F
90 3416002000010 Transistor TIP42C PNP (RoHS) 1 Q0219 B1E
91 4002000000040 ATO Fuse clip (RoHS) 1 F0203 B2F
92 4210080000700 Speaker wire(with 2Pin plug) (RoHS) 1 Rth0201 B3D
93 4200250000000 TR-920 DC Power cord #14 250mm(RoHS) 1 CN0201 B3D
94 4200250000100 TR-920 Power cord #14 250mm(RoHS) 1 CN0201 B3D
95 4200400000010 Cable 2PIN 450MM (RoHS) 1 CR0219 B3A
96 4200400000200 TR800 Power cable L400MM 2PIN(RoHS) 1 CN0202 B1D
97 4200250000200 TR800 Power cable L250MM 2PIN(RoHS) 1 CN0203 B1D
98 4308990000010 Power relay G8P-1C4P-SPDT 12VDC 20A 1 KR01 B2C
99 5202002100100 Pin socket 89400-0220 2pin (RoHS) 1 Rth0201 B3D
100 5202002100000 Socket 3750S-02 2pin (RoHS) 1 CONN1 B3F
101 5202040100030 Dual pin 40pin (RoHS) 1 BAT LOW B2B
102 5204002000000 DC power socket L150MM (RoHS) 1 CN0204 B1F
103 7000037000000 TC368 cooler sheet 15.3*17mm (RoHS) 1 Q0219 B1E
104 7103008001010 Machine screw M3.0*8.0mm (RoHS) 1 Q0219 B1E
54

Adjustment Description
Logic Board Adjustment
Required Test Instruments

1. 20A/30V Power Supply 1set
2. Ammeter 1set
3. Digital Voltmeter 1set
4. Test Jumper Cables (mating with test ports of TR-800 and the communication test set)
5. Communication System Analyzer (CSA such as HP8921 series) 1set
Adjustment
Radio Configuration
Use HR-800PE to program TR-800. Table Ⅰ and table Ⅱ illustrate the factory default settings in a
general operation mode. The “Ignition Sense Time” of the master radio defines time delay from SETUP
to KNOCKDOWN.
TableⅠ Radio Programming Preset
Item Master radio Slave Radio

AUX3 I/O Ext. PTT Ext. PTT
AFO for Filtered Audio Path
AUX4 I/O NA
DEO for Flat Audio Path
AUX5 I/O Rx Tone(Carrier) Rx Tone(Carrier)
1s for REPEATER STUN enable
Horn Alert Logic Signal NA
Until Reset for REPEATER STUN disable
Ignition Sense 0h0m NA
Drop Out Delay 1000ms
Scan Gap Time 180ms
Repeater Hang Time 1s
Table Ⅱ Logic Board Switch Configuration：
Toggle Switch S01-1 S01-2 S01-3 S01-4 S01-5 S01-6 S01-7 S01-8 S01-9 S01-10
Factory Default ON ON OFF ON ON ON ON ON OFF ON
55

Test Procedure
a) Base Station Mode
Make sure TR-800 is in setup mode and deactivate RPT & OPT functions. TR-800 operates in base station mode with master radio to transmit and slave radio to receive
(similar to a duplex mobile radio). Correctly cable the test ports to the communication system analyzer before adjustment.
Measure Adjustment Specification/Remark
Procedure Condition
Testing Adjusting
Instrument Method
Point Point
Squelch open sensitivity:

Channels with & -118±3dBm
without tones. Squelch off sensitivity:
Signal Generator -118±3dBm

Rotate the knob to adjust the volume to rated CCTSS squelch sensitivity:
AF1: J0109_8
Rx Test (Slave Volume Control power; check receiver squelch open & off -118±3dBm
1kHz@3kHz/1.5kHz CSA Speaker
Radio) Knob K02 sensitivity, signaling squelch open & off CDCSS squelch sensitivity:
Deviation; Output
sensitivity, audio distortion & Rx S/N -118±3dBm
AF2:CTCSS/DCS@ Audio distortion: ≤3%@3W
0.75kHz/0.35kHz ≤10%@5W
Deviation Rx S/N: ≥45dB (25kHz)

≥40dB (12.5kHz)
Tx frequency deviation:
Channels without
Tx Adjust the modulation signal output of CSA to 3.0±0.2kHz (25kHz)
tones.
Tx Test (Master connector 6-10mV and inject it to J0109_3 to get a 60% 1.5±0.1kHz (12.5kHz)
CSA /
Radio) Signal Generator (Master system Deviation; check modulation distortion Modulation distortion: ≤3%
Radio) and Tx S/N. Tx S/N: ≥45dB (25kHz)
AF1: 1kHz
≥40dB (12.5kHz)
56

Adjust the modulation signal output of CSA to

120mV and inject it to J0103_3.
Channels without Programming
Tx Keys the transmitter and adjust Tx deviation to 3.0±0.2kHz (25kHz)
tones. Software:Adjus
Linked Audio connector 60% System Dev. via programming software, 1.5±0.1kHz (12.5kHz)
CSA tment(Slave)→
Test Signal Generator (Master check modulation distortion and Tx S/N. Modulation distortion: ≤3%
Tonegain→Ext.
Radio) Tx S/N: ≥45dB (wide)
AF1: 1kHz Mic Note: Use the external PTT on the accessory
≥40dB (narrow)
connector for transmission. DO NOT use the
front panel PTT.
b) Uni-directional Repeater Mode (Forward)
Make sureTR-800 is in setup mode and activate RPT function. TR-800 operates in uni-directional repeater mode with the slave radio keying the master radio to repeat
transmission (forward direction). Correctly cable the test ports to the communication system analyzer before adjustment.
Measure Adjustment
Procedure Condition Testing Adjusting Specification/Remark

Instrument Method
Point Point
Channels with & Duplex sensitivity:

Adjust the signal output amplitude of CSA to
without tones. -117(+1/-3dBm)
-47dBm; adjust repeater audio deviation to
Programming CTCSS sensitivity:
Uni-directiona Signal Generator 60% System Dev. Via the programming
Tx Software: -117(+1/-3dBm)
l repeater software; check the modulation distortion and
AF1:1kHz@3kHz/1.5k connector Adjustment(Sla CDCSS sensitivity:
(forward CSA Rx S/N; decrease the signal output amplitude
Hz Deviation; (Master ve)→Tonegain -117(+1/-3dBm)
filtered audio) of CSA and check the duplex sensitivity.
Radio) →Fwd_Filtered Duplex frequency deviation:
Test AF2:CTCSS/DCS@ _Audio Note: Enter tuning mode from a wideband 2.9±0.2kHz (25kHz)
0.75kHz/0.35kHz (25kHz) current channel and select “wide” 1.4±0.1kHz (12.5kHz)
Deviation to initialize test frequency before Duplex audio distortion:
57

performing wideband specs adjustment ≤5%

and so does narrowband channel. DO NOT Tx S/N: ≥44dB (25kHz)
perform wideband tuning by entering ≥40dB (12.5kHz)
tuning mode from a narrowband (12.5kHz) Max. Power output (without duplexer):
channel and vice versa. 45±2W(UHF)
50±2W(VHF)
Adjust the signal output amplitude of CSA to

