FESX 520S-31CG Instruction Book

Instruction Book
High Speed Separator

FESX 520S-31CG
Product No. 881254-02-01/2

Book No. 593576-02 Rev. 1
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Telephone: +46 8 530 650 00
Telefax: +46 8 530 310 40
© Alfa Laval Tumba AB 28 April 2010

This publication or any part there of may not be
reproduced or transmitted by any process or
means without prior written permission of
Alfa Laval Tumba AB.
2
Contents
1 Safety Instructions 9
1.1 Warning signs in text 14

1.2 Environmental issues 15
1.3 Requirements of personnel 16
2 Separator basics 17
2.1 Identification and safety signs on the machine 18

2.2 Application 20
2.3 Design; main parts and function 21
2.4 Sensors and indicators 29
2.5 Basic principles of separation 30
3 Operating instructions 33
3.1 Operating instructions 34

3.2 CIP (Cleaning In Place) 44
4 Trouble shooting 45
4.1 Separating functions 46

4.2 Mechanical functions 47
5 Maintenance general 53
5.1 Periodical maintenance 54

5.2 Lubrication 60
5.3 Lubrication of electric motor 68
5.4 Cleaning 69
5.5 Oil change procedure 71
5.6 Nozzles 72
5.7 Ball and roller bearings 79
6 Dismantling / Assembly 81
6.1 Separator top part 83
3
6.2 Separator bottom part with spindle unit 114
6.3 Electric motor 159
6.4 Suction strainer in oil circulation system 164
6.5 Oil pump 164
7 Check points 169
7.1 General 170

7.2 Corrosion 170
7.3 Erosion 172
7.4 Cracks 173
7.5 Spindle top and bowl body nave 174
7.6 Lock ring, bowl hood and bowl body 175
7.7 Disc stack pressure 179
7.8 Height adjustment: Inlet and outlet device 182
7.9 Top bearing springs 182
7.11 Wobble 185
7.12 Anchoring feet 186
7.13 Shut-downs 187
8 Technical references 189
8.1 Product description 190

8.2 Technical data 191
8.3 Motor specifications 193
8.4 Foundation drawing 198
8.5 Basic size drawing 200
8.6 Connection list 202
8.7 Interface description 205
8.8 Guidelines for frequency converter drives 219
4
8.9 Dimensioning of a frequency converter 223
8.10 Calculation of DC-brake unit 231
8.11 Interconnection diagram 232
8.12 Diagrams for operating data 234
8.13 Microphone arm for nozzle monitoring
(option) 237
8.14 Lifting instruction 239
9 Installation 241
9.1 General information 242

9.2 Storage and transport of goods 243
9.3 Service space 245
9.4 Foundation 246
5
6
Read and understand instruction manuals
and observe the warnings before installation,
operation, service and maintenance.
Not following the instructions can result in

serious accidents.
In order to make the information clear only foreseeable conditions

have been considered. No warnings are given, therefore, for
situations arising from the unintended usage of the machine and its
tools.
7
8
1 Safety Instructions
The centrifuge includes parts that rotate at high

speed. This means that:
• Kinetic energy is high
• Great forces are generated
G0010421
• Stopping time is long
Manufacturing tolerances are extremely fine.

Rotating parts are carefully balanced to reduce
undesired vibrations that can cause a breakdown.
Material properties have been considered
carefully during design to withstand stress and
fatigue.
The separator is designed and supplied for a
specific separation duty (type of liquid, rotational
speed, temperature, density etc.) and must not be
used for any other purpose.
Incorrect operation and maintenance can result in
unbalance due to build-up of sediment, reduction
of material strength, etc., that subsequently could
lead to serious damage and/or injury.
The following basic safety instructions therefore
apply:
• Use the separator only for the purpose
and parameter range specified by
Alfa Laval.
• Strictly follow the instructions for
installation, operation and maintenance.
• Ensure that personnel are competent and
have sufficient knowledge of maintenance
and operation, especially concerning
emergency stopping procedures.
S0151211
• Use only Alfa Laval genuine spare parts

and the special tools supplied.
9
Disintegration hazards
• When power cables are connected,

always check direction of motor rotation.
If incorrect, vital rotating parts could
unscrew.
S01512F1
• If excessive vibration occurs, stop
separator and keep bowl filled with
liquid during rundown.
S01512N1
• Use the separator only for the purpose
and parameter range specified by
Alfa Laval.
S01512P1
• Check that the gear ratio is correct for
power frequency used. If incorrect,
subsequent overspeed may result in a
serious break down.
S01512L1
• Since the separator is equipped with a
frequency controlled motor, it is
extremely important to ensure that the
motor speed does not exceed the
allowed maximum speed. A serious
break down may be the consequence.
• Welding or heating of parts that rotate
can seriously affect material strength.
S0151241
• Wear on the large lock ring thread must

not exceed safety limit. φ-mark on lock
ring must not pass opposite φ-mark by
more than specified distance.
S01512G1
• Inspect regularly for corrosion and

erosion damage. Inspect frequently if
process liquid is corrosive or erosive.
S01512H1
10
Entrapment hazards
• Make sure that rotating parts have come

to a complete standstill before starting
any dismantling work.
S01512O1
• To avoid accidental start, switch off and
lock power supply before starting any
dismantling work.
S0151261
Assemble the machine completely
before start. All covers and guards must
be in place.
Electrical hazard
• Follow local regulations for electrical

installation and earthing (grounding).
• To avoid accidental start, switch off and
S0151271
dismantling work.
Crush hazards
• Use correct lifting tools and follow lifting

instructions.
S01512M1
Do not work under a hanging load.

S01512Y1
11
Noise hazards
• Use ear protection in noisy

environments.
S0151291
Burn hazards
• Lubrication oil, machine parts and

various machine surfaces can be hot and
cause burns. Wear protective gloves.
S01512A1
Skin irritation hazards
• When using chemical cleaning agents,

make sure you follow the general rules
and suppliers recommendation
regarding ventilation, personnel
S01512D1
protection etc.
• Use of lubricants in various situations.
12
Cut hazards
• Sharp edges, especially on bowl discs

and threads, can cause cuts. Wear
protective gloves.
S01512B1
Flying objects
• Risk for accidental release of snap rings

and springs when dismantling and
assembly. Wear safety goggles.
S01512C1
Health hazard
• Risk for unhealthy dust when handling

friction blocks/pads. Use a dust mask to
make sure not to inhale any dust
S01512V1
13
1.1 Warning signs in text

Pay attention to the safety instructions in this
manual. Below are definitions of the three grades
of warning signs used in the text where there is a
risk for injury to personnel.
DANGER
Type of hazard
DANGER indicates an imminently

hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
Type of hazard
WARNING indicates a potentially

could result in death or serious injury.
CAUTION
Type of hazard
CAUTION indicates a potentially

may result in minor or moderate injury.
NOTE
NOTE indicates a potentially hazardous
situation which, if not avoided, may result
in property damage.
14
1.2 Environmental issues
Unpacking
Packing material consists of wood, plastics,
cardboard boxes and in some cases metal straps.
Wood and cardboard boxes can be reused,
recycled or used for energy recovery.
Plastics should be recycled or burnt at a licensed
waste incineration plant.
Metal straps should be sent for material recycling.
Maintenance
During maintenance oil and wear parts in the
machine are replaced.
Oil must be taken care of in agreement with local
regulations.
Rubber and plastics should be burnt at a licensed
waste incineration plant. If not available they
should be disposed to a suitable licensed land fill
site.
Bearings and other metal parts should be sent to
a licensed handler for material recycling.
Seal rings and friction linings should be disposed
to a licensed land fill site. Check your local
regulations.
Worn out or defected electronic parts should be
sent to a licensed handler for material recycling.
15
1.3 Requirements of
personnel
Only skilled or instructed persons are allowed to
operate the machine, e.g. operating and
maintenance staff.
• Skilled person: A person with technical
knowledge or sufficient experience to enable
him or her to perceive risks and to avoid
hazards which electricity/mechanics can
create.
• Instructed person: A person adequately
advised or supervised by a skilled person to
enable him or her to perceive risks and to
avoid hazards which electricity/mechanics
can create.
In some cases special skilled personnel may
need to be hired, like electricians and others. In
some of these cases the personnel has to be
certified according to local regulations with
experience of similar types of work.
16
2 Separator basics
Contents
2.1 Identification and safety signs on the

machine 18
2.2 Application 20
2.3 Design; main parts and function 21

2.3.1 Machine top part, outlets and inlets 23
2.3.2 Separator bowl 23
2.3.3 In- and outlet device 24
2.3.4 Spindle unit 25
2.3.5 Oil circulation system 26
2.5 Basic principles of separation 30

2.5.1 Liquid flow in the bowl 32
17
2.1 Identification and safety signs on the machine 2 Separator basics
2.1 Identification and

safety signs on the
machine
G07726L1
1. Machine plate
Separator
Manufacturing serial No / Year
Product No
S0061411
Machine top part

Bowl
Machine bottom part
Max. speed (bowl)
Direction of rotation (bowl)
Speed motor shaft
El. current frequency
Recommended motor power
Max. density of feed
Max. density of sediment
Process temperature min./max.
18
2 Separator basics 2.1 Identification and safety signs on the machine
3. Safety label
! WA R N I N G
Text on label:
WARNING XXXXXXXXXXXXXXXXX
XXXX XXXX XXXX
XXXXXXXXXXXX XXX XXX XXX X XXX XX XXXX
XXXXXXX XXXXX XX XXXX XX X X XXXXX XXX XX X XXXXX XX X XXXX
Read the instruction manuals before XXXXX XXXXXXX

XXXXXXXXX.
X XXX XXXX XXX XX XX X
X XXX X XXX.
XXX XXX X XXXXXX
XXX XXX XXX X XXXXX
S00690N1
XXX X XXXX .
XXXXX XXX XXXX XXX
XXXXX XXXX X XXXX XXX XXXXX X XXXXX XX X
installation, operation and maintenance. XX. XXX XX XXX XXX XX X.
XXXXXXX/XX,X XX
Consider inspection intervals.

Failure to strictly follow instructions can lead
to fatal injury.
If excessive vibration occurs, stop separator
and keep bowl filled with liquid during
rundown.
Out of balance vibration will become worse if
bowl is not full during rundown.
Separator must stop rotating before any
dismantling work is started.
4. Name plate
S0063211
6. Plate with arrow. Direction of rotation
S00688
8. Power supply frequency label Text on sign:
Designed for:
Motor speed 1872 rpm
S00631F1
Motor connection frequency 62,4 Hz
See instruction manual!
9. Lifting instruction
11. Warning sign. Text on sign:

S0069111
DANGER
During separation and as long as the bowl is DANGER
rotating, the liquid feed must exceed the
S0063611
output from the nozzles.

See instruction manual.
*. Space for label indicating representative
19
2.2 Application 2 Separator basics
2.2 Application
The Alfa Laval FESX 520S-31CG is a high-speed
nozzle separator. The application area for the
machine is separation of solids from liquid in
yeast industry.
WARNING
Use the separator only for the purpose and

parameters (type of liquid, rotation speed,
temperature, density etc.) specified in the
chapter ‘‘8.1 Product description” on page
190 and in the Purchase Order documents.
Consult your Alfa Laval representative before
any changes outside these parameters are
made.
20
2 Separator basics 2.3 Design; main parts and function
2.3 Design; main parts

and function
The separator consists of a machine bottom part
with driving mechanism and a machine top part
with the separator bowl, where the separation
process takes place.
The motor is vertically mounted on the frame
bottom part. The bowl spindle is mounted in a
spindle unit in the machine bottom part opposite
the motor. A drive belt transfers the power
between motor and bowl spindle.
The separator bowl is mounted on top of the
vertical spindle and rotates at high speed inside
the bowl casing. The bowl is of continuous solids-
discharging type with nozzles for the solids fitted
at the bowl periphery.
The separated solids - the concentrate - is
collected and discharged from the bowl casing.
There is one inlet and one outlet on the top of the
frame hood.
It is important to keep the pressures, flows and
levels recommended for the process. Otherwise
unsatisfactory separation result can occur.
The separator is equipped with sensors for
monitoring of bowl speed, vibration level, top
bearing temperature and a switch for differential
pressure in the lubrication oil system. Junction
boxes for the signal cables are mounted on the
service side of the frame bottom part.
The bottom part also contains an oil reservoir for
the lubricating oil.
As optional equipment there is a cover
interlocking switch connected to the frame hood
and a nozzle monitoring system for indication of
clogged nozzles.
21
2.3 Design; main parts and function 2 Separator basics
Main parts
1. Inlet and outlet device

2. Bowl
3. Bowl spindle unit
4. Belt / Belt pulley
5. Oil circulation system, external part
6. Foundation feet
7. Motor
8. Frame hood
G07946R1
Process Connections
201. Feed inlet

220. Separated liquid outlet
222. Concentrate outlet
302. Flushing above the bowl
303. Flushing under the bowl
340. Inlet for safety / back-up liquid
462. Drain of frame top part
The connections are also described in chapter

‘‘8.6 Connection list” on page 202.
G07946S1
G07946T1
22
2.3.1 Machine top part, outlets

and inlets
The machine top part consists of frame hood (1),
screen (2) and frame top part (3).
The process liquid is supplied to the machine
through the inlet 201.
The clarified liquid is discharged by the paring
disc through the outlet pipe 220.
The concentrate is discharged into the space
inside the frame hood under the screen and then
gravity discharged through outlet 222.
G05852A1
2.3.2 Separator bowl
The separator bowl is composed of the bowl body
(3) and the bowl hood (1) which are held together
by the large lock ring (2).
Discharge nozzles for the concentrate are
mounted in the bowl periphery (4). Between the
nozzles, wedge shaped filler pieces are fitted to
form solids pockets inside the bowl.
In the bottom of the bowl body the wing insert and
distributor support are located.
The distributor (5) holds the disc stack, i.e. a great
number of discs between which the actual
separation process takes place. To ensure that
the discs are kept apart, each disc has strips of
spacers, caulks, on its upper side.
G07964N1
On the top of the bowl hood the small lock ring (6)
holds the paring chamber (7) which contains the
paring disc. This is the discharge device for the
liquid.
23
2.3.3 In- and outlet device

All inlet and outlet parts are stationary.
The inlet / outlet device comprises two pipes on
the top of the machine (2/3)
An inner pipe for the feed (5).
G05852B1
The outlet pipe is connected to a paring disc (4),
which is a stationary pump. The paring disc dips
into the rotating liquid in the bowl and pares out
liquid, i.e. the kinetic energy is converted to
pressure by the paring disc.
It is essential that the paring disc is correctly
positioned in relation to the bowl. The height of
the entire inlet / outlet device can be adjusted by
altering the number of adjusting rings (6).
The machines has a concentrate outlet in the
G0577221
bottom of the bowl casing.
Liquid flow in the paring disc (A)

See section ‘‘7.8 Height adjustment: Inlet and
outlet device” on page 182.
24
2.3.4 Spindle unit

The main parts of the spindle unit are the bowl
spindle (A), the top bearings (B), the bottom
bearing (C), the vibration dampers (D) and the
belt pulley (E), driven by the flat drive belt (F). The
unit is cooled and lubricated by means of an
external oil circulation system.
The bearings are specially designed to withstand
the severe forces and loads created by the
rotating bowl. Only original Alfa Laval spare parts
bearings should be used.
G0910511
25
2.3.5 Oil circulation system

The external oil circulation system is located
under the footstep on the service side of the
machine bottom part.
The oil is pumped from the oil reservoir (1) where
a suction strainer (2) is fitted, by the oil pump (3)
through the filter (4) with built-in bypass valve to
the separator spindle unit (5), from where it
returns by gravity to the oil reservoir (1).
The oil reservoir is integrated in the machine
bottom part and provided with a drain valve (7,
connection 424). Oil filling is made through a hole
on top of the machine bottom part (6, connection
423), the closing plug is provided with a gauge
rod.
The volume of oil including the oil in the system is
G0911011
given in ‘‘8.1 Product description” on page 190.
The differential pressure switch (8) gives an alarm

if the pressure drop across the filter falls below a
preset value, given in ‘‘8.6 Connection list” on
page 202, connection 729. In this way the
existence of a sufficient oil flow, as well as the
presence of a filter cartridge, are monitored.
The pressure between the pump and the filter is
limited by the overflow valve which is built into the
pump. The valve is correctly adjusted and sealed
at delivery. Overflow will normally occur only at
start. During operation the oil temperature will rise
to 50 - 80 °C, depending on ambient temperature
etc., and the valve will gradually close.
26
Alfa Laval ref. 562556, rev. 3
G0911161
2. Suction strainer A. B, C.Views
3. Pump
4. Filter D. Secured with Loctite 243
6. Oil filling plug (connection 423)
7. Drain valve under machine bottom part (connection 424)
8. Differential pressure switch
13. Suction pipe (to pump)
27
G0910911
Within the spindle unit (5), the oil enters between

the vibration dampers (9) and cools the top
bearings (10). Thereafter the flow splits in two
streams, one upwards and one downwards. A
small part of the flow upwards lubricates the top
bearings in the form of oil mist, while the
remainder goes directly to the oil reservoir (1).
The flow downwards lubricates and cools the
bottom bearing (11) before being returned to the
oil reservoir by the paring pipe (12).
28
2 Separator basics 2.4 Sensors and indicators
2.4 Sensors and

indicators
The signals from the sensors are available on the

terminal in the junction boxes (5) for connection to
monitoring, alarm or other signal processing
equipment at system level.
Speed sensor (1)
A speed sensor is fitted on a support outside the
spindle belt pulley. The sensor reads on grooves
in the rim of the belt pulley and gives an output
signal. The number of pulses is directly
proportional to the speed of rotation.
Vibration sensor (2)
Vibrations during operation are picked up by a
vibration sensor fitted on the top of the spindle
unit. The sensor gives an output signal
proportional to the amplitude of the vibration.
Temperature sensor (3)
The top bearing temperature is monitored by a
sensor fitted on the top of the spindle unit.
Oil pressure switch (4)
The separator is equipped with an oil pressure
C01584D1
switch sensing the differential pressure across the
oil filter, indicating oil flow.
1. Speed sensor
2. Vibration sensor
3. Temperature sensor
4. Oil pressure switch, A = High, B = Low
29
2.5 Basic principles of separation 2 Separator basics
2.5 Basic principles of

separation
The purpose of separation can be:
• to free a liquid of solids particles,
• to separate two mutually insoluble liquids with
different densities while removing any solids
at the same time,
• to separate and concentrate solid particles
from a liquid,
• to fractionate, i.e. to separate particles in
suspension by difference in density and / or
G0010711
particle size.
Separation by gravity Sedimentation by gravity

A liquid mixture in a stationary bowl will clear
slowly as the heavy particles in the liquid mixture
sink to the bottom under the influence of gravity.
A lighter liquid rises while a heavier liquid and
solids sink.
Continuous separation and sedimentation can be
achieved in a settling tank having outlets
arranged according to the difference in density of
the liquids.
Big, heavy particles in the liquid mixture will settle
G0736021
quickly and form a coarse sediment layer on the
tank bottom. Finer, lighter particles will settle
more slowly and be more concentrated in the top Sedimentation in a settling tank, with outlet making it
of the sediment layer. possible to separate the liquid from the solids
Centrifugal separation
In a rapidly rotating bowl, the force of gravity is
replaced by centrifugal force, which can be
thousands of times greater.
Separation and sedimentation is continuous and
happens very quickly.
The centrifugal force in the separator bowl can
achieve in a few seconds what takes many hours
in a tank under influence of gravity.
By choosing the suitable feed flow rate, the
separation of finer, lighter particles can be set at
G0736011
the desired level, while the separation of big,

heavy particles is nearly 100%.
The centrifugal solution
30
2 Separator basics 2.5 Basic principles of separation
Separating temperatures
For some types of process liquids (e.g. mineral
oils) a high separating temperature will normally
increase the separation capacity. The
temperature influences oil viscosity and density
and should be kept constant throughout the
separation.
Viscosity
G0011021
Low viscosity facilitates separation. Viscosity can
be reduced by heating.
High viscosity (with low temperature)
G0011121
Low viscosity (with high temperature)
Density difference
The greater the density difference between the
two liquids, the easier the separation. The density
difference can be increased by heating.
G0011221
High density (with low temperature)

G0011321
Low density (with high temperature)
31
2.5 Basic principles of separation 2 Separator basics
2.5.1 Liquid flow in the bowl

The suspension to be treated is continuously fed
through the stationary inlet pipe (1) into the
rotating separator bowl. The suspension is
accelerated to bowl speed by vanes in and under
the distributor (2) before it enters the disc stack
(3).
In the disc stack the particles which are heavier
will separate and slide outwards along the discs.
The clarified liquid, with the desired proportion of
fine, light particles, moves towards the centre of
the bowl and exits through the paring disc (4) into
the outlet pipe (6).
The heavier particles, which move towards the
periphery of the bowl, are guided by the filler
pieces towards the nozzles (5). The particles, i.e.
the solids, or concentrate, are discharged
G07964O1
continuously towards the screen inside the frame
hood and then discharged through the
concentrate outlet of the bowl casing.
32
3 Operating instructions
Contents
3.1 Operating instructions 34

3.1.1 Operating routine 34
3.1.2 Before first start 34
3.1.3 Before start 35
3.1.4 Starting and running-up procedure 37
3.1.5 Running 39
3.1.6 Normal stop 40
3.1.7 Safety stop 41
3.1.8 Emergency stop 42
3.1.9 Low Speed Cleaning 43
3.1.10 Before shutdowns 43
3.2 CIP (Cleaning In Place) 44
33
3.1 Operating instructions 3 Operating instructions
3.1 Operating
instructions
3.1.1 Operating routine

These operating instructions describe routine
procedures to follow before and during the start,
running and stopping sequences of the separator.
NOTE
If there is a System Manual issued by Alfa
Laval, always follow the operating
instructions of the System Manual. If there is
no System Manual, the instructions below
are to be followed.
3.1.2 Before first start

Technical demands for connections and logical
limitations for the separator is described in the
chapter ‘‘8 Technical references” on page 189 in
the documents:
− Technical data
− Basic size drawing
− Connection list
− Interface description
− Foundation drawing
34
3 Operating instructions 3.1 Operating instructions
Before first start the following checkpoint must be

checked:
• Ensure the machine is installed correctly and
that feed-lines and drains have been flushed
clean.
• Fill oil in the gear housing. Fill up to the
middle of the sight-glass. Use the correct
grade of oil. The separator is delivered
without oil in the worm gear housing. For
grade and quality, see ‘‘5.2 Lubrication” on
page 60
• Motors equipped with regreasing nipples:
When starting the motor for the first time, or
after long storage of the motor, apply the
specified quantity of grease until new grease
is forced out of the grease outlet. The
information can be found in ‘‘5.3 Lubrication
of electric motor” on page 68.
3.1.3 Before start
NOTE
If the separator has been shut-down for more
than 3 months but less than 12 months, an
Intermediate Service (IS) has to be made. If
the shut-down period has been longer than
12 months, a Major Service (MS) should be
carried out. See ‘‘5.1.1 Maintenance
activities” on page 55 for recommendations.
1. Make sure that all bolts, nuts and connections

have been securely tightened.
2. Switch on the power to the control system.
3. Make sure that the outlet valves and the
drains are open.
35
4. Make sure that safety water is present with a

flow capacity sufficient for the nozzle flow of
the machine, see ‘‘8.6 Connection list” on
page 202. Also make sure that the water
pressure is correct.
WARNING
Disintegration hazard
Ensure the safety / back-up water flow is

large enough to keep the bowl filled.
5. Check oil level in the oil reservoir before start.

Top up if necessary.
When the machine is running, the oil level will
be influenced by the air pressure in the oil
reservoir, which will vary with the installation
and the process.
6. Make sure that the machine is connected to
the starting and control equipment in
accordance with the ‘‘8.7 Interface
description” on page 205.
36
3.1.4 Starting and running-up

procedure
WARNING
If excessive vibration occurs, the separator

will stop and the bowl will be kept filled
during run-down.
The cause of the vibrations must be
identified and corrected before the separator
is restarted. Excessive vibrations may be
due to incorrect assembly or poor cleaning of
the bowl.
When passing through critical speeds of

revolution, a higher level of vibration is normal.
Excessive vibration of the machine during run-up
may be due to incorrect assembly or poor
cleaning of the bowl. The machine will stop
automatically if the vibrations exceed the alarm
level.
The cause of the vibrations must be identified and
corrected before the separator is restarted.
If the reason of the vibrations remains unclear,
contact your Alfa Laval representative before
attempting a restart.
37
1. Switch on the power and start the separator.

