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MACHINE SPECIFICATION

NUZEN S-737 DUPLEX CANTILEVERED SLITTER REWINDER MACHINE

Page - 1 - of 7 KODY EQUIPMENTS PVT. LTD.

Regd. Office & Works: Survey No. 584/1+2-A & B, Nr. Akshar Industrial Estate, Vinzol Gam Road, On Mehamdabad Highway, G.I.D.C., Vatva,
Ahmedabad - 382445, Gujarat, INDIA.
Ph.: +91-79-40271345/65231345/65131345, Fax.: +91 79 40271312, E-mail : sales@kody.co.in, web : www.kodyconerting.com
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3.1 UNWIND STATION (SHAFT LESS)

‘S – 737’ is equipped with shaft less

unwind station it includes geared motor
and threaded spindle operated roll lifting
arms and also hydraulically operated
platform with linear motion guide on
which roll lifting arm can be positioned
axially to lift parent roll having different
maximum and minimum width depends
upon machine working width. Hydraulic
operation allows roll lifting arms to lift the
parent roll having different diameter from
floor or pallet, Core chucks allows to grip
the parent roll’s core.

The gripping arrangement is available for both 3” as well as 6” parent roll core. Linear motion
guides and web guider actuator helps the unwind station to adjust according to the web. The
station is equipped with pneumatic brake which controls the braking tension throughout the
length. Unwind auto tension is taken care of through programmable logic controllers with closed
loop control achieved through pneumatic brakes and ultrasonic diameter transducers. Ultrasonic
Transducer monitors the diameter continuously and continuous roll diameter calculation allows
automatically switches off the machine when it achieves the minimum set diameter.
Shaft less unwind benefits

 No need to handle shafts

 Safer Operation
 Quicker roll changes
 No shaft out ness problem
 No wear and tear of shaft couplings.
 No need to fill or release air.
 Quick changeover for 3” and 6” cores.

Page - 2 - of 7 KODY EQUIPMENTS PVT. LTD.

Regd. Office & Works: Survey No. 584/1+2-A & B, Nr. Akshar Industrial Estate, Vinzol Gam Road, On Mehamdabad Highway, G.I.D.C., Vatva,
Ahmedabad - 382445, Gujarat, INDIA.
Ph.: +91-79-40271345/65231345/65131345, Fax.: +91 79 40271312, E-mail : sales@kody.co.in, web : www.kodyconerting.com
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3.2 UNWIND TENSION CONTROL

Station is equipped with pneumatic brake, E/P Transducer and ultrasonic transducer which allow
equal web tension throughout the speed / throughout the length.

 Automatic Constant tension control throughout length and speed.

 Provide constant web tension proportional to roll diameter
 Ultrasonic transducer measures roll diameter for unwind diameter stoppage.

3.3 WEB GUIDING SECTION

‘S –737’ model is equipped with reputed make web guiding section which is used to correct the
position of webs with the help of a scanning head and Actuator. Scanning head scans the position
of web and the digital controller corrects the deviation in teached limits with the help of actuator.
Actuator works to correct the position of webs by adjusting the unwind station, which results in to
a perfect winding.
 Teaching Criteria - Line / Edge / Contras / Broken Lines (Interrupted Lines)
 Type - Digital Web guide control
 Maximum web guide movement - ± 50mm lateral movement
 Automatic centering
 Guider movement speed – 19mm/sec
 Type of actuator – PMDC Servo with encoder (Position) Feedback

3.4 BANANA ROLLER (EXPANDER)

Banana Roller provides the wrinkle free web to the pull section. Banana roller’s bow angle can be
adjusted by adjusting the gear box provided for the same.

3.5 PULL ROLLER

`S-Wrap’ Pull Rollers separates the Unwind Tension from the Rewind Section. Driven Rollers are
connected with the main drive of the machine. Pull Roller pulls the material and deliver to the
Slitting Section. `S-Wrap’ is also known as NIP Roller. S-Wrap nature of pull section ensures no
development of crease generated by conventional NIP Roller.
 Pull cork rollers with 125mm diameter
 Independent Servo drive is provided to this unit.
Page - 3 - of 7 KODY EQUIPMENTS PVT. LTD.
Regd. Office & Works: Survey No. 584/1+2-A & B, Nr. Akshar Industrial Estate, Vinzol Gam Road, On Mehamdabad Highway, G.I.D.C., Vatva,
Ahmedabad - 382445, Gujarat, INDIA.
Ph.: +91-79-40271345/65231345/65131345, Fax.: +91 79 40271312, E-mail : sales@kody.co.in, web : www.kodyconerting.com
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3.6 GUIDE ROLLERS

Set of rollers are located between the Unwind, slitting section and rewinding with function of guide
and conveyance. All guide rollers are cork taped or coated with best available polymer.
 Idler rollers are mounted on frictionless bearings.
 Aluminum idlers included

3.7 SLITTING SECTION

RAZOR CUT SHEAR (ROTARY) CUT

Slitting Method

 Razor in Air (Cut in Air) (included in standard scope of supply)

 Razor in Groove (included in standard scope of supply)
 Rotary/Shearing Cut (Included in standard scope of supply)

