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NCP1608

Critical Conduction Mode


PFC Controller Utilizing OTA
The NCP1608 is an active power factor correction (PFC)
controller specifically designed for use as a pre−converter in ac−dc
adapters, electronic ballasts, and other medium power off−line
converters (typically up to 350 W). It uses Critical Conduction Mode http://onsemi.com
(CrM) to ensure near unity power factor across a wide range of input
MARKING
voltages and output power. The NCP1608 minimizes the number of
8 DIAGRAM
external components by integrating safety features, making it an
1 8
excellent choice for designing robust PFC stages. It is available in a
SOIC−8 package. SOIC−8 1608B
D SUFFIX ALYW
General Features CASE 751 G
1
• Near Unity Power Factor
A = Assembly Location
• No Input Voltage Sensing Requirement L = Wafer Lot
• Latching PWM for Cycle−by−Cycle On Time Control (Voltage Y = Year
Mode) W = Work Week
G = Pb−Free Package
• Wide Control Range for High Power Application (>150 W) Noise
Immunity PIN CONNECTION
• Transconductance Amplifier FB VCC
• High Precision Voltage Reference (±1.6% Over the Temperature Control DRV
Range) Ct GND
CS ZCD
• Very Low Startup Current Consumption (≤ 35 mA)
(Top View)
• Low Typical Operating Current Consumption (2.1 mA)
• Source 500 mA / Sink 800 mA Totem Pole Gate Driver ORDERING INFORMATION
• Undervoltage Lockout with Hysteresis Device Package Shipping†
• Pin−to−Pin Compatible with Industry Standards
NCP1608BDR2G SOIC−8 2500 / Tape & Reel
• This is a Pb−Free and Halide−Free Device (Pb−Free)

Safety Features †For information on tape and reel specifications,


including part orientation and tape sizes, please
• Overvoltage Protection refer to our Tape and Reel Packaging Specifications
• Undervoltage Protection Brochure, BRD8011/D.

• Open/Floating Feedback Loop Protection


• Overcurrent Protection
• Accurate and Programmable On Time Limitation

Typical Applications
• Solid State Lighting
• Electronic Light Ballast
• AC Adapters, TVs, Monitors
• All Off−Line Appliances Requiring Power Factor Correction

© Semiconductor Components Industries, LLC, 2009 1 Publication Order Number:


April, 2009 − Rev. 0 NCP1608/D
NCP1608

Vin L
Vout
NB:NZCD D
LOAD
RZCD (Ballast,
VCC SMPS, etc.)
+ Rout1 NCP1608
Cin 1 8 +
FB VCC Cbulk
EMI M
AC Line 2 7
Filter Control DRV
3 6
Rout2 Ct GND
4 5
CS ZCD
CCOMP Ct

Rsense

Figure 1. Typical Application

+ OVP
+ − VCC VCC
Vout VOVP
UVLO VDD
− UVP POK +
+ - VDDGD
Cbulk + +
Rout1 VDD Reg
VUVP
FB (Enable EA)
E/A −
+ mVDD
gm
Rout2
D +
RFB
VREF Fault

Haversine
Control VControl
Vin L

CCOMP VEAH
Clamp
NB:NZCD POK
VDD
PWM
Icharge −
Ct Add Ct
+
Offset
Ct
M DRV S Q
CS
LEB + OCP RQ

+ VCC
Rsense VILIM UVLO
+ Demag DRV
S Q S Q

+
VZCD(ARM) RQ RQ
VDDGD
+
− Reset
ZCD + mVDD
S Q
VZCD(TRIG)
RZCD Off Timer RQ GND
ZCD Clamp
mVDD S Q
RQ POK

All SR Latches are Reset Dominant

Figure 2. Block Diagram

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NCP1608

Table 1. PIN FUNCTION DESCRIPTION


Pin Name Function
1 FB The FB pin is the inverting input of the internal error amplifier. A resistor divider scales the output voltage to VREF to main-
tain regulation. The feedback voltage is used for overvoltage and undervoltage protections. The controller is disabled
when this pin is forced to a voltage less than VUVP, a voltage greater than VOVP, or floating.
2 Control The Control pin is the output of the internal error amplifier. A compensation network is connected between the Control pin
and ground to set the loop bandwidth. A low bandwidth yields a high power factor and a low Total Harmonic Distortion (THD).
3 Ct The Ct pin sources a current to charge an external timing capacitor. The circuit controls the power switch on time by com-
paring the Ct voltage to an internal voltage derived from VControl. The Ct pin discharges the external timing capacitor at the
end of the on time.
4 CS The CS pin limits the cycle−by−cycle current through the power switch. When the CS voltage exceeds VILIM, the drive
turns off. The sense resistor that connects to the CS pin programs the maximum switch current.
5 ZCD The voltage of an auxiliary winding is sensed by this pin to detect the inductor demagnetization for CrM operation.
6 GND The GND pin is analog ground.
7 DRV The integrated driver has a typical source impedance of 12 W and a typical sink impedance of 6 W.
8 VCC The VCC pin is the positive supply of the controller. The controller is enabled when VCC exceeds VCC(on) and is disabled
when VCC decreases to less than VCC(off).

Table 2. MAXIMUM RATINGS


Rating Symbol Value Unit
FB Voltage VFB −0.3 to 10 V
FB Current IFB ±10 mA
Control Voltage VControl −0.3 to 6.5 V
Control Current IControl −2 to 10 mA
Ct Voltage VCt −0.3 to 6 V
Ct Current ICt ±10 mA
CS Voltage VCS −0.3 to 6 V
CS Current ICS ±10 mA
ZCD Voltage VZCD −0.3 to 10 V
ZCD Current IZCD ±10 mA
DRV Voltage VDRV −0.3 to VCC V
DRV Sink Current IDRV(sink) 800 mA
DRV Source Current IDRV(source) 500 mA
Supply Voltage VCC −0.3 to 20 V
Supply Current ICC ±20 mA
Power Dissipation (TA = 70°C, 2.0 Oz Cu, 55 mm2 Printed Circuit Copper Clad) PD 450 mW
Thermal Resistance Junction−to−Ambient °C/W
(2.0 Oz Cu, 55 mm2 Printed Circuit Copper Clad) RqJA 178
Junction−to−Air, Low conductivity PCB (Note 3) RqJA 168
Junction−to−Air, High conductivity PCB (Note 4) RqJA 127
Operating Junction Temperature Range TJ −40 to 125 °C
Maximum Junction Temperature TJ(MAX) 150 °C
Storage Temperature Range TSTG −65 to 150 °C
Lead Temperature (Soldering, 10 s) TL 300 °C
Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the
Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect
device reliability.
1. This device series contains ESD protection and exceeds the following tests:
Pins 1– 8: Human Body Model 2000 V per JEDEC Standard JESD22−A114E.
Pins 1– 8: Machine Model Method 200 V per JEDEC Standard JESD22−A115−A.
2. This device contains Latch−Up protection and exceeds ± 100 mA per JEDEC Standard JESD78.
3. As mounted on a 40x40x1.5 mm FR4 substrate with a single layer of 80 mm2 of 2 oz copper traces and heat spreading area. As specified for
a JEDEC 51 low conductivity test PCB. Test conditions were under natural convection or zero air flow.
4. As mounted on a 40x40x1.5 mm FR4 substrate with a single layer of 650 mm2 of 2 oz copper traces and heat spreading area. As specified
for a JEDEC 51 high conductivity test PCB. Test conditions were under natural convection or zero air flow.