-47dBm, adjust repeater audio deviation to Duplex sensitivity:
60% System Dev. via programming software; -117(+1/-3dBm)
check the modulation distortion and RX S/N; Duplex frequency deviation:
Channels without Programming decrease the signal output amplitude of CSA 2.9±0.2kHz (25kHz)
Uni-directiona tones. Tx Software: and check the duplex sensitivity. 1.4±0.1kHz (12.5kHz)
l repeater connector Adjustment(Sla Note: Enter tuning mode from a wideband Duplex audio distortion:
Signal Generator CSA
(forward flat (Master ve)→Tonegain (25kHz) current channel and select “wide” ≤6%
audio) Test AF1:1kHz@3kHz/1.5k Radio) →Fwd_Flat_Au to initialize test frequency before Tx S/N: ≥43dB (25kHz)
Hz Deviation dio performing wideband specs adjustment ≥38dB (12.5kHz)
and so does narrowband channel. DO NOT Max. Power output (without duplexer):
perform wideband tuning by entering 45±2W(UHF)
tuning mode from a narrowband (12.5kHz) 50±2W(VHF)
channel and vice versa.
Channels without Give a -47dBm signal with proper modulation

Programming
Uni-directiona tones. Tx deviation of 154Hz to the receiver. Select a
Software: Duplex frequency deviation:
l repeater (flat connector Low/Mid/High band frequency and click “TX
Signal Generator CSA Adjustment(Ma 0.75±0.1kHz (25kHz)
audio (Master on” to key the transmitter. Adjust the CTCSS
ster) →DI 0.35±0.1kHz (12.5kHz)0
balance) Test AF1:154Hz@0.75kHz/ Radio) deviation to a proper value and click “Save”.
Deviation
0.35kHz Deviation
Note: Enter tuning mode from a wideband
58

(25kHz) current channel and select “wide”

to initialize test frequency before
performing wideband specs adjustment
and so does narrowband channel. DO NOT
perform wideband tuning by entering
tuning mode from a narrowband (12.5kHz)
channel and vice versa.
Rx Filtered Check the audio output amplitude of 5pin on

Channel without tones CSA J0103_5 / Audio output: =780±50 mV
audio output the accessory connector
Rx Flat audio Check the audio output amplitude of 7pin on

Channel without tones CSA J0103_7 Audio output: =400±50 mV
output the accessory connector
c) Uni-directional Repeater Mode (reverse)
Make sure TR-800 is in setup mode and activate OPT function. TR-800 operates in uni-directional repeater mode with the master radio keying the slave radio to repeat
transmission (backward direction). Correctly cable the test ports to communication system analyzer before adjustment.
Measure Adjustment
Procedure Condition Specification/Remark

Testing Adjusting
Instrument Method
Point Point
Channel without tones. Tx Adjust the modulation signal output of CSA to 3.0±0.2kHz (25kHz)
Tx Test (Slave connector 6-10mV and inject it to J0109_3 to get a 60% 1.5±0.1kHz (12.5kHz)
Signal Generator CSA /
radio) (Slave system Deviation; check modulation distortion Modulation distortion: ≤3%
AF1: 1kHz radio) and Tx S/N Tx S/N: ≥ 45dB (25kHz)
≥40dB (12.5kHz)
59

Duplex sensitivity:
Adjust the signal output amplitude of CSA to -117(+1/-3dBm)
-47dBm; adjust repeater audio deviation to CTCSS sensitivity:
60% System Dev. via the programming -117(+1/-3dBm)
Channels with &
software; check the modulation distortion and CDCSS sensitivity:
without tones.
Programming RX S/N; decrease the signal output amplitude -117(+1/-3dBm)
Uni-directiona Signal Generator Tx Software: of CSA and check the duplex sensitivity. Duplex frequency deviation:
l repeater AF1:1kHz@3kHz/1.5k connector Adjustment(Sla Note: Enter tuning mode from a wideband 2.9±0.2kHz (25kHz)
CSA
(reverse Hz Deviation; (Slave ve)→Tonegain (25kHz) current channel and select “wide” 1.4±0.1kHz (12.5kHz)
filtered audio) Radio) →Rev_Filtered to initialize test frequency before Duplex audio distortion:
AF2:CTCSS/DCS@ _Audio ≤5%
performing wideband specs adjustment
0.75kHz/0.35kHz Tx S/N: ≥44dB (25kHz)
and so does narrowband channel. DO NOT
Deviation ≥40dB (12.5kHz)
perform wideband tuning by entering
tuning mode from a narrowband (12.5kHz) Max. Power output (without duplexer):
channel and vice versa. 45±2W(UHF)

50±2W(VHF)
Power Management Board Adjustment
Required Test Instruments

1. 20A/30V Power Supply 1set
2. Analog Ammeter 1set
3. Digital Voltmeter 1set
4. 12V Lead Acid Battery (not fully charged) 1set
60

Circuit Detect and Temperature-control Test
Connect CN0201 (to Power Supply) and CN0204 (to Ext. Battery) with DC power output 13.8V respectively.
Measure Adjustment

Testing Adjusting
Instrument Method
Point Point
When the voltage of CN0201 is

gradually increased to 16.4V, the
AC to DC
Digital protection circuit will drive KR01 to
over-voltage / CR0219 CN0201 Increase or decrease the input voltage
voltmeter revert to DC power supply. When the
detect
voltage of CN0201 is decreased to
13.4V, AC power supply returns.
Remove the voltage of CN0201, driving

KR01 to revert to DC power supply with
AC mains fail
/ / CR0219 CN0201 Close or open input voltage CR0219 illuminating; Apply voltage to
detect
CN0201, activating KR01; AC power
supply returns with CR0219 going out.
Gradually decrease the voltage of

CN0204 to 10.2V, driving KR01 to cut
Battery low Digital CR0219,BA down DC power supply, with CR0219

Close CN0201 voltage CN0204 Raise or lower input voltage going out. “BAT LOW” outputs low
detect voltmeter T LOW
pulse. Apply voltage to CN0201, with
CR0219 flashing briefly, then AC power
supply returns; remove the voltage of
61

CN0201; gradually increase the voltage

of CN0204 to 12V, and the KR01 is
activated to toggle to DC power supply
with CR0219 illuminating.
Heat the Rth0201 with soldering iron or

Thermal Soldering iron or hot air Digital hot air gun; check the voltage of fan
Fan Rth0201 Heating or cooling
controlled fan gun voltmeter increases (6.5V~12V) with the air flow
increasing.
Floating charge test
Connect CN0204 to 12V battery; CN0201 remains connected with 13.8V power supply.
Measure Adjustment

Testing Adjusting
Instrument Method
Point Point
Check the charging current is about

Floating Analog
/ CN0204 / Check 400mA, and will drop to 10-25mA when
charge Ammeter
fully charged.
62

Duplexer Instructions
Electrically, a duplexer is a device using sharply tuned resonate circuits to isolate a transmitter from a
receiver. This allows both of them to operate with the same antenna at the same time without the
transmitter RF frying the receiver. Please check the duplexer is tuned to the correct operating
frequencies before using the repeater. You can tune the duplexer using one of the following three
methods:
z Pre-Tuned Method (preferred method)
Order the duplexer pre-tuned to the desired frequencies from the manufacturer or supplier. This is not a
“method” of tuning the duplexer and does not require any field tuning or test equipment. Note that there
must be certain frequency spacing between the Tx and Rx frequencies. This is called “spacing”. For 2m
wavelength, the spacing is about 600 KHz. For 70cm wavelength, the spacing is 5MHz (duplexers with
such spacing can be realized more easily).
z Visual Method
Use a tracking (sweep) generator and spectrum analyzer to adjust the pass-band and reject-band
specifications of the duplexer.
z Emergency Method
The following paragraphs address a simple method to tune a “notched” duplexer such as DT04 UHF
duplexer. This method is not as accurate as the visual method provided by the tracking generator
/spectrum analyzer sweep setup but it is much less costly. It may be sufficiently good for all but the most
exacting applications.
Use this method only when the operating frequencies of the master radio and slave radio meet the
requirements of duplexer. The duplexer you can order from HYT is a notched type (band-reject) only.
The minimum spacing available is 4MHz for UHF band and 3.5MHz for VHF band. Note that this notched
type duplexer offers a considerably narrow bandwidth. If the operating Tx/Rx frequencies for TR-800 are
appreciably different from that of the duplexer, degraded performance of the repeater will result.
The following procedure assumes that the duplexer is applied and the radios should be connected to the
proper ports of the duplexer with the RF coaxial cables provided in the TR-800 kit. The duplexer should
not be mounted on the bracket and the tuning screws of the duplexer (on the other side of the cavities,
opposite to the RF connectors) should be accessible.
Programming the Radios
1. Program the master radio to the “Rx=Tx” mode at the frequency of Receive (assuming that the
master radio operates as transmitter of a uni-directional repeater).
2. Program the slave radio to the “Rx=Tx” mode at the frequency of Transmit (assuming that the slave
radio operates as receiver of a uni-directional repeater).
63

