MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

GOVERNMENT POLYTECHNIC, JALGAON

(0018)

Program Name and Code : Electronics And Telecommunications

Course Name & Code : Control System and PLC (22531
Academic Year : 2022-23
Semester : Fifth

A MICRO PROJECT
ON

Develop /Test the ladder diagram for sequential delay output

Submitted on__________ 2022 by the group of 4 students

Sr.No. Roll.No. Name of student Enrollment No. Seat No.

1. 20 Samiksha Pramod Patil 2000180098

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2. 22 Rashmi Shashikant Dusane 2000180100

3. 25 Priti Ishwar Badgujar 2000180104

4. 27 Mariya Naaz Mohammad Akhtar Siddiqui 2000180107

Project Guide By
B.M.Chaudhari Sir

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 MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
Certificate

This is to certify that Master /Ms. Samiksha Pramod Patil, Rashmi Shashikant Dusane, Priti Ishwar Badgujar, Mariya
Naaz Mohammad Akhtar Siddiqui. Roll No. 20,22,25,27 of 5th Semester of Diploma in Electronics And
Telecommunications of Institute, Government Polytechnic, Jalgaon (Code:0018) has completed the Micro Project
satisfactorily in the Subject -CSP(22531) for the Academic Year 2022- 2023 as prescribed in the curriculum.

Place: Jalgaon EnrollmentNo:2000180098,2000180100

2000180104, 2000180107.

Date:- Exam Seat No:

Subject Teacher Head of the Department Principle

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 GOVTERNMENT POLYTECHNIC
JALGAON

-SUBMISSION-

I (Full name) Samiksha Pramod Patil, Rashmi Shashikant Dusane, Priti Ishwar Badgujar, Mariya Naaz Mohammad

Akhtar Siddiqui. Roll No. 20, 22, 25, 27 as a student of 5 th semester of the Programme Control System and PLC

(22535) humbly submit that I have completed from time to time the Micro-Project work as described in this repo

in this report by my own skills and study between the period from …………….. as per instructions/guidance given from

B.M.Chaudhari Sir .

And that following students were associated with me for this work however quantum of my contribution has

been approved by the Lecturer.

And that I have not copied the report on its any appreciable part from any other literature in contravention of

the academic ethics.

Date : Signature of Student

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 INDEX

Sr.no. Content Page.no.

1. Introduction 5

2. Programming language used for PLC 6

3. Software used for PLC programming 7

4. Designed ladder diagram 8

5. Explanation of ladder diagram 9

6. Communication interface from 10

PC to DVP (Delta PLC)

7. Need of sequential delay output 11

8. Application 12

9. Conclusion 13

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 Introduction

A PROGRAMMABLE LOGIC CONTROLLER (PLC) is an industrial computer control system that

continuously monitors the state of input devices and makes decisions based upon a custom program to
control the state of output devices.
Before the PLC , control , sequencing and safety interlock logic for manufacturing automobiles was
mainly composed of relays , cam timers ,drum sequencers and dedicated closed loop controllers . Since
these could number in hundreds or even thousands , the process for updating g such facilities for the
yearly model change over was very time consuming and expensive , as electrians needed to individually
rewire relays to change the logic .
PLC are used successfully to execute complicated control operations in a plant . A sequence of
instructions programmed by the user to the PLC memory and when the programme is executed , the
controller operates a system to correct operating specifications as per the programme logic .
Almost any production line, machine function, or process can be greatly enhanced using this type of
control system. However, the biggest benefit in using a PLC is the ability to change and replicate the
operation or process while collecting and communicating vital information . Another advantage of a PLC
system is that it is modular. That is, you can mix and match the types of Input and Output devices to best
suit your application.
First commercial PLC was introduced in late sixties . Now a days as we can’t imagine the business
world without computers , in the same manner PLC is an important for the automation industries .

 Actual Photograph of PLC

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 Programming language used for PLC :
The Ladder Diagram programming language is used for PLC . Ladder diagram is a graphical programming language
that you use to develop software for programmable logic controllers (PLCs). It is one of the languages that the IEC
61131 standard specifies for use with PLCs. A program in ladder diagram notation is a circuit diagram that
emulates circuits of relay logic hardware. The underlying program uses Boolean expressions that translate readily
to switches and relays.

With Simulink PLC Coder , you can use ladder import to import ladder diagrams created with Rockwell
Automation IDEs, such as RSLogix 5000 and Studio 5000 into the Simulink environment as a model. You can create
ladder diagrams in the Simulink environment as a model.

The most common language used to program PLCs is Ladder Diagram (LD), also known as Relay Ladder
Logic (RLL).This is a graphical language showing the logical relationships between inputs and outputs
as though they were contacts and coils in a hard-wired electromechanical relay circuit .