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NCP1608

Table 3. ELECTRICAL CHARACTERISTICS


VFB = 2.4 V, VControl = 4 V, Ct = 1 nF, VCS = 0 V, VZCD = 0 V, CDRV = 1 nF, VCC = 12 V, unless otherwise specified
(For typical values, TJ = 25°C. For min/max values, TJ = −40°C to 125°C, unless otherwise specified)
Characteristic Test Conditions Symbol Min Typ Max Unit
STARTUP AND SUPPLY CIRCUITS
Startup Voltage Threshold VCC Increasing VCC(on) 11 12 12.5 V
Minimum Operating Voltage VCC Decreasing VCC(off) 8.8 9.5 10.2 V
Supply Voltage Hysteresis HUVLO 2.2 2.5 2.8 V
Startup Current Consumption 0 V < VCC < VCC(on) − 200 mV Icc(startup) − 24 35 mA
No Load Switching CDRV = open, 70 kHz Switching, Icc1 − 1.4 1.7 mA
Current Consumption VCS = 2 V

Switching Current Consumption 70 kHz Switching, VCS = 2 V Icc2 − 2.1 2.6 mA


Fault Condition Current Consumption No Switching, VFB = 0 V Icc(fault) − 0.75 0.95 mA
OVERVOLTAGE AND UNDERVOLTAGE PROTECTION
Overvoltage Detect Threshold VFB = Increasing VOVP/VREF 105 106 108 %
Overvoltage Hysteresis VOVP(HYS) 20 60 100 mV
Overvoltage Detect Threshold VFB = 2 V to 3 V ramp, tOVP − 500 800 ns
Propagation Delay dV/dt = 1 V/ms
VFB = VOVP to VDRV = 10%
Undervoltage Detect Threshold VFB = Decreasing VUVP 0.25 0.31 0.4 V
Undervoltage Detect Threshold VFB = 1 V to 0 V ramp, tUVP 100 200 300 ns
Propagation Delay dV/dt = 10 V/ms
VFB = VUVP to VDRV = 10%
ERROR AMPLIFIER
Voltage Reference TJ = 25°C VREF 2.475 2.500 2.525 V
TJ = −40°C to 125°C 2.460 2.500 2.540
Voltage Reference Line Regulation VCC(on) + 200 mV < VCC < 20 V VREF(line) −10 − 10 mV
Error Amplifier Current Capability VFB = 2.6 V IEA(sink) 6 10 20 mA
VFB = 1.08*VREF IEA(sink)OVP 10 20 30
VFB = 0.5 V IEA(source) −110 −210 −250
Transconductance VFB = 2.4 V to 2.6 V gm mS
TJ = 25°C 90 110 120
TJ = −40°C to 125°C 70 110 135
Feedback Pin Internal Pull Down VFB = VUVP to VREF RFB 2 4.6 10 MW
Resistor

Feedback Bias Current VFB = 2.5 V IFB 0.25 0.54 1.25 mA


Control Bias Current VFB = 0 V IControl −1 − 1 mA
Maximum Control Voltage IControl(pullup) = 10 mA, VEAH 5 5.5 6 V
VFB = VREF

Minimum Control Voltage to Generate VControl = Decreasing until Ct(offset) 0.37 0.65 0.88 V
Drive Pulses VDRV is low, VCt = 0 V

Control Voltage Range VEAH – Ct(offset) VEA(DIFF) 4.5 4.9 5.3 V

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NCP1608

Table 3. ELECTRICAL CHARACTERISTICS (Continued)


VFB = 2.4 V, VControl = 4 V, Ct = 1 nF, VCS = 0 V, VZCD = 0 V, CDRV = 1 nF, VCC = 12 V, unless otherwise specified
(For typical values, TJ = 25°C. For min/max values, TJ = −40°C to 125°C, unless otherwise specified)
Characteristic Test Conditions Symbol Min Typ Max Unit
RAMP CONTROL
Ct Peak Voltage VControl = open VCt(MAX) 4.775 4.93 5.025 V
On Time Capacitor Charge Current VControl = open Icharge 235 275 297 mA
VCt = 0 V to VCt(MAX)

Ct Capacitor Discharge Duration VControl = open tCt(discharge) − 50 150 ns


VCt = VCt(MAX) −100 mV to 500 mV

PWM Propagation Delay dV/dt = 30 V/ms tPWM − 130 220 ns


VCt = VControl − Ct(offset)
to VDRV = 10%
CURRENT SENSE
Current Sense Voltage Threshold VILIM 0.45 0.5 0.55 V
Leading Edge Blanking Duration VCS = 2 V, VDRV = 90% to 10% tLEB 100 190 350 ns
Overcurrent Detection Propagation dV/dt = 10 V/ms tCS 40 100 170 ns
Delay VCS = VILIM to VDRV = 10%

Current Sense Bias Current VCS = 2 V ICS −1 − 1 mA


ZERO CURRENT DETECTION
ZCD Arming Threshold VZCD = Increasing VZCD(ARM) 1.25 1.4 1.55 V
ZCD Triggering Threshold VZCD = Decreasing VZCD(TRIG) 0.6 0.7 0.83 V
ZCD Hysteresis VZCD(HYS) 500 700 900 mV
ZCD Bias Current VZCD = 5 V IZCD −2 − +2 mA
Positive Clamp Voltage IZCD = 3 mA VCL(POS) 9.8 10 12 V
Negative Clamp Voltage IZCD = −2 mA VCL(NEG) −0.9 −0.7 −0.5 V
ZCD Propagation Delay VZCD = 2 V to 0 V ramp, tZCD − 100 170 ns
dV/dt = 20 V/ms
VZCD = VZCD(TRIG) to VDRV = 90%
Minimum ZCD Pulse Width tSYNC − 70 − ns
Maximum Off Time in Absence of ZCD Falling VDRV = 10% to tstart 75 165 300 ms
Transition Rising VDRV = 90%

DRIVE
Drive Resistance Isource = 100 mA ROH − 12 20 W
Isink = 100 mA ROL − 6 13
Rise Time 10% to 90% trise − 35 80 ns
Fall Time 90% to 10% tfall − 25 70 ns
Drive Low Voltage VCC = VCC(on)−200 mV, Vout(start) − − 0.2 V
Isink = 10 mA

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NCP1608

TYPICAL CHARACTERISTICS

107.0 80
VOVP/VREF, OVERVOLTAGE DETECT

VOVP(HYS), OVERVOLTAGE
106.5 70

HYSTERESIS (mV)
THRESHOLD

106.0 60

105.5 50

105.0 40
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)
Figure 3. Overvoltage Detect Threshold vs. Figure 4. Overvoltage Hysteresis vs. Junction
Junction Temperature Temperature
VUVP, UNDERVOLTAGE DETECT THRESHOLD (V)

