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ABB Insulation Monitoring Relay
ABB Insulation Monitoring Relay
Characteristics
–– Housing material for highest fire protection classification
–– For monitoring the insulation resistance of unearthed
UL 94 V-0
IT systems up to Un = 400 V AC and 600 V DC
–– Tool-free mounting on DIN rail as well as demounting
–– According to IEC/EN 61557-8 “Electrical safety in low
–– 45 mm (1.77 in) width
voltage distribution systems up to 1000 V a.c. and 1500 V
–– 3 LEDs for the indication of operational states
d.c. – Equipment for testing, measuring or monitoring
1) term acc. to IEC/EN 61557-8
of protective measures – Part 8: Insulation monitoring 2) R2 only active with 2 x 1 c/o configuration
devices for IT systems"
–– Rated control supply voltage 24-240 V AC/DC
Approvals / Marks
–– Prognostic measuring principle with superimposed square
wave signal A C R K E L/a b
–– Two measuring ranges 1-100 kΩ and 2-200 kΩ
–– One (1 x 2 c/o) or two (2 x 1 c/o) threshold values Ran1/ Classifcations:
R11) (warning) and Ran2/R21) (prewarning) configurable2) EN 50155, IEC 60571, NF F 16-101/102, EN 45545-2
–– Precise adjustment of the threshold values in 1 kΩ steps
(R1) and 2 kΩ steps (R2) EN 50155, IEC 60571
–– Interrupted wire detection configurable Temp. Voltage supply Vibration and shock Coated pcb.
class C1 C2 acc to IEC/EN 61373
–– Non-volatile fault storage configurable S1 S2
–– Open- or closed-circuit principle configurable T3 n n - n Cat 1, Class B no
–– Precise adjustment by front-face operating controls
NF F 16-101/102 EN 45545-2
–– Screw connection technology or Flammability Opticity and toxicity of Risk level
Easy Connect Technology available index smoke index achieved
I2 F2 HL3
Accessories
Type Description Order code
CM-IVN.P Coupling unit for connection of the CM-IWN to systems with voltages Un up to 690 V AC and 1000 V DC with 1SVR 760 669 R9400
Push-in terminals
CM-IVN.S Coupling unit for connection of the CM-IWN to systems with voltages Un up to 690 V AC and 1000 V DC with 1SVR 750 669 R9400
Screw type terminals
ADP.02 Adapter for screw mounting 1SVR 440 029 R0100
MAR.12 Marker label for devices with DIP switches 1SVR 730 006 R0000
COV.12 Sealable transparent cover 1SVR 750 005 R0100
–– Tool-free connection of rigid and flexible wires with –– Terminal spaces for different wire sizes:
wire end ferrule according to DIN 46228-1-A, fine‑strand with/without wire end ferrule:
DIN 46228-4-E 1 x 0.5-2.5 mm² (2 x 20 - 14 AWG),
Wire size: 2 x 0.5-1.5 mm², (2 x 20 - 16 AWG) 2 x 0.5-1.5 mm² (2 x 20 - 16 AWG)
–– Easy connection of flexible wires without wire end rigid:
ferrule by opening the terminals 1 x 0.5-4 mm² (1 x 20 - 12 AWG),
–– No retightening necessary 2 x 0.5-2.5 mm² (2 x 20 - 14 AWG)
–– One operation lever for opening both connection –– One screw for opening and closing of both cages
terminals –– Pozidrive screws for pan- or crosshead screwdrivers
–– For triggering the lever and disconnecting of wires according to DIN ISO 2380-1 Form A 0.8 x 4 mm
you can use the same tool (Screwdriver according to (0.0315 x 0.157 in), DIN ISO 8764-1 PZ1 ø 4.5 mm
DIN ISO 2380-1 Form A 0.8 x 4 mm (0.0315 x 0.157 (0.177 in)
in), DIN ISO 8764-1 PZ1 ø 4.5 mm (0.177 in))
–– Constant spring force on terminal point independent
of the applied wire type, wire size or ambient
conditions (e. g. vibrations or temperature changes)
–– Opening for testing the electrical contacting
–– Gas-tight
Both the Easy Connect Technology with push-in terminals and screw connection technology with double-chamber cage
connection terminals have the same connection geometry as well as terminal position.
Operating controls
3 steps
Measuring principle
A pulsating measuring signal is fed into the system to be monitored and the insulation resistance calculated.