Check the direction of rotation. Ensure that
S00688
the motor fan rotates in a clockwise direction
as indicated by the arrow on the machine Check for correct direction of rotation
bottom part.
If the direction of rotation is incorrect, switch
the electrical connections. This must be done
by an authorized electrician.
WARNING
If power cables have been disconnected,

always check direction of rotation at start. If
incorrect, vital rotating parts could unscrew.
2. At approx. 500 r/min: Turn on the supply of

safety water to the feed inlet. Gradually
increase the flow so that it exceeds that of the
actual nozzle flow.
This is indicated by a flow of water through
the liquid outlet 220 and means that the bowl
is kept filled.
3. When the separator has reached full speed,

separation can commence.
38
3.1.5 Running
1. Gradually turn on the product feed supply and
turn off the supply of safety water.
2. Adjust the product flow.
3. Make sure that the feed flow exceeds the
nozzle flow, i.e. effluent flows out of the liquid
outlet 220, see ‘‘8.6 Connection list” on page
202.
WARNING
During separation and while the bowl is still

rotating, the liquid feed must exceed the
output from the nozzles.
4. Check the nozzle flow by means of the

Nozzle Monitoring System (if installed). If any
nozzle is blocked, stop the machine and
rectify.
5. Once a day check that the machine is running
calmly, rough running for a longer time will
shorten the life time of the bearings.
39
3.1.6 Normal stop

1. Turn on the safety water.
2. Gradually turn off the product feed.
3. Flush out the bowl for at least 15 minutes.
4. Switch off the motor (the machine is equipped
with an automatic braking system).
5. Turn off the safety water at 500 r/min.
WARNING
The bowl must always be filled

with liquid during the run-down
period to prevent excessive
vibration if there is uneven
sludge accumulation in the
bowl.
• Stopping the separator with the product feed

turned on will necessitate dismantling the
bowl and manually cleaning it before re-
starting.
WARNING
Entrapment hazard
Make sure that rotating parts have come to a

complete standstill before starting any
dismantling work.
The motor fan indicates if separator parts are
rotating or not.
See ‘‘8.2.1 Stopping time and tank volumes” on

page 192 for additional information.
40
3.1.7 Safety stop

In case of excessive vibrations during operation,
the machine will be stopped automatically with
safety water supply turned on.
The automatic safety water system will be
actuated if the feed flow is lower than the nozzle
flow.
In case of failure in the automatic stopping and
safety water system, the safety water must be
turned on manually and the machine must be
stopped manually as well.
WARNING
After a safety stop the cause of the fault must

be identified.
If all parts have been checked and the cause
remains unclear, contact Alfa Laval for
advice.
41
3.1.8 Emergency stop

If the separator begins to vibrate excessively
during operation and the automatic safety stop for
some reason is not activated, stop it immediately
by pushing the emergency stop. The separator
motor is then switched off.
• Keep the bowl filled during the run-down to
S0055611
minimize the excessive vibration.
Hazard!
• Evacuate the room. The separator may be

hazardous when passing its critical speeds
during the run-down.
WARNING
S0009911
Push the emergency stop if vibration is excessive
The bowl must always be filled with liquid

during the run-down period.
CAUTION
After an emergency stop the cause of the

fault must be identified.
If all parts have been checked and the cause
remains unclear, contact Alfa Laval for
advice.
42
3.1.9 Low Speed Cleaning

After having stopped the machine, remove the
nozzle holders with nozzles, see ‘‘5.6.2 Exchange
of nozzles” on page 73.
Perform the Low Speed Cleaning procedure, see
‘‘8.7 Interface description” on page 205.
Note:
The axial seal must not be drained.
Finally, after finished cleaning, stop the machine
and fit the nozzle holders with nozzles again.
Make sure that the nozzles are not clogged or
damaged - if necessary, change.
Reinstall the solids screen and the nozzle access
cover.
3.1.10 Before shutdowns

Before the separator is shut-down for a period of
time, the following must be carried out:
• Remove the bowl, according to instructions in
chapter ‘‘6.1.6 Frame top part and bowl:
Dismantling” on page 92.
NOTE
The bowl must not be left on the spindle
during standstill for more than one week.
Vibration in foundations can be transmitted to
the bowl and produce one-sided loading of
the bearings. The resultant indentations in
the ball bearing races can cause premature
bearing failure.
• Protect cleaned carbon steel parts against

corrosion by oiling. Separator parts that are
not assembled after cleaning must be wiped
and protected against dust and dirt.
• If the separator has been shut-down for more
carried out.
43
3.2 CIP (Cleaning In Place) 3 Operating instructions
3.2 CIP (Cleaning In

Place)
Main principles of a CIP program
CIP is used to keep the separator clean and
thereby preventing heavy displacement, clogging
of disc stack and to avoid micro-biological
infection. The use of CIP together with repeated
sediment discharges prolongs the intervals
between manual cleaning of the separator.
No general rules can be given for frequency and
type of CIP to be used as this depends on the
properties of the product to be separated. The
CIP frequency also depends on the requirements
of the cleaning result regarding micro-organisms.
The CIP liquids to be used is also dependent on
product properties and cleaning requirements.
Example of a CIP program:
Media Temp. Reason Time No. of Notes

period discharges
(minutes) per period
1.Water Cold Primary flushing 5 5 Used water usually passes
to drain
2.Water Hot / 70 °C Thermolysis of 5 5 Used water normally
yeast either passes to drain
(before or after heat
recovery) or is recirculated
3.Lye 70 - 80 °C Dissolving 30 - 60 6 - 12 The lye is normally
(NaOH) protein deposits recirculated
1 - 2%
4.Water Hot / 70 °C Flushing 5-10 3-5 Return as for 2 above
5.Nitric 70 °C Dissolving 5-10 3-5 If soft water is used, acid
acid ≈ 1% inorganic washing is only required a
deposits few times a year. In this
(primarily case the return can pass
calcium salts) to drain.
If hard water is used, acid
washing will perhaps be
required at every CIP. In
this case a recirculating
system should be used.
6.Water Hot / Flushing and 10 5 Return as for 2 above
90 - 95 °C sterilizing
44
4 Trouble shooting
Contents
4.1 Separating functions 46
4.2 Mechanical functions 47

4.2.1 Summary of check list 47
4.2.2 Mechanical functions 48
45
4.1 Separating functions 4 Trouble shooting
4.1 Separating functions

Indication
Clarified liquid Concentrate Air in clarified Cause Corrective action

phase contains too contains too much liquid phase
much solid phase liquid phase
✔ Throughput too high Adjust
✔ Throughput too low Adjust
✔ Nozzles too small Replace
✔ Nozzles too large Replace
✔ Nozzles clogged Clean
✔ Nozzles worn Replace packing,

replace nozzles
✔ Back pressure in Increase back

outlet pipe too low pressure
(clarified liquid
phase)
✔ Disc stack clogged Clean
46
4 Trouble shooting 4.2 Mechanical functions
4.2 Mechanical functions
4.2.1 Summary of check list
A. Excessive vibrations in starting mode

B. Smell in starting mode
C. Abnormal noise in starting and running mode
D. Start-up time is too long
E. Excessive vibrations in running mode
F. Bowl speed is too high
G. Bowl speed is too low
H. Stopping time is too long
I. Motor stops during start
J. Water in lubricating oil
47
4.2 Mechanical functions 4 Trouble shooting
4.2.2 Mechanical functions

Note: Some vibration is normal during the
starting sequence when the separator passes
through its critical speeds. Vibration levels vary
under this period.
Symptom Corrective action Reference
A. Excessive vibrations in The separator shall not be

starting mode: Vibrations restarted until the reasons for
exceed the second alarm the vibrations have been found
level, and the separator is and measures to remove them
stopped automatically by have been taken
SAFETY STOP
Possible cause:
Bowl out-of-balance due to:
• uneven sludge
accumulation in the bowl
due to clogged nozzles
• incorrect assembly of bowl
• bowl assembled with parts

from another bowl or new
parts which necessitate re-
balancing of the bowl
• bad contact between bowl

nave and spindle taper
• insufficient disc stack Check disc stack pressure See ‘‘7.7 Disc stack pressure”
pressure on page 179
• Bowl spindle bent Measure the wobble. Replace See ‘‘7.11.1 Radial wobble of
bowl spindle if required. bowl spindle” on page 185
B. Smell in starting mode Stop the separator and

investigate cause immediately
Possible cause:
Belt slipping Tighten the belt See ‘‘6.2.4 Drive belt

exchange’’ on page 157
48
C. Abnormal noise in starting Stop the separator and

and running modes investigate cause immediately
Possible cause:
Wrong height position of inlet Check and adjust height See ‘‘7.8 Height adjustment:
device position if required Inlet and outlet device” on page
182
Spindle unit bearings damaged Renew the bearings See ‘‘6.2.2 Spindle unit,
or worn dismantling” on page 117
D. Start-up time too long Stop
Possible cause:
Nozzles installed backwards Re-install the nozzles correctly See ‘‘5.6.2 Exchange of
nozzles” on page 73
Nozzles worn Replace See ‘‘5.6.2 Exchange of

nozzles” on page 73
Nozzles not installed Install the nozzles ‘‘5.6 Nozzles” on page 72
Spindle or motor bearings Renew bearings See ‘‘6.2.2 Spindle unit,

damaged or worn dismantling’’ and motor
manufacturer’s Instruction
Manual
Low voltage on motor terminals Check power supply See ‘‘2.1 Identification and
safety signs on the machine’’
Motor failure Replace or repair the motor See ‘‘6.3 Electric motor” on
page 159
60 Hz belt pulley fitted when Check the part number See ‘‘8.1 Product description’’
power frequency is 50 Hz stamped on the pulley (see the for gear ratio and ‘‘ Dismantling
Spare Parts Catalogue) or of belt pulley” on page 161
check the diameter of the motor
belt pulley.
Do not start the machine until
correct pulley has been
installed
Bowl rotates in the wrong Switch the electrical phases to

direction the motor (authorized
electrician only)
Incorrect assembly of the Check height adjustment of See ‘‘7.8 Height adjustment:
separator. Rotating and inlet and outlet device Inlet and outlet device’’
stationary parts are in contact
49
Too low flow rate Increase flow rate See ‘‘8.6 Connection list’’ and
‘‘8.1 Product description’’ for
correct flow rate.
E. Excessive vibrations in The separator shall not be

running mode. restarted until the reasons for
Vibrations exceed the second the vibrations have been found
alarm level, and the separator and measures to remove them
is stopped automatically by have been taken
SAFETY STOP
Possible cause:
Clogged nozzles If a Nozzle Monitor is fitted, See ‘‘5.6 Nozzles” on page 72

check display. Otherwise stop,
remove and clean the nozzles
Spindle unit bearings damaged Renew bearings See ‘‘6.2.2 Spindle unit,
or worn dismantling” on page 117
Top bearing damping system Check all springs and buffers See ‘‘6.2.2 Spindle unit,
damaged dismantling” on page 117
Paring disc overflow due to too Adjust the back pressure See ‘‘8.6 Connection list’’ for
high back pressure in effluent correct back pressure
outlet
F. Bowl speed too high The machine stops

automatically
Possible cause:
50 Hz belt pulley fitted when Check the part number See ‘‘8.1 Product description”
power frequency is 60 Hz stamped on the pulley (see the on page 190 for correct gear
Spare Parts Catalogue) or ratio
check the pulley diameter.
installed
Power supply frequency too If the separator has been over- See ‘‘2.1 Identification and
high speeded, do not start the safety signs on the machine’’
machine and contact your local for correct power supply
Alfa Laval representative frequency
immediately.
50
G. Bowl speed too low Stop the machine
Possible cause:
60 Hz belt pulley fitted when Check the part number See ‘‘8.1 Product description’’
power frequency is 50 Hz stamped on the pulley (see the for gear ratio and ‘‘ Dismantling
Spare Parts Catalogue) or of belt pulley” on page 161
check the diameter of the motor
belt pulley.
installed
Power supply frequency too low Check the power supply See ‘‘2.1 Identification and
safety signs on the machine’’
for correct power supply
frequency
H. Stopping time too long
Possible cause:
Brake not on Apply the brake
Safety water not on Turn on safety water
I. Motor stops during start
Possible cause:
Thermistors in motor winding The motor must cool down

switch off due to overheating before a new start could be
made
J. Water in lubricating oil Drain water, check oil level and See ‘‘5.5 Oil change procedure”
top up with new oil if necessary on page 71
Possible cause:
Condensation of air humidity.
Separator frame top part over- In severe cases it can be

filled due to restricted necessary to dismantle spindle
concentrate outlet 222 unit, clean and install new
bearings
51
52
5 Maintenance general
Contents
5.1 Periodical maintenance 54

5.1.1 Maintenance activities 55
5.1.2 Spare parts kits 55
5.1.3 Maintenance schedule 56
5.2 Lubrication 60
5.2.1 Lubrication chart, general 60
5.2.2 Recommended lubricating oils 61
5.2.3 Recommended oil brands 62
5.2.4 Recommended lubricants 64
5.3 Lubrication of electric motor 68
5.4 Cleaning 69
5.4.1 Cleaning agents 69
5.4.2 Cleaning of frame and motor 69
5.4.3 Cleaning of bowl discs 70
5.4.4 Cleaning of belt and pulleys 70
5.5 Oil change procedure 71
5.6 Nozzles 72
5.6.1 Exploded view 72
5.6.2 Exchange of nozzles 73
5.7 Ball and roller bearings 79
53
5.1 Periodical maintenance 5 Maintenance general
5.1 Periodical
maintenance
Periodical preventive maintenance reduces the
risk of unexpected stoppages and breakdowns. A
maintenance schedule is shown on the following
pages.
WARNING
Extending the maintenance

intervals can lead to grave
danger of injury to personnel
and serious damage to
equipment
WARNING
Bowl parts must never be

interchanged from one
separator to another. The bowl
parts of each separator are
stamped with either the
separator manufacturing
number or the last three digits
of that number
WARNING
Entrapment hazard
To avoid accidental start, switch off and lock

power supply before starting any dismantling
work
WARNING
Worn, eroded or improperly assembled

machine parts may cause severe damage.
Follow maintenance instructions and check
for possible damage.
54
5 Maintenance general 5.1 Periodical maintenance
5.1.1 Maintenance activities

The following recommendations for preventive
maintenance intervals specify what is to be
cleaned, checked and replaced with new items in
accordance with the maintenance schedule.
IS; Intermediate service
Cleaning, checking, replacement of seals in
the bowl, inlet, outlet and separator top part.
Interval: 2000 operating hours, or 3 months if
operated intermittently.
MS;Major service
Checking of belt, fit a new one if necessary.
Includes also actions taken for Intermediate
service.
Interval: 8000 operating hours (1 year if
operated intermittently).
Spindle unit service
Replacement of bearings, seals and rubber
buffers.
Interval: 8000 operating hours (1 year if
operated intermittently).
Frame feet service
Replacement of rubber parts in frame feet.
Interval: 4 years
5.1.2 Spare parts kits

Special kits of spares are available for periodical
maintenance. These kits are designed for the
separator maintenance as follows:
• IS; Intermediate service kit
• MS; Major service kit
• Spindle unit service kit
S0021011
• Service kit for foundation feet

The contents of the spare parts kits are described Spare parts kits
in the Spare Parts Catalogue (SPC).
55
5.1.3 Maintenance schedule
G07946V1
Recommended intervals More

infor-
Part Action Monthly IS MS Every ma-
4 years tion
Note: All parts must be checked for damage, corrosion and erosion every time the separator is
dismantled.
1. INLET, OUTLET AND FRAME HOOD
Seal rings and gaskets Replacement X
Contact surfaces of inlet Cleaning and inspection. X

and outlet pipes
Paring disc Inspection X
Height position Checking, see ‘‘7.8 X

Height adjustment: Inlet
and outlet device” on
page 182.
Warning sign on bowl Inspection X

hood
56

infor-
4 years tion
2. BOWL
Bowl discs and other Cleaning X

parts in contact with Inspection for incidence
process liquid of cracks in the lower
part of the disc stack.
Threads, contact and Cleaning, inspection, X

guide surfaces of the priming and lubrication.
lock rings
Seal rings and gaskets Replacement X
Lock ring thread wear Checking, see ‘‘7.6.2 X

Thread check and
repairing” on page 177.
Disc stack pressure Checking, see ‘‘7.7 Disc X

stack pressure” on page
179.
Nozzles *) Inspection / replacement X
Corrosion, erosion Inspection X
IS: Intermediate Service. Interval see ‘‘5.1.1 Maintenance activities” on page 55.
MS:Major Service. Interval see ‘‘5.1.1 Maintenance activities” on page 55.
*) Worn nozzles mean increased nozzle flow and increased power consumption
57

infor-
4 years tion
3. SPINDLE UNIT
Oil Change X 1)
O-rings and gaskets Replacement X
Spindle top and bowl Inspection X

body nave
Rubber buffers and Replacement X

springs
Ball bearings Replacement X
Roller bearing of bottom Replacement X

bearing
Suction strainer Cleaning X
Filter cartridge Replacement X
4. DRIVING DEVICE
Drive belt Inspection X
5. SENSORS AND INDICATORS
Speed sensor Checking, see ‘‘7.10.3 X

Speed sensor” on page
183.
Vibration sensor Replacement, see X

‘‘7.10.1 Vibration
sensor” on page 183.
Temperature sensor Checking, see ‘‘7.10.4 X

Temperature sensor” on
page 184.
Oil pressure switch Checking, see ‘‘7.10.2 X

Oil pressure switch” on
page 183.
6. FRAME
58

infor-
4 years tion
Frame feet rubber parts Checking / X

Replacement, see ‘‘7.12
Anchoring feet” on page
186.
7. ELECTRIC MOTOR
Lubrication See chapter ‘‘8.3 Motor

specifications” on page
193.
1)
First oil change after 200 operating hours approximately.
59
5.2 Lubrication 5 Maintenance general
5.2 Lubrication
5.2.1 Lubrication chart, general

Alfa Laval ref. 553216-01 rev. 8
Lubricating points Type of lubricant Interval

The oil bath. See "Lubricating oils". Oil Change:
Bowl spindle bearings are Volume: see ‘‘8.2 Technical 1. Continuous operation:
lubricated by oil splash from data” on page 191. 2000h
the oil bath.
2. Seasonal operation:
Before every operating
period
3. Short period's operation:
12 months even if total
number of operating hours
is less than stated above.
Bowl spindle taper Lubricating oil, only a few At assembly.
drops for rust protection.
Bowl: Pastes as specified in ‘‘5.2.4 At assembly.
Recommended lubricants” on
Sliding contact surfaces, page 64.
thread of lock nut and cap nut.
Rubber seal rings Grease as specified in ‘‘5.2.4 At assembly.
Recommended lubricants” on
page 64.
Friction coupling ball The bearings are packed with -
bearings grease and sealed and need
no extra lubrication
Not valid for rigid coupling
Electric motor Follow manufacturer's Follow manufacturer's
instructions instructions.
Threads Lubricating oil, if not otherwise At assembly.
stated.
NOTE
If not otherwise specified, follow the supplier's
instructions about applying, handling and storing of
lubricants.
CAUTION
Check the oil level before start.
Top up when necessary.
Oil volume = see ‘‘8.2 Technical
data” on page 191”.
60
5 Maintenance general 5.2 Lubrication
5.2.2 Recommended lubricating

oils
Alfa Laval ref. 561483-01, rev. 1
Type of frame: R 17 with motor ≤200 kW.

One group of lubricating oils is approved. It is
designated as lubricating oil group D. The
numerical value after the letter states the viscosity
grade.
The corresponding commercial oil brands acc. to
‘‘5.2.3 Recommended oil brands” on page 62.
Ambient Alfa Laval lubricating Time in operation

temperature ° C oil group Oil change interval
between +5 and 55 D/68 2000 h
Note:
• In a new installation change oil after 200
operating hours.
• When the separator is operated for short
periods, lubricating oil must be changed
every 12 months even if the total number of
operating hours is less than stated in the
recommendations above.
• Check and prelubricate spindle bearings on
separators which have been out of service for
6 months or longer.
• In seasonal operation: Change oil before
every operating period.
61
5.2.3 Recommended oil brands

Synthetic lubricating oil, category PAO
(ISO-L-) HV 68
NOTE
The following is a list of recommended oil brands. Trade names and
designations might vary from country to country. Please contact your local
oil supplier for more information.
Brands with Alfa Laval article number are

recommended and approved for use.
Alfa Laval lubrication oil group D
Viscosity grade VG (ISO 3448/3104) VG 68

Viscosity index VI (ISO 2909) VI >135
Manufacturer Designation
Alfa Laval 546097-81 (4 litres)

546097-84 (3 x 0,95 litres)
Castrol Alphasyn T 68
ELF Epona SA 68
ExxonMobil Terrestic SHP 68

Teresso SHP 68
Mobil SHC 626
Mobil SHC 526
Q8/Kuwait Petroleum Schumann 68
Shell Omala HD 68
Statoil Mereta 68
Total Epona SA 68
The list of recommended oil brands are not

complete. Other oil brands may be used as long
as they have the same quality as the ones on the
list and follows the above standards.
Please contact your local oil supplier for the
correct choice.
62
Synthetic Lube oils, category PAO HV 68 for

hygienic applications
Conform to U.S. Food and Drug Administration

(FDA) requirements of lubricants with incidental
food contact, Title CFR 21 178.3570, 178.3620
and/or those generally regarded as safe (US 21
CFR 182).
Lubrication oils for food and hygienic applications
Viscosity grade VG (ISO 3448/3104) VG 68

Viscosity index VI (ISO 2909) VI >135
Manufacturer Designation
Bel-Ray No-Tox Synthetic Hyd Oil 68 (H1)
BP/Castrol Optileb HY 68 (H1)
ExxonMobil Mobil DTE FM 68 (H1)
Klüber Klüberoil 4UH1 - 68 (H1)
Shell Cassida Fluid HF 68 (H1)
Total Keystone Nevastane SL (H1)
The hygienic oils on the list are all in the online

"NSF White Book™ Listing" at the time of the
revision of this document. For more information
about the NSF registration and up to date H1
registration, see www.nsf.org (http://www.nsf.org/
business/nonfood_compounds/)
The oil shall follow the requirements in one of the

standards below, but shall have a synthetic base
oil of polyalphaolefin type (PAO) instead of
mineral base oil.
Standard Designation
ISO 11158 (International standard) ISO-L-HV 68
DIN 51524 part 3 (German standard) DIN 51524 - HVLP 68
63
5.2.4 Recommended lubricants

NOTE
The data in below tables is based on supplier information in regards to lubrication properties.
Trade names and designations might vary from country to country. Please contact your local
supplier for more information.
Brands with Alfa Laval article number are approved and recommended for use.
Pastes for non-food applications:
Manufacturer Designation Alfa Laval No
Fuchs Lubritech Gleitmo 805K

Gleitmo 705
Dow Corning Molykote 1000 (Paste) 537086-02 (1000 g)

Molykote 1000 (Paste) 537086-03 (100 g)
Molykote G-rapid plus (Paste) 537086-04 (50 g)
Rocol Dry Moly Paste

MT-LM
Klüber Wolfracoat C (Paste)
Bonded coatings:
Manufacturer Designation Alfa Laval No
Fuchs Lubritech Gleitmo 900 (Varnish or spray)
Dow Corning Molykote D321R (Spray) 535586-01 (375 g)
64
Pastes for hygienic applications

(NSF registered H1 is preferred):
Manufacturer Designation Hygienic Comment Alfa Laval No
Bremer & Gleitmo 805 DVGW (KTW) approval

Leguil, Fuchs for drinking water
Lubritech (TZW prüfzeugnis)
Gleitmo 1809 554336-01
Geralyn 2 NSF Registered H1 561764-01 (50 g)

(3 sep 2004)
Geralyn F.L.A NSF Registered H1

(2 Apr 2003)
German §5 Absatz 1
LMBG approved
Dow Corning Molykote TP 42

Molykote D
Molykote P1900 NSF Registered H1

(7 Jan 2004)
Klüber Klüberpaste 46 MR 401 White; contains no

lead, cadmium, nickel,
sulphur nor halogens.
Klüberpaste UH1 84-201 NSF Registered H1

(26 Aug 2005)
Rocol Foodlube Multi Paste NSF Registered H1

(13 Apr 2001)
65
Silicone grease for rubber rings:

Manufacturer Designation Hygienic comment Alfa Laval No
Dow Corning Molykote 111 Conform to the FDA 539474-02 (100 g)
(Compound) regulations (21 CFR 539474-03 (25 g)
178.3570) for occasional
food contact. Certified:
National Water Council UK
and WRC, UK. Certified:
food industry as per
Chemical Testing Laboratory
Dr. Böhm, Munich.
Molykote G-5032 NSF registered H1 569415-01 (50 g)
(June 3 2005)
Bremer & Chemplex 750 DVGW approved according
Leguil, Fuchs to the German KTW-
Lubritech recommendations for
drinking water.
Geralyn SG MD 2 NSF Registered H1
(30 March 2007)
Klüber Unisilkon L 250 L Complies with German
Environmental Agency on
hygiene requirements for tap
water. Certified by DVGW-
KTW, WRC, AS4020, ACS.
Paraliq GTE 703 NSF Registered H1 (25 Feb
2004) Complies with LMBG
and the European standard
EN 1672, part2.
Bel-Ray No-Tox Silicone NSF Registered H1
valve seal (19 June 2002)
MMCC ALCO 220 NSF Registered H1
(25 March 2002)
Rocol Foodlube Hi-Temp NSF Registered H1
(18 April 2001)
66
Greases for ball and roller bearings:
NOTE
Always follow the specific recommendation for lubrication as advised by the
manufacturer.
Manufacturer Designation Hygienic comment
BP Energrease MP-MG2
Energrease LS2
Energrease LS-EP2
Castrol APS 2
Spheerol EPL 2
Chevron Chevron Dura-Lith Grease EP2