0.330 7

RFB, FEEDBACK PIN INTERNAL PULL


0.325 6
DOWN RESISTOR (MW)
5
0.320
4
0.315
3
0.310
2

0.305 1

0.300 0
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)
Figure 5. Undervoltage Detect Threshold vs. Figure 6. Feedback Pin Internal Pull Down
Junction Temperature Resistor vs. Junction Temperature
2.54 100
IEA, ERROR AMPLIFIER OUTPUT
VREF, REFERENCE VOLTAGE (V)

2.53 50
Device in UVP
2.52
0
CURRENT (mA)

2.51
−50
2.50
−100
2.49
−150
2.48

2.47 −200

2.46 −250
−50 −25 0 25 50 75 100 125 150 0 0.5 1.0 1.5 2.0 2.5 3.0
TJ, JUNCTION TEMPERATURE (°C) VFB, FEEDBACK VOLTAGE (V)
Figure 7. Reference Voltage vs. Junction Figure 8. Error Amplifier Output Current vs.
Temperature Feedback Voltage

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NCP1608

TYPICAL CHARACTERISTICS
16 220
VFB = 2.6 V
IEA(sink), ERROR AMPLIFIER SINK

215

IEA(source), ERROR AMPLIFIER


14

SOURCE CURRENT (mA)


210
CURRENT (mA)

12 205

200
10
195

190
8 VFB = 0.5 V
185
6 180
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)
Figure 9. Error Amplifier Sink Current vs. Figure 10. Error Amplifier Source Current vs.
gm, ERROR AMPLIFIER TRANSCONDUCTANCE (mS)

Junction Temperature Junction Temperature

gm, ERROR AMPLIFIER TRANSCONDUCTANCE (mS)


125 200 200

120 180 180


Phase
160 160

q, PHASE (DEGREES)
115
140 140
110 120 120
Transconductance
105 100 100

100 80 RControl = 100 kW 80


60 CControl = 2 pF 60
95 VFB = 2.5 Vdc, 1 Vac
40 40
VCC = 12 V
90 20 TA = 25°C 20
85 0 0
−50 −25 0 25 50 75 100 125 150 0.01 0.1 1 10 100 1000
TJ, JUNCTION TEMPERATURE (°C) f, FREQUENCY (kHz)
Figure 11. Error Amplifier Transconductance Figure 12. Error Amplifier Transconductance
vs. Junction Temperature and Phase vs. Frequency

1.0 278
Ct(offset), MINIMUM CONTROL VOLTAGE

Icharge, Ct CHARGE CURRENT (mA)


TO GENERATE DRIVE PULSES (V)

0.9 276

0.8 274

0.7 272

0.6 270

0.5 268

0.4 266

0.3 264
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)
Figure 13. Minimum Control Voltage to Generate Figure 14. On Time Capacitor Charge Current
Drive Pulses vs. Junction Temperature vs. Junction Temperature

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NCP1608

TYPICAL CHARACTERISTICS

6.0 170

tPWM, PWM PROPAGATION DELAY (ns)


VCt(MAX), Ct PEAK VOLTAGE (V)

160

5.5
150

140
5.0
130

120
4.5
110

4.0 100
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)
Figure 15. Ct Peak Voltage vs. Junction Figure 16. PWM Propagation Delay vs.
VILIM, CURRENT SENSE VOLTAGE THRESHOLD (V)

Temperature Junction Temperature

0.520 220

0.515 tLEB, LEADING EDGE BLANKING

0.510 210
DURATION (ns)

0.505

0.500 200

0.495

0.490 190

0.485
0.480 180
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)
Figure 17. Current Sense Voltage Threshold Figure 18. Leading Edge Blanking Duration vs.
vs. Junction Temperature Junction Temperature

190 18
ABSENCE OF ZCD TRANSITION (ms)

185 16
tstart, MAXIMUM OFF TIME IN

ROH
DRIVE RESISTANCE (W)

180 14

12
175
10
170
8
165 ROL
6
160
4
155 2
150 0
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)
Figure 19. Maximum Off Time in Absence of Figure 20. Drive Resistance vs. Junction
ZCD Transition vs. Junction Temperature Temperature

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NCP1608

TYPICAL CHARACTERISTICS
13 26

ICC(startup), STARTUP CURRENT


VCC(on) 24
12
VCC, SUPPLY VOLTAGE

CONSUMPTION (mA)
THRESHOLDS (V)

22
11
20
10
VCC(off) 18

9 16

8 14
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C)
Figure 21. Supply Voltage Thresholds vs. Figure 22. Startup Current Consumption vs.
Junction Temperature Junction Temperature

2.16

2.14
ICC2, SWITCHING CURRENT

2.12
CONSUMPTION (mA)

2.10

2.08

2.06

2.04

2.02
2.00
−50 −25 0 25 50 75 100 125 150
TJ, JUNCTION TEMPERATURE (°C)
Figure 23. Switching Current Consumption vs.
Junction Temperature

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NCP1608

Introduction • Overcurrent Protection. The peak current is accurately


The NCP1608 is a voltage mode, power factor correction limited on a cycle-by-cycle basis. The maximum peak
(PFC) controller designed to drive cost effective current is adjustable by modifying the current sense
pre-converters to comply with input line harmonic resistor. An integrated LEB filter reduces the
regulations. This controller operates in CrM suitable for probability of noise inadvertently triggering the
applications up to 350 W. Its voltage mode scheme enables overcurrent limit.
it to obtain near unity power factor without the need for a
• Shutdown Feature. The PFC pre-converter is shutdown
line-sensing network. A high precision transconductance
by forcing the FB pin voltage to less than VUVP. In
error amplifier regulates the output voltage. The controller
shutdown mode, the ICC current consumption is
implements comprehensive safety features for robust
reduced and the error amplifier is disabled.
designs.
The key features of the NCP1608 are: Application Information
• Constant On Time (Voltage Mode) CrM Operation. A Most electronic ballasts and switching power supplies
high power factor is achieved without the need for use a diode bridge rectifier and a bulk storage capacitor to
input voltage sensing. This enables low standby power produce a dc voltage from the utility ac line (Figure 24).
consumption. This DC voltage is then processed by additional circuitry
• Accurate and Programmable On Time Limitation. The to drive the desired output.
NCP1608 uses an accurate current source and an
Rectifiers Converter
external capacitor to generate the on time.
AC
• Wide Control Range. In high power applications (> Line
+ Bulk
150 W), inadvertent skipping can occur at high input Storage Load
voltage and high output power if noise immunity is Capacitor
not provided. The noise immunity provided by the
NCP1608 prevents inadvertent skipping.
Figure 24. Typical Circuit without PFC
• High Precision Voltage Reference. The error amplifier
reference voltage is guaranteed at 2.5 V ±1.6% over
process and temperature. This results in accurate This rectifying circuit consumes current from the line
when the instantaneous ac voltage exceeds the capacitor
output voltages.
voltage. This occurs near the line voltage peak and the
• Low Startup Current Consumption. The current resulting current is non-sinusoidal with a large harmonic
consumption is reduced to a minimum (< 35 mA) content. This results in a reduced power factor (typically <
during startup, enabling fast, low loss charging of 0.6). Consequently, the apparent input power is higher than
VCC. The NCP1608 includes undervoltage lockout and the real power delivered to the load. If multiple devices are
provides sufficient VCC hysteresis during startup to connected to the same input line, the effect increases and
reduce the value of the VCC capacitor. a “line sag” is produced (Figure 25).
• Powerful Output Driver. A Source 500 mA / Sink
800 mA totem pole gate driver enables rapid turn on Vpeak
and turn off times. This enables improved efficiencies
Rectified DC
and the ability to drive higher power MOSFETs. A
0
combination of active and passive circuitry ensures Line
that the driver output voltage does not float high if Sag
VCC does not exceed VCC(on). AC Line Voltage