This pulsating measuring signal alters its form depending on the insulation resistance and system leakage capacitance.
From this altered form the change in the insulation resistance is forecast.
When the forecast insulation resistance corresponds to the insulation resistance calculated in the next measurement
cycle and is smaller than the set threshold value, the output relays are activated or deactivated, depending on the device
configuration. This measuring principle is also suitable for the detection of symmetrical insulation faults.
Test function
The test function is only possible when there is no fault.
By pressing the front-face combined test/reset button a system test routine is executed. The output relays switch to
the fault state as long as the test/reset button is pressed, the control contact S1-S3 is closed or the test functions are
processed.
The test function can be activated either with the front-face combined test/reset button or with a remote test button
connected as shown in the picture.
2CDC 252 109 F0009
S1 S2 S3
DIP switch 2 e f
1.) Front
2.) Remote 1.) Front
S1 S2 S3 3.) A1-A2 2.) Remote
1.) Front
2CDC 252 110 F0009
1.) Auto-
S1 S2 S3 Reset
Function descriptions/diagrams
G Control supply voltage not applied / Output contact open / LED OFF
B Control supply voltage applied / Output contact closed / LED ON
A1-A2
Closed-circuit principle g
11-14
11-12
21-24
21-24
A1-A2
2CDC 252 054 F0209
S1-S3
S2-S3
Measured value
Hysteresis
Threshold value
ts
Open-circuit principle h ts
11-14
11-12
21-24
21-22
U: green LED
F: red LED
R: yellow LED
Closed-circuit principle g
11-14
11-12
21-24
21-24
2CDC 252 054 F0209
U: green LED
F: red LED
R: yellow LED
ts = Start-up time, fixed, min. 15 s
Closed-circuit principle g
11-14
11-12
21-24
21-24
A1-A2
Closed-circuit principle g
11-14
11-12
21-24
21-24
2CDC 252 056 F0209
U: green LED
F: red LED
R: yellow LED
ts = Start-up time, fixed, min. 15 s
Connection diagram
12 14 L+ VS V1+ V1-
VS, V1+, V1- Connections for the coupling unit (if used)
22 24 L- KE w A2 11-12/14 Output relay 1, open- or closed-circuit principle
21-22/24 Output relay 2, open- or closed-circuit principle
Wiring diagrams
Always connect L+ and L- to different conductors. L+ and L- can be connected to any of the conductors.
U n ≤ 400 V AC; 600 V DC (For monitoring of systems with higher voltages, use coupling unit CM-IVN.)
A1 11 21 S1 S2 S3 A1 11 21 S1 S2 S3
N DC L-
PE PE
A1 11 21 S1 S2 S3 A1 11 21 S1 S2 S3
L1 PWM L+ L+
L2 M
L3 DC L- L-
PE PE
A1 11 21 S1 S2 S3
12 14 L+ VS V1+ V1-
22 24 L- KE w A2
L1
2CDC 252 096 F0009
L2
L3
N
PE
4-wire AC system
DIP switches
Position 4 3 2 1
iufg
2CDC 252 050 F0b09
ON
OFF jveh
ON OFF (default)
DIP switch 1 Closed-circuit principle g Open-circuit principle h
Operating principle of If closed-circuit principle is selected, the output relays are If open-circuit principle is selected, the output relays are
the output relays energized. They de-energize if a fault is occuring. de-energized. They energize if a fault is occuring.
DIP switch 2 Fault storage activated (latching) f Fault storage de-activated (non latching) e
Non-volatile fault If the fault storage function is activated, the output relays If the fault storage function is de-activated, the output
storage remain in tripped position until a reset is done either by the relays switch back to their original position as soon as the
front-face button or by the remote reset connection S2-S3. insulation fault no longer exists.
This function is non-volatile.
DIP switch 3 Interrupted wire detection activated u Interrupted wire detection de-activated v
Interrupted wire With this configuration, the CM-IWN.1 monitors the wires With this configuration the interrupted wire detection is
detection connected to L+ and L- for interruptions. de-activated.