3. Connect a communications test set, such as HP8921 series, or an RF signal generator to the
antenna connector of the duplexer. The test set should be operating in “Generate” mode. To
facilitate “hearing” during the tuning procedures, modulate the RF source with a 1kHz tone at 60%
system deviation.
Tuning the Master Radio
To tune the master radio of the duplexer, begin with the tuning screw closest to the antenna connector of
the duplexer.
1. Set the frequency of the communication test set or generator to the Rx one.
2. Place the master radio in Rx frequency mode defined in Step 1 under “Programming the Radios”.
3. Adjust the level of the communication test set or generator until the master radio emits a weak
signal.
4. Increase the level of the communication test set or generator by approximately 20dB.
5. Adjust the tuning screw of the duplexer for the greatest rejection of the signal. This will appear as a
noisier signal. Procedures:
5a. Slightly loosen the locking nuts of the tuning screws to allow the tuning screws to turn freely (but
not “sloppy”) and
5b. Increase the level of the communication test set or generator to maintain an audible 1kHz tone.
6. Repeat Step 4, Step 5, Step 5a and Step 5b for each of the tuning screws on the duplexer. Begin
with the tuning screw closest to the antenna connector and finally tune the screw closest to the
master radio port.
7. Tighten the locking nuts of the tuning screws.
To avoid damage to the tuning screws and to allow fine tuning of the duplexer, do not over-tighten
the locking nuts.
8. Repeat Step 5, Step 5a and Step 5b to fine-tune the master radio of the duplexer.
Tuning the Slave Radio
To tune the slave radio of the duplexer, begin with the tuning screw closest to the antenna connector of
the duplexer.
9. Adjust the frequency of the communication test set or generator to the Tx one.
10. Place the slave radio on the Rx frequency mode defined in Step 2 under “Programming the Radios”.
11. Adjust the level of the communication test set or generator until the slave radio emits a weak signal.
12. Increase the level of the communication test set or generator by approximately 20dB.
64

13. Adjust the tuning screw of the duplexer for the greatest rejection of the signal. This will appear as a
noisier signal. Procedures:
13a. Slightly loosen the locking nuts of the tuning screws to allow the tuning screws to turn freely
(but not “sloppy”) and
13b. Increase the level of the communication test set or generator to maintain an audible 1kHz tone.
14. Repeat Step 12, Step 13, Step 13a and Step 13b for each of the tuning screws on the duplexer.
Begin with the tuning screw closest to the antenna connector and finally tune the screw closest to
the slave radio port.
15. Tighten the locking nuts of the tuning screws.
To avoid damage to the tuning screws and to allow fine tuning of the duplexer, do not over tighten
the locking nuts.
16. Repeat Step 13, Step 13a and Step 13b to fine-tune the slave radio of the duplexer.
Battery Revert
Overview
The battery revert is an integral part of the power management system in the TR-800 repeater cabinet.
This accessory allows you to cable your unit to a back-up battery which will engage in case of a power
outage.
Safety Instructions
Warnings:
Batteries used to power the repeater stations contain great amounts of stored energy. Use
caution when working with these units. Use battery terminal insulation covers at all times. Wear
protective clothing and eye goggles. For safety, it is strongly recommended that BOTH the
positive and negative leads of the battery cable be fused as close as possible to the terminals
of the battery.
Cautions:
Batteries may give off harmful or noxious fumes during charging. Provide adequate ventilation
for the area where the battery is stored.
If the wires leading to the battery are exposed, they can cause shorts or severe damage. To
prevent damage, use a properly fused battery cable.
Note: Make sure the battery is fully charged before connected to the battery revert of the
TR-800 repeater stations. DO NOT connect a battery if its voltage is below 12.0V DC.
65

Battery Type
The back-up battery “bank” for the repeater consists of one or more rechargeable batteries. The most
readily available batteries are the maintenance free solid gel electrolyte lead-acid and nickel-cadmium
(NiCd). Whichever type you choose, the battery must be designed for a service of operation that is
typically sporadic and short term and may experience deep discharging before recharging. In between
discharging periods, the battery must be capable of sustaining continuous, “float maintenance” charging
at less than 1% of the rated capacity. Batteries in this category are called “stationary”, “general purpose
float and cyclic”, “deep cycle”, or a similar term. Automotive batteries are not designed for this service
and should be avoided.
Battery Capacity
To determine the capacity for the battery or battery bank, you must know, or at least, estimate the
longest period of time that the repeater is expected to operate with this back-up power source. Also, the
percentages of time the repeater is expected to be in transmitting and receiving/standby mode must be
factored in. Personal experience or that of others may give you a close approximation. If all else fails,
assume a standard eight (8) hour shift operating solely on the battery with an extra hour before and
another on after the shift. Ten (10) hours makes the calculation easy. The transmitting and
receiving/standby time can be set equal (50% usage).
The capacity of the battery is rated in Ampere-hours (Ah) and is called “C” or “1C”. This is not to be
construed as the amount of current that may be drawn from the battery in an hour. Typically, battery
manufacturers rate battery capacity based on the current drawn over a five (5), ten (10) or twenty (20)
hour period. In terms of capacity, these are referred to as 0.2C, 0.1C and 0.05C rates, respectively. They
are not linearly related; doubling the current drain will most likely reduce the time available by more than
half.
Ambient temperature has a profound effect on the battery capacity. At -20℃ (only 4 degrees below zero
Fahrenheit!), approximately half of the capacity at room temperature is available.
Example:
What “size” battery do you need? Let’s assume that your customer’s repeater is in a location that
experiences power outage and requires battery backup for no more than 5 hours. The repeater operates
at a 66% transmit duty cycle. The transmitter is on the air for 2 minutes and the repeater is then in
standby/receiving for 1 minute. The total cycle time is 3 minutes. The repeater transceiver draws 10A of
current during transmitting and 2A during receiving. Therefore, for the first 2 minutes the battery must
supply 12A and for the next 1 minute the battery must supply 2A. Then, the cycle repeats for a total of 5
hours.
66