• Accurate Fixed Overvoltage Protection (OVP). The


OVP feature protects the PFC stage against excessive 0
output overshoots that may damage the application. AC Line Current
Overshoots typically occur during startup or transient
loads.
• Undervoltage Protection (UVP). The UVP feature Figure 25. Typical Line Waveforms without PFC
protects the application if there is a disconnection in
the power path to Cbulk (i.e. Cbulk is unable to charge). Government regulations and utilities require reduced
• Protection Against Open Feedback Loop. The OVP line current harmonic content. Power factor correction is
and UVP features protect against the disconnection of implemented with either a passive or an active circuit to
the output divider network to the FB pin. An internal comply with regulations. Passive circuits contain a
resistor (RFB) protects the application when the FB pin combination of large capacitors, inductors, and rectifiers
that operate at the ac line frequency. Active circuits use a
is floating (Floating Pin Protection, FPP).

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NCP1608

high frequency switching converter to regulate the input significantly reduces the harmonic current content. Active
current harmonics. Active circuits operate at a higher PFC circuits are the most popular way to meet harmonic
frequency, which enables them to be physically smaller, content requirements because of the aforementioned
weigh less, and operate more efficiently than a passive benefits. Generally, active PFC circuits consist of inserting
circuit. With proper control of an active PFC stage, almost a PFC pre−converter between the rectifier bridge and the
any complex load emulates a linear resistance, which bulk capacitor (Figure 26).
Rectifiers PFC Pre−converter Converter

AC Line High
+ + Bulk
Frequency Load
Storage
Bypass NCP1608
Capacitor
Capacitor

Figure 26. Active PFC Pre−Converter with the NCP1608

The boost (or step up) converter is the most popular conduction mode (CCM). In CrM, the driver on time begins
topology for active power factor correction. With the when the boost inductor current reaches zero. CrM
proper control, it produces a constant voltage while operation is an ideal choice for medium power PFC boost
consuming a sinusoidal current from the line. For medium stages because it combines the reduced peak currents of
power (<350 W) applications, CrM is the preferred control CCM operation with the zero current switching of DCM
method. CrM occurs at the boundary between operation. The operation and waveforms in a PFC boost
discontinuous conduction mode (DCM) and continuous converter are illustrated in Figure 27.

Diode Bridge Diode Bridge


IL IL
Vin Vin Vdrain
+ +
L L
+ + +
AC Line Vdrain AC Line Vout

− −

The power switch is ON The power switch is OFF


With the power switch voltage being about zero, the The inductor current flows through the diode. The inductor
input voltage is applied across the inductor. The inductor voltage is (Vout − Vin) and the inductor current linearly decays
current linearly increases with a (Vin/L) slope. with a (Vout − Vin)/L slope.
Inductor
Vin/L (Vout − Vin)/L Critical Conduction Mode:
Current
IL(peak) Next current cycle starts
when the core is reset.

Vdrain
Vout

Vin
If next cycle does not start
then Vdrain rings towards Vin

Figure 27. Schematic and Waveforms of an Ideal CrM Boost Converter

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NCP1608

When the switch is closed, the inductor current increases Vin(t)


linearly to the peak value. When the switch opens, the Vin(peak)
inductor current linearly decreases to zero. When the IL(peak) IL(t)
inductor current decreases to zero, the drain voltage of the
switch (Vdrain) is floating and begins to decrease. If the next
switching cycle does not begin, then Vdrain rings towards Iin(peak) Iin(t)
Vin. A derivation of equations found in AND8123 leads to
the result that high power factor in CrM operation is
achieved when the on time (ton) of the switch is constant
during an ac cycle and is calculated using Equation 1.
ON
2 @ P OUT @ L MOSFET
ton + (eq. 1) OFF
h @ Vac 2
Where Pout is the output power, L is the boost inductor, h Figure 28. Inductor Waveform During CrM Operation
is the efficiency, and Vac is the rms input voltage.
A description of the switching over an ac line cycle is Error Amplifier Regulation
illustrated in Figure 28. The on time is constant, but the off The NCP1608 regulates the boost output voltage using
time varies and is dependent on the instantaneous line an internal error amplifier (EA). The negative terminal of
voltage. The constant on time causes the peak inductor the EA is pinned out to FB, the positive terminal is
current (IL(peak)) to scale with the ac line voltage. The connected to a 2.5 V ± 1.6% reference (VREF), and the EA
NCP1608 represents an ideal method to implement a output is pinned out to Control (Figure 29).
constant on time CrM control in a cost effective and robust A feature of using a transconductance type amplifier is
solution by incorporating an accurate regulation circuit, a that the FB pin voltage is only determined by the resistor
low current consumption startup circuit, and advanced divider network connected to the output voltage, not the
protection features. operation of the amplifier. This enables the FB pin to be
used for sensing overvoltage or undervoltage conditions
independently of the error amplifier.

+ OVP
+ − OVP Fault

VOVP
Vout
− UVP POK
+ + UVP Fault

Rout1 VUVP
PWM BLOCK
FB EA (Enable EA)

+
+ gm ton(MAX)
RFB
VREF
Rout2

Slope + Ct
I charge

Control VControl
ton

CCOMP
tPWM
Ct(offset) VEAH
VControl

Figure 29. Error Amplifier and On Time Regulation Circuits

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NCP1608

A resistor divider (Rout1 and Rout2) scales down the boost V out
Rout1 + (eq. 3)
output voltage (Vout) and is connected to the FB pin. If the I bias(out)
output voltage is less than the target output voltage, then
VFB is less than VREF and the EA increases the control Where Ibias(out) is the output divider network bias current.
voltage (VControl). This increases the on time of the driver, Rout2 is dependent on Vout, Rout1, and RFB.
which increases the power delivered to the output. The Rout2 is calculated using Equation 4:
increase in delivered power causes Vout to increase until the
R out1 @ R FB
target output voltage is achieved. Alternatively, if Vout is Rout2 + (eq. 4)
greater than the target output voltage, then VControl
decreases to cause the on time to decrease until Vout
R FB @ ǒ
Vout
VREF
* 1 * Rout1Ǔ
decreases to the target output voltage. This cause and effect The PFC stage consumes a sinusoidal current from a
regulates Vout so that the scaled down Vout that is applied sinusoidal line voltage. The converter provides the load
to FB through Rout1 and Rout2 is equal to VREF. The with a power that matches the average demand only. The
presence of RFB (4.6 MW typical value) for FPP is included output capacitor (Cbulk) compensates for the difference
in the divider network calculation. between the delivered power and the power consumed by
The output voltage is set using Equation 2: the load. When the power delivered to the load is less than
ǒ
Vout + V REF @ R out1 @
R out2 ) R FB
R out2 @ R FB
)1 Ǔ (eq. 2)
the power consumed by the load, Cbulk discharges. When
the delivered power is greater than the power consumed by
the load, Cbulk charges to store the excess energy. The
The divider network bias current is selected to optimize situation is depicted in Figure 30.
the tradeoff of noise immunity and power dissipation. Rout1
is calculated using the optimized bias current and output
voltage using Equation 3:

