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2 Combustion Systems - PPT
2 Combustion Systems - PPT
2 Combustion Systems - PPT
Contents
2.1 Introduction
2.2 Subsonic combustion chambers
2.2.1 Tubular (or multiple) combustion chambers
2.2.2 Tubo-annular combustion chambers
2.2.3 Annular combustion chambers
2.3 Supersonic combustion chamber
2.4 Combustion process
2.5 Components of the combustion chamber
2.6 Aerodynamics of the combustion chamber
2.6.1 Aerodynamics of diffusers
2.7 Chemistry of combustion
Contents
2.8 The first law analysis of combustion
2.9 Combustion chamber performance
2.9.1 Pressure losses
2.9.2 Combustion efficiency
2.9.3 Combustion stability
2.9.4 Combustion intensity
2.9.5 Cooling
2.9.5.1 Louver cooling
2.9.5.2 Splash cooling
2.9.5.3 Film cooling
2.9.5.4 Convection-film cooling
2.9.5.5 Impingement-film cooling
2.9.5.6 Transpiration cooling
2.9.5.7 Effective cooling
Contents
2.10 Material
2.11 Aircraft fuels
2.11.1 Safety fuels
2.12 Emissions and pollutants
2.12.1 Pollutant formation
2.12.1.1 Nox emissions
2.12.1.2 Sulfur dioxide (SO) emissions
2.13 The afterburner
2.14 Supersonic combustion system
Examples
Problems
2.1 Introduction
2.1 Introduction
• The combustion process in aircraft engines and gas turbines is one in which heat is
added to the compressed air in the combustor or burner.
• Thus, the combustion is a direct-fired air heater in which fuel is burned.
• The combustor is situated between the compressor and turbine, where it accepts air
from the compressor and delivers it at an elevated temperature to the turbine.
• Some engines have a second combustion system that either reheats the flow for the
later turbine stages (as described in Chapter 8) or burns more fuel in an afterburner
behind the turbines to provide the high exhaust velocity required for the propulsion of
supersonic aircraft (as described in Chapters 4 and 5).
2.1 Introduction
• The design of combustors is a very complicated process where aerodynamics, chemical
reactions, and mechanical design are linked together [2].
• The interweaving of the various processes and the hardware geometry is reflected in
the empirical nature of much of the design process.
• Though the individual processes are well known, their combination into a working
combustion system owes much to experimentation and experience rather than to
mathematical modeling.
• Recent developments in computational fluid mechanics (CFD) have helped reduce this
experimentation.
• To understand how complex the design of a combustion chamber is, it is necessary to
identify the main requirements from gas turbine combustors.
2.1 Introduction
These requirements may be summarized as follows [3]:
① Its length and frontal area remain within the limits set by other engine components,
that is, size and shape must be compatible with the engine envelope.
② Its diffuser minimizes the pressure loss.
③ The presence of a liner to provide stable operation (that is, the flame should stay alight
over a wide range of air to fuel ratios [AFRs]).
④ It meets the pollutant emissions regulations (low emissions of smoke, unburned fuel,
and gaseous pollutant species).
⑤ Ability to utilize a much broader range of fuels.
⑥ Durability and relighting capability.
2.1 Introduction
⑦ High combustion efficiency at different operating conditions:
(a) altitude ranging from sea level to 11 km for civil transport, and higher for some
military aircraft; and
(b) Mach numbers ranging from zero during ground run to supersonic for military
aircraft.
⑧ Design for minimum cost and ease of maintenance.
⑨ An outlet temperature distribution (pattern form) that is tailored to maximize the life
of the turbine blades and nozzle guide vanes.
⑩ Freedom from pressure pulsations and other manifestations of combustion induced
instabilities.
2.1 Introduction
11 Reliable and smooth ignition both on the ground (especially at very low ambient
temperature) and, in the case of aircraft engine flameout, at high altitude.
12 The formation of carbon deposits (coking) must be avoided, particularly the hard
brittle variety. Small particles carried into the turbine in the high-velocity gas stream
can erode the blades. Furthermore, aerodynamically excited vibration in the
combustion chamber might cause sizeable pieces of carbon to break free, resulting in
even worse damage to the turbine.