DIP switch 4 2 x 1 c/o (SPDT) contact i 1 x 2 c/o (SPDT) contacts j
2 x 1 c/o, 1 x 2 c/o If operating principle 2 x 1 c/o contact is selected, the If operating principle 1 x 2 c/o contacts is selected, both
output relay R1 (11-12/14) reacts to threshold value R1 output relays R1 (11-12/14) and R2 (21-22/24) react
(warning) and the output relay R2 (21-22/24) reacts to synchronously to threshold value R1 (warning). Settings of
threshold value R2 (prewarning) the threshold value R2 have no effect on the operation.
L1
L2
L3
N
PE
A1 11 21 S1 S2 S3
CM-IWN.x
12 14 L+ V V1+ V1-
22 24 L- K w A2
A1 11 21 S1 S2 S3 A1 11 21 S1 S2 S3
CM-IWN.x CM-IWN.x
12 14 L+ V V1+ V1- 12 14 L+ V V1+ V1-
22 24 L- K w A2 22 24 L- K w A2
M
3~ Consumer
The power source in this case is The insulation resistance of this feeder is monitored This insulation monitoring relay is continously monitoring the 2CDC 252 013 F0210
the secondary side of an incoming always when the motor is switched off. The two n/c insulation resistance of the supply system with the connected
transformer which isolates contacts are connecting the measuring circuit to the consumers.
the system for the application. motor lines when the motor contactor is de-energized.
Earth fault / insulation resistance monitoring of different feeder circuits with fault localization
Input circuits
Input circuit - Supply circuit A1 - A2
Rated control supply voltage U s 24-240 V AC/DC
Rated control supply voltage tolerance -15...+10 %
Typical current / power consumption 24 V DC 55 mA / 1.3 VA
115 V AC 20 mA / 2.3 VA
230 V AC 15 mA / 3.5 VA
Rated frequency fs DC or 15-400 Hz
Frequency range AC 13.5-440 Hz
Power failure buffering time min. 20 ms
Start-up time ts 15 ms
User interface
Indication of operational states
Control supply voltage U green LED
Fault message F red LED
Relay status R yellow LED
Details see table "LEDs, status information and fault messages" on page 10 and "Function descriptions/diagrams" on page 6
Output circuits
Kind of output 11-12/14 relay, 1st c/o (SPDT) contact
21-22/24 relay, 2nd c/o (SPDT) contact
2 x 1 or 1 x 2 c/o (SPDT) contacts configurable
Operating principle open- or closed-circuit principle 1) configurable
Contact material AgNi alloy, Cd free
Rated operational voltage (IEC/EN 60947-1) 250 V AC / 300 V DC
Minimum switching voltage / Minimum switching current 24 V / 10 mA
Maximum switching voltage / Maximum switching current see "Load limits curves" on page 16
Rated operational current Ie AC12 (resistive) at 230 V 4A
(IEC/EN 60947‑5‑1) AC15 (inductive) at 230 V 3A
DC12 (resistive) at 24 V 4A
DC13 (inductive) at 24 V 2A
AC rating (UL 508) Utilization category B 300, pilot duty general purpose (250 V, 4 A, cos φ 0.75)
(Control Circuit Rating Code)
max. rated operational voltage 250 V AC
max. continuous thermal current at B 300 4 A
max. making/breaking apparent 3600/360 VA
power at B 300
Mechanical lifetime 30 x 106 switching cycles
Electrical lifetime AC12, 230 V, 4 A 0.1 x 10 6 switching cycles
Max. fuse rating to achieve short-circuit protection n/c contact 6 A fast-acting
n/o contact 10 A fast-acting
Conventional thermal current I th (IEC/EN 60947-1) 4A
1) C
losed-circuit principle: Output relay(s) de-energize(s) if measured value falls below the adjusted threshold value Ran
Open-circuit principle: Output relay(s) energize(s) if measured value falls below the adjusted threshold value Ran
Electrical connection
Screw connection Easy Connect
technology Technology (push-in)
Wire size fine‑strand with(out) 1 x 0.5-2.5 mm² 2 x 0.5-1.5 mm²