Let the battery operating “capacity” be represented by Cop. This is based on the current drains during
transmitting and receiving, the percentage of times of each and the total time required for battery
operation. Cop may be represented by the following equation:
⎡ ⎛ Ttx ⎞ ⎛ Trx ⎞ ⎤
Cop = Ttotal × ⎢ Itx × ⎜⎜ ⎟ + Irx × ⎜
⎟
⎟
⎜ Tcycle ⎟ ⎥
⎣⎢ ⎝ Tcycle ⎠ ⎝ ⎠ ⎦⎥
Where:
Cop = Operating capacity in Ampere-hours (A-h)
Ttotal = Total time the station is on battery power (in hours) = 5 hours
Itx= Total current drain during transmitting (in Amperes) =12A
Irx= Total current drain during receiving/standby mode (in Amperes) = 2A
Ttx= Transmit time during a single cycle (in minutes) = 2 minutes
Trx= Receive time during a single cycle (in minutes) = 1 minute
Tcycle = Cycle time (in minutes) = 3 minutes
Therefore:
⎡ ⎛ 2⎞ ⎛ 1 ⎞⎤
Cop = 5 × ⎢12 × ⎜⎜ ⎟ + 2×⎜
⎟
⎟
⎜ 3 ⎟⎥
⎢⎣ ⎝ 3⎠ ⎝ ⎠ ⎥⎦
Cop = 55
Now, how big is it? Let’s consider the rated battery capacity, C, as a function of the Cop calculated above.
An approximation to the rated battery capacity can be calculated with the following equation:
⎡⎛ Tcr ⎞ 0.1 ⎤
C ≈ Cop × ⎢⎜⎜ ⎟⎟ ⎥
⎢⎣⎝ Top ⎠ ⎥⎦
Where:
C = Rated battery capacity in Ampere hours (A-h)

Tcr = Rated battery discharge time in hours (usually 5, 10, or 20 hours)
Cop = Time, in hours, that the repeater will be operating with the battery
0.1= Raise the term Tcr/Top to the 0.1 power
A scientific calculator or the functions in a spreadsheet program can be used to solve the equation.
67

For our example, let’s consider the 55 A-h operating capacity, over 5 hours of operating with battery, and
rated battery discharge times of 5 hours, 10 hours, and 20 hours.
1. Tcr = 5 hours
⎡⎛ 5 ⎞ 0 . 1 ⎤
C ≈ 55 × ⎢⎜ ⎟ ⎥
⎢⎣⎝ 5 ⎠ ⎥⎦
C ≈ 55
A 55 A-h (0.2C) battery would provide the required energy under room temperature environment.
2. Tcr = 10 hours
⎡⎛ 10 ⎞ 0.1 ⎤
C ≈ 55 × ⎢⎜ ⎟ ⎥
⎣⎢⎝ 5 ⎠ ⎦⎥
C ≈ 59
A 60 A-h (0.1C) battery would provide the required energy under room temperature environment.
3. Tcr = 20 hours
⎡⎛ 20 ⎞ 0.1 ⎤
C ≈ 55 × ⎢⎜ ⎟ ⎥
⎢⎣⎝ 5 ⎠ ⎥⎦
C ≈ 63.2
A 65 A-h (0.05C) battery would provide the required energy at room temperature environment.
Remember that the above calculations are approximate. Different discharge rates yield different “end of
discharge” cell voltages which were not taken into account. The battery revert module is designed to
disconnect the station from the battery if the input voltage to the module drops below 11 V dc. When in
doubt, you can consult the manufacturer of the battery you intend to use to obtain “project planning data”
charts. Or, you can “err” to the high side and add 10% to 25% to the calculated number. If the battery is
going to experience extremes in temperature, the capacity will be affected. For cold climates, the
capacity may need to be doubled or tripled.
Where to Buy the Battery?
Most of the larger electronic supply houses will carry or can obtain the type and capacity of battery
required for your application. You may be able to deal directly with some of the battery manufacturers
especially if you need large quantities of the same model.
68

Troubleshooting
Table I Troubleshooting for Repeaters (General)
Symptom Probable Cause(s) Possible Solution(s)
1a. The power supply is not turned

1a. Turn on the power supply and plug
ON or the AC power cord is not
the power cord into the AC mains
plugged into the AC mains
outlet.
outlet.
1b. Check fuses in the Power Switch
1.Repeater dead 1b. Open fuse in the AC Power
and replace them if necessary.
(LCD backlight or Switch or in the DC ATO blade
DC power LED does fuse. 1c.Check the repeater cable connection
not light) between the radio and controller;
1c. Loose or damaged repeater
replace the cable if necessary.
cable between the radio and the
front panel controller. 1d. Turn on the repeater by holding
down the front panel Power Switch
1d. Both radios have been turned
for more than 1 second.
off before power shortage.
2a. The receiving radio is 2a. Check CTCSS/CDCSS code of the

programmed with wrong slave radio and reprogram it if
CTCSS/CDCSS code. necessary.
2b. Incorrect I/O programming for 2b. Check accessory connectors and
accessory connectors of the reprogram the radios if necessary.
master radio and slave radio.
2c. Check the repeater cable connection
2.No field radios can
2c. Loose or damaged repeater between the radio and the front
access the system.
cable between the slave radio panel controller and replace the
and the front panel controller. cable if necessary.
2d. Incorrect programming of field 2d. Check programming on field radios

radios. and reprogram them if necessary.
2e. The master radio is off and the 2e. Turn on the radio to make it operate
repeater is in knockdown mode. in setup mode.
3. The user speaks immediately 3. Delay conversation to allow for delays

3. First part of
after pressing the PTT. in system due to:
message is not
a. CTCSS/CDCSS decoding.
repeated
b. Requirements of signalling systems.
69

4a.Leaky coaxial cable(s). 4a.Check the coaxial cable(s) and

4. Loss of receiver
replace it/them if necessary.
sensitivity when the 4b.Loose antenna connector(s).
master radio is 4b.Check the antenna connector(s) and
4c.Damaged antenna connector(s).
keyed (The repeater replace it/them if necessary.
toggles between 4d.The duplexer is not tuned
4c. Replace the antenna connector(s).
Transmit and correctly.
Receive repeatedly 4d. Re-tune the duplexer.
4e.Inadequate isolation between
when attempting to
the Rx and Tx antennas (if 4e. Adjust the distance to get higher
communicate).
applicable). isolation between the antennas.
5. The repeater 5. The master radio is programmed 5. Reprogram the master radio’s
toggles between with "Rx Carrier (Signalling)" at accessory connector pin to "NONE"
Transmit and the accessory connector pin or cut off the switch S01-8 on the
Receive repeatedly same as the salve radio and has front panel controller.
without an input received signals.
signal to the receive
(master/slave) radio.
6. The fan in the 6. Not a problem. 6. The repeaters are designed with
repeater runs all the continuous cooling.
time.
Table II Troubleshooting for Repeater Radios (Master/Slave)
Symptom Probable Cause(s) Possible Solution(s)
1a.Volume of the Receive radio 1a. Turn up the volume.

(master/slave) is turned down.
1b.Check the repeater cable
1b. Loose or damaged repeater connection between the radio and the
cable between the master/slave controller and replace the cable if
radio and the front panel necessary.
controller.
1c. Connect the speaker wires.
1c. Speaker wires are not well
1. No audio heard 1d. Check the wires and replace the
connected.
from repeater. speaker if necessary.
1d. Loose or damaged wires
1e. Check the speaker and replace it if
between the external speaker (if
necessary.
applicable) and the audio output
port on the back of the Receive
radio (master/slave).
1e. Defective speaker (internal or

external, if applicable).
70

2a. The repeater function is not 2a. Enable the repeater function via
enabled (if applicable). RPT/OPT.
2b. The repeater is not in setup 2b. Set the repeater to the setup mode
mode (if applicable). through the SETUP contact switch on
the front panel.
2c. Loose or damaged repeater
2. The Transmit cable(s). 2c. Check the repeater cable
radio (master/slave) connection(s) and replace the cable if
2d. Incorrect frequency or
does not transmit necessary.
CTCSS/CDCSS programmed
when a properly into the Receive radio 2d. Check the Receive radio
identified signal is (master/slave). (master/slave) frequency and
presented to the CTCSS/CDCSS and reprogram it if
Receive radio 2e. The accessory connector of the
necessary.
(master/slave). Receive radio (master/slave) is
not programmed correctly or not 2e. Check programming of the accessory
operated correctly. connector and reprogram it if
necessary.
2f. The Busy Channel Lockout
function is programmed into the 2f. Disable the function or wait until
Transmit radio (master/slave) channel is idle.
and the channel is in use.
3a.Wrong CTCSS/CDCSS is
3. The Transmit programmed in the Receive radio
3a.Check CTCSS/CDCSS and
radio (master/slave) (master/slave).
reprogram the radio if necessary.
transmits
3b. Pin 8 of the accessory connector
continuously or 3b. Remove the accessory and change
on front panel controller is pulled
transmits without a the LOW condition.
LOW by an accessory.
properly identified
3c. Check programming of the accessory
signal presented to 3c. The accessory connector of the
connector and reprogram the radio if
the Receive radio Receive radio (master/slave) is
necessary.
(master/slave). not programmed correctly or not
operated correctly.
71

