SOP Document List(Cotton Section)

1. SOP on Cards Neps monitoring.

2. SOP on advance Quality assessment by production department.
3. SOP on Lot changes cleaning confirmation.
4. SOP on Low TPI spindles monitoring.
5. SOP ON RING FRAME IDLE

6. SOP on Multitasking PMS

SOP NO-1 CARD NEPS MONITORING

1)SHIFT OFFICER WILL CHECK CARD NEPS ONCE IN A SHIFT AND STOP THE CARD IF
ANY ABNORMAL.

2)HE WILL ARRANGE TO ATTEND THE CARD BEFORE TAKEN ON PRODUCTION

3)FORMAN AND R&D WILL CONFIRM THE CARD NEPS AFTER ATTENDING

SOP NO-2 ADVANCE QUALITY ASSESMENT BY PRODUCTION TEAM

1)SHIFT OFFICER WILL FORWARD ADVANCE SAMPLE OF NEW LOT BEFORE TAKEN IN BULK
PRODUCTION
2)QAUALITY RELATED TO COUNT/CVIPI, RKM, CMT ESPECIALLY OBJECTIONABLE FAULT WILL BE
CHECKED AND CONFIRMED
3)FABRIC IN DYED FORM WILL ALSO BE PREPARED AND QUALITY WILL BE CONFIRMED.

SOP NO -3 LOT CHANGE CLEANING BY PRODUCTION TEAM

1)EACH NEW LOT WILL START ON PROCESS AFTER CROSS CHECKING OF LOT CHANGE
CLEANING STAUS BY CONCEN R&D AND SHIFT OFFICER
2)IF ANY M/C FOUND WITH OTHER FIBER FLY WILL GET CLEANED BY PRODUCTION SHIFT
OFFICER AND APPROVED BY R&D PERSON.
3)SECTION WILL KEEP RECORDS OF COUNTER CHECKING AND CLEANING CONFORMATION IN EACH LOT M/C
WISE
4)ON RING FRAME WE MAINT WILL DO FULL CLEANING TO AVOID CONTAMINATION
5)ALL CELLULOSIC MATERIAL WILL BE STARTED IN BETWEEN COTTON RF TO AVOID
CONTAMINATION FROM OTHER NON-COTTON MATERIAL IF RUNNING
6)IN SENSITIVE PRODUCT, THE CREEL TO BE COVERED BY POLYTHENE TO AVOID ITS
ADVERSE EFFECT ON OTHER PRODUCT

SOP NO -4 LOW TPI SPINDLE MONITORING

SHIFT OFFICER WILL CHECK SHIFT WISE RING FRAME IN TERMS OF FOLLOWING POINTS
AND GET THOSE ATTENDED WITHIN THE SHIFT,

<>ANY HARD WASTE JAM ON SPINDLE WHARVE OR ON SPINDLE BOTTOM,

<>TAPE NOT RUNNING ON 3 SPINDLE IN STEAD OF 4,
 <>THIN TAPES OR REVERSE TAPE NOT RUNNING ON SPL,
<>TAPES NOT RUNNING OUT FROM JOCKEY PULLY
<> BOBBIN NOT LIFTED UP SPINDLE AND
<>SPLS RUNNING WITHOUT ANT BUTTON

SOP NO-5 RING FRAME IDLE SPINDLE CHECKING

1)IN EACH SHIFT, SHIFT OFFICER WILLTAKE IDLE OF RINGFRAME & GIVE MEMO TO
RUNNING FITTER FOR ATTENDING THE SAME
2)IN SHIFT CHANGE WE TAKE SPINDLE TO SPINDLE ROUND WITH M/C OPERATOR & SHIFT
OFFICER AND FOR ANY ISSUE OF SIDER SOLVE HIS PROBLEM TIMELY RELATED TO ROUGUE
SPINDLE.

SOP NO – 6. Multi-Tasking PMS

1)Production team will accumulate various issues related to machines and hand it over to
Maintenance Team during its PMS

2) Maintenance team will prepare list of works to perform in machine during PMS as per
feedback of production team along with its scheduled activity

3)Machine operator will share working issues faced in last couple of weeks to maintenance
during PMS.

4)Electrical team will do their cleaning and checking of electrical component during PMS to
avoid sudden breakdowns.

5)Maintenance team will call production concern to check machine cleaning and work done
before hand over the machine after PMS.

6)Production concern will give their remarks on Maintenance PMS check list as per observation
after counter check the cleaning and work done.

7)Maint foreman will also have sample checks on non-scheduled activity during this period and
will perform if found something critical