Iac

Vac

Pin

Pout

Vout

Figure 30. Output Voltage Ripple for a Constant Output Power

Due to the charging/discharging of Cbulk, Vout contains Where fCROSS is the crossover frequency and gm is error
a ripple at a frequency of either 100 Hz (for a 50 Hz line amplifier transconductance. The crossover frequency is set
frequency in Europe) or 120 Hz (for a 60 Hz line frequency below 20 Hz.
in the USA). The Vout ripple is attenuated by the regulation
loop to ensure VControl is constant during the ac line cycle On Time Sequence
for the proper shaping of the line current. To ensure VControl The switching pattern consists of constant on times and
is constant during the ac line cycle, the loop bandwidth is variable off times for a given rms input voltage and output
typically set below 20 Hz. A type 1 compensation network load. The NCP1608 controls the on time with the capacitor
consists of a capacitor connected between the Control and connected to the Ct pin. A current source charges the Ct
ground pins (see Figure 1). In this configuration, the capacitor to a voltage derived from the Control pin voltage
capacitor necessary to attenuate the Vout ripple is (VCt(off)). VCt(off) is calculated using Equation 6:
calculated using Equation 5: 2 @ P out @ L @ I charge
VCt(off) + V Control − Ct(offset) + (eq. 6)
gm h @ Vac 2 @ Ct
CCOMP + (eq. 5)
2 @ p @ f CROSS
When VCt(off) is reached, the drive turns off (Figure 31).

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NCP1608

IL MOSFET Conduction
VControl
Control Diode Conduction
IL(peak)
VDD
PWM 0A
Icharge
Ct −
+ + ton DRV

DRV
Ct(offset) 0V
Vdrain
VCt
Vout
VControl − Ct(offset)
VCt(off)

VZCD(WIND) 0V
ton

VZCD(WIND),off
DRV

0V
Figure 31. On Time Generation
VZCD(WIND),on
VControl varies with the rms input voltage and output VZCD
load, which naturally satisfies Equation 1. The on time is
constant during the ac line cycle if the values of VCL(POS)
compensation components are sufficient to filter out the
VZCD(ARM)
Vout ripple. The maximum on time of the controller occurs
when VControl is at the maximum. The Ct capacitor is sized VZCD(TRIG)
to ensure that the required on time is reached at maximum VCL(NEG) 0V
output power and the minimum input voltage condition.
The maximum on time is calculated using Equation 7: ton tdiode

Ct @ VCt(MAX) toff
ton(MAX) + (eq. 7)
Icharge TSW

Combining Equation 7 with Equation 1, results in Figure 32. Ideal CrM Waveforms Using a ZCD
Equation 8: Winding
2 @ Pout @ L @ Icharge The voltage induced on the ZCD winding during the switch
Ct w (eq. 8)
h @ Vac LL 2 @ V Ct(MAX) on time (VZCD(WIND),on) is calculated using Equation 9:
−Vin
To calculate the minimum Ct value: VZCD(WIND),on + (eq. 9)
VCt(MAX) = 4.775 V (minimum value), N B : N ZCD
Icharge = 297 mA (maximum value), and VacLL is the Where Vin is the instantaneous input voltage and NB:NZCD
minimum rms input voltage. is the turns ratio of the boost winding to the ZCD winding.
The voltage induced on the ZCD winding during the
Off Time Sequence
switch off time (VZCD(WIND),off) is calculated using
In CrM operation, the on time is constant during the ac
Equation 10:
line cycle and the off time varies with the instantaneous
input voltage. When the inductor current reaches zero, the V out * V in
VZCD(WIND),off + (eq. 10)
drain voltage (Vdrain in Figure 27) resonates towards Vin. N B : N ZCD
Measuring Vdrain is a way to determine when the inductor When the inductor current reaches zero, the ZCD pin
current reaches zero. To measure the high voltage Vdrain voltage (VZCD) follows the ZCD winding voltage
directly is generally not economical or practical. Instead, (VZCD(WIND)) and begins to decrease and ring towards zero
a winding is added to the boost inductor. This winding, volts. The NCP1608 detects the falling edge of VZCD and
called the Zero Current Detection (ZCD) winding, turns the driver on. To ensure that a ZCD event is not
provides a scaled representation of the inductor voltage inadvertently detected, the NCP1608 logic verifies that
that is sensed by the controller. Figure 32 shows waveforms VZCD exceeds VZCD(ARM) and then senses that VZCD
of ideal CrM operation using a ZCD winding. decreases to less than VZCD(TRIG) (Figure 33).

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NCP1608

NB
Vin

NZCD

+ Demag
S Q
− Reset
+
VZCD(ARM) Dominant
Latch
DRIVE R Q
+
Rsense −
+
VZCD(TRIG)
ZCD

RZCD
ZCD Clamp

Figure 33. Implementation of the ZCD Block

This sequence achieves CrM operation. The maximum MOSFET Conduction


Diode Conduction
VZCD(ARM) sets the maximum turns ratio and is calculated
using Equation 11: tz
IL

V out * ǒǸ2 @ Vac HLǓ IL(peak)


NB : N ZCD v (eq. 11)
VZCD(ARM) IL(NEG)
0A
DRV
Where VacHL is the maximum rms input voltage and
VZCD(ARM) = 1.55 V (maximum value). 0V
The NCP1608 prevents excessive voltages on the ZCD Vdrain
Vout
pin by clamping VZCD. When the ZCD winding is negative,
the ZCD pin is internally clamped to VCL(NEG). Similarly,
when the ZCD winding is positive, the ZCD pin is
internally clamped to VCL(POS). A resistor (RZCD in 0V
VZCD(WIND)
Figure 33) is necessary to limit the current into the ZCD Minimum Voltage Turn on
VZCD(WIND),off
pin. The maximum ZCD pin current (IZCD(MAX)) is limited
to less than 10 mA. RZCD is calculated using Equation 12: 0V
Ǹ2 @ Vac
HL VZCD(WIND),on
RZCD w (eq. 12)
I ZCD(MAX) @ (N B : N ZCD)
VZCD
The value of RZCD and the parasitic capacitance of the VCL(POS)
ZCD pin determine when the ZCD winding signal is VZCD(ARM)
detected and the drive turn on begins. A large RZCD value VZCD(TRIG)
creates a long delay before detecting the ZCD event. In this VCL(NEG) 0V
case, the controller operates in DCM and the power factor tdiode
ton
is reduced. If the RZCD value is too small, the drive turns toff RZCD Delay
on when the drain voltage is high and efficiency is reduced.
A popular strategy for selecting RZCD is to use the RZCD
TSW
value that achieves minimum drain voltage turn on. This
value is found experimentally. Figure 34 shows the realistic
Figure 34. Realistic CrM Waveforms Using a ZCD
waveforms for CrM operation due to RZCD and the ZCD pin
Winding with RZCD and the ZCD Pin Capacitance
capacitance.