4a. Tighten the RF cable connectors to

the radios, duplexer and antenna.
4a. Loose RF cable connector(s). 4b. Replace the faulty component.
4c. Check:
4. Low/unstable/no 4b. Damaged antenna or feed line. * Tuning of the duplexer
output power from 4c. Damaged duplexer (if * Tightness of the locking nuts on the
the Transmit radio applicable). tuning screws.
(master/slave). Replace the duplexer if it is correctly
4d. Excessive power supply current tuned and nuts are properly secured.
drain. 4d. Disconnect components, one at a
time, to locate faulty piece. Replace
the faulty piece.
Disassembly and Assembly for Repair

Removing and Attaching the Top Cover
1. Use a screwdriver to remove the seven screws (M3.0X6.0) ① that lock the top cover of the repeater.
See Figure 1.
2. Remove the top cover ②. See Figure 1.
3. Attach the top cover with reverse steps.
1
2
1
1
1
1
Figure 1
Removing and Attaching the Front Panel

1. Press the six latches that lock the front panel to the housing to separate and remove them from the
housing ①. See Figure 2.
2. Remove the front panel ② shown in Figure 2, and pull out the two mobile radio FPCs, two signal
cable connectors, one expansion signal cable connector, and one cable of DC power LED.
72

3. Attach the front panel with reverse steps. 1
Figure 2
Removing and Attaching the Control Panel

1. Remove the Volume Control knob ①. See Figure 3.
2. Remove the nut ② using a special spanner. See Figure 3.
3. Use a screwdriver to remove the six screws (ST3.0X8.0) ③ that secure the control panel. See Figure
4.
4. Gently press and remove the RJ45 port ④ from the front panel, and then pull out the speaker cable
to remove the control panel. See Figure 4.
5. Attach the control panel with reverse steps.
3 3
3
3
1 2
3 3
4
Figure 3 Figure 4
73

Removing and Attaching the Rear Panel

1. Pull out the ATO fuse ①. See Figure 5.
2. Press the spring latch ② at the two sides of the DC socket and push the DC socket toward the
housing to separate the socket from the rear panel ③. See Figure 5.
3. Remove the seven screws (M3.0X6.0) ④ that secure the rear panel using a screwdriver. See Figure
5.
4. Remove the two RF cables of both radios and the connecting cable of the fan. Then remove the
three power cords that connect the AC socket with the switching power using a screwdriver, and
remove the rear panel.
5. Attach the rear panel with reverse steps.
4
2
4 2
4 3
4
2
1 2
Figure 5 4
Removing and Attaching the Mobile Radio

1. Remove the screw (M4.0X6.0) ① that secures the thermistor sensor using a screwdriver. See Figure
6.
2. Use a screwdriver to remove the eight screws (M3.0X6.0) ② that secure the bracket of radio. See
Figure 6.
3. Remove the bracket ③ and remove the two signal cables and two power cords of the master radio
and the slave radio. See Figure 6.
4. Remove the eight screws (M4.0X6.0) ④ that secure both radios using a screwdriver, and then
remove both radios ⑤. See Figure 7.
74

5. tach both radios with reverse steps.
2
2
4
2 4
2
4
4
3
5
1
2 2
2
2 4
4
4
4
Figure 6 Figure 7
Removing and Attaching the Switching Power and Power Board

1. Remove the four screws (M3.0X6.0) that secure the switching power using a screwdriver, to remove
the switching power ①. See Figure 8.
2. Remove the four screws (M3.0X6.0) that secure the power board using a screwdriver, to remove the
power board ②. See Figure 8.
3. Attach the switching power with reverse steps.
1 2
2
2
2
1
1
Figure 8
75

Exploded View
27 28 29 30
G
G
F G
31
B
F 32
B
H
H
H
H
H
33
F
34
35
F
K C 36
C
H
C CC
18 H
17 H C
37
16 J
15
13 14
K
I
38
11 12 J
10 63 K I
39
9
8
7 40
G
J 41
E G I K
J
42
E I
D K
6 D B F 43
K K
B
F
E
I
44
D D
5 45
K K
4 E K 46
BB
47
3 CC K
B
A
C 48
K
49
2 19 K
50
20
21 51
1 22 52
23 K K
K 53
24 55
K
25 K 54
56
26
H H
H
64 63 62 61 60 59 58 57
76

Parts List 2
No. Material No. Description Qty.
A 7207002200200 Nut M7.0*2.2mm 00(RoHS) 1
B 7203002400000 Nut M3.0*2.4mm 00(RoHS) 9
C 7103008001040 Machine screw M3.0*8.0mm 04(RoHS) 13
D 7102007020010 Self-tapping screw ST1.9*7.0mm 01(RoHS) 4
E 7103008020000 Self-tapping screw ST3.0*8.0mm 00(RoHS) 6
F 7103006002000 Machine screw M3.0*6.0mm 00(RoHS) 10
G 7103008001020 Machine screw M3.0*8.0mm 02(RoHS) 8
H 7104006001000 Machine screw M4.0*6.0mm 00(RoHS) 5
I 7204003001000 Nut M4.0*3.0mm 00(RoHS) 5
J 7104045000000 Machine screw M4.0*45.0mm 00(RoHS) 4
K 7103006002000 Machine screw M3.0*6.0mm 00(RoHS) 10
1 6000220000020 Front panel 02(RoHS) 1
2 6000221000000 Volume control knob 00(RoHS) 1
3 6201066000000 Inner liner knob 00(RoHS) 1
4 6000232000010 LCD lens (RoHS) 1
5 6000222000000 SETUP button 00(RoHS) 1
6 5403000000040 HYT LOGO 00(RoHS) 1
7 7500068000000 LCD sponge 00(RoHS) 1
8 7400048010000 Felt, speaker 00(RoHS) 1
9 7500234000000 Speaker cushion 00(RoHS) 1
10 5001020000000 Speaker 16Ω 7W D: 35mm (RoHS) 1
11 6201600000000 Speaker fixing bracket 00(RoHS) 1
12 1302008000000 Control board (RoHS) 1
13 3307110600020 LED, Red, 2.5*5mm 2.0V (RoHS) 1
14 3307110600010 LED, Green, 2.5*5mm 2.2V (RoHS) 1
15 3307110600050 LED, Orange, 2.5*5mm 2.0V (RoHS) 1
16 3307110600030 LED,Yellow,2.5*5mm 2.1V (RoHS) 1
17 4301080000040 Momentary contact switch (RoHS) 1
18 5110000000480 LCD Module (RoHS) 1
19 4210400000100 Signal cable(RoHS) 2
20 5202015200000 HDB15/F Socket (RoHS) 3
21 5204008000000 RJ45 Socket (RoHS) 1
22 4302030000040 Channel selector knob (RoHS) 1
23 3307990000080 LED LT5CB4-81-XA400714 (RoHS) 2
24 4210080000700 Speaker wire (RoHS) 2
25 6100135000000 Silica rubber key 00(RoHS) 1
26 6201197000000 SM07 fixing sheet 00(RoHS) 1
27 6201166000010 Top cover01(RoHS) 1
28 4200200000000 Mobile radio FPC (RoHS) 2
29 Optional Duplexer 1
77