Texaco Multifak AFB 2
Dow Corning Molykote G-0101

Molykote Multilub
ExxonMobil Beacon EP2

Unirex N2
Mobilith SHC 460
Mobilux EP2
Fuchs Lubritech Lagermeister EP2
Q8/Kuwait Rembrandt EP2

Petroleum
Shell Alvania EP 2
Albida EP2
SKF LGEP 2
LGMT 2
LGFB 2 NSF registered H1
(14 sept 2005)
Total Multis EP2
BP Energrease MP-MG2
Energrease LS2
Energrease LS-EP2
67
5.3 Lubrication of electric motor 5 Maintenance general
5.3 Lubrication of electric

motor
Correct lubrication interval and recommended
type of grease can be found on a plate fixed on
the motor. The information can also be found in
chapter ‘‘8.3 Motor specifications” on page 193.
Manual lubrication
Regreasing while motor is running
• Remove grease outlet plug or open closing
valve if fitted.
• Be sure that the lubrication channel is open.
• Press the specified amount of grease into the
bearing.
• Let the motor run 1-2 hours to ensure that all
excess grease is forced out of the bearing.
Close the grease outlet plug or closing valve if
fitted.
Regreasing while motor is at standstill
Regrease motors while running. If this is not
possible, lubrication can be carried out while the
machine is at a standstill.
• In this case, use only half the quantity of
grease, then run the motor for a few minutes
at full speed.
• When the motor has stopped, press the rest
of the specified amount of grease into the
bearing.
After 1-2 running hours close grease outlet plug
or closing valve if fitted.
68
5 Maintenance general 5.4 Cleaning
5.4 Cleaning
5.4.1 Cleaning agents

When using chemical cleaning agents observe
general rules and supplier’s recommendations as
to ventilation, personal protection etc.
5.4.2 Cleaning of frame and motor

The external cleaning should be restricted to
brushing or wiping while the machine is not in
operation.
Never wash down a separator with a direct water
stream. Direct hosing can damage the motor
because water may get into the motor windings
with short-circuiting as a result.
G07727R1
69
5.4 Cleaning 5 Maintenance general
5.4.3 Cleaning of bowl discs

Handle the bowl discs carefully. Avoid damage on
the surfaces during cleaning. Mechanical
cleaning is likely to scratch the disc surfaces,
causing deposits to form more quickly and adhere
more firmly. An indulgent chemical cleaning is
therefore preferred to mechanical cleaning.
Cleaning procedure
CAUTION
Cut hazard
G0228311
Sharp edges on separator discs may cause
cuts.
Remove the bowl discs from the distributor and

put them in the cleaning agent.
Let the discs remain in the cleaning agent until
the deposits have dissolved.
If necessary, clean the discs with a soft brush.
Take the discs out of the cleaning agent one by
one.
5.4.4 Cleaning of belt and pulleys

Use white spirit, cleaning kerosene or equivalent.
70
5 Maintenance general 5.5 Oil change procedure
5.5 Oil change procedure

NOTE
Before adding or changing lubricating oil in
the oil reservoir, the information concerning
different oil groups, handling of oils, oil
change intervals etc. given in chapter ‘‘5.2
Lubrication” on page 60 must be well known.
1. Place a collecting tray under the drain valve

(B), open the valve and drain off the oil.
CAUTION
Burn hazard
Lubricating oil and various machine surfaces

can be hot and cause burns.
2. Fill up new oil through the oil filling plug (A).

Oil volume: approx. 12 litres.
Suitable oil brands can be found in chapter
‘‘5.2.3 Recommended oil brands” on page 62.
G07946U1
3. Check the oil level with the dipstick fitted in
the oil filling plug before operation. The level
A. Oil filling plug with dipstick
should be between the max. and min. mark.
B. Drain valve
71
5.6 Nozzles 5 Maintenance general
5.6 Nozzles
5.6.1 Exploded view
G0388221
1. Nozzle holder
2. O-ring
3. Nozzle
72
5 Maintenance general 5.6 Nozzles
5.6.2 Exchange of nozzles
WARNING
Entrapment hazards
1. Make sure that rotating parts have come

to a complete standstill before starting
any dismantling work.
The coupling at the motor shaft or the
motor fan indicates if separator parts are
rotating or not.
2. To avoid accidental start, switch off and
S0051011
dismantling work.
Switch off and lock power supply
The nozzles can be replaced from the outside

without dismantling the frame hood. They are
placed in special nozzle holders, fitted into the
bowl wall by a bayonet coupling.
When the machine has come to a complete stand
still, an inspection port in the frame hood can be
opened and by inserting and twisting a pair of flat
pliers, the nozzle holders can be taken out.
WARNING
Entrapment hazard

dismantling work.
rotating or not.
73
Removal of nozzle holder, nozzle and insert

1. Remove the four screws holding the nozzle
access covers in the collecting cover.
S0078311
G0350611
2. Fit the lifting tool for the solids screen onto
one of the pins in the screen.
S0098211
3. Hold the screen with the knob (A) on the G0350711
lifting tool while loosening the screw and

washer of the securing device.
Keep the screen in its upper position until the
screw has been unscrewed about 10 mm.
Pull out the washer so that the solids screen
can be lowered.
G0350811
74
4. Lower the screen with the lifting tool.
G0350911
5. Rotate the bowl manually until a nozzle is
visible.
G0351011
6. Grip the nozzle holder by using the mounting
tool.
S0100311
Turn the nozzle holder 90° in a counter-

clockwise direction and remove it.
G0351121
7. Remove the nozzle from the nozzle holder.

Use pliers.
S0142811
G0351211
75
8. Fit the nozzle holder into the dismantling tool.
S0098711
G0351361
A. Nozzle holder
B. Dismantling tool
9. Knock the tool and the nozzle holder on a

solid base (A) until the insert (B) loosens.
G0351411
76
Fitting of insert, nozzle and nozzle holder

1. Lubricate with silicone grease and fit a new
O-ring on the insert.
Fit the insert into the nozzle holder in such a
way that A and B are aligned.
G0351511
2. Lubricate the O-ring in the nozzle (arrow).
Fit the nozzle into the nozzle holder.
G0388231
3. Lubricate and fit a new O-ring for the nozzle
holder.
G0351711
4. Grip the nozzle holder using the mounting
tool.
Fit the nozzle holder into the bowl with the
nozzle pointing upwards. Lock the nozzle
holder by turning it 90° in a clockwise
direction.
WARNING
It is very important that the nozzle points to

G0351821
the right. A nozzle fitted in the wrong

direction will rapidly cause severe erosion
damage to the bowl.
77
5. Lift the solids screen with the lifting tool (A).

Hold the screen in the upper position while
pushing the washer (B) so that the locking pin
fits into the corresponding hole in the screen.
G0351911
6. Tighten the screw and remove the lifting tool.
S0078311
G0352011
7. Fit the two nozzle access covers with new O-
rings.
S0078311
G0352111
78
5 Maintenance general 5.7 Ball and roller bearings
5.7 Ball and roller

bearings
Special-design bearings for the bowl spindle
The bearings used for the bowl spindle are
special to withstand the speed, vibration,
temperature and load characteristics of high-
speed separators.
G0587321
Only Alfa Laval genuine spare parts should be
used.
1. Outer race
A bearing that in appearance looks equivalent to 2. Ball/roller
the correct may be considerably different in 3. Inner race
various respects: inside clearances, design and 4. Cage
tolerances of the cage and races as well as
material and heat treatment.
NOTE
Using an incorrect bearing can cause a
serious breakdown with damage to
equipment as a result.
Do not re-fit a used bearing. Always replace
it with a new.
Cleaning and inspection

Check shaft (spindle) end and/or bearing seat in
the housing for damage indicating that the
bearing has rotated on the shaft (spindle) and/or
in the housing respectively. Replace the damaged
part(s), if the faults cannot be remedied by
polishing.
79
5.7 Ball and roller bearings 5 Maintenance general
Assembly
• Leave new bearings in original wrapping until
ready to fit. The anti-rust agent protecting a
new bearing should not be removed before
use.
• Use the greatest cleanliness when handling
the bearings.
• To facilitate assembly and also reduce the
risk of damage, first clean and then lightly oil
the bearing seating on shaft (spindle) or
alternatively in housing, with a thin oil.
• There are several basic rules for assembling

cylindrical bore bearings:
− Never directly strike a bearing’s rings,
cage or rolling elements while
assembling. A ring may crack or metal
fragments break off.
− Never apply pressure to one ring in order
to assemble the other.
− Use an ordinary hammer when knocking
down driving-on sleeves. Hammers with
soft metal heads are unsuitable as
fragments of the metal may break off and
enter the bearing.
− Make sure the bearing is assembled at a
right angle to the shaft (spindle).
Angular contact ball bearings

Always fit single-row angular contact ball bearings
S0116521
with the wide shoulder of the inner race facing the

axial load (upwards on a bowl spindle).
The wide shoulder of the inner race must face the
axial load
80
6 Dismantling / Assembly
Contents
6.1 Separator top part 83

6.1.1 General information 83
6.1.2 Tool kit 1 84
6.1.3 Tightening of screws 88
6.1.4 Inlet / outlet, frame hood 89
6.1.5 Bowl 90
6.1.6 Frame top part and bowl:
Dismantling 92
6.1.7 Bowl and frame top part:
Assembly 103
6.2 Separator bottom part with spindle

unit 114
6.2.1 Tool kit 2 114
6.2.2 Spindle unit, dismantling 117
6.2.3 Spindle unit, assembly 136
6.2.4 Drive belt exchange 156
6.3 Electric motor 159

6.3.1 Removing the electric motor 159
6.3.2 Fitting the electric motor 162
6.4 Suction strainer in oil circulation

system 164
6.5 Oil pump 164

6.5.1 Change of pump body 164
6.5.2 Service of oil pump 166
81
6 Dismantling / Assembly
82
6 Dismantling / Assembly 6.1 Separator top part
6.1 Separator top part
6.1.1 General information

The separator bowl should be dismantled
regularly for cleaning and inspection. The
recommended intervals can be found in the
Maintenance Schedule section.
The Intermediate Service Kit contains all O-rings
and gaskets required for servicing the bowl and
the inlet/outlet device. A tube of silicone grease
(for the O-rings) and a tube of paste (for the lock
rings) are also included.
Step-by-step instructions for dismantling and
assembling the separator are given in this
section.
WARNING
Entrapment hazard

dismantling work.
rotating or not.
Dismantling and assembly requires the use of

tools from Tool Kit 1 (see page 84) a lifting strap
rated for a minimum of 2 tons (2000 kg) and
normal hand tools.
The hoist should be centred directly above the
bowl spindle while removing and installing bowl
components. Use a lifting hook fitted with a safety
catch.
Use caution when transporting the bowl
assembly. When moving the complete bowl
assembly or the bowl body, make sure it is
supported correctly. See also ‘‘8.14 Lifting
instruction” on page 239.
The parts must be handled carefully and not
placed on a concrete floor. To avoid damage, all
bowl components should be placed on a clean
rubber mat, fibre board or wooden pallets.
83
6.1 Separator top part 6 Dismantling / Assembly
6.1.2 Tool kit 1

34 35
G0932641
84
Pos Quantity Name Application

1. 1 Dismounting tool See page 98
2. 1 Spanner for lock ring Lock ring large
3. 1 Spanner Lock ring small
5. 1 Lifting ring Bowl hood
6. 1 Lifting tool Distributor
7. 1 Hook spanner Coupling nut
9. 1 Compressing tool See separate IB
10. 1 Ratchet handle
11. 1 Hexagon socket 14 mm (1/2")
15. 1 Hexagon socket head key
18. 2 Lifting beam Complete machine
19. 1 Lifting tool Wing insert, distributor support
20. 1 Lifting tool Spindle unit
21. 1 Lifting tool Inner/ Outer cover
23. 1 Socket 36 mm (1/2")
24. 1 Socket 30 mm (1/2")
25. 1 Socket 24 mm (1/2")
26. 1 Socket 19 mm (1/2")
27. 1 Socket 18 mm (1/2")
28. 1 Socket 16 mm (1/2")
29. 1 Socket 13 mm (1/2")
30. 1 T-handle
31. 1 Open ended spanner
32. 1 Lifting tool Deflector screen
33. 1 Dismounting tool For nozzle
34. 1 Dismounting tool Dismounting belt pulley
35. 1 Lifting tool Bowl
85
Tool kit 1
Alfa Laval ref. 565471-01, rev.3
36 37 38
39 40 41
42 43 44
45 46 47
48 49 50
G0932651
86

36. 2 Lifting eye nut Frame hood
37. 1 Spanner for cap nut
38. 1 Tin hammer
39. 1 Mounting tool Nozzle holder
40. 1 Turning tool bowl body
41. 1 Screw driver
42. 1 Screw driver
43. 1 Lifting tool Motor belt pulley
44. 1 Open-ended spanner
45. 2 Lifting eye bolt Lock ring large
46. 1 Lifting tool Inlet pipe
47. 1 Pin spanner Impeller
48. 1 Height adjusting templet
87
6.1.3 Tightening of screws

When tightening screws, use the torques stated in
the table below unless otherwise stated. The
figures apply to lubricated screws tightened with a
torque wrench.
METRIC THREAD
Torque in Nm
Thread Stainless Carbon
steel steel
M6 7 10
M8 17 25
M10 33 48
M12 57 83
M16 140 204
M20 270 408
M24 470 696
88
6.1.4 Inlet / outlet, frame hood

1. Inlet bend
2. Screw
3. O-ring
4. Coupling nut
5. Plug
6. Rectangular ring
7. Outlet housing
8. O-ring
9. Paring disc
10. O-ring
11. O-ring
12. Inlet pipe
13. O-ring
14. Distributing plug
15. Frame hood
G05664P1
G0932551
89
6.1.5 Bowl
1
10
2
11
3
4 13
12
5
14
6 16
7 15 17
18
19
9A 9B 20
21
22
G1026311
90
1. Paring chamber cover

2. Lock ring
3. Seal ring
4. Large lock ring
5. O-ring
6. Bowl hood
7. Seal ring
8. Disc stack
9A. Distributor
9B. Distributor
10. Cap nut
11. O-rings
12. Distributor support
13. Screw
14. Gasket
15. O-ring
16. Filler piece
17. Gasket
18. Screw
19. O-ring
20. Bowl body
21. Nozzle
22. Nozzle holder
91
6.1.6 Frame top part and bowl:

Dismantling
WARNING
Entrapment hazard

dismantling work.
rotating or not.
1. Disconnect the feed inlet piping (A) and the A

outlet piping (B).
G1026421
2. Disconnect the inlet bend.
S0078311
G1026441
92
3. Unscrew and remove the nut holding the

vertical inlet pipe using the hook spanner.
Left hand thread!
S0072821
G0577491
4. Remove the six nuts holding the outlet
housing.
S0078311
G05665A1
5. Fit a lifting strap around the outlet pipe and
lifting handle. Lift up the outlet housing with a
hoist.
Observe that the outlet housing has to be
supported by hand to counteract tilting.
6. Remove the twelve screws holding the frame
hood.
S0078311
G07831B1
93
7. Fasten the two lifting eye nuts onto the frame

hood.
S0078921
Fit a lifting strap with snap hooks.
G0311781
8. Lift off the frame hood.
G07831C1
9. If the machine is provided with a nozzle
monitoring system, remove the two screws
and the microphone sensor unit before lifting
the bowl. Use a 6 mm key for the hex socket
screws.
S0113111
NOTE
G0312071
If the bowl is to be removed from the

machine before dismantling, continue from
point 10.
The bowl can also be partially dismantled
without being removed from the machine. In
this case, go to point 15.
94
Removal of separator bowl

10. Remove the cap nut. Use the special
spanner.
Note: Left-hand thread.
G09270S1
11. To pull the bowl body off the spindle:
Insert the lifting tool for the bowl into the
centre of bowl body.
See that the lifting eye (B) is screwed out
from the bar (A) as far as possible.
Fasten the tool by turning the bar (A)
clockwise as far as possible.
Then turn the lifting eye (B) clockwise until
the bowl body is free from the bowl spindle
G0563611
12. Lift the complete bowl away from the
separator.
G0563811
95
13. Support the bowl with wooden blocks before

dismantling.
NOTE
Make sure that the blocks are high enough
(thicker than 50 mm) to prevent the bowl
body nave from resting on the surface below.
G0563911
14. Unscrew the lifting tool by turning the bar (A)
in a counter-clockwise direction.
Do not turn the lifting eye relative to the bar
(A).
G0564011
Dismantling the separator bowl
15. Unscrew the small lock ring clockwise and
remove it. Use the lock ring spanner and the
tin hammer.
Left-hand thread!
S0083811
G05644F1
96
16. Fit the lifting tool for the inlet pipe. Lift out the
inlet pipe with paring disc.
NOTE S0128211
Large lock ring. Before loosening the large

lock ring, the disc stack pressure must be
neutralized by means of the compressing
tool. The compressing tool is used togeteher
G0578081
with the lifting tool which is to be screwed
onto the bowl hood.
17. Fit the lifting tool onto the bowl hood.

Note! Left-hand thread!
S0126911
18. Insert the compression tool through the lifting

tool and screw it into the distributor.
Note! To avoid damage on the threads in the
distributor, the compressing tool must be well
tightened, operation (2).
Carry out operations (1-3).
Note: Pump (4) until full pressure is
obtained (automatic release at correct disc
stack compression). Centre rod moves
upwards.
G05705H1
97
19. Place the spanner on the large lock ring.
S0146511
G0428311
20. Use the hydraulic tool to release the large
lock ring.
Fit the hydraulic pistons between the lugs on
the bowl hood and the holes in the spanner
(A).
Set the lever (D) on the hydraulic tool to the
closed position and pump the handle (B) to
release the large lock ring. The lock ring will
turn in a clockwise direction (C).
When the hydraulic pistons have extended to
their full length, the handle (B) cannot be
moved any more.
Release the pressure by turning the lever (D)
to the open position (vertical).
G0422311
Remove the hydraulic pistons and compress
these by hand.
Unscrew the large lock ring by hand. If this is
not possible, fit the pistons between other
lugs and repeat.
Remove the hydraulic tool.
21. Release the pressure in the compression
tool. Undo and remove the tool,
operations (7-8).
Remove the large lock ring spanner.
G05705I1
98
22. Unscrew the large lock ring.

Lift off the lock ring using the two lifting eye
bolts. Check that the lock ring is entirely
screwed off before lifting it. Take care not to
damage the contact surface (A).
S0078221
NOTE
G0531561
The large lock ring must be placed resting on
a flat horizontal surface to avoid distortion.
Only slight distortion can make it impossible
to refit.
23. If the bowl hood sticks in the bowl body, use

the compressing tool to ease off the hood.
Carry out operations (1 - 3). Note: Fit the
compressing tool before fitting lifting ring.
Pump. Centre rod moves downwards (4).
Bowl hood moves upwards.
G0570561
24. Undo and remove the tools.

Operations (5 - 7).
G05705P1
99
25. Lift off the bowl hood. Use a lifting sling and a
hoist.
S0126911
G0313581
26. Screw the lifting tool into the distributor. Lift
out the distributor with the disc stack.
S0090411
CAUTION
G0313611
Cut hazard
Sharp edges on separator discs may cause

cuts. Use protection gloves.
If necessary, remove the discs from the

distributor, one by one.
27. Remove the cap nut.
S0088011
G05666R1
100
28. Fit the lifting tool for the distributor support

and wing insert. Lift out the distributor
support.
S1101466
G1026431
29. Fit the lifting tool for the bowl. Lift the bowl
body away from the separator and place it
carefully on wooden blocks.
S0106011
G07796B1
NOTE
Make sure that the blocks are high enough
to prevent the bowl body nave from resting
on the surface below.
G0423821
30. To drain the remaining liquid from the bowl,

fasten the bowl body turning tool as shown.
S0106411
G0427531
101
31. Lift up the bowl body slowly and carefully tilt

it. Ensure the screw on the turning tool is
properly tightened.
WARNING
Crush hazard
Risk for jamming injury when turning the

bowl body.
32. Remove the screws holding the filler pieces.

Remove the filler pieces.
S0078311
33. Clean the bowl body manually.

Exchange of nozzles and nozzle holders is
described in chapter ‘‘5.6.2 Exchange of nozzles”
on page 73.
G0314231
102
6.1.7 Bowl and frame top part:

Assembly
If the bowl is already assembled, go to page 109
and continue with ‘‘ Fitting of assembled bowl’’.
1. Fit the filler pieces and tighten the screws.
S0078311
G0314231
2. Lubricate and fit the new O-ring for the bowl
body nave.
3. Lubricate and fit the new O-ring for the
distributor support.
4. Fit the lifting tool to the distributor support.
S1101466
5. Lift the distributor support into the bowl body.

Make sure that the two slots align with the
guides in the bowl body. Remove the lifting
tool.
G1026431
103
6. Lubricate the inner thread of the distributor

support (Molykote 1000 paste).
G0317121
7. Fit the cap nut.
S0088011
G05666R1
8. Lubricate the threads and the guide surfaces
of the bowl body. See ‘‘7.6.1 Priming” on page
175 and ‘‘ Bonded coatings:” on page 64.
9. Fit the seal ring to the bowl body.