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NCP1608

During the delay caused by RZCD and the ZCD pin capacitance, the equivalent drain capacitance (CEQ(drain)) discharges
through the path shown in Figure 35.

L
Vout
IL D

Iin
+
+
Cin
EMI CEQ(drain) Cbulk
AC Line Filter

Figure 35. Equivalent Drain Capacitance Discharge Path

CEQ(drain) is the combined parasitic capacitances of the stored in the inductor (L) to be reduced. The result is that
MOSFET, the diode, and the inductor. Cin is charged by the VZCD does not exceed VZCD(ARM) and the drive remains off
energy discharged by CEQ(drain). The charging of Cin until tstart expires. This sequence results in pulse skipping
reverse biases the bridge rectifier and causes the input and reduced power factor.
current (Iin) to decrease to zero. The zero input current
causes THD to increase. To reduce THD, the ratio (tz / TSW) Noise Induced Voltage Spike
VControl
is minimized, where tZ is the period from when IL = 0 A to
when the drive turns on. The ratio (tz / TSW) is inversely Ct(offset)
proportional to the square root of L. Low VControl Voltage
During startup, there is no energy in the ZCD winding
and no voltage signal to activate the ZCD comparators. VCt
This means that the drive never turns on. To enable the PFC VCt(off) VControl − Ct(offset)
stage to start under these conditions, an internal watchdog
timer (tstart) is integrated into the controller. This timer Low VCt(off) Voltage
turns the drive on if the drive has been off for more than
165 ms (typical value). This feature is deactivated during a DRV
fault mode (OVP or UVP), and reactivated when the fault
is removed.
VZCD
Wide Control Range VZCD(ARM)
The Ct charging threshold (VCt(off)) decreases as the VZCD(ARM) is Not Exceeded
output power is decreased from the maximum output
VZCD(TRIG)
power to the minimum output power in the application. In
high power applications (>150 W), VControl is reduced to VCL(NEG) 0V
a low voltage at a large output power and Ct(offset) remains
constant. The result is that VCt(off) is reduced to a low
DRV Remains Off
voltage at a large output power. The low VControl and ton(loop)
VCt(off) voltages are susceptible to noise. The large output
power combined with the low VControl and VCt(off) increase
the probability of noise interfering with the control signals ton tstart
and on time duration (Figures 36 and 37). The noise induces
voltage spikes on the Control pin and Ct pin that reduces the Figure 36. Control Pin Noise Induced On Time
drive on time from the on time determined by the feedback Reduction and Pulse Skipping
loop (ton(loop)). The reduced on time causes the energy

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NCP1608

VControl 0.55

VCt(off), Ct CHARGING THRESHOLD (V)


0.50 Vac = 265 Vac
Ct(offset)
Low VControl Voltage 0.45 NCP1608
0.40
VCt 0.35
Noise Induced Voltage Spike 0.30
VCt(off) VControl − Ct(offset) 0.25
0.20 3 V Control
Range
Low VCt(off) Voltage 0.15
0.10
DRV 0.05
0
25 75 125 175 225 275
Pout, OUTPUT POWER (W)
VZCD
VZCD(ARM) Figure 38. Comparison of Ct Charging Threshold
VZCD(ARM) is Not Exceeded vs. Output Power

VZCD(TRIG) Startup
Generally, a resistor connected between the rectified ac
VCL(NEG) 0V
line and VCC charges the VCC capacitor to VCC(on). The low
startup current consumption (< 35 mA) enables minimized
DRV Remains Off standby power dissipation and reduced startup durations.
ton(loop)
When VCC exceeds VCC(on), the internal references and
logic of the NCP1608 are enabled. The controller includes
ton tstart an undervoltage lockout (UVLO) feature that ensures that
the NCP1608 is enabled until VCC decreases to less than
Figure 37. Ct Pin Noise Induced On Time VCC(off). This hysteresis ensures sufficient time for the
Reduction and Pulse Skipping auxiliary winding to supply VCC (Figure 39).
The wide control range of the NCP1608 increases
VControl and VCt(off) in comparison to devices with less
VCC(on)
control range. Figure 38 compares VCt(off) of the NCP1608 VCC
to a device with a 3 V control range for an application with VCC(off)
the following parameters:
Pout = 250 W
Figure 39. Typical VCC Startup Waveform
L = 200 mH
h = 92% When the PFC pre-converter is loaded by a switch−mode
VacLL = 85 Vac power supply (SMPS), it is generally preferable for the
VacHL = 265 Vac SMPS controller to startup first. The SMPS then supplies
Figure 38 shows that VCt(off) of the NCP1608 is 50% the NCP1608 VCC. Advanced controllers, such as the
larger than the 3 V control range device. The 50% increase NCP1230 or NCP1381, control the enabling of the PFC
enables the NCP1608 to prevent inadvertent skipping at stage (see Figure 40) and achieve optimal system
high input voltages and high output power. performance. This sequence eliminates the startup resistors
and improves the standby power dissipation of the system.

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NCP1608

D
+
Cbulk
PFC(Vcc)
1 8 1 8
+

NCP1608
2 7 2 7
VCC
3 6 3 6
+ +
4 5 4 5 +

NCP1230

Figure 40. NCP1608 Supplied by a Downstream SMPS Controller (NCP1230)

Soft Start
When VCC exceeds VCC(on), tstart begins counting. When VCC
VCC(on)
tstart expires, the error amplifier is enabled and begins
charging the compensation network. The drive is enabled VCC(off)
when VControl exceeds Ct(offset). The charging of the Iswitch
compensation network slowly increases the drive on time
from the minimum time (tPWM) to the steady state on time.
This creates a natural soft start mode that reduces the stress
of the power components (Figure 41). FB

VREF
Output Driver
The NCP1608 includes a powerful output driver capable
of sourcing 500 mA and sinking 800 mA. This enables the
Control
controller to drive power MOSFETs efficiently for medium
power (≤ 350 W) applications. Additionally, the driver
stage provides both passive and active pull down clamps Natural Soft Start
Ct(offset)
(Figure 42). The clamps are active when VCC is off and Vout
force the driver output to a voltage less than the turn on
threshold voltage of a power MOSFET.

tstart
Figure 41. Startup Timing Diagram Showing the
Natural Soft Start of the Control Pin