wire end ferrule (1 x 20-14 AWG) (2 x 20-16 AWG)
2 x 0.5-1.5 mm²
(2 x 20-16 AWG)
rigid 1 x 0.5-4 mm² 2 x 0.5-1.5 mm²
(1 x 20-12 AWG) (2 x 20-16 AWG)
2 x 0.5-2.5 mm²
(2 x 20-14 AWG)
Stripping length 8 mm (0.32 in)
Tightening torque 0.6 - 0.8 Nm (5.31 - 7.08 lb.in) -
Environmental data
Ambient temperature ranges operation -25...+60 °C
storage -40...+85 °C
transport -40...+85 °C
Climatic class IEC/EN 60721-3-3 3K5 (no condensation, no ice formation)
Damp heat, cyclic IEC/EN 60068‑2‑30 6 x 24 h cycle, 55 °C, 95 % RH
Vibration, sinusoidal IEC/EN 60255-21-1 Class 2
Shock, half-sine IEC/EN 60255-21-2 Class 2
Isolation data
Rated impulse withstand voltage Uimp supply circuit / measuring circuit 6 kV
(IEC/EN 60947-1, IEC/EN 60664-1) supply circuit / output circuits 6 kV
measuring circuit / output circuits 6 kV
output circuit 1 / output circuit 2 4 kV
Pollution degree (IEC/EN 60664-1) 3
Overvoltage category (IEC/EN 60664-1) III
Rated insulation voltage Ui supply circuit / measuring circuit 600 V
(IEC/EN 60947-1, IEC/EN 60664-1) supply circuit / output circuits 300 V
measuring circuit / output circuits 600 V
output circuit 1 / output circuit 2 300 V
Basic insulation for rated control supply supply circuit / measuring circuit 400 V AC / 600 V DC
voltage (IEC/EN 60664-1) supply circuit / output circuits 250 V AC / 300 V DC
measuring circuit / output circuits 400 V AC / 600 V DC
output circuit 1 / output circuit 2 250 V AC / 300 V DC
Protective separation supply circuit / output circuits 250 V AC / 250 V DC
(IEC/EN 61140, EN 50178) supply circuit / measuring circuit 250 V AC / 250 V DC
measuring circuit / output circuits 250 V AC / 250 V DC
Test voltage supply circuit / output circuits 2.32 kV, 50 Hz, 2 s
(IEC/EN 60255-5, IEC/EN 61010-1) supply circuit / measuring circuit 2.32 kV, 50 Hz, 2 s
measuring circuit / output circuits 2.53 kV, 50 Hz, 1 s
Electromagnetic compatibility
Interference immunity to IEC/EN 61000-6-1, IEC/EN 61000-6-2, IEC/EN 61326-2-4
electrostatic discharge IEC/EN 61000-4-2 Level 3, 6 kV / 8 kV
radiated, radio-frequency, electromagnetic field IEC/EN 61000-4-3 Level 3, 10 V/m (1 GHz) / 3 V/m (2 GHz) / 1 V/m (2.7 GHz)
electrical fast transient/burst IEC/EN 61000-4-4 Level 3, 2 kV / 5 kHz
surge IEC/EN 61000-4-5 Level 3, installation class 3, supply circuit and
measuring circuit 1 kV L-L, 2 kV L-earth
conducted disturbances, induced by radio- IEC/EN 61000-4-6 Level 3, 10 V
frequency fields
voltage dips, short interruptions and voltage IEC/EN 61000-4-11 Class 3
variations
harmonics and interharmonics IEC/EN 61000-4-13 Class 3
Interference emission IEC/EN 61000-6-3, IEC/EN 61000-6-4
high-frequency radiated IEC/CISPR 22, Class B
EN 55022
high-frequency conducted IEC/CISPR 22, Class B
EN 55022
AC voltage [V]
300 300
200 200
resistive load
resistive load
100 100
80 80
60 60
50 50
40 40
30 30
20
1.0 106
Switching cycles
0.9
0.8 250 V AC
F resistive load
0.7
0.6
105
2CDC 252 192 F0205
0.5
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
cos ϕ
Contact lifetime
114.5 4.51”
85.6 3.37”
Accessories
in mm and inches
9.3 0.37”
45.0 0.89”
5.75 0.23”
0.453”
11.5
45 1.772”
0.256”
35 1.378”
68 2.68”
6.5
22.2
0.394”
0.787”
2CDC 252 009 F0010
4T22
0.309”
7.85
60 2.362”
62.5 2.461” 19.9
front to back
70 2.756” 0.783” 111.8 4.40”
ADP.02 ‑ Adapter for screw mounting MAR.12 ‑ Marker label for devices COV.12 ‑ Sealable transparent cover
with DIP switches
Further documentation
You can find the documentation on the internet at ABB website -> Control Products ->
Electronic Relays and Controls -> Insulation Monitors.