G05641T1
104
10. Screw the lifting tool into the distributor. Lift

the distributor with the disc stack into the
bowl.
S0090411
Align the drill mark on distributor rib with the
drillmark on the bowl body lug.
Maintain sufficient lift to enable the distributor
and disc stack to be turned by hand until it
drops into position. Remove the lifting tool.
G0317241
11. Fit the lifting tool for the bowl hood.
Note: Left-hand thread!
S0126911
G0317411
105
12. Fasten the lifting sling and lower the bowl

hood into position slowly. Align the guide
marking in the bowl hood with the lug on the
bowl body.
Do not remove the lifting tool.
G0317521
Fit the two lifting eye bolts in the large lock
ring. Lift the large lock ring into the bowl body.
S0078221
G0422511
13. Fit the spanner for the large lock ring. Screw
the large lock ring onto the bowl hood by
hand with the spanner.
G0428221
106
14. Pass the compression tool through the lifting

tool. Screw the compression tool into the
distributor. Use the bar as in fig. A.
G0422211
S0090711
Position the lever and bar as in fig B. Pump
until the disc-stack is fully compressed.
Full compression has been reached when the
handle becomes easier to pump.
Carry out the check point ‘‘7.7 Disc stack
pressure” on page 179.
15. Use the hydraulic dismounting tool to tighten
the large lock ring.
Fit the pistons between the lugs on the bowl
body and the holes in the spanner (A).
Turn the lever (D) on the hydraulic tool to the
closed position (right horizontal) and pump to
tighten the large lock ring. The lock ring must
be turned counter-clockwise until the
alignment marks meet (C).
When the pistons have extended to their
maximum length, the bar cannot be moved
any more. Release the pressure by turning
the lever to the open position (left horizontal).
If necessary, fit the pistons between other
holes and repeat the procedure until the
G0428411
marks are aligned.
Remove the pistons and compress them by
hand.
Remove the spanner and lifting hood.
16. Release the pressure in the compression tool
by turning the lever to the upright position as
shown.
Unscrew and remove the compression tool.
Remove the lifting tool for the bowl hood.
G0422411
107
17. Fit the inlet pipe with paring disc. Use the
special lifting tool.
S0128211
G0937131
18. Lubricate the small lock ring and the bowl
hood threads, see ‘‘5.2.4 Recommended
lubricants” on page 64.
G0564381
19. Fit the spanner for the small lock ring. Tighten
the lock ring using the tin hammer.
S0080011
G05644E1
108
Fitting of assembled bowl

20. Make sure that the bowl spindle taper and the
bowl body nave are free from damage. See
check point ‘‘7.5 Spindle top and bowl body
nave” on page 174.
21. Lubricate the bowl spindle thread with
Molykote paste, see ‘‘5.2.4 Recommended
22. Wipe off the spindle top and nave bore in the
bowl body. For rust protection, lubricate the
tapered end of the spindle with a few drops of
oil (no other lubricant shall be used). Spread
it over the surface carefully. Wipe off surplus
oil with a clean cloth.
G0782141
NOTE
Too much oil on the surface between the
spindle and bowl body, or if other lubricant is
used, will reduce the friction between the two
parts. This may result in a relative rotation
between the parts, which can lead to seizure,
scoring and possible welding.
23. See that the lifting eye (B) of the bowl body
lifting tool is screwed out from the bar (A) as
far as possible.
Fasten the tool into the centre of the bowl
body by turning the bar (A) clockwise until it
stops. Do not turn the lifting eye (B).
G0564511
109
24. Lift the bowl assembly and lower it carefully

onto the spindle.
Lower the bowl further by turning the lifting
eye (B) counter-clockwise until the bar turns
freely, use either a bar through the lifting eye
or a hook spanner.
Remove the lifting tool by turning the bar (A)
counter-clockwise.
G0564611
25. Lubricate and fit a new O-ring on the cap nut.
Refit and tighten the cap nut using the
spanner.
G09270T1
26. Refit the microphone sensor unit for the

nozzle monitoring system (if fitted).
If necessary, fit a new wear sleeve (A).
S011311
G0319211
110
27. Fit a new seal strip in the frame bottom part.
G0319361
28. Screw the two lifting eye nuts onto the top of
the frame hood.
S0078921
29. Lift the frame hood into position.
G07831D1
111
30. Fasten the twelve screws holding the frame

hood.
S0078311
G07831B1
31. Remove the two lifting eye bolts.
G0319671
32. Fit the height adjustment gaskets.
NOTE
Measure (and adjust if necessary) the height
of the frame hood relative to the top of the
wings in the paring chamber. See ‘‘7.8 Height
adjustment: Inlet and outlet device” on page
G0319741
182.
33. Lubricate and fit the new O-ring for the outlet
cover.
112
34. Fit the outlet housing onto the top of the

frame hood using the hoist and sling.
Important! When lowering the outlet cover
into position, observe that the four vertical
pins on the paring disc enters properly into
the holes in the outlet cover.
Tighten the six screws.
G05665A1
S0078311
35. Fit and tighten the nut holding the inlet pipe
using the hook spanner.
Left hand thread!
S0072821
G0577491
36. Fit the inlet bend.
S0078311
G1026441
37. Connect the piping for the inlet and outlet. A
S0078311
B
G1026421
113
6.2 Separator bottom part with spindle unit 6 Dismantling / Assembly
6.2 Separator bottom part

with spindle unit
6.2.1 Tool kit 2

For dismantling and assembly of spindle unit
1 2 3
5 6 7
8 9
10
11 12 13
14 15
16
17 18 19, 20
21, 22 23
24
G0932661
114
6 Dismantling / Assembly 6.2 Separator bottom part with spindle unit
Pos. Quantity Name Application

1. 1 Support For ball bearing
2. 1 Turning tool See page 124 For cartridge
3. 1 Support sleeve For spindle
5. 1 Threaded sleeve For spindle
6. 1 Sleeve For spindle
7. 1 Sleeve For spindle
8. 1 Lifting tool For spindle
9. 1 Sleeve For self align roller bearing
10. 1 Tube for mounting For self align roller bearing
11. 1 Lifting tool For belt pulley
12. 1 Puller For self align roller bearing
13. 1 Compressing tool for bowl For spindle
14. 2 Lifting eye Top bearing support and cover
15. 2 Wing screw For bearing shield
16. 1 Torque wrench For clamping element
17. 1 Socket 13 mm (1/2")
18. 1 Ratchet handle
21. 1 Socket 18 mm (1/2")
22. 1 Socket 19 mm (1/2")
23. 1 Pressure washer For ball bearing
24. 1 Hook spanner For collar
115
Tool kit 2
25 26 27
28 29 30
31
G0932671
25. 1 Lifting tool For spindle
26. 2 Wing screw For bearing holder
27. 1 Belt wrench For spindle
28. 1 Sleeve For bowl spindle
29. 1 Punch Dismounting of ball bearing
30. 1 Mounting tool For bearing holder
31. 3 Screw For bearing holder
116
6.2.2 Spindle unit, dismantling
G07726T1
1. Motor
2. Lock nut
3. Cover for motor belt pulley
4. Tensioning screw
5. Spindle unit
6. Belt pulley on spindle
7. Cover for spindle belt pulley
8. Speed sensor
Dismantling and assembly of the spindle unit

requires the use of tools from Tool kit 2 illustrated
on page 114. See the Spare Parts Catalogue for
correct article numbers.
1. Remove the covers (3) and (7) on both ends

of the separator frame.
117
2. Loosen the two 36 mm lock nuts and the two

lock screws (arrows) on the motor adapter.
G0345331
3. Release the belt tension by turning the
tensioning screw (A) till the belt falls off the
spindle pulley, if necessary pull down the belt.
Do not unscrew the adjustment nuts (B).
G0365211
A. Tensioning screw
B. Adjustment nuts
118
4. Remove the flush nozzle (16).

5. Unscrew the six screws (15). Remove the
seal collar (3) with O-ring (2) and cover disc
(1). There are no threads, just pull.
6. Remove the outer cover (17), six hexagon
socket screws (14), 10 mm key, from beneath.
Use the lifting tool. Remove the packing (18).
S0138011
7. Unscrew the six screws (19). Remove the

cover disc (4) and the O-ring (5). Remove the
sealing holder (6) with seal ring (7), there are
no threads, just pull.
If the seal ring (7) needs to be renewed,
unscrew the six screws (20), remove the lock
washer (8) and take out the seal ring.
8. Remove the inner cover (21), eight hexagon
socket screws (9), 10 mm key. Use the lifting
tool. Remove the O-ring (10).
G0917821
1. Disc
S0138011
2. O-ring
3. Seal collar
4. Disc
5. O-ring
6. Sealing holder
7. Seal ring
8. Lock washer
9. Screw (8)
10. O-ring
11. Seal strip
12. Screw (8)
13. Frame top part
14. Screw (6)
15. Screw (6)
16. Nozzle
17. Cover, outer
18. Packing
19. Screw (6)
20. Screw (6)
21. Cover, inner
119
9. Disconnect and remove the temperature

sensor (A) on top of the spindle unit. Loosen
the cable clips.
10. Disconnect and remove the vibration sensor

(B) together with its support (3 screws) on top
of the spindle unit. Loosen the cable clips.
G07726U1
11. Remove the six hexagon head screws (C)
fixing the spindle unit to the separator frame.
Collect the screws (they are used in other A. Temperature sensor
operations further on). Take care of the B. Vibration sensor
washers and O-rings under the screw heads. C. Hexagon head screw
Dismantling instruction continues on page 124.
120
121
Spindle unit, exploded view

1 33
15
2
3 34
35
4
36A
16
5
6
17 36
7
8
9 18
10.1
10 19
20
11
21 37
38
12
39
40
22
23 41
24
25
42A
26
27 42
28
42C
47 42B 48
13 29 43
30
44
31
14 45
G1011731
32 46
The figures within brackets refer to the exploded

view on page 122 unless otherwise stated.
122
1. Screw (6), (Tightening torque = 80 Nm + 5Nm)

2. Washer (6)
3. O-ring (6)
4. Top bearing cover
5. O-ring
6. Collar
7. Screw (6)
8. USIT-ring (6)
9. Bearing shield
10.1 Rectangular ring
10. O-ring
11. Spacing sleeve
12. Upper rubber buffer
13. Bowl spindle
14. Ball bearing
15. Upper bearing holder
16. Fan
17. Lower rubber buffer
18. Angular contact bearing
19. O-ring
20. O-ring
21. Lower bearing holder
22. Seal ring
23. O-ring
24. Compression spring (12)
25. Spring support
26. Screw
27. Seal ring
28. Sleeve
29. O-ring
30. Ring
31. Round nut
32. Fan
33. Self-aligning roller bearing
34. O-ring
35. O-ring
36. Top bearing support, complete
36A. Guide pin
37. O-ring
38. Paring pipe
39. Screw (2)
40. O-ring
41. O-ring (2)
42. Belt pulley, complete
42A. Belt pulley
42B. Screw (2)
42C. USIT ring (2)
43. Spacing ring
44. Clamping element
45. Ring
46. Lock nu
47. Flat key
48. O-ring
123
12. Fit the lifting tool to the spindle top and lift the
complete spindle unit out of the frame.
S0136981
NOTE
If the spindle unit sticks to the separator
frame, fit the two lifting bolts through the top
bearing cover (4) into the top bearing support
(35) and lift. This to avoid undesired load on
the top bearings.
A small amount of oil from the lubrication
system will run off when lifting up the spindle
unit from the separator frame. To avoid oil
spill on the floor, lift the spindle unit just a
G0910111
little and wait a short time before lifting it out
of the frame.
13. Place the spindle unit in the turning tool.
14. Remove the lifting tool from the spindle top.
S0136921
Spindle unit turning tool

15. Remove the lock nut (46) and ring (45).
45
G09102W1
46
124
16. Unscrew the two drain screws (A) in the

bottom of the spindle belt pulley (41) and
drain the lubricating oil in the spindle unit. As
some oil may still stay in different channels
and caves, it is recommended to have a
collecting tray under the turning tool during
G0910321
the dismantling work.
A. Drain screw
S0078311
17. Fix the spindle unit to the turning tool with

three screws through the top bearing cover
(4). The screws are the same used for
fastening the spindle unit to the separator
frame (C in § 11).
G09270N1
Fasten spindle unit to turning tool
18. Turn the spindle unit upside-down.
G0927031
Spindle unit in upside-down position
125
19. If the clamping element inside the belt pulley

contains any sludge, it should be dismantled.
Dismantle the unit piece by piece inside the
belt pulley. Hold the belt pulley with a hook
spanner and loosen every second of the
seven screws all around repeatedly until the
G0910281
clamping element can be removed.
Clamping element
S0078311
20. Fit the lifting tool to the belt pulley (41). Use a
hook spanner to hold the belt pulley.
G09102A1
S01369B1
The lifting eye may need to be screwed back

somewhat to permit the two fixing screws to
be tightened properly.
Lift off the spindle pulley. If necessary, pull off
the pulley from the spindle by tightening the
lifting eye bolt against the spindle bottom.
Take care not to damage the paring pipe for
lubrication oil inside the belt pulley.
When the spindle pulley is lifted half off, press
simultaneously with one hand against the top
bearing support (A) above the oil drainage
opening (C), and with the other hand on the
opposite side against the spindle pulley (B).
Then continue to lift until the pulley is off.
G0910131
21. Remove the screw (38), paring pipe (37) and

A. Top bearing support
O-ring (36).
B. Spindle pulley
22. Remove O-ring (48) from the belt-pulley and C. Oil drainage opening
the flat key from the bowl-spindle.
126
23. Turn the spindle unit back in upright position.
G09270C1
24. Remove the three screws fixing the top
bearing support to the turning tool.
G09270O1
25. Unscrew the collar (6) with the O-ring (5).

Use the hook spanner.
Left hand thread!
S0072821
G09102E1
5. O-ring
6. Collar
127
26. Remove the six hexagon socket screws (1),

the washers (2) and the O-rings (3) in the top
bearing cover (4). Remove the cover.
G0910211
S0113111
Top bearing cover
27. Remove the six hexagon socket screws (7)

and the single use USIT-rings (8). Lift out the
bearing shield (9) using the two M10 wing
screws as lifting tool.
Remove the O-ring (10) and spacing sleeve
(11).
G09102O1
9. Bearing shield
10. O-ring
11. Spacing sleeve
S0137111
28. Fix the top bearing support to the turning tool

with three of the hexagon head screws.
G09270D1
Fasten the top bearing support to the turning tool
29. Fit the lifting tool on the spindle top.

S0136981
128
30. Lift the inner part of the spindle unit out of the
top bearing support.
While the spindle is hanging free, remove the
lower rubber buffer (17) if it did not stay in the
top bearing support.
31. Make sure that the key and key way are not
damaged.
32. Place the spindle unit on a soft mat or a
wooden plate.
G09270A1
33. Fit the lifting tool onto the bottom of the
Inner part of spindle unit lifted out of top bearing
spindle.
support
S0138211
34. Lift the inner part of the spindle unit, upside-

down, into the top bearing support still being
in the spindle unit turning tool.
35. Remove the lifting tool from the spindle

bottom and fit the sleeve on the spindle
bottom.
G09270B1
S0136991
Inner part of spindle unit lifted upside-down into top

bearing support
129
36. Fit the compression tool on the sleeve.

Position the puller under the fan (31) and over
the compression tool flange.
S01369C1
37. Pull the bottom bearing (32) and the fan (31)
off the spindle by pumping the compression
tool.
38. Remove the tools used for pulling off the

bottom bearing.
G0909531
A. Compression tool
B. Puller
C. Sleeve
39. Fit the belt wrench on the spindle.

S0138321
40. Unscrew the round nut (30) with the hook

spanner while holding the spindle with the
belt wrench.
G0909621
130
41. Remove the screws (26) and pull off the ring
(30), O-ring (29), sleeve (28) and the spring
22
support (25). Remove the twelve springs (24), 23
O-ring (23) and seal ring (22). 24
25
26
27
28
29
G09102U1
30
26. Screws 25. Spring support

30. Ring 24. Spring
29. O-ring 23. O-ring
42. Fit the lifting tool on the spindle bottom. 28. Sleeve 22. Seal ring
27. Seal ring
S0138211
43. Lift the spindle with the remaining bearing

holders upside-down out of the top bearing
support.
44. Place the spindle on a soft mat or wooden

plate.

bottom.
G0927091
Spindle lifted upside-down out of the top bearing

support
131
46. Lift the spindle upright back into the top

bearing support again.
G0927061
Spindle lifted in upright position into top bearing
support
48. Remove the three screws fixing the top

bearing support to the turning tool.
G09270D1
49. Screw the sleeve onto the threaded top of the

spindle (see assembly drawing on page 134).
S01369E1
132
50. Place the sleeve onto the inner race of the

upper ball bearing.
S0136971
51. Fit the support sleeve with the threaded
sleeve as lifting tool over the spindle top and
fasten it to the top bearing support with three
of the hexagon socket screws (1) belonging to
the top bearing cover (4).
Note! Before lifting, make sure that the
threaded sleeve is screwed on properly to the
support sleeve.
S0136951
G09102K1
52. Fit the compression tool with the flange on
top of the threaded sleeve (tool 5) and the
piston rod connected to the sleeve (tool 28).
See drawing ‘‘ Spindle unit with tools for
dismantling” on page 134.
53. Pump the compression tool alternating with

releasing the pressure and tightening the
threaded sleeve until the spindle is pulled out
of the bearings (14, 18) with the bearing
holders (15, 21) and fan (16).
133
Spindle unit with tools for dismantling
G0982131
3. Support sleeve
5. Threaded sleeve
7. Sleeve
13. Compression tool
28. Sleeve
134
54. Remove the compression tool from the

support sleeve. Remove the support sleeve
and threaded sleeve from the top bearing
support.
55. Fit the lifting tool on the spindle top and lift out
the naked spindle from the top bearing
support.
S0136981
56. Place the spindle on a soft mat or a wooden

plate.
G0927051
57. Remove the upper bearing holder (15) and
lower bearing holder (21) from the top
bearing support.
58. Remove the upper rubber buffer (12).
Be careful not to drop the lower bearing

holder as it is only hanging in the O-rings.
59. Force out the bearings (14) and (18) from

their bearing holders by means of a drift.
Insert the drift alternately in the holes
intended for this purpose.
S0138121
G0926031
Lower and upper bearing holder (21, 15) have three

60. Fit the two lifting eye bolts in the top bearing holes where a drift can be inserted
support and lift it out of the turning tool.
S0078221
135
6.2.3 Spindle unit, assembly
G07726V1
01: Lubricated with SKF grease LGEP 2

02: Secured with Loctite 242 or 243
03: Lubricated with Molykote 1000 Universal paste
04: Secured with Loctite 270
136
Spindle unit with tools for assembly
G0982031
3. Support sleeve
5. Threaded sleeve
6. Sleeve
13. Compressing tool
28. Sleeve
137
An exploded view of the spindle unit can be found

on page 122.
NOTE
Renew all parts included in the spindle unit
service kit. Lubricate the O-rings with grease
of silicone type, see ‘‘5.2.4 Recommended
1. Fit the O-rings (39, 40) in the three grooves

outside the top bearing support (35).
2. Fit the two lifting eye bolts on top of the
bearing support and lift it into the spindle unit
turning tool.
S0078221
3. Remove the lifting eye bolts.
G09270E1
Top bearing support in turning tool
4. Place the mounting support into the top

bearing support (see assembly drawing on
page 137). G09270F1
S0136911
138
5. Put the lower ball bearing (18) (the angular

contact ball bearing) into the lower bearing
holder (21) as far as possible by hand.
NOTE
Turn the angular contact ball bearing the
right way - the wide shoulder of the inner
race (A) shall face upwards. A bearing of
G0307951
this kind turned upside-down cannot carry
any load. It collapses when loaded resulting
in breakdown of the machine. Correct positioning of the angular contact bearing
NOTE
Add a few drops of lube oil to the bearings
before mounting them. Use the same type of
oil as in the separator.
6. Turn the lower bearing holder with the bearing

upside-down and place the unit on the
mounting support placed in the top bearing
support (35).
7. Fit the compression tool and pump to press

the bearing into the bearing holder. Continue
to pump until the compressing tool releases
the pressure.
8. Remove the tools from the top bearing

support.
G0980321
1. Mounting support tool

139
9. Put the upper ball bearing (14) into the upper

bearing holder (15). Use the pressure washer
and knock it properly to the bottom of the
bearing holder.
S0092811
G0307941
Upper ball bearing with upper bearing holder
G0675541
10. Put the sleeve into the top bearing support
(35) (see spindle unit with tools for assembly
on page 137).
S0136961
G09270G1
11. Place the lower bearing holder (21) with its

two O-rings (19, 20) onto the sleeve (tool 6),
continue with the fan (16) and at last the
upper bearing holder (15), the latter by
means of the two M8 wing screws.
S0137111
140
12. Fit the lifting tool onto the top of the naked
spindle. Wipe off the spindle and oil the
bearing seats. Lift the spindle into the bearing
unit placed in the top bearing support.
S0136981
G09270H1
14. Fit the sleeve on the spindle top.
S0136991
15. Lift the support sleeve with the threaded top

sleeve fitted as lifting tool over the sleeve on
the spindle.
Note! Before lifting make sure that the
threaded sleeve is screwed on properly to the
support sleeve.
S0136951
16. Fasten the support sleeve (tool 3) to the top

bearing support with three of the hexagon
socket screws (1) belonging to the top
bearing cover (4).
G09102K1
141
17. Remove the threaded top sleeve from the

support sleeve.
18. Fit the compression tool with the releasing pin
in upright position to the spindle.
Fit the threaded top sleeve over the
compression tool flange. See drawing ‘‘
Spindle unit with tools for assembly” on page
137.
19. Pump the compression tool alternating with

releasing the pressure and tightening the
threaded sleeve until the top bearing unit is
forced into correct position on the spindle.
Finally check that the inner race of the ball
bearing rests tight against the recess on the
spindle.
20. Remove the compressing tool, support/
threaded top sleeve and the sleeve on the
spindle top.
21. Fit the bearing shield (9) - note the uneven

spacing - with O-ring (10), rectangular ring
(10.1) and the spacing sleeve (11). Tighten
the six screws (7) with new USIT-rings (8).
G09102P1
S011311
9. Bearing shield
10.1 Rectangular ring
10. O-ring
11. Spacing sleeve
22. Fit the collar (6) with O-ring (5). Use the hook
spanner.
S0072821
G09102M1
Left hand thread!

5. O-ring
6. Collar
142
23. Fit the lifting tool on the spindle top.
S0136981
24. Lift out the spindle from the top bearing
support.

wooden plate.
G0927071
26. Remove the sleeve from the top bearing
support.
G09270I1
143
27. Fit the lifting tool on the spindle bottom. Lift

the spindle upside-down into the top bearing
support.
S0138211

bottom.
G0927081
Spindle lifted upside-down into top bearing support
29. Fit the seal ring (22) into the groove in the
bottom of the lower bearing holder (21). Fit
the O-ring (23) on the outside of the seal ring.
G09270P1
23. O-ring
22. Seal ring
144
30. Fit the twelve compression springs (24) onto

the lower bearing holder (21). Place the 30
spring support (25) with seal ring (27) onto 29
the twelve springs. Fit the sleeve (28), O-ring
(29) and ring (30). fasten with screw (26). 28
In case of a spring fracture (even if only one

spring has been broken) the complete set
24
must be replaced. Check that the springs
could be turned easily in their position.
25
26
G09102V1
27
26. Screws 25. Spring support

31. Tighten the round nut (30) with a hook 30. Ring 24. Spring
spanner. Hold the spindle with the belt 29. O-ring 23. O-ring
wrench tool. 28. Sleeve 22. Seal ring
27. Seal ring
S0072821
S0138321
32. Fit the fan (31) onto the spindle.

Place the self-aligning roller bearing (32) onto
the spindle. Screw on the sleeve on the
threaded end of the spindle.
S0136991
145
33. Fit the tube (C) over the spindle against the
inner race of the bearing (D).
S01369G1
34. Screw the piston rod of the compression tool
into the sleeve (B) inside the tube (C). Pump
the compression tool (A) until the bearing (D)
is properly positioned together with the fan
(E) against the recess on the spindle (F).
For a correct position of the bearing, check
that the fan (E) is not turnable on the spindle.
35. Remove all the tools used for the operation

above.
G0909541
A. Compression tool
B. Sleeve
C. Tube
D. Bearing (pos. 32 on page 122)
E. Fan (pos. 31 on page 122)
F. Spindle (pos. 13 on page 122 )
36. Fit the lifting tool onto the spindle bottom and
lift the spindle upside-down out of the top
bearing support.
S0138211

wooden plate.