 How to Draw Ladder Logic Diagrams?

Ladder logic diagrams are drawn in a similar way to relay logic circuit. They use rails and rungs to create the logic
framework. The logic operations are drawn in using symbolic notation.The rails in a relay logic circuit
representthe supply wires of a relay logic control circuit. However, in ladder diagrams, the rails represent the
start and end of each line of symbolic code. The rungs in a relay logic circuit represent the wires that connect the
components together.  However, in a ladder diagrams, the rungs represent the logic flow through the symbolic
code.

When implementing a ladder logic program in a PLC there are seven basic parts of a ladder diagram that critical
to They are rails, rungs, inputs, outputs, logic expressions, address notation/tag names
and comments.  Some of these elements are essential and others are optional.

 Different types of software used for PLC programming :

1. RSLogix 500

2. ISP soft

3. WPLSoft

4. Codesys control Linux SL

5. Pro-H

6. RSLogix 5000

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  Actual software used for project :

We use WPL software for this project . WPL soft stands for Delta PLCs module .WPLSoft is a software for PLC (
Programmable logic controller). When PLC is in operation, use WPLSoft to monitor the set value or temporarily
saved value in timer (T), counter (C), and register (D) force On/Off of output contacts. PLC is a control system using
electronic operations.

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 Designed Ladder Diagram :

 List of input and output :-

Address Description Type

X0 Start push button Input

X1 Stop push button Input

T0 Timer 0 ON delay timer

T1 Timer 1 ON delay timer

T2 Timer 2 ON delay timer

Y0 Motor 1 Output

Y1 Motor 2 Output

Y2 Motor 3 Output

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  Explanation:-
Network 1 :

It is the Start and Stop network. Push Button (PB) is used for starting and stopping purposes . The Normally Closed
(NC) input is taken for emergency stopping the motors . A Normally Open (NO) input is taken to start the motor .The
motor operation is started by pressing START PB (X0) and is stopped by pressing STOP PB(X1).

In this network , motor 1 (Y0) get start as we pressed start PB (X0).

Network 2 :

It shows that the motor 2 (Y1) is ON . The input from motor 1 (Y0) is given to ON timer (T0) , this timer (T0) will
counts the time of 10 seconds and start the motor 2 (Y1) .

Network 3 :

It shows the starting of motor 3 (Y2) . After starting of motor 2 (Y1) , the input from Y1 is given to the
second ON timer (T1) then it will counts the time of 10 seconds and then starts the motor 3 (Y2) . In
between on going operation of motor , if we pressed NC (X1) then it will stops the all motor . It is the
emergency stop push button which can be used in any emergency situation.

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 Communication interface from PC to DVP ( Delta PLC ) :-
We have several methods to communicate our PC with the Delta PLC’s, and many users don’t know
some of them.
On the other side, every time is more difficult to found RS232 serial ports in the computers, and the
USB to RS232 converters are not as much trustable as they must, because of that I would like to list
our alternatives to that problem.
Direct communication PC to PLC :
1. PC RS232 port to PLC RS232 port using the wiring DVPACAB2A30 .

2. PC USB port to PLC RS485 port using the device IFD6500 (Delta USB-RS485 converter).
3. PC Ethernet port to PLC DVPEN01-SL module (need compatibility with high speed bus).

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 Communication PC to PLC trough Delta HMI (Direct Link) :

1.Direct Link function through Standard USB wire (WPLSoft and ISPSoft).

2. Direct Link function trough Ethernet (WPLSoft and ISPSoft)

Exactly the same feature is available with the new DOP-B HMI’s with Ethernet embedded,
really helpful for remote support.
3. Direct Link function trough USB host (WPLSoft only).

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  Need of sequential delay output:-

In an industry, there are many motors working at a time. For an application, there is a possibility to
operate more than one motor. In that case, if all motors are going to start at a time then the power
consumption will be more.
If the supply current is low, there is a high chance for the miniature circuit breaker also known as MCB to
get tripped. Hence, there is a need to develop a sequential motor control PLC program to avoid this
problem .
Sequentially starting the motors will reduce the sudden use of power during the low current supply. Take
a timer of 2 seconds delay for each motor to start. Use the stop push button to stop all the motors at a
time.

 Application:-

1. In Industries, Mixing of two components or products in a tank .

2. In Agriculture, Water Irrigation in fields automatically.

3. In Machineries, for doing various operations one after another for doing various
operations one after another .

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 Conclusion :-
In this project , we designed the ladder diagram for sequential delay output I.e. sequential motor controller
using PLC .

A PLC has to start a Motor when the Start button is pressed. It has three interlocks which are Motor Vibration
High, Overload & Motor Temperature High. if any of the interlock activated then PLC has to stop the motor
immediately. PLC has to stop the motor if the stop button is pressed.

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