2.1 Introduction
According to the present aircraft, combustors may be classified as either subsonic or
supersonic, depending on the velocity of combustion.
Moreover, subsonic combustors may be subdivided into axial flow, reverse flow, and
cyclone types. The last type is little used with present gas turbines.
Axial flow combustors may be subdivided into tubular, tubo-annular, and annular types.
Subsonic combustion chambers have three zones:
① a recirculation zone,
② a burning zone, and
③ a dilution zone [4].
For these reasons, the tubular type is no longer used in current designs. Small
gas turbines used in auxiliary power units (APUs) and automotives are designed
with a single can.
Figure 2.2: Tubo-annular combustion chamber. (From Rolls-Royce plc, The jet engine, 5th edition, Derby, U.K., 1996)
Figure 2.3: Annular type combustor. (From Rolls-Royce PLC, The jet engine, 5th edition, Derby, U.K., 1996)
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Figure 2.4: Combustion chamber and the corresponding air-flow rates. (From Rolls-Royce plc, The jet engine,
5th edition, Derby, U.K., 1996)
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For conical
L L 2
AR 1 2 sin sin
R1 R1
For annular
R2
AR
R1
where ΔR1 is the annulus height at diffuser inlet.
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2
L
AR 1 2
R1
sin i sin 0 LR sin i sin 0
1
Under most operating conditions, the rate of combustion is limited by the rate at which the
fuel is vaporized and mixed with air. In most combustors, the fuel is injected as an atomized
liquid droplet spray into the hot reaction zone where it mixes with air and hot combustion
gases.
The rate of reaction depends on both static pressures P and temperature T in a very
complex way. For many situations, the reaction rate can be approximated by a form of the
Arrhenius equation written for the mass rate of reaction as
Reaction rate P n f (T )e E /RT
where
n is an exponent that depends on the number of molecules involved in a reactive collision
(e.g., n= 2 for two molecules, for hydrocarbon–air combustion, n= 1.8)
f(T) is a function that relates the reaction rate to the forms of energy (translation, rotation,
and vibration)
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• The term e−E/RT accounts for the number of molecular collisions in which the
energy of one molecule relative to another exceeds the active energy (E) and R is
the universal gas constant [10].
• At low pressure, the reaction rate becomes slow and can become limiting for
aircraft engines at very high altitudes. However, under most operating conditions,
the rate of combustion is limited by the rate at which the fuel is vaporized and
mixed with air.
• If the temperature and pressure in the reaction zone are sufficiently high, the
reaction rate will be fast and the fuel vapor will react as it comes in contact with
sufficient oxygen. Thus, for fast or more acceptable reaction, the combustion
should occur with sufficient oxygen and this is called by stoichiometric ratio.
Note that if the fuel is burned at a numerically large AFR, the mixture is referred
to as lean or weak, and if the combustion at an AFR lower than the stoichiometric
value implies a deficiency of oxygen and hence combustion is incomplete, then the
fuel is partially burned, resulting in carbon monoxide (CO) and unburned
hydrocarbons.
• Fuel–air mixtures with more than or less than the stoichiometric air requirement
can be burned. With excess air or fuel-lean combustion, the extra air appears in
the products in uncharged form. With less than the stoichiometric air requirement,
that is, with fuel rich combustion, there is insufficient oxygen to oxidize fully the
fuel constituents (C) and (H) to CO2 and H2O. The products are a mixture of CO2
and H2O with carbon monoxide CO and hydrogen H2 (as well as N2). The product
composition cannot be determined from an element balance alone and an
additional assumption about the chemical composition of the product species must
be made.
• Because the composition of the combustion products is significantly different for
fuel-lean and fuel-rich mixtures and because the stoichiometric FAR depends on
fuel composition, the ratio of the actual FAR to the stoichiometric ratio (or its
inverse) is a more informative parameter for defining mixture composition. The
fuel-air equivalence ratio Φ
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For fuel-lean mixtures 1
For stoichiometric mixtures 1
For fuel-rich mixtures 1
f
fstoich
Figure 2.9: Effect of temperature on flammability limits. (Adapted from Lefebvre, A.H., Gas turbine combustion, 2nd edition.
Taylor & Francis, Philadelphia, PA, 1999)
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Examples 2.1~2.6
Problems P2.1~P2.21