‘S – 737’ model is equipped with easy replaceable and easy adjustable cutter. Cutter section is
having two types of cutting and trimming arrangement circular and stationery according to the web
material. There are basically two types of shafts are used in this section they are top knife shaft and
bottom knife shaft. Bottom knife shaft is derived from the main drive of the machine with the help
of timing belt. Bottom knife shaft and top knife shaft are equipped with circular knives. In case of
stationery cutting the bottom shaft is equipped with plain/Grooved Distance Pieces shaft and top
shaft is replaced with blade holder shaft.
 Minimum Slit Width : 50 mm
 Slitting Method : Razor in Groove, Razor in Air (Cut in Air) & Shearing (Rotary)
 One top cutter assembly pivoted manually
 One bottom cutter shaft covered with grooved piece of 2 mm pitch
Page - 4 - of 7 KODY EQUIPMENTS PVT. LTD.
Regd. Office & Works: Survey No. 584/1+2-A & B, Nr. Akshar Industrial Estate, Vinzol Gam Road, On Mehamdabad Highway, G.I.D.C., Vatva,
Ahmedabad - 382445, Gujarat, INDIA.
Ph.: +91-79-40271345/65231345/65131345, Fax.: +91 79 40271312, E-mail : sales@kody.co.in, web : www.kodyconerting.com
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 Easy re-tooling of the slitting unit for different web widths and different slitting modes.
 The drive is common with the Pull roll Section.
Slitting Tooling
 Rotary male shear knifes (Top)
 Rotary female knifes (Bottom)
 Razor blade holders.

3.8 TRIM BLOWER

The venture of the trim blower sucks the trimmed edge from the slitting section and discharges it
out side of the machine.
 One high capacity venture trim system is provided with two nozzles and interconnecting
pipes.
 Maximum trim width: 15 mm (Depending on materials and thickness)
 Minimum trim width: 5 mm (Depending on materials and thickness)

3.9 REWIND SECTION

‘S – 737’ model is equipped with two

differential shafts. Differential shaft mainly
consists of center shaft, inflatable tubes and
ball type expandable elements. The differential
shaft ensures best quality winding. Differential
shafts take care of varying tension controls
required throughout the diameter and as per
speed.

Page - 5 - of 7 KODY EQUIPMENTS PVT. LTD.

Regd. Office & Works: Survey No. 584/1+2-A & B, Nr. Akshar Industrial Estate, Vinzol Gam Road, On Mehamdabad Highway, G.I.D.C., Vatva,
Ahmedabad - 382445, Gujarat, INDIA.
Ph.: +91-79-40271345/65231345/65131345, Fax.: +91 79 40271312, E-mail : sales@kody.co.in, web : www.kodyconerting.com
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3.11 LAY ON ROLL

Lay on Assembly is consists of one rubber roller and one cork roller and arms with pneumatic
cylinders. Contact pressure of the lay on rollers is operated by pressure regulator. Pressure can be
easily changed during the working.

 Two full width rubber and cork rollers are provided on lay-on with machine.
 The lay-on pressure is pneumatically applied.
 Lay-on pressures are adjustable from the Pressure Regulator.
 Cork idler roll is provided on the lay-on arms in `S-Wrap’ configuration for over or under
winding mode.

3.12 TAKE OFF ARMS (CANTILEVERED UNLOADING UNIT)

Take off section ensures best possible handling of finished slit rolls. Take off arm provides easy and
quick removal of the finish rolls for the differential shafts. The take off arms is of pivoting type.
Arms are not swiveling type.

3.13 TOUCH SCREEN PANEL

Model S-737 is having operator’s friendly touch screen panel having all the function of machine like
increasing / decreasing of speed, Diameter & length readings, swivels operations, Even tension in
rewind or unwind section of machine can be control from panel and with recipe management and
alarm history

3.14 DRIVE – PLC-MMI

‘S – 737’ model is equipped with two main drives. Pull section drive and individual re-winder shaft
drives. The drives are for A.C. synchronous servo motor and are servo controller. They operate in
closed loop operation for the motor which compensates the varying load and tension on the web
when machine is in running condition. The Man Machine Interface with touch operations is
provided which enables the operator to change to parameters of machine as required. The
programmable logic controller controls the tension as set in the MMI throughout the running
process of machine at different diameters and length. The pull roller, bottom knife shaft and bow
roller is driven by the main drive for pull section. Both differential shafts are driven by the common

Page - 6 - of 7 KODY EQUIPMENTS PVT. LTD.

Regd. Office & Works: Survey No. 584/1+2-A & B, Nr. Akshar Industrial Estate, Vinzol Gam Road, On Mehamdabad Highway, G.I.D.C., Vatva,
Ahmedabad - 382445, Gujarat, INDIA.
Ph.: +91-79-40271345/65231345/65131345, Fax.: +91 79 40271312, E-mail : sales@kody.co.in, web : www.kodyconerting.com
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drive for re-winder section.

3.16 PNEUMATIC / HYDRAULIC CONTROLS

‘S – 737’ is equipped with pneumatic and hydraulic operations.

All models are very strong to accommodate different Unwind Roll and Rewind Roll. Obviously
different Weights at unwind and rewind station.

ALL models are equipped with line/edge guider, slitting/trimming section, rewind section and most
important Friction shaft / Quick Lock Shaft (depending on requirement), motor and drive of a
reputed make.

Page - 7 - of 7 KODY EQUIPMENTS PVT. LTD.

Regd. Office & Works: Survey No. 584/1+2-A & B, Nr. Akshar Industrial Estate, Vinzol Gam Road, On Mehamdabad Highway, G.I.D.C., Vatva,
Ahmedabad - 382445, Gujarat, INDIA.
Ph.: +91-79-40271345/65231345/65131345, Fax.: +91 79 40271312, E-mail : sales@kody.co.in, web : www.kodyconerting.com