G09270B1
bottom.
Spindle lifted upside-down out of top bearing support
146
39. Place the lower rubber buffer (17) into

position in the top bearing support (35).
G09270J1
40. Lift the spindle in upright position into the top
bearing support. Rotate the spindle unit so
the vibration sensor support on the bearing
shield (9) is positioned against the guide pin
in the top bearing support (35C).
The pin in the bottom of the top bearing
support (35) must enter one of the springs
(24).
G09270K1
Vibration sensor support (A) positioned against guide
pin (B)
147
41. Fit the upper rubber buffer (12) into the top
bearing cover (4). Fit the O-ring (33) and
place the top bearing cover into position on
the top bearing support (35). Be aware of the
guide pin (35C) in the top bearing support.
G09102H1
4. Top bearing cover
33. O-ring
12. Upper rubber buffer
35. Top bearing support
35C. Guide pin
42. Tighten the six screws (1) with washers (2)

and O-rings (3) crosswise with torque
wrench according to tightening torque table
on page 88. Make sure that the top bearing
cover (4) is flat with the top bearing support
(35) without any space between.
S009341
G09270L1
Check that there is no space between top bearing

cover (4) and top bearing support (35)
148
43. Fasten the spindle unit to the turning tool with

3 of the hexagon head screws normally used
for fastening the spindle unit in the separator
frame.
G09270Q1
Fasten the spindle unit to the turning tool
44. Turn the spindle unit upside-down in the

turning tool.
45. Fit the flat-key (47) in the key way on the
bowl-spindle (13). Make sure the key and
key-way are in proper condition.
46. Fit the paring pipe (38) for lubrication oil and
the O-ring (37) with the screw (39).
47. Insert the o-ring (48) in the belt-pulley (42).
Make sure that the grove for the o-ring in the
belt-pulley is in proper condition, as well as
G09270M1
the o-ring.
48. Fit the lifting tool onto the belt pulley (42).
Make sure that all contact surfaces on the top
bearing support and belt-pulley are clean.
S01369B1
149
49. Lift and align the key on the bowl spindle to

the key-way in the pulley. Lower the belt
pulley onto the top bearing support.
Check constantly that the key and key-way

are aligned.
Be cautious not to damage the paring pipe
(38). When lowering the spindle pulley, press
simultaneously with one hand against the top
bearing support (A) above the oil drainage
opening (C), and with the other hand on the
opposite side against the spindle pulley (B).
50. Screw back the lifting eye till it is unloaded.
Remove the belt pulley lifting tool.
Ensure that the belt pulley is positioned tight
G0910131
against the bottom bearing.
51. Fit the clamping element (43) inside the belt
pulley if not already fitted.
52. Clean and lubricate the threads and all

surfaces on the clamping element, see ‘‘5.2.4
G0910281
Recommended lubricants” on page 64.
Clamping element
53. Hold the belt pulley (41) with a hook spanner

and tighten every second of the seven screws
in the clamping element all around repeatedly
until the final tightening torque of 30 Nm is
obtained.
Finish with a turn tightening the screws in a
continuous sequence.
G09102G1
S009341
54. Fit the two drain screws (A) with new USIT-
rings in the bottom of the belt pulley.
G0910321
A. Drain screw
150
55. Fit the lock nut (46) and ring (45).
45
G09102W1
46
56. Turn the spindle unit upright and remove the
three screws fixing the spindle unit to the
turning tool.
57. Fit the O-ring (34) into the groove on the

outside of the top bearing support (35).
58. Clean up inside the separator frame around
where the spindle unit is to be fitted.
G09270R1
59. Fit the six small O-rings in the separator
frame (one for each of the 6 screws fastening
the spindle unit into the separator frame).
60. Lift the complete spindle unit into the
separator frame.
To prevent the drive belt from being crushed,
release and remove it from the motor pulley.
Be cautious not to damage the speed sensor.
Observe the guide pin in the frame for correct
angular positioning of the spindle unit in the
separator frame.
G0910111
151
61. Check the radial wobble of the spindle. Set up

a dial indicator on a magnetic stand. Use a
channel iron as a support for the stand.
G0681471
Measurement of the radial wobble
A. Max. permissible radial wobble = 0,05 mm.
62. Fit and tighten all the six hexagon head

screws (C) fixing the spindle unit into the
separator frame, every screw with a washer
and an O-ring.
63. Fit and connect the vibration sensor (B) with
support on top of the spindle unit. Tightening
torque 2 Nm. Apply Loctite 243 on the
screws. Clamp the cable.
S009341
64. Fit and connect the temperature sensor (A)

on top of the spindle unit. Clamp the cable.
G07726U1
65. Fit the belt around the spindle pulley and then
around the motor pulley.
A. Temperature sensor
B. Vibration sensor
C. Hexagon head screw
152
66. Tighten the belt by turning the belt tensioning

screw (A) until the adjustment nuts (B) make
contact with the bracket.
Turn the pulley by hand as the belt becomes
tight to distribute the tension uniformly
throughout the belt.
G0365211
67. Tighten the two 36 mm lock nuts and the two
lock screws (arrows) on the motor adapter.
G0345331
68. Fit the covers on both ends of the separator
frame.
69. Fill up with oil. See directions in chapter ‘‘5.5

Oil change procedure” on page 71.
153

view on the right.
70. Fit the O-ring (10) and the inner cover (21),
eight hexagon socket screws (9), 10 mm key.
Use the lifting tool.
S0138011
G0917821
71. Fit the sealing holder (6) with seal ring (7), O-
ring (5) and cover disc (4). For correct height
positioning (H) use the templet. Tighten the
six screws (19).
S0137211
G0911411
Check height position of sealing holder. H = 3 ± 0,2

mm
154
72. Fit the packing (18) and the outer cover (17),
use the lifting tool.
S0138011
Apply Loctite 243 on the six hexagon socket
screws (14) and tighten them (fitted from
beneath).
73. Fit the seal collar (3) with O-ring (2) and cover
disc (1). Tighten the six screws (15).
74. Apply Loctite 243 on the threads and fit the

flush nozzle (16).
G0917821
155
6.2.4 Drive belt exchange
Removal of old belt

1. Remove the covers in both ends of the
separator frame bottom part.
2. Remove the speed sensor and its support in
front of the spindle belt pulley.
3. Loosen the four 36 mm lock nuts (arrows) on
the motor adaptor.
G0345321
4. Release the belt tension by turning the
tensioning screw (A) till the belt falls off the
spindle pulley, if necessary pull down the belt.
Note: Do not turn the adjustment nuts (B)!
G0365211
A. Tensioning screw
B. Adjustment nuts
5. Push the belt under the spindle pulley and
remove it from the motor side of the frame.
156
Fitting of a new belt

1. Clean the belt races on the pulleys with a
suitable cleaning agent.
2. Insert the new belt from the motor side of the
frame.
Important: Make sure that the arrow on the
belt points in the right direction.
Push the belt under the motor pulley until it
can be reached from the spindle side of the
frame.
3. Fit the belt around the spindle pulley and then
around the motor pulley. Adjust the belt on the
belt races.
4. Tighten the 32 mm tensioning screw (A) until
the belt remains on the pulleys.
The belt should have sufficient slip that it can
be moved by hand on the motor pulley.
5. Screw the adjustment nuts to a position
where the distance (A) is 35 mm between the
support and the first nut. This measurement
is for new belts only.
G0345711
Lock the first adjustment nut in this position
with the second nut.
6. Tighten the belt by turning the belt tensioning

screw (A) until the adjustment nuts (B) make
contact with the bracket.
Turn the pulley by hand as the belt becomes
tight to distribute the tension uniformly
throughout the belt.
G0365211
157
7. Tighten the two 36 mm lock nuts on the motor

adapter.
G0345321
8. Attach the cover for the motor belt pulley with
the four screws and washers.
9. Fit the support with the speed sensor in front
of the spindle belt pulley. Apply Loctite 243 on
the screws.
10. Attach the cover for the spindle belt pulley
with the four screws and washers.
NOTE
Check for belt slip during the first start-up
after belt replacement.
158
6 Dismantling / Assembly 6.3 Electric motor
6.3 Electric motor

The electric motor must be lifted off the separator
frame bottom part in case of repair, exchange of
belt pulley or if the separator is to be lifted for
renewal of frame feet.
It is recommended to store the motor in horizontal
position to prevent damages to bearings and belt
pulley.
WARNING
High voltage!
Before disconnecting the motor make sure

that the electric power is off.
6.3.1 Removing the electric motor

1. Disconnect the cables from the electric motor.
2. Hook the motor by using a sling capable of
lifting 1500 kg.
3. Remove the four lock nuts (arrows) and
loosen the flat belt by means of the belt
tightener. Remove the belt tightener.
G0345321
4. Remove the rear end cover for inspection and

make sure that the flat belt has fallen off the
belt pulley.
159
6.3 Electric motor 6 Dismantling / Assembly
5. Lift the motor with motor adapter away from

the separator and place it above a wooden
surface.
G0229331
6. Fit another lifting sling around the belt pulley
and hook it up in a suitable lifting gear.
7. Lift up the belt pulley end until the motor is
hanging in horizontal position.
8. Lower the motor onto the wooden surface.
Caution
Crush hazard!
Make sure that the motor is properly

supported when placed on the wooden
surface. G0937171
Additional lifting sling fitted around belt pulley end
160
9. Clean the motor plate and the motor adapter

thoroughly.
10. Remove, drain and clean the grease collector
(A) located on the motor flange. Refit the
collector.
11. Inspect the gasket on the motor adapter and
renew if required.
G0230521
Dismantling of belt pulley
12. Loosen the screws and unscrew the ring nut
of the friction joint (B) a couple of turns.
Left hand thread!
Knock some light blows on the nut to have the
outer and the inner sleeves to get loose.
13. Fit the special lifting tool to the belt pulley and
secure it with the screw at the open end.
Hook the hoist to the tool.
Caution
Crush hazard!
Always use the correct lifting tool when

dismantling the belt pulley.
G0230611
161
6.3 Electric motor 6 Dismantling / Assembly
14. Fit the dismantling tool for the belt pulley and
pull the belt pulley with the friction joint off the
motor shaft. Remove the puller tool.
G0937181
G0230711
6.3.2 Fitting the electric motor
Assembly of belt pulley

1. Fit the lifting tool to the belt pulley. Secure it
with the screw at the open end and hook the
hoist to the tool.
2. Fit the belt pulley to the motor shaft. Then
assemble the mechanical friction joint (B).
Proceed as follows:
a. Clean all contact surfaces carefully.
b. Ensure that the lock screws of the friction
joint do not protrude on the back side of
the nut (1).
c. Fit the nut (1) onto the inner sleeve (2) to
full thread.
d. Screw the outer sleeve (3) onto the inner
G0230811
sleeve (2) until it reaches the nut (1).

Left hand thread!
e. Screw the lock screws into the nut (1)
until they touch the outer sleeve (3). Do
not tighten them.
f. Place the friction joint (B) into the belt
pulley and tighten the lock screws
crosswise (60 Nm).
162
3. Remove the lifting tool for the belt pulley.

4. Fit lifting slings to the lifting eyes on the
motor. Make sure that one sling is laid around
the connection box to ensure correct lifting
height.
5. Fit another lifting sling around the belt pulley
and hook it up in a suitable lifting gear.
6. Lift up the motor in horizontal position until
there is enough space to lower the belt pulley
end straight down.
7. Lower the motor so the belt pulley end stands
on the wooden surface.
8. Remove the lifting sling around the belt pulley.
9. Apply SKF LGEP 2 grease onto the motor

plate and frame contact surface. Apply
G0937191
Molykote 1000 grease to the threads of the
belt tightener.
10. Lift the motor into position on the separator

frame.
11. Fit the four lock nuts (without tightening) for

the motor. Fit the belt tightener.
12. Tighten the belt according to the instructions

in ‘‘ Fitting of a new belt’’ on page 157.
13. Connect the cables for the electric motor.

G0229331
163
6.4 Suction strainer in oil circulation system 6 Dismantling / Assembly
6.4 Suction strainer in oil

circulation system
The lubrication oil circulating system is described
in chapter ‘‘2.3.5 Oil circulation system” on page
26.
When doing service on the suction strainer,
proceed as follows:
1. Drain off the oil by opening the drain valve (6)
located under the machine bottom part.
2. Disconnect the suction hose (7). Loosen the
8 hexagon screws and remove the bottom
cover with the suction strainer.
3. Remove the strainer (3) and clean it with
mineral spirit or hot water, allow to dry.
4. Fit the strainer on the cover and reassemble
the cover with a new gasket (IS-kit).
5. Connect the suction hose (7).
6. Fill up the oil reservoir through the oil filling
plug (1). Max. oil volume 12 litres.
6.5 Oil pump
G0911171
6.5.1 Change of pump body
Removal of complete pump body 1. Oil filling plug (connection 423)
2. Pump body
1. Drain off the oil with the drain valve (6). 3. Suction strainer
4. Filter
2. Unscrew the connections for the pump body. 5. Differential pressure switch
6. Drain valve (connection 424)
3. Unscrew the nut (22, page 165) and remove
7. Suction hose (to pump)
the clip (21, page 165) holding the pump body
to the motor.
Fitting of complete pump body
1. Fit the pump body to the motor with the clip
(21, page 165) and tighten the nut (22, page
165).
2. Fit the connections to the pump body.
3. Fill up the oil reservoir through the oil filling
plug (1). Max. oil volume 12 litres.
164
6 Dismantling / Assembly 6.5 Oil pump
G0935211
Complete pump body
1. Pump body 12. Positioning rod

2. Seal seat 13. By-pass cone
3. Seal head assembly 14. By-pass spring
4. Front cup 15. Regulator board nut
5. Impeller with bayonet shaft 16. Pressure adjustment screw
6. Vane 17. O-ring
7. Centre liner 18. Washer
8. Rear cup 19. By-pass plug
9. O-ring 20. Screw
10. Disc 21. Clip
11. Lock ring 22. Nut
165
6.5 Oil pump 6 Dismantling / Assembly
6.5.2 Service of oil pump
Dismantling
All parts included in the service kit must be
replaced when doing service on the pump.
view on page 165.
1. Drain off the oil with the drain valve.
2. Unscrew the connections for the oil pump.
3. Unscrew the four bolts holding the pump
motor. Remove the motor.
4. Unscrew the nut (22) and remove the clip (21)
holding the pump body to the motor.
5. Clean the pump body with mineral spirit
before dismantling.
6. Remove the lock ring (11) with a lock ring
plier.
7. Press carefully on the impeller bayonet shaft
(5) and ease off the disc (10) and O-ring (9).
8. Mark the position of the rear cup (8) in the
pump body (1).
9. Remove the rear cup (8) by pressing on the
impeller shaft.
10. Pull out the complete impeller shaft (5)
together with seal head assembly (3), front
cup (4), vanes (6) and centre liner (7).
11. Remove the positioning rod (12), rear cup (8),
centre liner (7) and vanes (6)
12. Pull out the seal head assembly (3) from the
shaft (5).
13. Remove the front cup (4) from the shaft (5).
The bearing in the pump body driving end should
not be replaced. If the bearing is worn the
complete pump body should be replaced.
If the parts for the sealed overflow valve (13-19)
are dismantled the valve needs to be adjusted.
The overflow valve should be adjusted to 300 kPa
± 30 kPa.
166
6 Dismantling / Assembly 6.5 Oil pump
Assembly
NOTE
Make sure that all parts in the pump body are
thoroughly cleaned before assembly.
1. Fit the front cup (4) on the impeller shaft (5)

(the front cup is without an O-ring groove).
2. Fit the seal head assembly (3) and seal seat
(2) on the shaft (5) with the seal seat towards
the bayonet end.
3. Fit the vanes (6) to the front cup (4).
4. Insert the shaft (5) with the front cup (4) into
the pump body (1).
Make sure that the holes for the suction and
pressure side are in correct position.
5. Fit the centre liner (7) over the shaft (5) with
the holes for the positioning rod (12) in
correct position. Use the positioning rod or a
steel wire as guide tool.
6. Fit the rear cup (8) on the impeller end of the
shaft (5). Make sure that the holes for the
positioning rod is aligned.
7. Insert the positioning rod (12).
8. Fit the O-ring (9), disc (10) and lock ring (11).
9. If the pump body has been replaced, mount
the fittings for the pipes. Fit the pump body to
the motor with clip (21) and tighten nut (22).
NOTE
To avoid tension on the pump shaft, the
pump must be fitted to the motor before the
pipe connections are tightened.
10. Place the motor and pump body in position

without tightening the screws holding the
motor.
11. Fit the connections for the pump body.
12. Tighten the four screws holding the pump
motor.
13. Fill up with new oil. Correct oil volume is 12
litres.
167
6.5 Oil pump 6 Dismantling / Assembly
168
7 Check points
Contents
7.1 General 170 7.12 Anchoring feet 186
7.2 Corrosion 170 7.13 Shut-downs 187

7.2.1 Non-stainless steel and cast
iron parts 170
7.2.2 Stainless steel 171
7.2.3 Other metal parts 171
7.3 Erosion 172
7.4 Cracks 173
7.5 Spindle top and bowl body nave 174
7.6 Lock ring, bowl hood and bowl

body 175
7.6.1 Priming 175
7.6.2 Thread check and repairing 177
7.7 Disc stack pressure 179
7.8 Height adjustment: Inlet and outlet

device 182
7.9 Top bearing springs 182

7.10.1 Vibration sensor 183
7.10.2 Oil pressure switch 183
7.10.3 Speed sensor 183
7.10.4 Temperature sensor 184
7.11 Wobble 185

7.11.1 Radial wobble of bowl spindle 185
169
7.1 General 7 Check points
7.1 General
This chapter contains specific instructions and
directions concerning the checking and
adjustment of units and parts to be carried out in
connection with Intermediate (IS) and Major (MS)
Services and other maintenance activities.
7.2 Corrosion
Evidence of corrosion attacks should be looked
for and rectified each time the separator is
dismantled. Main bowl parts such as the bowl
body, bowl hood and lock ring must be inspected
with particular care for corrosion damage.
WARNING
Inspect regularly for corrosion damage.

Inspect frequently if process liquid is
corrosive.
Always contact your Alfa Laval representative if

you suspect that the largest depth of the
corrosion damage exceeds 1,0 mm or if cracks
have been found. Do not continue to use the
separator until it has been inspected and given
G03482B1
clearance for operation by Alfa Laval.
Cracks or damage forming a line should be
considered as being particularly hazardous.
7.2.1 Non-stainless steel and cast

iron parts
Corrosion (rusting) can occur on unprotected
surfaces of non-stainless steel and cast iron.
Frame parts can corrode when exposed to an
aggressive environment.
170
7 Check points 7.2 Corrosion
7.2.2 Stainless steel

Stainless steel parts corrode when in contact with
either chlorides or acidic solutions. Acidic
solutions causes a general corrosion. The
chloride corrosion is characterised by local
damage such as pitting, grooves or cracks. The
risk of chloride corrosion is higher if the surface is:
• Exposed to a stationary solution.
• In a crevice.
• Covered by deposits.
• Exposed to a solution that has a low
pH value.
Corrosion damage caused by chlorides on
stainless steel begins as small dark spots that
can be difficult to detect.
• Inspect closely for all types of damage by
corrosion and record these observations
carefully.
• Polish dark-coloured spots and other
corrosion marks with a fine grain emery cloth.
S0020511
This may prevent further damage.
WARNING
Pits and spots forming a line may indicate

cracks beneath the surface.
S0020611
All forms of cracks are a potential danger
and are totally unacceptable.
Replace the part if corrosion can be
suspected of affecting its strength or
function.
7.2.3 Other metal parts

Separator parts made of materials other than
steel, such as brass or other copper alloys, can
also be damaged by corrosion when exposed to
an aggressive environment. Possible corrosion
damage can be in the form of pits and/or cracks.
171
7.3 Erosion 7 Check points
7.3 Erosion
Erosion can occur when particles suspended in
the process liquid slide along or strike against a
surface. Erosion can become intensified locally by
flows of higher velocity.
WARNING
Inspect regularly for erosion damage.

Inspect frequently if the process liquid is
erosive.
G0205231
the largest depth of any erosion damage exceeds
1.0 mm. Valuable information as to the nature of
the damage can be recorded using photographs, R. Smallest permissible radius is 1 mm
D. Largest permissible depth is 1 mm
plaster impressions or hammered-in lead.
• Erosion is characterised by:
• Burnished traces in the material.
• Dents and pits having a granular and shiny
surface.
Surface on FESX 520S-31CG particularly
subjected to erosion are:
1. The underside of the distributor in the area of
the distribution holes and the wings.
2. Nozzles.
3. Under the distributor support.
4. The outside of the bowl body.
5. The inside of the bowl body.
Look carefully for any signs of erosion damage.
Erosion damage can deepen rapidly and
consequently weaken parts by reducing the
G0842611
thickness of the metal.
WARNING
Erosion damage can weaken parts by

reducing the thickness of the metal.
Replace the part if erosion can be suspected
of affecting its strength or function.
172
7 Check points 7.4 Cracks
7.4 Cracks
Cracks can initiate on the machine after a period
of operation and propagate with time.
• Cracks often initiate in an area exposed to
high cyclic material stresses. These are
called fatigue cracks.
• Cracks can also initiate due to corrosion in an
aggressive environment.
• Although very unlikely, cracks may also occur
due to the low temperature embrittlement of
certain materials.
The combination of an aggressive environment
and cyclic stresses will speed-up the formation of
cracks. Keeping the machine and its parts clean
and free from deposits will help to prevent
corrosion attacks.
WARNING
All forms of cracks are potentially dangerous

as they reduce the strength and functional
ability of components.
Always replace a part if cracks are present.

you suspect that the largest depth of the damage
exceeds 1,0 mm. Do not continue to use the
separator until it has been inspected and cleared
for operation by Alfa Laval.
173
7.5 Spindle top and bowl body nave 7 Check points
7.5 Spindle top and bowl

body nave
Intermediate Service (IS).
Impact marks on the spindle cone or in the bowl
body nave can cause the separator to vibrate
when running.
Rust can cause the bowl to stick firmly to the
spindle cone and make dismantling very difficult.
Both the spindle top and the bowl nave should be
carefully inspected if the spindle unit has been
dismantled or if the bowl runs roughly.
1. Clean the bowl body nave and the spindle
taper with a suitable degreasing agent.
2. Remove any impact marks with a scraper
and/or whetstone.
NOTE
Always use the scraper with great care. The
conicity must not be marred.
G0348821
3. Remove any rust by using a fine-grain emery
cloth of approximately 320 grade.
4. Finish with polishing paper of approximately
600 grade.
5. To prevent corrosion:
Apply a few drops of oil onto the bowl body
nave and the bowl spindle taper and wipe
with a clean cloth.
Never use any paste on these surfaces!
G0348931
174
7 Check points 7.6 Lock ring, bowl hood and bowl body
7.6 Lock ring, bowl hood

and bowl body
7.6.1 Priming
Major Service (MS)
Regular priming of areas subject to excessive
wear will eliminate the risk of seizure, prolong
lifetime and guarantee better performance of the
machine.
Threads, guiding and contact surfaces to be
primed are indicated by broad lines in the
illustration.
Recommended materials for the priming
procedure:
• Degreasing agent
• Lubricating paste or spray, see ‘‘5.2.4
Recommended lubricants” on page 64
• Clean rags
G0844021
The priming procedures are valid for all surfaces
to be primed but these below refer specifically to
the large lock ring.
1. Clean the lock ring thoroughly with a
degreasing agent and wipe it dry.
G0348451
2. Apply lubricant (see ‘‘5.2.4 Recommended

lubricants” on page 64) to the threads,
locating and contact surfaces and let the ring
dry for approximately 15 minutes.
Lubricant
G0348751
175
7.6 Lock ring, bowl hood and bowl body 7 Check points
3. Polish the lubricant into the surface with a

clean rag. The black spray should look like
well-polished black shoe cream when
properly performed.
G0348451
4. Apply lubricant (see ‘‘5.2.4 Recommended
lubricants” on page 64) to the same surfaces
of the lock ring a second time and let it dry for
approximately 15 minutes.
Lubricant
G0348751
5. Proceed in the same way with the threads of
the bowl body and the locating surfaces and
threads of the bowl hood.
176
7 Check points 7.6 Lock ring, bowl hood and bowl body
7.6.2 Thread check and repairing

1. Inspect the threads for burrs and protrusions
caused by impact.
CAUTION
Cut hazard
The lock ring threads may have sharp edges

which can cause cuts. Use protection gloves.
If any damage is apparent, continue by

carrying out the steps below.
G0796861
G0348461
2. Clean the threads, contact and guiding
surfaces thoroughly with white mineral spirit,
cleaning kerosene or equivalent until the last
clean rags being used remain unmarked.
NOTE
If the cleaning procedure is not carried out
with great care and attention, the final results
will be of minor value only.
G0796851
177
7.6 Lock ring, bowl hood and bowl body 7 Check points
3. Remove the seizure damage material on the

surface carefully by hand. Do not use rotating
files or the like.
NOTE
If the seizure damage is large, first use a fine
single-cut file. Use this with great care and
attention otherwise more severe damage
may be caused.
G0796871
4. To smooth off the edges and to remove any
burnt-in impurities, use a whetstone or a fine-
grain emery cloth of approximately 240 grade.
G0796881
5. Finish the repair by polishing the damage
spot with a soft, clean rag and brush wax. It is
recommended that the whole area where
seizure damage may occur be polished.
The polishing will smooth out the complete
damage and even out the deepest parts.
G0796851
6. Proceed in the same way with the large lock

ring and the threads of the bowl hood.
178
7 Check points 7.7 Disc stack pressure
7.7 Disc stack pressure
NOTE
Ensure that the disc stack pressure is
sufficient to maintain bowl balance.
Insufficient pressure in the disc stack can
cause vibration and reduce lifetime of ball
bearings.
The lock ring (1) should press the bowl hood (2)
G0842621
firmly against the bowl body (3). The hood should
exert, at the same time, a pressure on the disc
1. Lock ring
stack (4), clamping it in place. 2. Bowl hood
3. Bowl body
4. Disc stack
This check will ensure that the number of discs in
the bowl is correct, so that two conditions have
been fulfilled:
• The disc stack pressure is sufficient.
• Bowl hood and bowl body are securely
attached to each other.
Procedure:
Insert the complete disc stack in the bowl. The
distributor fits onto the guide pin and is thus
locked so that it cannot be turned in relation to the
bowl body.
Remove the lifting eye from the distributor. Place
the bowl hood in position. Make sure that the
groove in the hood fits onto the guide pin in the
bowl body. The bowl hood should drop down over
the guide pin. Don’t remove the bowl hood lifting
tool.
Place the large lock ring on the bowl. Fit the lock
ring tool on the lock ring and tighten the lock ring
by hand.
Fit the hydraulic disc compression tool. The valve
on the tool should point upwards “Unloaded
position”. Use the handle to tighten the piston rod
in the distributor.
179
7.7 Disc stack pressure 7 Check points
Set the valve on the tool into the left position.