VCC

UVLO DRV
VDD DRV IN
+ UVLO
− VddGD
+
VDD REG
mVDD

GND

Figure 42. Output Driver Stage and Pull Down Clamps

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NCP1608

Overvoltage Protection (OVP) The Cbulk value is sized to ensure that OVP is not
The low bandwidth of the feedback network causes inadvertently triggered by the 100 Hz or 120 Hz ripple of
active PFC stages to react to changes in output load or input Vout. The minimum value of Cbulk is calculated using
voltages slowly. Consequently, there is a risk of overshoots Equation 14:
during transient conditions (i.e. startup, load steps, etc.). P out
For reliable operation, it is critical that overvoltage Cbulk w (eq. 14)
2 @ p @ V ripple(peak−peak) @ fline @ Vout
protection (OVP) prevents the output voltage from
exceeding the ratings of the PFC stage components. The
Where Vripple(peak-peak) is the peak−to−peak output voltage
NCP1608 detects excessive Vout voltages and disables the
ripple and fline is the ac line frequency.
driver until Vout decreases. OVP ensures that Vout is within
Vripple(peak-peak) is calculated using Equation 15:
the PFC stage component ratings. A comparator connected
to the FB pin provides the OVP protection. The maximum Vripple(peak−peak) v 2 @ ǒVout(OVP) * VoutǓ (eq. 15)
PFC output voltage (the OVP voltage that activates an OVP
fault) is calculated using Equation 13: The OVP logic includes hysteresis (VOVP(HYS)) to
(eq. 13)
ensure that Vout has sufficient time to discharge before the
NCP1608 attempts to restart and to ensure noise immunity.
Vout(OVP)
V
ǒ R
+ OVP @ V REF @ R out1 @ out2
VREF
) RFB
R out2 @ RFB
)1 Ǔ The output voltage at which the NCP1608 attempts a restart
(Vout(OVPL)) is calculated using Equation 16:
Where VOVP/VREF is the OVP detection threshold.

Vout(OVPL) + ǒǒ V OVP
VREF
Ǔ
@ V REF * V OVP(HYS) Ǔǒ@ R out1 @
Rout2 ) RFB
Rout2 @ RFB
)1 Ǔ (eq. 16)

Figure 43 depicts the operation of the OVP circuitry.

Vout

Vout(OVP)
Vout(OVPL)

DRV

OVP Fault

Figure 43. OVP Operation

Undervoltage Protection (UVP) Open Feedback Loop Protection


When the input voltage is applied to the PFC stage, Vout The NCP1608 features comprehensive protection
is forced to equate to the peak of the line voltage. The against open feedback loop conditions by including OVP,
NCP1608 detects an undervoltage fault if Vout is unusually UVP, and FPP. Figure 44 illustrates three conditions in
low, such that VFB is less than VUVP . During an UVP fault, which the feedback loop is open. The corresponding
the drive and error amplifier are disabled. The UVP feature number below describes each condition shown in
protects the application if there is a disconnection in the Figure 44.
power path to Cbulk (i.e. Cbulk is unable to charge) or if Rout1 1. UVP Protection: The connection from Rout1 to
is disconnected. the FB pin is open. Rout2 pulls down the FB pin
The output voltage that causes a UVP fault is calculated to ground. The UVP comparator detects an UVP
using Equation 17: fault, the drive and error amplifier are disabled.

ǒ Ǔ
2. OVP Protection: The connection from Rout2 to
R out2 ) R FB
Vout(UVP) + V UVP @ R out1 @ )1 (eq. 17) the FB pin is open. Rout1 pulls up the FB pin to
R out2 @ R FB
Vout. The ESD diode clamps the FB voltage to
10 V and Rout1 limits the current into the FB pin.
The OVP comparator detects an OVP fault and
the drive is disabled.

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NCP1608

3. FPP Protection: The FB pin is floating. The conditions. If FPP is not implemented and a manufacturing
internal pull down resistor RFB pulls down the FB error causes the FB pin to float, then VFB is dependent on
voltage below VUVP. The UVP comparator the coupling within the system and the surrounding
detects an UVP fault, the drive and error environment. The coupled VFB may be within the
amplifier are disabled. regulation limits (i.e. VUVP < VFB < VREF) and cause the
UVP and OVP protect the system from low bulk voltages controller to deliver excessive power. The result is that Vout
and rapid operating point changes respectively, while FPP increases until a component fails due to the voltage stress.
protects the system against floating feedback pin

+ OVP
+ −
Vout VOVP
UVP POK

+ +
Cbulk Rout1
VUVP
Condition 1 FB (Enable EA)
E/A

+
Condition 2 Condition 3
gm
+
Rout2 RFB VREF Fault

Control VControl

VEAH
CCOMP Clamp

Figure 44. Open Feedback Loop Protection

Overcurrent Protection (OCP) Shutdown Mode


The dedicated CS pin of the NCP1608 senses the peak The NCP1608 enables the user to set the controller in a
current and limits the driver on time if the voltage of the CS standby mode of operation. To shutdown the controller, the
pin exceeds VILIM. The maximum peak current is FB pin is forced to less than VUVP. When using the FB pin
programmed by adjusting Rsense. The peak current is for shutdown (Figure 46), the designer must ensure that no
calculated using Equation 18: significant leakage current exists in the shutdown circuitry.
V ILIM Any leakage current affects the output voltage regulation.
IL(peak) + (eq. 18)
R sense Vout

An internal LEB filter (Figure 45) reduces the


probability of switching noise inadvertently triggering the Rout1
overcurrent limit. This filter blanks out the CS signal for a NCP1608
duration of tLEB. If additional filtering is necessary, a small 1 8
RC filter is connected between Rsense and the CS pin.
2 7

3 6
CS
DRV OCP Shutdown Rout2
LEB +
4 5

+
VILIM
Rsense
optional

Figure 45. OCP Circuitry with Optional


External RC Filter Figure 46. Shutting Down the PFC Stage

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NCP1608

Application Information The electronic design tool allows the user to easily
ON Semiconductor provides an electronic design tool, a determine most of the system parameters of a boost
demonstration board, and an application note to facilitate pre−converter. The demonstration board is a boost
the design of the NCP1608 and reduce development cycle pre−converter that delivers 100 W at 400 V. The circuit
time. All the tools can be downloaded or ordered at schematic is shown in Figure 47. The pre−converter design
www.onsemi.com. is described in Application Note AND8396/D.