30 4220300000200 RF cable (RoHS) 1

31 6201171100010 Duplexer bracket 01(RoHS) 1
32 4200400000200 Power cord L400MM (RoHS) 1
33 4200250000200 Power cord L250MM (RoHS) 1
34 6201170001000 Mobile radio bracket 00(RoHS) 1
35 1201800U10030 Radio unit 25W (400-470MHz) (RoHS) 2
36 4408100002000 RF adaptor (RoHS) 1
37 4408100003000 RF adaptor (RoHS) 1
38 4220250000100 RF cable (RoHS) 2
39 6201168001000 Rear cover 00(RoHS) 1
40 5401000000050 DC fan 12Vdc 0.9A (RoHS) 1
41 5205000000240 AC socket (RoHS) 1
42 4099000000150 Tube fuse (RoHS) 1
43 4399010000000 Power switch (RoHS) 1
44 7104008000000 GND lug (RoHS) 1
45 4210400000200 Expansion signal cable (RoHS) 1
46 6201192000000 Spring lock washer 00(RoHS) 5
47 6201606000000 Cabinet kit 00(RoHS) 1
48 4210250000000 DC jumper cable#14 250mm (RoHS) 1
49 4210250000100 DC jumper cable #14 250mm (RoHS) 1
52 3003991040010 Surface temperature sensor( 100KΩ ±1% (RoHS) 1
53 4200050000000 Power cord of fan (RoHS) 1
54 5202002100000 Socket (RoHS) 1
55 5204002000000 DC power socket (RoHS) 1
56 4002000000030 ATO fuse (RoHS) 1
57 4002000000040 ATO fuse clip (RoHS) 2
58 5202002100270 Socket for Pin (RoHS) 3
59 4200250000000 DC power cord #14 250mm(RoHS) 1
60 4200250000100 DC power cord #14 250mm(RoHS) 1
61 1302008000010 Chip power board (RoHS) 1
62 4200400000010 Connection cable (RoHS) 1
63 7500147000110 Foot pad 01(RoHS) 4
64 1603S24000010 Switching power (PS21001) (RoHS) 1
78

Packing
79

TR-800 Wiring Diagram
80

1 2 3 4 5 6 7 8
+9VD
3
+5VA
U0108 +9VD
TR-800 REPEATER INTERFACE COMMUNICATION & DISPLAY UNIT +5VD +5VD R0146 L0105 7805
U0109
7809
Vin
R0127 10K 601S 1 3 1 3
Vout Vin Vout Vin +13V8
TP0101 1.5K U0101 +2V5
GND
GND
R0107 R0126 2
R0101 DE-BOUNCE Q0106 CR0104 GND R0147
S0101-1 47K 2.7K 2.7K TP0110 M06 C0128 C0129 C0141 C0149 C0147 J0111
R0108 47K N04 C0127 10K
C0130 C0143 C0148
Vout
5/.1VP R0128 421C /NU 15uF/6.3V 22uF/6.3V SP2
SETUP/ 15uF/6.3V 0.01u 10uF/10V 0.01u 470p 0.01u 10uF/16V SP1
2
R0109 47K TP0111
R0102 .1/4.8v KNOCKDOWN 2.7K .5/8.8v +9VD Int_Spkr
47K R0129
1
Q0103 Q0107 470
Q0101 VR0104 M04 5&6
VR0101 M04 Q0108 2 KR03 R0169
M06 5.1V R0144 R0145 J0106 (Main)
R0103 R0110 R0111 CR0101 M04 CR0102 G5V-1 100.5W
S0102
D U0107D 5.1V 10K 47K 47K A01 ORG RESET 0/NU 100K/NU ISS355 9 PB01 PB02 PB03 PB04 PB05 PB06 R0169 R0193 2.2 .5W D
4011 R0130 CR0117 MONI SCAN UP DN RPT OPT 100 .5W Q0118 1 ME
13 S0101-2 10K
10 1
2S32 R0170 0 R0194 2.2 .5W
R0112 C0125 2 MIC
0.022u/NU Q0123
11 47K S0101-6 SET/O M04
12 CR0113 C0150
3 GND
SET/I R0148R0149R0172R0173R0174R0175 R0171 1000p
CR0114 4 REST
C0101 CONTROL BUS 1K 1K 1K 1K 1K 1K 10K
+9VD TP0108 R0177
1uF poly R0113 10K SET/I Q0124 5 TxD
8.8/.1V SET/I M04 4.7K CR0108
R0150 47K 6
6--10mV RMS 60% Dev Q0109 SET/O R0151 47K CR0107 RxD
R0115 R0114 R0131 M04 SET/O R1114 R0152 47K
VAG SRC
FNT_PTT_O 7 GND
10K 100/NU 10K RPT/O R1118 4.7K R0153 47K
FNT_MIC 3 R0116 47K R1119 4.7K RPT OUT 4.7K R0154 47K Q0119
L0106 R0155 47K CR0112 8 PSW
U0102 Vss 1 OPT/O
OPT OUT DT14
ME 2 CR0111
601S C0102 C0104 C0105 TP0107 9 SB
R0117 Q0110 PTT/I
PTT/I PTT/I R0176 0
J0107 MIC 10uF 10K 10uF 10uF R1101 0 C0144
2N05 FNT_PTT_O SET/I TP0106 10 SP1
C0171 FNT_PTT_O
U0102A PTT/O 470p 5/0V
11 SP2
100p TA75W01FU R1122 0/NU 0.33u PTT_O
R1115 0 C0108 CR0116 ISS355
11PIN 1ROW
C0176 1000p/NU
SET/O
R1105 47K R1178 56K OPT/O 16 4 13
TP0105
C0175 1000p
+5VD
C0120 RPT/O J0107 (Slave)
U0112C 0/5V
4066 0.33u J0106 MIC VDD
44
43
42
41
40
39
38
37
36
35
34
11 PTT_O 1 1
J0104 (Slave)
10 R0138 S0101-5 6 8 11 9 ME
C0107 NC L0103
AUDIO PROCESS C0118 56k KR00 2 MIC
MONI
SCAN
DN
RPT/I
SETUP/I
KEYBL
OPT/O
Rx Carrier/I
UP
OPT/I
RPT/O
12 0.33u G5V-2
R1138 601S 1 33 R0178 0
TxD 1 10K C0117 2
AVref PTT
32 SCL
3 GND
C0172 R0118 100K OP AMP +9V DC AVss SCL
RxD 2 R1162 NC R1106 POWER SUPPLY +2V5 0.33u Vpp 3
IC(Vpp) SDA
31 SDA 4
6 DIG_GND C0131 4 30 RxD REST
+2V5 7 R1120 R0157 5.6K VDD TxD0 R0195 1K
22p 5 29 SO/TxD R0179 1K
MIC+ 3
R1128 33k 0.33u 100K VAG 5 10K J0102 (Main) CLK 6
Vss
X1
U0110 HOOK/RxD0 28 SO10 R0180 1K
5 TxD
U0112A U0104D R0158 0 7 uPD78KS SETUP/O 27 R0181 0
MIC- 4 4066 U0102B 4066 X2 TxD1 6 RxD
9.8304MHz
C U0115 RESET 8 26 R0182 0 C
X01
TA75W01FU TP0103 RESET RxD1
Rx Audio 5
M62364FP 10 11 1 C0132 9
XT1 SPSW
25 R0183 0 7
1 1 24 22p 10 24 R0184 0 GND
RSW0(DN)
2
RSW1(UP)
R1109 0 R1039 R1127 15k C0179 NC VI1 VI8 XT2 AFTST
LCDDAT
LCDSOD
LCDCLK
+5VD 11 23
AUX5 I/O 13
LCDBL
6 39K VO1 VO8 2 SHIFT EVdd 8 PSW
LCDCS
C0202 12 C0133
RxD2
TP0104
TxD2
VO2 VO7
EVss
4.7uF
INT
AUX4 I/O 7 VI2 VI7 3 68p R1111 47K 9 SB
C0178 R1136 33K +5VD VDD GND C0209
AUX3 I/O 8 C0208 1000P R1134 C0207 U0104A C0193
LD
LD RESET 10uF 4 10 SP1
2.2uF CK S0101-7 Q0112 R1112 47K
47K 2.2uF 4066
C0153 1000p/NU
4.7uF CK VREF
12
13
14
15
16
17
18
19
20
21
22
R1133 2 1 DT R1140
2S24
H.R Output 9 DT DO 5 11 SP2
1.2K +5VD
C0151 1000p
C0154 1000p
C0155 1000p
C0157 1000p
C0152 1000p
C0156 1000p
NC VI3 VI6
H.R Input 10 U0112B VAG 1 2 VO3 VO6 6 R0185 0
3 13 R0159 R0186 0
4066 U0113A R0104 12
VO4 VO5
13
C0180
R1141 4.7K 11PIN 1ROW
DI 11 TA75W01FU TP0116 10K VI4 VI5 47U 6.3V 7 R0160 47K
1K
R1135 3 4 C0198 R0187 47K
R1176 4.7K
+2V5 PTT
DEO 12 8
R0121 39K
R1137
INT
6.8k
5 8 9 2.2uF C0134
R1177 10K
Q0126 +2V5 R0188 47K