Pump until no resistance can be felt in the handle.
The disc stack has now been compressed by the
hydraulic tool against the bowl hood and the axial
force of the disc stack against the lock ring joint is
thus unloaded.
Tighten the large lock ring by hand, then with a
few blows of a lead hammer until it is tight. Pump
again and tighten the ring finally with blows of the
lead hammer until it is fully tightened (the φ-marks
are in line).
• If the Ø-mark positions are not opposite each
other, the reason could be an incorrectly
assembled bowl or too many discs in the disc
stack. The bowl hood is not attached to the
bowl body. Reassemble and check
Disassemble the bowl and check that it has been

correctly assembled. If it has, then remove one or
more discs and repeat the above described
procedure.
G03482A1
180
7 Check points 7.7 Disc stack pressure
Pressure checking
However, to ensure that the number of discs is
sufficient, proceed as follows:
Pump a few strokes until no resistance is felt in
the handle.
Measure the height (H1) of the piston rod (see

fig.) with the depth gauge of a slide callipers.
Make a note of the reading obtained.
Set the valve on the tool in the upwards position
“Unloaded position”. The piston rod will now move
down slightly when the disc set is released inside
the bowl.
Measure once again the height (H2) of the piston
rod with the slide callipers and make a note of the
reading obtained.
If the height difference H1-H2 is less than the
G0671851
measure in the table below, the disc stack
pressure is correct.
If the height difference exceeds the measure in
the table below, the number of discs is not
sufficient. Add one or more discs and repeat the
above described check until correct disc stack
pressure is obtained.
An insufficient number of discs permits the disc
stack to wobble and cause unbalance in the bowl
when running, resulting in vibration that cannot be
eliminated by balancing.
Bowl disc caulk thickness Height difference, H1 - H2
0,6 mm 1,8 mm
1,2 mm 2,8 mm
1,8 mm 3,7 mm
181
7.8 Height adjustment: Inlet and outlet device 7 Check points
7.8 Height adjustment:

Inlet and outlet device
Check the position of the inlet/outlet device at the

time intervals prescribed in the maintenance
schedule and after the replacement or
reassembling of parts that can affect the height
position.
During the check, the large lock ring must be
firmly tightened and the frame hood screws
tightened.
The check is carried out by measuring the height
of the top surface of the ring (1) on the frame
hood relative that of the top of the neck of the
paring disc (2). See illustration.
G0840531
Dimension A = 95 ± 1 mm.
If the measure is incorrect, remove or insert one
or more gaskets (thickness 1,0 mm). A minimum
of one and a maximum of five gaskets are needed
to obtain the correct measure.
7.9 Top bearing springs

Major Service (MS)
In case of a spring fracture (even if only one
spring has been broken) the complete set must
be replaced.
G0910291
182
7 Check points 7.10 Sensors and indicators
7.10 Sensors and

indicators
7.10.1 Vibration sensor

The vibration sensor is to be replaced at every
fourth year.
7.10.2 Oil pressure switch

The function of the oil pressure switch is checked
by the control system when the oil pump is
started. See ‘‘8.7 Interface description’’ on page
211. The control system indicates if the switch
senses the differential pressure across the filter
unit.
Replace the switch if the control system indicates
a malfunction.
Low pressure alarm at start: The oil pressure
switch or oil pump is out of order. Check the
function of the oil pump by running it a few
seconds without starting the separator.
7.10.3 Speed sensor

The speed sensor is fitted on a support in the
frame in front of the reading surface of the spindle
belt pulley (the surface with slots), see arrow.
After removing the protecting cover, the position
of the speed sensor can be measured and
adjusted.
The position of the speed sensor should be
checked at every Major Service.
Adjust the speed sensor at a distance (D) of 2 ±
G0429761
0,5 mm from the high portions of the reading

surface (A) on the belt pulley. Tighten the nuts
with max. 50 Nm. Apply Loctite 243 before
tightening the counternut.
The function of the speed sensor is checked by
the control system when the separator is started.
G0933911
See ‘‘8.7 Interface description’’ on page 212.

Check the connections and/or replace the speed
sensor if the control system self-test is not A. Reading surface
B. Metal free zone
performed.
C. Cable
D. Switch distance
183
7.10 Sensors and indicators 7 Check points
7.10.4 Temperature sensor

The temperature sensor is connected according
to the Interconnection Diagram for the separator
on page 232. In some cases the sensor cables
are not connected, so called flying end.
The function of the sensor is checked by
measuring the resistance value on the terminals
for the temperature sensor in the junction box.
The measuring instrument should be a standard
multimeter, Ohm circuit tester.
The resistance value should correspond to the
temperature in the sensor. See table below for
basic values.
The measuring tolerance is ± 5%.
Calibration of sensor: Place the temperature
sensor with a calibrated reference thermometer in
a liquid that holds a temperature of 10-150 °C.
Allow the temperature to stabilize and then
compare the two temperature readings.
The measuring tolerance is ± 5%.
G0933921
Replace the temperature sensor if the measuring
tolerance is exceeded . Measuring instrument connection to sensor
A. Red
B. White
Basic values for measuring resistance
(°F) (°C) (Ohm)
32 0 100,00
68 +20 107,79
104 +40 115,54
140 +60 123,24
176 +80 130,89
212 +100 138,50
230 +110 142,29
248 +120 146,06
266 +130 149,82
284 +140 153,58
302 +150 157,31
320 +160 161,04
184
7 Check points 7.11 Wobble
7.11 Wobble
7.11.1 Radial wobble of bowl

spindle
Major Service (MS)
The bowl spindle wobble should always be
checked after spindle unit overhaul and if the
machine runs roughly (excessive vibrations are
present).
NOTE
Spindle wobble will cause vibration and
reduce life of ball bearings.
1. Remove the cover on the spindle side to get

access to the belt and belt pulley.
2. Fit a dial indicator on a magnetic stand. Use a G0429771
channel iron as a support for the stand.

3. Turn the spindle by hand while measuring the
wobble on top of the taper. Maximum
permissible radial wobble: 0,05 mm.
A higher value may be due to a bent spindle.
In this case get in touch with an Alfa Laval
representative.
G0681471
185
7.12 Anchoring feet 7 Check points
7.12 Anchoring feet

When replacing the vibration dampers (1),
replace all of them at the same time. For
instructions on how to lift the separator when
mounting new feet, see ‘‘8.14 Lifting instruction”
on page 239.
Follow the instructions below.
• Fit the new dampers.
• Level the upper faces (2) of the four feet.
Adjust by using adjusting washers (3). A
maximum of three washers may be installed
on each foot.
• Fit the stud bolts (4). Lock the stud bolts by
applying Loctite 270.
G0343911
• Fit the following parts:
− tube (5)
− fixing ring (6)
− rubber washer (7)
− washer (8)
• Tighten nut (9) until metallic contact has been
made.
186
7 Check points 7.13 Shut-downs
7.13 Shut-downs
Shut- down for some weeks

When the machine is to be set in operation again:
• Check electric insulation in motor. If
necessary, dry up the motor to obtain correct
insulation value.
• Flush the pipings clean.
NOTE
The bowl must not be left on the spindle
during standstill for more than one week.
Vibration in foundations can be transmitted to
the bowl and produce one-sided loading of
the bearings. The resultant indentations in
the ball bearing races can cause premature
bearing failure.
Shut down for 3 months or more

• If the separator has been shut-down for more
carried out.
• The bowl shall be removed from the spindle
and its rubber seals removed. See
instructions in ‘‘6.1.6 Frame top part and
bowl: Dismantling” on page 92.
• Apply some oil on the spindle taper for rust
protection.
Protect cleaned carbon steel parts against
corrosion by oiling. Separator parts that are
not assembled after cleaning must be wiped
and protected against dust and dirt.
• Release the belt tension.
187
7.13 Shut-downs 7 Check points
When the machine is to be set in operation again:

• Adjust the belt tension to normal state of
operation.
• Make a lubrication oil change.
• Start and run the spindle at full speed to
lubricate the top bearings before reinstalling
the bowl.
• Lubricate and fit new rubber seals to the
bowl.
• Wipe the spindle taper clean. Apply a few
drops of oil (absolutely not Molykote) to the
bowl spindle taper. Wipe off with a clean
cloth.
• Reinstall the bowl. See instructions in ‘‘6.1.7
Bowl and frame top part: Assembly” on page
103.
188
8 Technical references
Contents
8.1 Product description 190 8.9.2 Selecting the motor with correct voltage
and frequency for a variable frequency
8.1.1 Directives and standards 190
drive 223
8.9.3 Dimensioning of a frequency converter
8.2 Technical data 191 for an actual application 226
8.2.1 Stopping time and tank volumes 192 8.9.4 Programming the frequency
converter 227
8.3 Motor specifications 193 8.9.5 Braking methods 228
8.3.1 Drive data, CT-motor

160 or 200 kW 193 8.10 Calculation of DC-brake unit 231
8.3.2 Drive data, CT-motor 135 kW 195
8.3.3 Electric motor 197 8.11 Interconnection diagram 232
8.4 Foundation drawing 198 8.12 Diagrams for operating data 234
8.12.1 Nozzle flow data 234
8.5 Basic size drawing 200 8.12.2 Power consumption 235
8.6 Connection list 202 8.13 Microphone arm for nozzle monitoring
(option) 237
8.7 Interface description 205 8.13.1 Mounting instructions, microphone
arm 238
8.7.1 Scope 205
8.7.2 References 205
8.14 Lifting instruction 239
8.7.3 Definitions 206
8.7.4 Goal 206
8.7.5 Description of separator modes 207
8.7.6 Handling of connection interfaces 209
8.8 Guidelines for frequency converter

drives 219
8.9 Dimensioning of a frequency

converter 223
8.9.1 Dimensioning and programming of
a frequency converter 223
189
8.1 Product description 8 Technical references
8.1 Product description

Separator type designation: FESX 520S-31CG

Product number (separator): 881254-02-01/2
Application: Separation of solids from liquid in yeast industry.
Technical Design: Clarifier with nozzle sediment outlet.
SX (base design)
R17 frame.
Nitrile or EPDM (food approved) sealings
Restrictions: Rated feed flow: 250 m3/h
Rated nozzle flow: 100 m3/h
Feed temperature: -0° C to + 100° C
Ambient temperature: +5° C to +55° C.
Maximum density feed/sediment: 1200/1700 kg/m3
Bowl must be kept filled during stopping sequence.
Only land based installations permitted.
Risk for corrosion and erosion has to be investigated in each
case.
8.1.1 Directives and standards

Health and safety requirements:

2006/42/EC Machinery Directive
2004/108/EC Electromagnetic Compatibility
2006/95/EC Low Voltage Directive
EC 1935/2004 Materials Traceability
Standards:
EN 12547 Centrifuges-Common safety requirements. (including several other
EN- standards)
190
8 Technical references 8.2 Technical data
8.2 Technical data

Bowl speed max. 3900 r/min

Speed motor shaft max. 1560/1872 r/min. 52 Hz / 62 Hz
Gear ratio (50 Hz / 60 Hz) 512 : 205 / 427 : 205 52 Hz / 62 Hz
Permitted speed interval, Running 3600-3900 r/min.
Permitted speed interval, Low Speed Cleaning 350-500 r/min
Hydraulic capacity 250 m3/h
Max. nozzle flow 100 m3/h
Max. density feed / sediment 1200 / 1700 kg/m3
Feed temperature 0/100 min./max. °C
Separator weight (without motor) 3400 kg
Motor power 132/150 kW
Jp reduced to motor shaft, max. (50 Hz / 60 Hz) 601 / 418 kgm² 50/60 Hz
Power consumption, idling / at max. capacity 16 / 200 kW
Starting time, min./max. 5 / 8 minutes
Stopping time without brake 80 minutes (average)
Bowl max. inner diameter 824 mm
Bowl weight 1050 kg
Lubricating oil volume 12 litres
Bowl volume 120 litres
Sound power level 10,7 Bel (A)
Sound pressure level 89 dB(A)
Vibration level
(Measured with hand-held instrument) 7 / 9 mm/s (new sep./sep.in use)
Alarm levels for vibration monitor
(connection 750) 28 / 35 mm/sec (1st / 2nd)
Alarm levels at critical speed
(interval (500-800 r/min) 28 / 35 mm/sec (1st / 2nd)
Bowl body material AL 111 2398-02
The main strenght parts of centrifuge are
made of stainless steel
191
8.2 Technical data 8 Technical references
8.2.1 Stopping time and tank

volumes
Nozzle diameter Nozzle flow Stopping time Tank volume

(mm) (m3/h) (minutes) (m3)
o,8 4,9 57,3 4,7
3 68,7 18,4 21,1
3,7 100 15 25,1
192
8 Technical references 8.3 Motor specifications
8.3 Motor specifications
8.3.1 Drive data, CT-motor

160 or 200 kW
G0931311
To the left: To the right:

- Current and speed curves at Y / D -starting. - Performance curves
- Water flow 17 m3/h during start. - I / In = load current / rated motor current
- Measured for 400V, 50Hz. Calculated values for the
others.
A. Speed, r/min F. η, cos ϕ

B. Current (A) G. Slip, %
C. Time, minutes H. kW (output)
D. Motor speed, 60 Hz
E. Motor speed, 50 Hz
193
8.3 Motor specifications 8 Technical references
Performance curves acc. to ABB Motors test prot. at 50 Hz
ηand cos ϕ for 60 Hz appr. of same values as for 50 Hz. Slip = 0,7 x slip at 50 Hz
Machine idling power consumption = 25 kW (motor input)
Moment of inertia 122 kg m2 (bowl)
Bowl speed max. 3735 r/min, motor 1500 or 1800 r/min.
Motor kW Manufact. Type No. of r/min. r/min. η cos ϕ Ms(Y)

AL-no poles 50 Hz 60 Hz % Nm
561574 200 ABB Motors M2BA 315MLA 4 4 1484 1784 95,6 0,87 500
561574 160 ABB Motors M2BA 315MLA 4 4 1484 1784 95,6 0,87 500
Cables and fuses
Voltage Rated Fuse Min. cable size, Cu Min. cable size, Al

U (V) current (A) mm2 mm2
(A)
230 482 500 400 -
400 278 315 185 300
440 253 315 185 300
500 222 250 150 185
575 194 200 95 150
690 161 200 95 150
Note:
Recommended cable area is valid for a max.
ambient temperature of 25 °C and with the cables
freely installed.
See also local codes.
194
8.3.2 Drive data, CT-motor 135 kW

G0931321
To the left: To the right:
- Current and speed curves at Y / D -starting. - Performance curves
- Water flow 46 m3/h during start.
Measured values Calculated values
A. Speed, r/min F. η, cos ϕ

B. Current, (A) G. Slip, (A)
C. Time, minutes H. kW (output)
D. Motor speed, 60 Hz
E. Motor speed, 50 Hz
195
8.3 Motor specifications 8 Technical references
Performance curves acc. to Strömberg at 380V, 50 Hz.
ηand cos ϕ valid for 50 Hz. Values for 60Hz about 0,5% higher.
Machine idling power consumption = 16 kW (motor input)
Moment of inertia 122 kgm2 (bowl spindle)
Bowl speed max. 3710 r/min, motor 1500 or 1800 r/min.
Motor kW Manufact. Type No. of r/min. r/min. η cos ϕ Ms(Y)

AL-no poles 50 Hz 60 Hz % Nm
563395 135 ABB Motors M2BA 315SMC 4 1485 1787 95,5 0,87 440
(552137) 4V1
Cables and fuses
Voltage Rated Fuse Min. cable size, Cu Min. cable size, Al

U (V) current (A) mm2 mm2
(A)
380 247 315 185 300
415 226 315 185 300
440 213 315 185 300
500 188 250 150 240
575 163 200 120 185
690 142 200 95 150
Note:
Recommended cable area is valid for a max.
ambient temperature of 25 °C and with the cables
freely installed.
See also local codes.
196
8.3.3 Electric motor

G09315B1
A. The terminal box located at ND-end side. C. 8 holes ø23.
Turnable terminal box. D. Shaft end without keyway
B. Plate with relubrication information
Manufacturer ABB Motors AB Type of mounting Degree of
Standards IEC 34-, 72-1, 85 (IEC 34-7) protection
(IEC 34-5)
Size IEC 315
IM 3011 IP 55
Type M3BP SMB 4 V1
Weight 960 kg
Poles 4
Insulation class F
Bearings DE: NU319M/C3
NDE: 6316/C3
Method of cooling IC 411 (IEC 34-6)
Noice level Mean sound pressure level 70 dB(A) at 50 Hz and 74dB(A) at 60 Hz. Tolerance
+3 dB(A).
Vibration level Quality grade A acc. to ISO 2373 (max. 1,8 mm/s rms).
Drain holes The motor equipped with drain holes with closable plastic plugs. For vertical
mounting (IM 3011) the upper plug must be fully closed and the lower plug open.
Lubrication The motor equipped with grease nipples. Relubrication information on separate
motor plate.
Tripping temperature 150°C
Specification Totally enclosed 3-phase standard induction motor for frequency converter drive.
NOTE
For complete information about motor
variants, please contact your Alfa Laval
representative.
197
8.4 Foundation drawing 8 Technical references
8.4 Foundation drawing

G0556141
198
8 Technical references 8.4 Foundation drawing
A. Installation acc. to stated foundation forces

B. Min. lifting capacity required when doing
service: 500 kg Recommended free floor space
Max. height or largest component incl. lifting for unloading when doing
tool 1500 mm service
Recommended speed for lifting: No fixed installations within this
- Low speed 0,5-1,5 m/min area
- High speed 2-6 m/min
C. Floor level * Vertical dynamic force
D. Expanding concrete ±33 kN/foot. (Static forces
E. Structural concrete are excluded)
F. Anchor bolts
G. Horizontal deviation, max. 0,4° * Horizontal dynamic force
H. Service side ±33 kN/foot. (Static forces
I. 4 holes M20 for horizontal adjustment are excluded)
J. Centre of motor
K. Centre for separator bowl
L. 8 holes ø 20 for anchorage
M. View
* Total vertical dynamic

momentary foundation
forces (sum of all feet)
±33 kN. (Static forces are
excluded)
* Total horizontal dynamic

momentary foundation
forces (sum of all feet)
±33 kN. (Static forces are
excluded)
199
8.5 Basic size drawing 8 Technical references
8.5 Basic size drawing

G09312Z1
Connections 201 and 340 turnable 360°

Connection 220 turnable 360° in 60° steps
All connections to be installed unloaded and flexible.

All dimensions are nominal. Reservation for individual deviations due to tolerances.
Data for connections, see ‘‘8.6 Connection list” on page 202.
200
8 Technical references 8.5 Basic size drawing
G09313D1
A. Welding flange B. Holes
201
8.6 Connection list 8 Technical references
8.6 Connection list

No. Description Requirements / limits
201 Inlet for process liquid

(340)
- Max allowed density See ‘‘8.2 Technical data” on page 191
- Allowed flow Max. 250 m3/h
- Allowed temperature Max. 100°C
- Required inlet pressure Max. 200 kPa
- Required inlet pressure for 200 m3/h Max. 200 kPa

process liquid and 40 m3/h heavy phase
recirculation
Inlet for safety/back up liquid Max 100 m³/h with stand still
- Allowed flow Min 110% of current nozzle flow
- Required flow See ‘‘8.12.1 Nozzle flow data” on page 234
220 Outlet for light phase, clarified liquid
Max. back pressure to avoid overflow Flow, m3/h Back pressure, kPa
- Paring disc ø210 40 450

80 500
120 450
180 350
200 300
222 Outlet for solid phase (concentrate) Open outlet
- Allowed flow Max. 100 m3/h
302 Flushing above the bowl
- Pressure 100 - 600 kPa
- Pressure (recommended) 300 kPa
- Flow (momentary at rec. pressure) 60 litres/h
303 Flushing under the bowl
- Pressure 100 - 600 kPa
- Pressure (recommended) 300 kPa
- Flow (momentary at rec. pressure) 460 l/h
202
8 Technical references 8.6 Connection list
423 Filling of lubricating oil
424 Drain of lubricating oil
462 Drain for leakage liquid and ventilation Open outlet

inlet
701 Motor for separator
- Allowed frequency variation ±5%

(momentarily during max. 5 sec.: 10%)
702 Motor for lube oil pump
- Motor size IEC 80
- Poles 4
50 Hz 60 Hz
- Output power 0,55 kW 0,65 kW
- Nominal speed 1400 r/min 1700 r/min
- Supply voltage ±5% 220 - 240 V Δ 220 - 230 V Δ

380 - 420 V Y 380 - 400 V Y
500 V Y 440 - 480 V Y
660 - 690 V Y 575 V Y
- Opening pressure for overflow valve 300 ±30 kPa
729 Differential pressure switch for oil across

filter
- Set point increasing 22 kPa
- Set point decreasing 15 kPa
- Electric rating
- 125 / 250 VAC 5 A res. 5 A ind.
- 30 VDC 5 A res. 5 A ind.
730 Temperature sensors, motor winding For technical data, see ‘‘8.7 Interface
description’’
- Type PTC-thermistor
- Resistance value at room temperature 150 - 750 ohm

(18 - 30 °C)
Three termistors connected in series
- Tripping level (CT-motor) 190 °C
- Tripping level (standard motor + 155 °C

frequency converter)
203
8.6 Connection list 8 Technical references
731 Temperature sensor, neck bearing
- Type PT 100
- Prescribed alarm level 100 °C
740 Speed sensor for bowl spindle See ‘‘8.7 Interface description’’
- Type Inductive proximity switch
- Supply voltage, nominal 8V
- With sensor activated (near metal) ≤1 mA
- With sensor not activated (far from ≥ 3 mA

metal)
- Number of pulses per revolution 10
750 Unbalance sensors, vibration See ‘‘8.7 Interface description’’
- Type Velocity transducer
- Frequency response 2 Hz - 1000 Hz
- Power requirement 10 - 32 V DC
- Output signal 4 - 20 mA corresponding to 0-50 mm/s
760 Cover interlocking switch See ‘‘8.7 Interface

description’’
- Type Mechanical switch
Switch rating, resistive load, max. AC DC
12 V 75 VA 7W
24 V 200 VA 7W
48 V 280 VA 9W
127V 500 VA 13 W
230 V 550 VA -
770 Nozzle monitoring transducer See ‘‘8.7 Interface description’’
- Type Nozzle jet transducer
812 Cover for service of nozzles
836 Connection for sensor, nozzle

supervision
204
8 Technical references 8.7 Interface description
8.7 Interface description

8.7.1 Scope
This document gives information, requirements and recommendations about operational

procedures and signal processing for safe and reliable operation of the separator. It is
intended to be used for designing auxiliary equipment and control system for the separator.
8.7.2 References
This Interface Description is one complementary document to the separator. Other such
documents that contain necessary information and are referred to here are:
• Interconnection Diagram
• Connection List
• Technical Data
• Motor Drive Data
• Motor drawing
• Nozzle Flow Data
• Manual for nozzle monitoring system (if
applicable)
Standards referred to are:

• EN 418 Safety of machinery - Emergency stop equipment, functional aspects - Principles
of design.
• EN 1037 Safety of machinery - Prevention of unexpected start-up.
205
8.7 Interface description 8 Technical references
8.7.3 Definitions
For the purpose of this document, the following definitions apply:

• Synchronous speed: The speed the machine will attain when it is driven by a three
phase squirrel-cage induction motor and there is no slip in the motor and the drive
system.
• Full speed: The synchronous speed minus normal slip.
• Set speed: The speed that is intended to be used when using a frequency control
drive. Shall be within intervals specified in Technical Data.
8.7.4 Goal
Information and instructions given in this document aim at preventing situations as the
following:
Situation Effect
Unbalance caused by uneven sediment Too high stress on bowl and bearing system
accumulation in the bowl. which might cause harm.
Too high bowl speed. Too high stress on bowl which might cause harm.
Access to moving parts. Can cause injury to person who accidentally
touches these parts.
Insufficient cleaning of separator. Unsatisfactory product quality.
Bowl leakage. Product losses.
Control and supervision can be more or less comprehensive depending on the type of used
control equipment. When a simple control unit is used it would be impossible or too expensive to
include many of the functions specified here while these functions could be included at nearly no
extra cost when a more advanced control unit is used. For this reason functions that are
indispensable or needed for safety reasons to protect the machine and/or personnel are denoted
with shall while other functions are denoted with should.
206
8.7.5 Description of separator

modes
For control purposes the operation of the separator should be divided into different modes.
The normally used modes are described below but other modes might exist.
It is assumed that:
• The separator is correctly assembled.
• All connections are made according to Connection List, Interconnection Diagram, Motor
Drive Data and Interface Description.
• The separator control system is activated.
If above conditions are not fulfilled the separator is not ready for operation.
STAND STILL means:

• The power to the separator motor is off.
• The bowl is not rotating.
STARTING means:
• The power to the separator motor is on.
• The bowl is rotating and accelerating.
RUNNING means:
• The power to the separator motor is on.
• The bowl is rotating at intended speed.
• RUNNING is a collective denomination for a number of sub modes which e.g. can be:
− STAND BY: Separator is in a waiting mode and not producing.
− PRODUCTION: Separator is fed with product and producing.
− CLEANING: Separator is fed with cleaning liquids with the intention to clean the
separator.
207
STOPPING means:
• The power to the separator motor is either off or used for braking.
• The bowl is rotating and decelerating.
• STOPPING is a collective denomination for a number of sub modes which e.g. can
be:
− NORMAL STOP: A manually or automatically initiated stop.
− SAFETY STOP: An automatically initiated stop at too high vibrations.
− EMERGENCY STOP: A manually initiated stop at emergency situations. This
stop will be in effect until it is manually reset.
LOW SPEED CLEANING means:

• The nozzles are removed from the bowl.
• The bowl is rotating at a reduced speed within the low speed cleaning range given in
Technical Data.
208
8.7.6 Handling of connection

interfaces
Electrical connections
701 Separator motor
The separator has a 3-phase squirrel-cage induction motor. This motor can either be a
special motor designed for long heavy start (called CT-motor) or a standard motor. Both
motors can be started and run with a frequency converter. The CT-motor can alternatively
be used with a star-delta starter.
When frequency converter is used, following applies:
The frequency converter should be equipped in such a way that the motor could be used
for braking by using a brake module with brake resistors. The stopping time must not be
adjusted to be faster than the starting time (see Motor Drive Data). The frequency
converter shall have a frequency supervision system that cuts the power to the motor if
the frequency goes above the values given in Connection list.
When star-delta starter is used, following applies:
Turnover from Y to Δ can alternatively be controlled by timer (for time see Motor Drive
Data) or speed (see Connection 740).
The star-delta starting equipment shall be dimensioned for twice the rated current of the
motor. The overload relay shall be dimensioned for 0,58 x the nominal current and
connected only in Δ-line. The starter should be equipped with a DC-brake. When this
starter is used for LOW SPEED CLEANING the motor is turned on in star connection
when the speed is below the low end of the low speed range and turned off at the upper
end of this range. The separator will then coast down and the motor will be turned on
again when the low end of the speed range has been reached. As this will give a high
heat load on the motor the duration of the LOW SPEED CLEANING shall be limited to five
such successive starts.
For both alternatives following applies:
• There should be an emergency stop circuit designed according to EN 418 and a
power isolation device according to EN 1037.
• There should be a start button close to the separator.
• There should be a counter to count number of running hours
• There should be a current transformer to give an analogue signal to the control unit
about the motor current.
209
If the equipment is equipped with a DC-brake, the nominal brake current shall be the same as
the rated motor current. The DC-brake voltage can be calculated from the formula:
USD = IDC x 1,22 x 2 x Rf (V)
where
USD = DC voltage
IDC = DC current = rated motor current
(see Motor Drawing)
1,22 = Factor for hot motor winding
2 = Two phases windings connected in series
Rf = Phase resistance (see Motor Drawing)
The nominal RMS-value (UAC) of the DC-brake transformer secondary voltage is then
calculated by means of the formula:
UAC = (USD + 2) x 1,17 (V)
The voltage drop in the diode rectifier bridge is about 2V. The factor 1,17 is for transforming
DC-voltage into AC-voltage and for a compensation of 5% voltage drop in the transformer.
The DC-brake transformer is equipped with different secondary voltage tappings, making it
possible to adjust the braking current, IDC.
At least the following secondary tappings are needed:
One tapping for calculated nominal UAC, one tapping with the step of 0,90 times calculated
UAC and two tappings with steps of 1,10 and 1,20 times calculated UAC respective.
Needed transformer power is then calculated by means of the following formula:
PTR = UAC x IDC x 0,9 (VA)
where 0,9 = factor for transforming IDC into AC-current and taking into consideration that the
duty type is intermittent.
If the equipment is equipped with a brake, then this shall be on in SAFETY STOP. It might be
on or off in other stop modes.
When the separator has been in STAND STILL for more than one week, a start up to full speed
must be made prior to LOW SPEED CLEANING to ensure lubrication.
210
702 Lube oil motor pump

The lube oil pump is equipped with a 3-phase DOL (direct on line) motor.
Signal processing in any mode

• When - and only when - the bowl speed exceeds 2000 r/min, the lube oil pump shall be
running.
729 Oil pressure switch

The separator is equipped with an oil pressure switch sensing the differential pressure across
the oil filter, indicating oil flow.
Signal processing in STARTING:

• If start is commanded from STAND STILL check there is no signal as long as the pump is
not running. Give alarm for oil pressure switch failure if there is a signal and stop the
separator by NORMAL STOP.
• If signal is not received within 5 seconds after pump has started, the separator shall be
stopped automatically by NORMAL STOP and a low pressure alarm shall be given.
Signal processing in RUNNING:

• If the differential pressure falls below the preset value, a low pressure alarm shall be given
immediately and the separator shall be stopped automatically by NORMAL STOP after 5
minutes delay.
730 Temperature sensors, motor winding

The separator motor is equipped with three thermistor sensors, one in each winding. The
sensors are connected in series and shall be connected to a thermistor relay that gives a signal
when the temperature exceeds the tripping level (see Connection List).
Signal processing in STAND STILL and STOPPING:

• The signal should trigger an alarm and interlock start.
Signal processing in any other mode:

• The signal shall trigger turn over to NORMAL STOP.
211
731 Temperature sensor in bearing system

The bearing system unit is equipped with a temperature sensor for the neck bearing
holder. The sensor of Pt 100 type shall be connected to a transmitter that gives a signal
when the temperature exceeds the value given in Connection list. It should also be
possible to indicate the temperature.
Signal processing in STAND STILL and STOPPING:

• The signal should trigger an alarm and interlock start.
Signal processing in any other mode:

• The signal shall trigger turn over to NORMAL STOP
740 Speed sensor

A proximity sensor of inductive type according to DIN 19234 (Namur) standard is giving a
number of pulses per revolution of the bowl spindle (see Connection List).

• Full speed is considered to have been reached when 98% of set speed has been
reached.
• The separator should be stopped automatically according to NORMAL STOP
procedure and an alarm should be given when the accumulated time for acceleration
is longer than the maximum time specified in Technical Data. An abnormal start time
indicates some malfunction of the separator equipment and should be investigated.
• If the speed exceeds “Bowl speed, max.” in Technical Data with more than 5%, the
separator shall be stopped automatically by NORMAL STOP and a high speed alarm
shall be given.
• The speed monitoring system shall be checked continuously (e.g. by checking that
pulses are coming). In case of failure indication the separator shall be stopped
automatically by NORMAL STOP with a timer controlled stop sequence, and an
alarm for speed monitoring system failure shall be given.
• The acceleration should be supervised to ensure that a certain speed (e.g. 250 r/min)
has been reached within a certain time (e.g. 30 seconds).
212
Signal processing in RUNNING:

• If the speed exceeds “Bowl speed, max.” in Technical Data with more than 5%, the
separator shall be stopped automatically by NORMAL STOP and a high speed alarm
shall be given.
• If the speed falls below 95% of the synchronous speed or the set speed for a period
longer than 1 minute, a low speed alarm should be given. Low speed indicates some
malfunction of the separator equipment and shall be investigated.
pulses are coming). In case of a failure indication an alarm for speed monitoring
system failure shall be given. If there is a risk of too high speed, the separator shall
be stopped by NORMAL STOP.
Signal processing in STOPPING:

• STAND STILL shall be indicated when no pulses are detected within 30 seconds.
• Stopping the separator when alarm for speed monitoring system failure is active,
shall cause a timer controlled stop.
Signal processing in LOW SPEED CLEANING
if star-delta starter is used:
• Motor is started when the speed is at the low end and stopped at the upper end of the
low speed range (see Technical Data).
automatically by NORMAL STOP.
Signal processing in LOW SPEED CLEANING
if frequency converter is used:
• After an initial time delay of one minute the speed shall be supervised. If the deviation
is more than 30% from the set speed, an alarm shall be given and the separator shall
be stopped automatically by NORMAL STOP.
automatically by NORMAL STOP.
213
750 Vibration sensor

For indication of any abnormal unbalance and to be able to perform appropriate
countermeasures, the separator has been equipped with an accelerometer on the upper
bearing holder. The signal from the accelerometer shall be monitored, and two alarm
levels according to the vibration alarm levels in Technical Data should be set. The
vibration level shall be high for 3 seconds to generate an alarm. The first level is only used
to generate an alarm while the second level shall stop the machine.
The vibration monitor shall include self-check function to be performed at least at initiation
of STARTING.
If vibrations exceed the second alarm level, the separator shall be stopped the quickest
way possible, and it shall not be restarted until the reasons for the vibrations have been
found and measures to remove them have been taken.
• If vibrations exceed the second alarm level, the separator shall be stopped
automatically by SAFETY STOP.
• The vibration level should be supervised during starting of the separator. The alarm
might be blocked or set to a higher level when passing through the critical speed
interval(s), see Technical Data.
• If the self-check system triggers, an alarm shall be given and an automatic stop by
NORMAL STOP shall be initiated.
Signal processing in RUNNING and LOW SPEED CLEANING:

• If vibrations exceed the first alarm level, an alarm should be given. Vibrations of this
magnitude will reduce the expected lifetime of the bearings and should therefore be
eliminated.
• If vibrations exceed the second alarm level, the separator shall be stopped
automatically by SAFETY STOP.
• If the self-check system triggers, an alarm shall be given.
Signal processing in STOPPING:

• If the self-check system triggers, an alarm shall be given.
Signal processing in NORMAL STOP:

• If vibrations exceed the second level, the system shall turn over automatically to
SAFETY STOP.
214
760 Cover interlocking switch (option)

Signal processing at STAND STILL:
• The circuit is closed when the cover of the separator is mounted.
• The interlocking switch should be connected in such a way that starting of the motor is
prevented when the separator cover is not mounted.
Signal processing in STARTING, RUNNING and LOW SPEED CLEANING:

• If the circuit is broken, the separator should be stopped automatically by NORMAL STOP.
This is to minimise the risk of having access to moving parts.
770 Nozzle monitoring transducer (option)

If the flow from the nozzles becomes changed (blocked), the monitor gives a signal to the
control system and an action should be taken. For more information see separate document
for the Nozzle monitoring system.
Fluid connections
Complementary information is given in the document Connection List.
201 (340) Inlet for product / Safety water inlet

Processing in STAND STILL:
• Shall be closed.
Processing in STARTING:
• When the bowl speed exceeds 500 r/min, safety water shall be fed to the separator.
• If the separator has been opened and manually cleaned, it is possible, although not
recommended to start the separator without safety water.
Processing in STAND BY:
• Safety water shall be fed to the separator
Processing in PRODUCTION:
• At start of PRODUCTION the product flow shall gradually replace the safety water flow
• When the product flow decreases below the nozzle flow rate, it shall be replaced by
safety water flow.
215
Processing in CLEANING:
• A sequence of cleaning liquids should be fed to the separator.
Processing in STOPPING:
• Safety water shall be fed to the separator until the bowl speed is below 500 r/min.
• In case of alarm for speed monitoring failure, system safety water shall be controlled
by timer.
Processing in LOW SPEED CLEANING:
• Flushing liquid should be pulsed into the separator, e.g. 5 seconds on and 10
seconds off. This gives better cleaning efficiency than continuous flow and less load
on the motor. See also Connection 220.
• If the separator is equipped with star-delta starter, no liquid shall be supplied during
the periods when the motor is on.
With exception of LOW SPEED CLEANING the separator must never run without the
bowl being completely filled with liquid to avoid a potential risk for critical unbalance due
to an uneven build-up of solids.
The particle size in the product flow must not exceed 80% of the installed nozzle
diameter, to minimise the risk of clogged nozzles, which can cause unbalance in the
separator bowl.
204 Inlet for washing liquid (TX only)

Processing in STAND STILL
• No feed pressure.
Processing in STARTING
• Start feed washing liquid at the same time as safety water is fed to connection 201
and at a minimum flow rate of 1 m3/h. The inlet contains a mechanical seal that is
cooled and lubricated by the washing liquid. For this reason the flow rate should be
supervised and if it is below the minimum value given in the connection list, an alarm
should be given and an automatic stop by NORMAL STOP should be initiated.
216
Processing in RUNNING
• Feed of washing liquid, at a minimum flow rate of 1 m3/h shall be on and the flow rate
should be supervised and if it is below the minimum value given in the connection list, an
alarm should be given and an automatic stop by NORMAL STOP should be initiated.
Processing in SLOW SPEED CLEANING

• Feed of washing liquid, at a minimum flow rate of 1 m3/h shall be on and the flow rate
should be supervised and if it is below the minimum value given in the connection list, an
alarm should be given and an automatic stop by NORMAL STOP should be initiated.
Processing in STOPPING
• Flow shall be on until the safety water is shut off. The flow rate should be supervised and
an alarm given if it is too low.
207 Inlet for heavy phase recirculation

(QX only)
Processing in STAND STILL
• No feed pressure.
Processing in STARTING and STOPPING

• When the safety water is on, the recirculation feed can be on or off.
Processing in PRODUCTION
• Recirculation feed should be on and the flow rate should be regulated to give suitable
concentration in the nozzle flow.
Processing in CLEANING
• Recirculation feed could be on but maximum about two thirds of the nozzle flow should be
recirculated to ensure that dirty liquid could leave the system.
Processing in LOW SPEED CLEANING

• No flow.
217
220 Outlet for clarified liquid

Processing in STAND STILL:
• No backpressure.
Processing in STARTING or STOPPING:

• Preferably no or low backpressure.
Processing in RUNNING:
• Backpressure shall not exceed the maximum value given in Connection List

• Cleaning liquid can be pulsed into the separator, e.g. 5 seconds on and 10 seconds
off. Note that liquid shall not be pulsed into connection 201 and 220 at the same time,
but for part of duration of LOW SPEED CLEANING it is pulsed into connection 201
and the other part into connection 220.
• If the separator is equipped with star-delta starter, no liquid shall be supplied during
the periods when the motor is on.
222 Outlet for concentrate

Processing in any mode:
• Open outlet with no backpressure.
302 and 303, flushing connections

Processing in RUNNING:
• When flushing is used, it can be done continuously or in short pulses, e.g. 5 seconds
on and 55 seconds off. It is an advantage if each connection can be controlled
individually as flushing time can be adapted to actual requirements. Normally flushing
is used only at CLEANING, but if required it can be used also at PRODUCTION.

• Used as in CLEANING
Processing in any other mode:

• Flushing should not be used.
218
8 Technical references 8.8 Guidelines for frequency converter drives
8.8 Guidelines for

frequency converter
drives
Frequency converter.
For dimensioning and programming of a frequency converter see
‘‘8.9 Dimensioning of a frequency converter’’:
When choosing the rated power for the converter, regard must be
paid to the motor current peaks, which occur during the automatic
discharges of centrifuge.
When dimensioning an electrical brake it is essential to be aware
of the current of the motor. The current should not exceed the
nominal current for the motor.
The start of the centrifuge shall be carried out using a suitably
adjusted acceleration ramp. The acceleration period is to be
chosen with regard to the moment of inertia of the rotor, and the
rated torque of the motor.
The limit of current during start should be below 140% the rated
current for the motor. The main reasons are heat in the motor and
the stress on the transmission.
If there are adjustable parameters, which set the level for over
speed, it is required, that a password and/or a hardware lock
protect the parameter adjustment function. In order to avoid
unintentional altering of the parameter settings, two separate
operations must be performed before parameter adjustment is
enabled. Examples of interlocks are password, hardwiring with
jumpers and disconnecting of control panel.
When the frequency converter will be installed in the process
area, the code of protection of the enclosure shall be at least
IP54. When installed in a special room, an electrical operation
area, the enclosure can be of IP20.
The frequency converter is to be set for one direction of rotation
only and the motor connected for correct direction of rotation with
the use of this setting. The direction is to be found on the machine
plate.
219
8.8 Guidelines for frequency converter drives 8 Technical references
The possibility of changing the direction of rotation of the motor through

adjustment of the converter should be prevented. It is required that
password and/or a hardware lock protect the parameter adjustment
function. In order to avoid unintentional altering of direction, two separate
operations must be performed before adjustment is enabled. Examples of
interlocks are password, hardwiring with jumpers, disconnecting of the
control panel.
The frequency converter shall be able to function in such a way that it can
'catch' a rotating load - 'flying start'. If, for example, the centrifuge has
stopped because of a power supply failure to the factory, and the operator
restarts the centrifuge before it has reached stand still, then the converter
must have the capability to synchronise to the present rotor speed and
start from there. The acceleration should be in accordance with the pre-set
acceleration ramp.
It is recommended to choose a frequency converter with the possibility to
monitor the chosen maximum output frequency. If the frequency exceeds
the maximum allowable frequency, and then the converter should stop the
centrifuge.
Centrifuge.
The rotor must not exceed 'Maximum allowed speed'. Too high rotor speed
or frequency shall stop the centrifuge with automatically initiated stop. The
stop shall be in effect until it is manually reset.
Maximum allowed speed and if applicable the minimum allowed speed for
the rotor could be found in Technical Data for the centrifuge.
To reduce the hazard for overspeed there shall be two systems for
supervision of the rotor speed, which are independent from each other.
One system can for example, be the supervision system in the VFD and
the other should be the speed supervision of the rotor. When the speed
monitoring system is used as a part of an over speed protection system, it
shall be designed in accordance with EN 954 Category 3, with continuous
checking of the function.
220
8 Technical references 8.8 Guidelines for frequency converter drives
Control systems
The control system of the centrifuge should be connected to the frequency
converter so that start and stop of the centrifuge can be initiated from the
control panel. Furthermore, the control system should monitor the rotor speed
via a speed sensor mounted in the centrifuge. The control system should stop
the centrifuge if the speed exceeds or falls below the allowed speed limits,
which are stated in the documentation for the corresponding centrifuge.
The emergency stop should break the power supply to the frequency
converter.
The restart should not be possible during safety stop or emergency stop.
The starting sequence for the centrifuge should be interrupted if the speed
supervision system or the frequency supervision system is not in operation.
The electric motor

The nominal frequency for the motor has to preferably be chosen as close as
possible to the chosen frequency for the centrifuge. Deviation of more than -
20% is not recommended, as the available motor torque is decreased when
operating below or above the nominal frequency. A closer description is found
in ‘‘8.9 Dimensioning of a frequency converter’’.
The motor winding is available with standard or reinforced insulation
strengthening system, which can be combined with du/dt filter and/or insulated
bearings depending on the motor size/type and voltage.
Closer description and choosing criteria can be found in motor and/or
frequency converter documentation.
If a standard motor is used, then it is recommended that the motor is equipped
with thermistors in the stator windings. The tripping temperature for the
thermistors should be the maximum allowable operating temperature for the
corresponding insulation class. CT motors used by Alfa Laval are already
provided with thermistors in the stator windings - these should therefore be
connected to the motor's monitoring equipment when frequency converter
drive is used.
The motor cable should be shielded so that approved suppression of
electromagnetic radiation can be obtained - as required by the EMC directive or
corresponding regulations. The shielding shall be connected to both motor and
frequency converter with special cable glands.
Special countermeasures have to be taken regarding cabling and grounding/
earthing due to the occurrence of bearing currents in the motor. See the motor
manufactures recommendation and installation requirements.
221
8.8 Guidelines for frequency converter drives 8 Technical references
Electrical installation
The installation of the frequency converter shall be in accordance with EC-regulations
e.g. EMC Directive. Instructions shall always be supplied together with a frequency
converter.
In order to suppress the emitted electromagnetic radiation a correct cabling system
shall be used. It consists of symmetric shortest possible power cable equipped with
concentric protective copper shield round the phase leads or with concentric Cu/Al-
shield round the three symmetrical conductors for protective grounding and the phase
leads. The correct supplying cable shall be connected with 360 degrees termination
of cable shield at both the motor terminal box end and converter end with shortest
possible earth lead to the earthing bolts (PE-terminal) in both ends. Thus
unsymmetrical cables can be used up to 10 mm 2 cable size and up to 30 kW motor
power, shielded cable is always recommended.
To reduce circuit-bound electrical disturbances to the power supply, the converter
shall be supplied with a power supply filter, an RFI-filter.
Attention shall be paid to the motor cable's length, so that tripping-out of the converter
because of excessive currents, as well as impaired properties of power supply filter
can be avoided. In doubtful cases, the converter's manufacturer should be consulted
regarding maximum allowable cable length.
The signal outputs and the control connections of the converter shall conform to the
requirements for immunity to electromagnetic disturbances as stated in the EMC
directive or corresponding regulations.
SAFETY PRECAUTIONS AND DESIGN REQUIREMENTS

IT IS OF OUTMOST IMPORTANCE THAT THE CENTRIFUGE IS SO DESIGNED
AND SAFEGUARDED THAT THE MAXIMUM ALLOWED SPEED FOR THE ROTOR
NEVER WILL BE EXCEEDED. OVER SPEED CAN RESULT IN EJECTION OF
PARTS. SAFETY-RELATED PARTS SHOULD BE DESIGNED WITH REFERENCE
TO EN 954-1.
222
8 Technical references 8.9 Dimensioning of a frequency converter
8.9 Dimensioning of a
frequency converter
8.9.1 Dimensioning and

programming of a frequency
converter
Basic requirements for a frequency converter:

Select correct frequency converter for mains supply voltage and frequency.
Select the frequency converter power according to the initial conditions and the
specified motor. Check that the converter's rated output current is similar or higher
than the motors nominal rated current.
The frequency converter's capability to produce the maximum required current
and power (typically during discharge sequences) has to be checked, use values
given for "heavy duty" use in manufacturer's catalogue
When controlled braking is required, select the frequency converter with braking
functionality, as described in ‘‘8.9.5 Braking methods’’.
Only frequency converter fulfilling requirements in IEC 61508 part 1"Functional
safety of electrical/electronic/programmable electronic safety-related systems", EN
60204-1 "Safety of machinery - Electrical equipment of machines" and EN 61800-
3 "EMC Directive" shall be chosen.
For safety precautions of a variable frequency drive see ‘‘8.8 Guidelines for
frequency converter drives” on page 219.
8.9.2 Selecting the motor with correct voltage and

frequency for a variable frequency drive
If the motor with correct voltage and frequency is not already selected or there are
several motor alternatives to choose between, the following control calculations for
the continuous loadability of the motor should be made, otherwise continue to
‘‘8.9.3 Dimensioning of a frequency converter for an actual application” on page
226.
223
8.9 Dimensioning of a frequency converter 8 Technical references
Controlling the loadability of the motor at actual frequency drive

Example:
Power consumption at maximum capacity, found in Technical Data = 35 kW.
There are 2 motors available in centrifuge specification, 37 kW / 400 V / 50 Hz and
42 kW / 400 V / 60 Hz, both fulfilling the above power requirement, control
calculation for motor torque has to be made.
The motor with nominal frequency as close as possible to the actual drive
frequency should preferably be chosen.
Set frequency acc. to Technical Data = 70 Hz, gives motor relative speed = 70 Hz
/ 50 Hz = 1,4 for 50 Hz's motor and 70 Hz / 60 Hz ~ 1,2 for 60 Hz's motor.
When validating these relative speeds 1,4 and 1,2 in motor loadability curve, it
can be seen that 60 Hz's motor is better alternative with higher T / Tn factor, giving
~ 83% of Tn with 70 Hz set frequency.
Motor with 42 kW / 400 V / 60 Hz is therefore selected.
The motor torque can be calculated from speed and mechanical (output) power:
T=P/ω
T = torque (Nm)
P = power (W)
ω = motor speed (rad/s)
The motor speed is put in the formula in rpm´s instead of rad/s:

ω = n x (2 x Π / 60)
n = actual motor speed (rpm) = relative speed factor x nominal speed
T = P / ω = P x 60 / n x 2 x Π
Continuously needed motor torque at maximum capacity = 35000 x 60 / 1,2 x

Π
1780 x 2 x = 156 Nm.
During discharges needed motor torque = 70000*) x 60 / 1,2 x 1780 x 2 x Π = 313
Nm.
*) If values for maximum current or power during discharges are not known,
multiply value for power consumption at maximum capacity by factor 2 6
estimated power consumption during discharges = 35 kW x 2 = 70 kW = 70000 W
224
Controlling continuous available motor torque at 70 Hz = (42000 x 60 / 1780 x 2

x Π) x 83% = 188 Nm
Controlling maximum available motor torque at 70 Hz = 188 x 2,5**) = 470 Nm
**) 2,5 is a factor for the relationship between maximum and nominal motor
torque, Tmax/Tn, as found in motor catalogue.
Both values are higher than in centrifuge operation needed torque values.
The motor is correct for the application.
Loadability curve for an electric motor in a

frequency converter drive.
G0962351
A. Relative speed
T/Tn = Available/nominal motor torque.