Rstart1 Rstart2

Lboost Dboost NTC J3


Bridge R1 C3 D1
F1 L1 Rctup1 + Ro1a
Daux CVcc Dvcc
J2 L2
Rzcd Ro1b
C1 C2 Rctup2

U1 Cbulk +
J1 NCP1608
Cin CVcc2 Ddrv
1 8
FB Vcc
2 7
Control DRV Q1
3 6 Rdrv
Ct GND
4 ZCD 5 Rout2a
Rct CS
Rcomp1 Rout2b
Rcs
Ccomp Czcd Rs3 Rs2 Rs1
Ct2 Ct1 Ccs
Ccomp1

Figure 47. Application Schematic

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NCP1608

BOOST DESIGN EQUATIONS Components are identified in Figure 1


rms Input Current h (the efficiency of only the PFC
Pout stage) is generally in the range of 90
Iac + − 95%. Vac is the rms ac line input
h @ Vac
voltage.
Maximum Inductor Peak Ǹ2 @ 2 @ P Where VacLL is the minimum line in-
Current out put voltage. IL(peak),MAX occurs at
IL(peak),MAX +
h @ Vac LL minimum line input voltage.
Inductor Value
Vac 2 @ ǒ Vout
Ǹ2
* Vac @ h Ǔ fSW(MIN) is the minimum desired
switching frequency. The maximum L
is calculated at both the minimum
Lv line input voltage and maximum line
Ǹ2 @ V @ P @ f
out out SW(MIN) input voltage.
Maximum On Time 2 @ L @ P out The maximum on time occurs at the
ton(MAX) + minimum line input voltage and max-
h @ Vac LL 2 imum output power.
Off Time The off time is a maximum at the
t on
toff + peak of the ac line voltage and ap-
Vout proaches zero at the ac line zero
*1 crossings. Theta (q) represents the
Vac@Ťsin qŤ@Ǹ2
angle of the ac line voltage.
Switching Frequency
fSW +
Vac 2 @ h
2 @ L @ P out
@ ǒ 1*
Vac @ |sin q| @ Ǹ2
V out
Ǔ
On Time Capacitor 2 @ Pout @ L @ Icharge Icharge and VCt(MAX) are shown in the
Ct w specification table.
h @ Vac LL @ V Ct(MAX)
2

Inductor Turns to ZCD Where VacHL is the maximum line


Turns Ratio V out * ǒǸ2 @ Vac HLǓ input voltage. VZCD(ARM) is shown in
NB : N ZCD v the specification table. The maximum
VZCD(ARM) value of VZCD(ARM) is used for this
calculation.
Resistor from ZCD Ǹ2 @ Vac Where IZCD(MAX) is maximum rated
winding to the ZCD pin HL current for the ZCD pin (10 mA)
RZCD w
I ZCD(MAX) @ (N B : N ZCD)
Output Voltage and Output
Divider Vout + V REF @ R out1 @ǒ R out2 ) R FB
R out2 @ R FB
)1 Ǔ Where VREF is the internal reference
voltage and RFB is the pull down res-
istor used for FPP. VREF and RFB are
shown in the specification table.
V out Ibias(out) is the bias current of the out-
Rout1 + put voltage divider.
I bias(out)
Rout1 @ RFB
Rout2 +
R FB @ ǒ Vout
VREF
Ǔ
* 1 * Rout1

Maximum Output Voltage


for OVP Detection and
Recovery
Vout(OVP) +
V OVP
VREF
R
ǒ
@ V REF @ R out1 @ out2
) RFB
R out2 @ RFB
)1 Ǔ VOVP/VREF and VOVP(HYS) are
shown in the specification table.

Vout(OVPL) + ǒǒVOVP
VREF
Ǔ
@ VREF −V OVP(HYS) @ R out1 @Ǔǒ
R out2 ) R FB
R out2 @ R FB
)1 Ǔ
Output Capacitor Where fline is the ac line frequency
and Vripple(peak−peak) is the peak−to−
P out peak output ripple voltage. Use fline =
Cbulk w 47 Hz for universal input worst case.
2 @ p @ V ripple(peak−peak) @ fline @ Vout
The ripple voltage must not exceed
the OVP voltage for Vout.
Output Capacitor rms
Current
IC(RMS) + Ǹ Ǹ2 @ 32 @ P 2
out
9 @ p @ Vac LL @ Vout @ h2
* Iload(RMS) 2
Where Iload(RMS) is the rms load cur-
rent.

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NCP1608

BOOST DESIGN EQUATIONS Components are identified in Figure 1 (Continued)


Minimum Output Voltage
for UVP Recovery ǒ
Vout(UVP) + V UVP @ R out1 @
R out2 ) R FB
R out2 @ R FB
)1 Ǔ VUVP is shown in the specification
table.

Inductor rms Current 2 @ P out


IL(RMS) +
Ǹ3 @ Vac @ h
LL
Output Diode rms
Current ID(RMS),MAX + 4 @ ǸǸ2p@ 2 @ P out
3 h @ ǸVac LL @ Vout
MOSFET rms Current
IM(RMS) + 2 @
Ǹ3
ǒ Pout
h @ Vac LL
@ Ǔ Ǹ ǒ 1*
Ǹ2 @ 8 @ Vac
3 @ p @ Vout
LL
Ǔ
MOSFET Sense Resistor V ILIM VILIM is shown in the specification
Rsense + table.
I L(peak)

PR + I M(RMS) 2 @ Rsense
sense

Type 1 Compensation Where fCROSS is the crossover fre-


gm quency and is typically less than
CCOMP +
2 @ p @ f CROSS 20 Hz. gm is shown in the specifica-
tion table.

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NCP1608

PACKAGE DIMENSIONS

SOIC−8 NB
CASE 751−07
NOTES:
ISSUE AJ 1. DIMENSIONING AND TOLERANCING PER
−X− ANSI Y14.5M, 1982.
A 2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A AND B DO NOT INCLUDE
MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006)
8 5 PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR
B S 0.25 (0.010) M Y M PROTRUSION. ALLOWABLE DAMBAR
PROTRUSION SHALL BE 0.127 (0.005) TOTAL
1 IN EXCESS OF THE D DIMENSION AT
4 MAXIMUM MATERIAL CONDITION.
−Y− K 6. 751−01 THRU 751−06 ARE OBSOLETE. NEW
STANDARD IS 751−07.

G MILLIMETERS INCHES
DIM MIN MAX MIN MAX
C N X 45 _ A 4.80 5.00 0.189 0.197
B 3.80 4.00 0.150 0.157
SEATING
PLANE C 1.35 1.75 0.053 0.069
−Z− D 0.33 0.51 0.013 0.020
G 1.27 BSC 0.050 BSC
0.10 (0.004) H 0.10 0.25 0.004 0.010
H M J J 0.19 0.25 0.007 0.010
D K 0.40 1.27 0.016 0.050
M 0 _ 8 _ 0 _ 8 _
N 0.25 0.50 0.010 0.020
0.25 (0.010) M Z Y S X S
S 5.80 6.20 0.228 0.244

SOLDERING FOOTPRINT*

1.52
0.060

7.0 4.0
0.275 0.155

0.6 1.270
0.024 0.050

SCALE 6:1 ǒinches


mm Ǔ

*For additional information on our Pb−Free strategy and soldering


details, please download the ON Semiconductor Soldering and
Mounting Techniques Reference Manual, SOLDERRM/D.

The products described herein (NCP1608), may be covered by one or more of the following U.S. patents: 6,362,067, 5,359,281, 5,073,850. There may be
other patents pending.

ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice
to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any
liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental
damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over
time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under
its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body,
or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death
may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees,
subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of
personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part.
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PUBLICATION ORDERING INFORMATION


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http://onsemi.com NCP1608/D
24

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