GND 13 DT114 NC VR0107 9
6 U0112D R1139 0.01u R0189 47K
Switch B+ 14 R1123 4066 +2V5 5.1V 10
0/NU 10K H/S R0190 C0158
Ign Control 15 3 11 47K
VAG C0199 R1102 10uF/16V/NU
1 U0104B K02 ENCODE R0196 NU
R1169 1uF 4066 12 0/NU
R1170 3 4 100K/NU
DB15/F 3ROWS 56K 2 100K 13
Q0122
R0140 2S43/NU
+2V5 5
C0201 U0114A 10K 14
C0136
+5VD C0135 R0198 R1113
NC TA75W01FU 0.01u 0.01u D0112 D0113 R0197 220K
15
C0204 H23 H23 C0161 100K
C0110 R0141 C0182 NC R0161 R0162 C0160 0
R0105 0.33u +2V5 U0104C 39K 0.01u 10uF/16V
R0106 10K 4066 R1126 33k 47K 47K
4.7K DB15/F 3ROWS
47K Q0102 9 8 C0194 R1152 33K C0183
VR0113
0.47U
27V DT114 C0111 2.2uF 7 6 2.2uF +5VA

L0101 VR0108 L0102
C0162
1000p
0.33u 6 TP0115 1uH
.1/4.8v 5 VAG R1125 15K R0163 02D 1uH
R1124 D0114 D0115
U0103D 4011
C0205
B C0185 15K TP0102 13 TA75W01FU R1174 1K H23 H23 B

C0103 11 VR0102 C0163 C0164
470p 6 10 TP0109 U0113B R1163 NC NC
VR0112 470p 5.1V 8 12 4.8/.1V
LCDCS
LCDCK
RV0104
LCDW
27V R1175
LCDR
LAMP
4 100p 100p
S0101-10
LCD
5 9 4.7K FNT_MIC
5V
U0103B U0103C +5VD OPT/O NC

E
4011
S0101-3
4011 ME
8
7
6
5
4
3
2
1
U0107B PTT/I PTT/O C0184 C0165

C0186 S0101-4 5 R0123 D0116 D0117
470p 4 J0110 LCD Module D0118 H23 H23 F0101
LOGIC RELAY 47K/NU D0119 J0109
R0122 470p H23 0.5A 100p
6 R0124 R0125 4.7K/NU +13V6 H23
R1164
4011 VR0116 R0165

VR0117 C0195 NC 4.7K 1.2K R0164 Q0111 Q0113 1 SP1
27V TP0114 DT114 27 .5W 2S41 2 HOOK/RxD
U0107C 0 R0142 TP0113 27V C0137 3 MIC
R1166 100K 8 S0101-8 R0166 4 ME
NC
4.9/.1V 4.7K 470p

Q0105 .7/.1v
6 9 10
VR0103 U0107A 27K 5 PTT/TxD
C0197 DT114 Q0104 1 CR0109 CR0110 6 GND
470p R0143 10K C0138 470p VDE BLU
VAG 5 7 4011 5.1V DT114/NU C0123 Q0114 BLU 7 PSB
R1167 C0112 SP2
C0167 1000p/NU
VR0118 8
U0114B 470p 470p C0124 3 2 DT14
27V 560 Q0116 4011
C0166 1000p
C0169 1000p
C0170 1000p
TA75W01FU VR0105 A13 0.01u R1104 6.8K
C0139 R0191
C0168 100p
R0192 FNT_RJ45
.1/4.3v
C0196 TP0112 5.1V 330 330
AUX5_1 RPT/O S0101-9 470p
C0203 10uF
470p RPT/O
ACC AUDIO OPT/O Q0120 Q0121
VR0114 GLED DT14 DT14
5.1V 120mV RMS 60% Dev CR0103 RLED
R1168 560
M76
CR0106 C0145 C0146 1 3
VR0106 R1129 CR0105 SP2
R1145
AUX5_2
BCD_3
BCD_2
BCD_1
R1171 4.7K
BCD_4
4.7K RED
C0188 VR0115 GRN
C0200 10uF
R1172 R1173 U0111 4.7K 2 4

C0187 5.1V +5VD SP1
470p 5.1V VR0109 VR0110 VR0111 MAX7235 470p 470p J0113 Jumper
470p NC NC INT R1159 0 24 R1155
C0206 5.1V 5.1V 5.1V RESET 0 INT V+
R1158 RST SDA 0 SDA R1156 R0168
470p SDA R1157 0 0 SCL R0167
A AD2 SCL 330 A
BCD_1 R1151 1K 180
J0103 (ACC) P0 AD0 R1160 0
C0189 BCD_2 R1150 1K
15
14
13
12
11
10
DB15/F 2ROWS J0112 R1161 470p