Relative speed = Actual drive frequency/motor nominal
frequency
225
8.9.3 Dimensioning of a frequency converter for an

actual application
Frequency converter shall be dimensioned regarding to maximum needed
power and current, overload capacity,
which usually occurs during discharge sequences for a centrifuge
The relation between the nominal and the actual motor current in field
weakening range (above the motors nominal frequency / speed) can
approximately be calculated by:
I m ≈ (P load / P n) x I n
I m = actual motor current (A)
P load = actual needed power by driven machine during discharges (W) *)
P n = motor's nominal power (W)
I n = motor's nominal current (A)
*) If values for maximum current or power are not known, multiply value for
power consumption at maximum capacity by factor 2 6 estimated power
consumption during discharges = 35 kW x 2 = 70 kW = 70000 W
Maximum needed output current (actual motor current during discharges)

from the frequency converter ≈
(70000/ 42000) x 78 = 130 A
The frequency converter with capability for this current shall be chosen.
This current is called for maximum monitored output current, short-term
overload current or peak current, and it is usually limited to 150% of nominal
output current.
This current is usually limited for a short time only periodically (ex. 1 minute
every 5 minutes or 2 seconds every 15 seconds), which should be taking in
consideration when deciding discharge intervals and speed regaining time
after discharge.
Speed regaining time can also be prolonged by converter's maximum
output power, normally limited to 150% of converter's nominal output power.
Control the frequency converter's nominal output current, it should be
similar or higher than the motors nominal current, in this case, at least 78 A.
226
Values to be used when selecting the converter:

Nominal output current ≥ 78 A
Overload current (short time) ≥ 130 A
These values, when looking into manufacturer's catalogues, should give

a converter for heavy-duty use of 45 kW.
8.9.4 Programming the frequency converter

Since parameter setup and programming interface are different from
manufacturer to another, detailed instructions cannot be given here, only
the most important programmable parameters for starting-up and
running the centrifuge will be explained!
See frequency converter instruction for use for detailed information
− Enter the motor data from the motor nameplate, including
nominal power, voltage, current, speed, frequency and
eventually power factor (cosinus ϕ).
− Optionally and if available, select motor identification run for fine

adjustment of the motor data, choose between standard/
extended or reduced. NOTE! During standard/extended
identification run the motor will rotate and has to be off-loaded
from the centrifuge!
− If available, select the torque control mode (variable or pump/fan
characteristics) for controlling of the motor.
− Check and, if necessary, change the direction of rotation of the
motor
− Set the minimum motor speed or frequency, should be 0 rpm or
0 Hz respectively
− Set the actual motor speed or set frequency, values given in
Technical Data
IT IS OF UTMOST IMPORTANCE THAT THIS SETTING HAS TO BE
CHECKED. A FAULTY FREQUENCY SETTING CAN LEAD TO
OVERSPEEDING, WHICH MIGHT CAUSE HAZARDS.
− Set the start time, value given in Technical Data or Motor Drive
Data.
227
8.9.5 Braking methods

NOTE! Not to be used in explosive atmospheres!
Motor flux braking:
Flux braking is a method based on motor losses. When braking in the drive
system is needed, the motor flux and thus also the magnetizing current
component used in the motor are increased. The control of flux can be
easily achieved through the direct torque control principle (DTC). With DTC
the inverter is directly controlled to achieve the desired torque and flux for
the motor. During flux braking the motor is under DTC control which
guarantees that braking can be made according to the specified speed
ramp.
The flux braking method based on DTC enables the motor to shift quickly
from braking to motoring power when requested.
In flux braking the increased current means increased losses inside the
motor. The braking power is therefore also increased although the braking
power delivered to the frequency converter is not increased. The increased
current generates increased losses in motor resistances. Typically, in low
power motors (below 5 kW) the resistance value of the motor is relatively
large in respect to the nominal current of the motor. The higher the power or
the voltage of the motor, the less the resistance value of the motor in
respect to motor current. In other words, flux braking is most effective in a
low power motor.
A
Rated motor power 120
1 2,2 kW 1 B
80
2 16 kW
40
3 37 kW 2
4 3 f (Hz)
4 75 kW 0 5
5 10 20 30 40 50
5 250 kW 120
1 C
80
2
40 3
4
f (Hz)
G0962381
5
0
5 10 20 30 40 50
Percentage of motor braking torque of rated torque as
a function of output frequency.
A. Braking torque (%)
B. No flux braking
C. Flux braking
228
The main benefits of flux braking are:

• No extra components are needed and no extra cost, using DTC control
method.
• The motor is controlled during braking.
The main drawbacks of flux braking are:

• Increased thermal stress on the motor if braking is repeated over short
periods.
• Braking power is limited by the motor characteristics e.g. resistance value.
• Flux braking is useful mainly in low power motors.
• Not recommended in explosive atmospheres.
Brake chopper and braking resistor:

The braking chopper is an electrical switch that connects the DC bus voltage to a
resistor, where the braking energy is converted to heat. During deceleration, the
motor changes to generator operation and supplies energy back through the
inverter. As brake energy cannot be fed back to the supply via the normal diode
bridge, the brake chopper will turn on at a certain level and feed energy out via
the brake resistor. Here, the energy is converted to heat and wasted, unless a
separate heat recovery system is installed; additional ventilation for the room
may be required.
The main benefits of the braking chopper and resistor are:
• Simple electrical construction and well-known technology.
• Low fundamental investment for chopper and resistor.
• The chopper works even if AC supply is lost.
The main drawbacks of the braking chopper and resistor are:
• The braking energy is wasted if the heated air cannot be utilized.
• The braking chopper and resistors require additional space.
• May require extra investments in the cooling and heat recovery system.
Braking choppers are typically dimensioned for a certain cycle, e.g. 100%
power 1/10 minutes. Longer braking times, require more accurate
dimensioning of the braking chopper.
229
DC braking:
NOTE! Not to be used in explosive atmospheres!
DC braking can be performed with or without a frequency converter. With
a frequency converter, a stop command makes the frequency converter
switch to supplying the motor with direct current, developing a braking
torque. Same effect can also be achieved using the DC brake unit, for
dimensioning of the unit see ‘‘Calculation of DC-brake unit” on page 231.
The main drawbacks of the DC injection braking are:
• The motor flux control is lost during braking, e.g. no control of adjusted
braking time.
• Heat losses in the motor.
• Not recommended in explosive atmospheres.
Regenerative drive - IGBT solution braking:
The IGBT based regeneration is based on the same principles as power
transmission within a power network. It has a low amount of supply current
harmonics in both, motoring and regeneration, as well as high dynamics
during fast power flow changes on the load side. It also offers the
possibility to boost the DC voltage higher than the respective incoming AC
supply. This can be used to compensate for a weak network or increase
the motor's maximum torque capacity in the field weakening area.
The main benefits of the IGTB solution braking are:

• Stable torque even if net voltage is unstable.
• Nominal torque available even in the field weakening area.
• Fast and smooth operation in motoring-regenerating-motoring
transition.
The main drawbacks of the IGTB solution drive are:
• Higher investment cost, up to 2 times of a standard frequency
converter cost.
• The braking capability is not available during power supply failure.
230
8 Technical references 8.10 Calculation of DC-brake unit
8.10 Calculation of DC-

brake unit
The nominal brake current (DC-current) of the brake unit shall be the same
as the rated motor current. Rated motor current is taken from the motor
drawing or the motor name plate. The DC-brake voltage, USD, is then
calculated according to the formula:
USD= IDC x 2 x Rf x 1,22 (V) where
IDC = DC-current (A) (= rated motor current)
Rf = phase resistance of the motor winding, (Ω), see motor drawing
1,22 = factor for hot motor winding (75 °C)
2 = two phase windings connected in series.
The nominal RMS-value, UAC, of the DC-brake transformer secondary
voltage is then calculated by means of the formula:
UAC= (USD + 2) x 1,17 (V) where 1,17=factor for transforming DC-voltage
into AC-voltage and for a compensation of 5% voltage drop in the
transformer winding.
The formula takes into consideration that the voltage drop is 2V in the diode
rectifier bridge.
The DC-brake transformer is equipped with different secondary voltage
tappings, making it possible to adjust the braking current, IDC.
At least following secondary tappings are needed:
• one tapping for calculated nominal UAC,
• one tapping with a step of 0,90 times calculated UAC, and
• two tappings with steps of 1,10 and 1,20 times calculated UAC
respectively.
Needed transformer power, PTR, is then calculated by means of following
formula:
PTR= UAC x IDC x 0,9 (VA) where 0,9=factor for transforming IDC into AC-
current and taking into consideration that the duty type is intermittent.
A suitable diode rectifier bridge is chosen according to following rules:
Maximum peak reverse voltage of the diodes at least 5 times maximum UAC
with respect to voltage transients and maximum RMS forward current 1,5
times IDC.
231
8.11 Interconnection diagram 8 Technical references
8.11 Interconnection
diagram
G08204T1
A. Differential pressure filter high
B. Normally open when cover not fitted
1. Junction box (JB 1)
702. Lubrication oil pump

729. Pressure switch (Diff. pressure filter high)
731. Temperature sensor
740. Speed sensor (Bowl speed)
750. Vibration sensor (Velocity sensor)
760. Interlocking switch (Frame top part). Option.
Normally open when cover not fitted
232
8 Technical references 8.11 Interconnection diagram
Wire colour codes: Attention:
BK = Black All wires to be cut to appropriate length to match

respective earth connection terminal.
BN = Brown
BU = Blue Wire ends to be marked with “PARTEX” PA01 (1, 2, 3, 4,

5, 6) respective (yellow with black marking) after
GN-YW = Green-Yellow insulation, and fitted with ferrules with insulated collar.
RD = Red
BK-YW = Black -Yellow
YW = Yellow
WT = White
SHI = Shield
SIG = Signal
TRANS = Transparent
233
8.12 Diagrams for operating data 8 Technical references
8.12 Diagrams for

operating data
8.12.1 Nozzle flow data

G08204G1
A. Nozzle flow (water) Nozzle flow as a function of nozzle diameter at
B. Nozzle diameter bowl speed 3750 r/min.
The flow will increase as the nozzles get worn.
234
8 Technical references 8.12 Diagrams for operating data
8.12.2 Power consumption

Nozzles 563797 (ø 0,8 to 3,0 mm) or 566674 (ø 3,25 to 3,7 mm).

At bowl speed 3750 rpm
G08204I1
A. Power Lower limit: Density 1,0 g/cm3 (e.g. water)
B. Nozzle flow Upper limit: Density 1,16 g/cm3 in nozzles
n 2
Power consumption is related to r/min, formula for calculating: P n = P 3750∗ ⎛⎝ ------------⎞⎠
3750
n = Actual r/min
P = Power at 3750 r/min according to table
235
8.12 Diagrams for operating data 8 Technical references
The idling power consumption is 17 kW.

Paring disc 564046-02 (ø210 mm).
At bowl speed 3750 rpm
G08204K1
A. Power Back pressure 0,1-0,6 MPa
B. Effluent
n 2
Power consumption is related to r/min, formula for calculating: P n = P 3750∗ ⎛ ------------⎞
⎝ 3750⎠
n = Actual r/min
P = Power at 3750 r/min according to table
236
8 Technical references 8.13 Microphone arm for nozzle monitoring (option)
8.13 Microphone arm for

nozzle monitoring
(option)
E
A D
B C
G08204V1
5 2 1
1. Washer.
2. Microphone arm.
3. Screw.
4. Sleeve plug.
5. Magnet (secured with Loctite 243).
A. Nozzle centre line.

F. Circuit diagram for item 2.
237
8.13 Microphone arm for nozzle monitoring (option) 8 Technical references
8.13.1 Mounting instructions,

microphone arm
Microphone arm, kit art. No. 548026-10

Mounting drawing 553364
General
The frame hood has to be removed in order to
mount the microphone arm (item 2) and the
magnet (item 5).
Magnet
Unscrew the blind screw in the bowl body. Add a
few drops of Loctite 243 to the threads of the
magnet (item 5) and screw it into the bowl.
Microphone arm
Unscrew the two screws on the blind flange in the
frame upper part and remove the blind plug.
Smear the O-ring on the microphone arm, pos. 2,
with silicone paste. Put one of the spacing
sleeves, pos. 1, onto the microphone arm. Insert
the microphone arm and attach it with the two
screws, pos. 3. The screws have to be greased
with Molykote paste.
Save the second spacing sleeve. It is intended for
adjustment of the microphone arm in order to
optimize the signal to Nozzle Monitor.
Cable connection
For connection of the cable to the sleeve plug
(item 4) see separate document for the Nozzle
Monitoring System.
238
8 Technical references 8.14 Lifting instruction
8.14 Lifting instruction

G0556551
A. Motor belt pulley guard C. Speed sensor device and oil E. Weight to lift 3500 kg
pressure hose
B. Spindle belt pulley guard D. Note! Stop lug of lifting beam
Lifting the separator

Remove the parts in following order:
1. Inlet(s)
2. Outlets
3. Frame hood
4. Bowl
5. Guards, item A and B
6. Speed sensor device and oil pressure hose, item C
7. Place lifting beams in position and secure by replacing the appropriate fasteners removed in step 5
Note! Do not tighten fasteners, leave them loose so that lifting beam has free travel in the clearance hole
8. Attach 4 slings or cables to the lifting beams and then to the hook of the hoist or crane
9. Lift and move the unit about, using normally safety precautions for lifting large, heavy objects
Note! Never lift the separator in any other way.
239
8.14 Lifting instruction 8 Technical references
Lifting instruction, complete bowl

Lifting the complete bowl in one piece to be done
only when unpacking at delivery of the separator.
Tighten lock rings before lifting.
Weight to lift 1200 kg.
G07725A1
240
9 Installation
Contents
9.1 General information 242

9.1.1 Planning of installation 242
9.1.2 Important measurements 242
9.2 Storage and transport of goods 243

9.2.1 Storage 243
9.2.2 Transport 244
9.3 Service space 245

9.3.1 Space for separator 245
9.3.2 Space for transport of bowl 245
9.3.3 Space for oil changing 245
9.4 Foundation 246
241
9.1 General information 9 Installation
9.1 General information
9.1.1 Planning of installation

The spaces required for one or more separation
systems can be calculated by consulting the
foundation drawings and instructions for ancillary
equipment, electrical and electronic equipment
and cables equipment.
G0020611
9.1.2 Important measurements
Important measurements are:
• minimum lifting height for lifting tackle,
• shortest distance between e.g. driving motor
and wall,
• free passage for dismantling and assembly,
as well as for maintenance and operation.
Plan your installation with sufficient room for
control and operation, so that instruments are
easily visible, valves and control means within
convenient reach.
Pay attention to space for maintenance work,
G0343261
work benches, space on floor for machine parts
or for a service carriage.
G0342961
242
9 Installation 9.2 Storage and transport of goods
9.2 Storage and transport

of goods
9.2.1 Storage
Specification
Upon arrival to the store, check all components
and keep them:
• well stored and protected from mechanical
damages
• dry and protected from rain and humidity,
• organized in the store in such a way that the
goods will be easily accessible when
installation is about to take place.
A separator can be delivered in different types of
protection:
• Fixed on a pallet.
The separator must be stored in a storage
room and protected as per paragraphs 1 and
2 above.
• In a wooden box which is not water tight. G0343461
The separator must be stored as per

paragraph 2 above.
G0343341
243
9.2 Storage and transport of goods 9 Installation
9.2.2 Transport
Specification
• Before transport of a separator, the bowl must
always be taken out of the machine to be
transported separately. For removal of bowl,
see ‘‘15 Unscrew the small lock ring
clockwise and remove it. Use the lock ring
spanner and the tin hammer.” on page 96.
• A separator must always be well slinged
when lifted. See ‘‘8.14 Lifting instruction” on
page 239.
• During erection, all inlets and outlets on the
separator and its accessories must be
G0343061
covered to be protected from dirt and dust
WARNING
Crush hazards
Use correct lifting tools and follow lifting

instructions.
Do not work under hanging load. G0345921
244
9 Installation 9.3 Service space
9.3 Service space
9.3.1 Space for separator

The separator shall be placed in such a way that
suitable space for maintenance and repair is
obtained
Specification
• Service space required with the separator
installed. See ‘‘8.4 Foundation drawing” on
page 198.
Recommendation
The spanner for the large lock ring should be
given free space to make a complete turn without
touching any of the ancillary equipment
surrounding the separator.
The covers in both ends of the separator frame
bottom part must not be blocked.
9.3.2 Space for transport of bowl

Specification
• A minimum height is required to lift the bowl
and the bowl parts. See ‘‘8.4 Foundation
drawing” on page 198.
When two or more separators are installed, the
lifting height may have to be increased to enable
parts from one separator to be lifted and moved
over an adjoining separator.
9.3.3 Space for oil changing

Specification
• The oil drain screw in the oil reservoir (in the
frame bottom part) is located under the frame
on the service side. The location must not be
blocked by e.g. floor plates arrangement.
Recommendation
There must be suitable space on the floor for a
portable collecting tray or a bucket to be placed
under the drain plug for changing of oil.
245
9.4 Foundation 9 Installation
9.4 Foundation
Specification
• The separator can be either installed at floor
level or on a platform. See ‘‘8.4 Foundation
• The separator must be installed on a strong
and rigid foundation to reduce the influence of
vibration from adjacent machinery.
• The separator can either be delivered with
four foundation feet when it is to be welded to
the platform, or with a foundation frame when
it is to be grouted in concrete and anchored
with expanding bolts. See ‘‘8.4 Foundation
• The foundation can be provided with a
cofferdam.
• Mount the separator frame on the foundation
as follows:
− Place the frame into final position on the
foundation.
− Adjust height and horizontal alignment of
the frame with the four adjustment
screws.
− Drill the holes for anchoring bolts. Use
the frame as a template. See ‘‘8.4
Foundation drawing” on page 198.
− Fit the expanding bolts.
− Fill up with concrete. Level: See ‘‘8.4
Foundation drawing” on page 198.
246
Reader’s Comment Form
Dear reader,
It is our ambition to produce as useful and instructive manuals as possible. Should you have any
comments (positive or negative) regarding this manual, please note them down and send them to
us. You can do this by copying this page and sending it by fax, or you could mail it, or hand it over
to your local Alfa Laval representative.
Alfa Laval Tumba AB, Separator Manuals, dept. PPDM, SE-147 80 Tumba, Sweden.
Fax: +46 8 530 310 40.
Your name: Company:
Address: City:
Country:
Product: FESX 520S-31CG Book No.: 593576-02 Rev. 1
Date:
Yes No
Is it easy to find what you are looking for by using the table of contents? ❒ ❒
Are the chapter and section headings clear and adequate? ❒ ❒
Is the information presented in the correct order for your purposes? ❒ ❒
Does the information in the manual cover your needs? ❒ ❒
Is it easy to understand the instructions in the manual? ❒ ❒
Is the terminology sufficiently explained? ❒ ❒
Are the illustrations easy to understand? ❒ ❒
Your comments:
247
248
Order Form
If you wish to order extra copies of this manual, please copy this page and give it to your local
Alfa Laval representative, who will advise you of current prices.
Your local Alfa Laval representative will also be able to help you with information regarding any
other manuals.
Your name: Company:
Address: City:
Country:
Product: FESX 520S-31CG Book No.: 593576-02 Rev. 1
Quantity: Date:
Comments:
249
250
Index
A Radial wobble of bowl spindle 185

Speed sensor 183
Application area 20 Spindle top and bowl body nave 174
Assembly Temperature sensor 184
Bowl and frame top part 103 Thread check and repairing 177
Disc stack 104 Top bearing springs 182
Microphone arm 238 Vibration sensor 183
Outlet housing 113 Cleaning
Spindle unit 136 Belt and pulleys 70
Bowl discs 70
B Frame and motor 69
Connection list 202
Basic size drawing Connections
DIN-connections 200 Description 205
Bearings Corrosion 170
Maintenance directions 79 Cover interlocking switch
Replacement on bowl spindle 135, 140 Connection list 204
Belt pulley Interconnection diagram 232
Assembly 162 Interface description 215, 216, 217
Dismantling 161 Cracks 173
Bowl
Description 23
Exploded view 90
D
Liquid flow 32 Density of feed 191
Bowl and frame top part Disc 179
Assembly 103 Disc stack pressure 179
Dismantling 92 Dismantling
Bowl discs Bowl and frame top part 92
Cleaning 70 Disc stack 100
Disc stack pressure 179 Outlet housing 93
Bowl spindle Spindle unit 117
Assembly 138 Drawings
Dismantling 124 Basic size 200
Radial wobble 152, 185 Electric motor 197
Foundation 198
C Interconnection diagram 232
Drive belt
Centrifugal separation 30 Fitting 157
Check points Removal 156
After shut-downs 187 Tensioning 157
Anchoring feet 186
Ball and roller bearings 79
Before shutdowns 43
E
Corrosion 170 Electric motor. See motor
Cracks 173 Emergency stop
Disc stack pressure 179 At operation 42
Erosion 172 Erosion 172
Height adjustment - inlet and outlet device 182 Exploded views
Lock ring - priming 175 Bowl 90
Oil pressure switch 183 Inlet/outlet, frame hood 89
251
Spindle unit 122 Maintenance, general information
Ball and roller bearings 79
F Before shutdowns 43
Motor
Fluid connections 215 Cleaning 69
Foundation Connection list 203
Drawing 198 Drawing 197
Installation 246 Drive data, 135 kW CT-motor 195
Drive data, 160 kW CT-motor 193
G Interface description 209
Power consumption 191
Gear ratio 191 Removing and fitting 159
H N
Height adjustment Noice
Inlet and outlet device 182 At start and running 47, 49
Hydraulic tool to release the large lock ring 98 Levels 197
Nozzle
I Fitting 77
Flow data 234
Inlet and outlet
Nozzles
Assembly 113
Exloded view 72
Description 24
Replacement 73
Dismantling 92
Installation
Checkpoints 34 O
Planning 242 Oil
Interconnection diagram 232 Before first start 35
Interface description 205 Oil change 71
Intermediate service Oil circulation system
Check list 56 Description 26
Recommendations 55 Oil pressure switch
Checkpoints 183
L Connection list 203
Lifting instruction 239 Description 29
Interconnection diagram 232
Lock ring
Interface description 211
Priming 175
Oil. See Lubricants 60
Release 98
Operation 34
Thread check and repairing 177
Tightening 106
Lubricants P
Before first start 36 Performance curves 193, 195
Lubrication chart, general, oil groups 60 Pressure for inlets and outlets 202
Oil change interval 61
Oil level 36
Recommended 61
S
Lubricating oil volume 191 Safety Instructions 9
Safety signs 18
M Separation
Basic principles 30
Machine plates and safety levels 18 Separation temperatures 31
Main parts 22 Separator
Maintenance Basic size drawing, DIN-connections 200
Interval 55 Before start 35
Schedule 56 Connection list 202
Emergency stop 42
252
Foundation drawing 198 Start-up time too long 49
Interface description 205 Water in lubricating oil 51
Low speed cleaning 43
Main parts 21 V
Normal stop 40
Running 39 Vertical forces 199
Sensors and indicators 183 Vibration
Start 37, 207 Alarm level 191
Stopping procedure 40 Trouble tracing 48, 50
Storage and transportation 243 Vibration damper
Technical data 190 Replacement 186
Service kits 55 Vibration sensor
Shutdown 43 Check points 183
Shut-downs 187 Connection list 204
Smell 48 Description 29
Spare parts 55 Interconnection diagram 232
Speed sensor Interface description 214
Checkpoints 183
Connection list 204 W
Description 29
Interconnection diagram 232 Warning signs 14
Speed to high 50 Water in lubricating oil 51
Speed to low 51 Weight 191
Speed, definitions 206 Wobble of bowl spindle 185
Spindle unit
Assembly 138
Description 25, 122
Dismantling 124
Tools for assembly 137
Tools for dismantling 134
Start 37
Start-up time too long 49
Stopping procedure 40
Storage 243
Suction strainer
Description 26
Service 164
T
Tank volumes 192
Technical data 190
Temperature sensor
Checkpoints 184
Connection list 203
Description 29
Interconnection diagram 232
Interface description 211, 212
Tightening torques 88
Tool kit 84
Transport 244
Tripping temperature 197
Trouble tracing
Noice 47, 49
Smell 48
Speed to high 50
Speed to low 51
253
254

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Instruction Book

High Speed Separator

Product No. 881254-02-01/2

© Alfa Laval Tumba AB 28 April 2010

1.1 Warning signs in text 14

2.1 Identification and safety signs on the machine 18

3.1 Operating instructions 34

4.1 Separating functions 46

5.1 Periodical maintenance 54

6.1 Separator top part 83

7 Check points 169

7.1 General 170

8 Technical references 189

8.1 Product description 190

9.1 General information 242

Not following the instructions can result in

In order to make the information clear only foreseeable conditions

The centrifuge includes parts that rotate at high

Manufacturing tolerances are extremely fine.

• Use only Alfa Laval genuine spare parts

• When power cables are connected,

• Wear on the large lock ring thread must

• Inspect regularly for corrosion and

• Make sure that rotating parts have come

• Follow local regulations for electrical

• Use correct lifting tools and follow lifting

Do not work under a hanging load.

• Use ear protection in noisy

• Lubrication oil, machine parts and

• When using chemical cleaning agents,

• Sharp edges, especially on bowl discs

• Risk for accidental release of snap rings

• Risk for unhealthy dust when handling

1.1 Warning signs in text

DANGER indicates an imminently

WARNING indicates a potentially

CAUTION indicates a potentially

1.2 Environmental issues

2.1 Identification and safety signs on the

2.3 Design; main parts and function 21

2.4 Sensors and indicators 29

2.5 Basic principles of separation 30

2.1 Identification and

Machine top part

Read the instruction manuals before XXXXX XXXXXXX

Consider inspection intervals.

11. Warning sign. Text on sign:

output from the nozzles.

Use the separator only for the purpose and

2.3 Design; main parts

1. Inlet and outlet device

201. Feed inlet

The connections are also described in chapter

2.3.1 Machine top part, outlets

2.3.3 In- and outlet device

Liquid flow in the paring disc (A)

2.3.4 Spindle unit

2.3.5 Oil circulation system

The differential pressure switch (8) gives an alarm

Alfa Laval ref. 562556, rev. 3

Within the spindle unit (5), the oil enters between

2.4 Sensors and

The signals from the sensors are available on the