C0190 BCD_3
BCD_4
R1149 1K
1K
P1
P2
015
014
R1165 0 FNT_PTT_O
HYT Science & Technology Co., Ltd
SO10 R0199 DGND +5VD C0191 R1148 P3 013
GND 470p R1147 NC R1103 0 LD PTT_O Q0117
0 RESET 47K 470p R1146 1K
P4 012
011 R1154 0
RESET AUX5_2 R1132 CK Q0115 DT14 MODEL NAME TR-800 PAGE 1 OF 1
1. Pin assignments for J2 and J4 are identical. +5V
P5
0 DT
VDD SI/RXD
1 U0103A C0192 P6 010 R1153 DT14
R1100 VDD 1.8K 09 R1142 0
2. All voltages are DC and measured with Hi-Z DMM.RxD SO/TXD AUX5_1 470p J0113 CR0115 12
P7
0
RLED Repeater Interface Communication &
VPP SO/TXD +5V GND 08 R1143 C0140 PART NAME DATE Aug, 2008
0/NU VPP 3 IN_DCLight R1130 TIL113
R1144 0 GLED Display Unit Board
3. S2 and all sections of S1 are shown "OFF". SCK 2 4011 1.2K C0177
H/S 1 470p
CLK H/S
2
0.1U C0126 FILE NO. REV 04
4. Voltages shown are Inactive/Active state. VDE CLK Q0125 470p
VDE DT114
"P" after a voltage means pulsed(not continuous). REC DRAWN BY H.D Xu CHECKED APPROVAL
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
CR0223
Battery float charging
1N4004
BATTERY FLOAT CHARGER
7.5V DC Bias Q0223 FMT18
CR0212 CR0213
AC-DC 13.8Vdc R0268 470
F0202-2A R0269 0.22/2W
D M76 M76 + C0225 VR0209 C0227 C0228 D
VR0217
CN0201 2 7.5V 470p
VR0208 100uF 470p 27V
To Power Supply 1 27V
R0267 470
C0226
+VCC SRC Q0222 M06 R0270 1K/0.25W
0.1u
CR0214 R0281 100k

CN0202 R0274 100K
2 R0280
To Radio 1 R0271 22K 15k R0278
1N4004 C0229
OVER VOLTAGE 470p 10k
4(NC) 3(NO) 2 5 R0279 33k
DETECTOR(>16.4Vdc) AC FAIL
7 3 U0206A
KR01 DETECTOR
Active Lv: "H" 1
5 6 G8P 6 R2100 10K R0275 Active Lv: "H"
U0206B VR0211 2
24K 27V NJM2904
NJM2904 + C0230 C0231
VR0210
R0272 10uF 470p
27V
4.7K
C
CN0203 2 Q0224 R0282 4.7K C
CR0216
To Radio 1
+C0232 M04 R0286 22K M76
100uF R0273 CR0217
R0285 1K C0233 0.1u M76
4.7K
CR0215
R0287 CR0220 M76 VR0218 CR0219 R0299 2.7K
CR0218 7.5V +VCC
22ZR 10K Q0217
M06 Q0216
ORG BAT ON
M04
M76 C0236
CN0204 2 R0288 4.7K R0289 100K 470p VR0213
To Ext. Battery 1
F0203-15A R0284 27V
R0292 CR0221 M76 R0290 22K Q0218 C0235
10K
15K 5 M04 470p
LOW BATTERY
VR0212 7
DETECTOR(<10.2V DC) Active Lv: "H"
6 U0205B
27V R0291
+ NJM2904 C0238
R0293 C0234 BAT LOW
22K 470p
33K 2.2uF N/U R0298
C0237
B VR0214 470p B
27V
Vk(6-12Vdc) GND
Q0219 TIP42 CR0224

CONN1 2
To Fan 1 L0201 220uH
R2102 1N5401
+ R2104 +
VR0215 C0242 C0239 R0296
27V R2101 1K 4.7K 4.7K
1uF 0.01u 68K
Q0220
+
M04 C0243
U0209 470uF
+ TL431A
C0241
2200uF R0295 4.7K CR0222
Rth0201
1N5821 100K NTC R0297
C0240 + R0294 R2103 91K
0.1u 2.2K 10 t
HYT Science & Technology Co. Ltd.
A A
MODEL TR-800 PAGE 1 OF 1
THERMAL CONTROLLED
VARIABLE SPEED FAN
Part Name Battery Revert & Power Management Board DATE April, 2006
FILE NO. REV 00
DRAWN BY R. Leung CHECKED APPROVAL

1 2 3 4 5 6 7 8

Specifications
General
VHF: 136MHz-174MHz;
Frequency Range UHF: 350MHz-400MHz; 400MHz-470MHz;
450MHz-512MHz;
Channel Capacity 512
Channel Spacing 25KHz/12.5KHz
Operating Voltage 13.6V DC±15%/88-264V AC 50/60Hz
Duty Cycle 100% Continuous (5/10/25W)/50% Intermittent (45/50W)
Standby <1.8A
Current Drain Receive <2.5A
Transmit <13A
Operating Temperature -30℃~+60℃
Dimensions (H×W×D) 310×190×362mm
Weight 11kg
Frequency Stability ±2ppm
Receiver
Sensitivity <0.35uV
Selectivity ≥70dB (Wide)/≥60dB (Narrow)
Intermodulation ≥70dB
Spurious Response Rejection ≥75dB
Rated Audio Power Output 6W (Int.)/12W (Ext. @ 4Ω)
Rated Audio Distortion ≤3% (3W)/≤10% (5W)
Transmitter
25W/50W (VHF)
RF Power Output
25W/45W (UHF)
-36dBm<1GHz
Spurious and Harmonics
-30dBm>1GHz
Modulation Limiting 5KHz (Wide)/2.5KHz (Narrow)
FM Noise ≥45dB (Wide)/≥40dB (Narrow)
Modulation Distortion ≤3% @ 60% Dev.
Note: All Specifications are tested according to TIA/EIA-603, and subject to change without notice
due to continuous development.
87

HYT endeavors to achieve the accuracy and completeness of this manual, but no warranty of accuracy
or reliability is given. All the specifications and design are subject to change without prior notice due to
continuous technology development. Changes which may occur after publication are highlighted by
Revision History contained in Service Manual.
No part of this manual may be copied, reproduced, translated, stored in a retrievable system, distributed,
or transmitted in any form or by any means, electronic or mechanical, for any purpose without the
express written permission of HYT.
88

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5-Tone Model

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carefully before any service operation.

 This equipment shall be serviced by qualified technicians only.

 Do not modify the repeater for any reason.

 To avoid electromagnetic interference and/or compatibility conflicts, do not operate your

 Turn off your repeater before entering a blasting area.

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Caution: This equipment generates during use radio frequency Energy, so be

and, if sure to follow all operation instructions in Owner’s Manual to prevent

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No. LED Indicator

Status LED Indicator

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3. Repeater Setup/Knockdown Switch ⑥

7. RPT Button /OPT Button

8. Scan Button /Moni Button

9. Up Button /Dn (Down) Button

10. RJ45 Connector

13. AC Power Inlet (with Switch )

14. Accessory Connector (DB15/F)

To be used by external control equipment or link equipment.

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15. Grounding Terminal

16. DC Power Inlet

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Repeater Hang Time

Note: In knockdown state, the Monitor function is disabled.

release it to close the signaling squelch.

B. Carrier Squelch -Momentary

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Time-out Timer (TOT)

Selectable Squelch Level (SQL)

Squelch levels are selectable (0 to 9) via the programming software.

High/Medium/Low Power Programmable

High/Medium/Low power is selectable via the programming software.

Programmable Channel Spacing

Wide/narrow channel spacing is selectable via the programming software.

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The repeater enters PC programming mode once command is received

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LCD Icon Description

1. Display channel number.

1. Display channel number.

Appear when the current channel is already in use.

Appear when the Moni button is pressed to monitor channel activities or

A Appear when the DTMF Live Dial mode is enabled.

Appear when a new message is received.

Appear when the Scrambler function is enabled.

Appear when the Voice Compandor function is enabled.

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LED Description Indicates:

1. Light when the master radio is transmitting.

1. Glow when the RPT is active.

1. Glow when the OPT is active.

Orange, ultra 1. Glow in the setup mode.

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This equipment shall be serviced by qualified technicians only.

Do not modify the repeater for any reason.

To avoid electromagnetic interference and/or compatibility conflicts, do not operate your

Turn off your repeater before entering a blasting area.