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Abe Segment Manual 2018.compressed
Abe Segment Manual 2018.compressed
Abe Segment Manual 2018.compressed
3
PRODUCT SELECTOR
Crack Widths > 0.1 mm High viscosity crack stabiliser epidermix 365 p6 Lightweight reinstatement mortar for High strength, chemical resistant,
Epoxy epidermix 510 p 10
Injection vertical/overhead repairs 50 mm thick in one pass
Widths < 0.1 mm Low viscosity crack stabiliser epidermix 389 p6
Reinstatement of manholes, sewer Early strength, chemical and
Thin coat, high strength, feather epidermix 500 p9
Cementitious dura.®rep FC p5 outfalls, chemical spillage areas abrasion resistance lining
Fairing and Smoothing surface imperfections and edge
Reprofiling blowholes Repairs to precast units, stair treads,
High strength, feather edge, damp High early strength, cures in damp
Epoxy epidermix 505 p5 joint arises, honeycomb, weirs and epidermix 525 p 10
substrate conditions
spillways and chemical resistant areas
Shorter open time Acrylic dura.®bond GP p6 Adhesive/repair to patching defects in
Concrete substrates, wet-to-dry High early strength and chemical Epoxy
Medium open time epidermix 344 p7 concrete and fibre cement, fabricating epidermix 318 p9
adhesive resistant
components
Long open time epidermix 345 p7
Bedding mortar/adhesive to patching
General purpose adhesive for most Epoxy
Adhesive, filler and grouting medium epidermix 372 p7 precast units, concrete surfaces, stair High early strength, cures in damp
materials epidermix 319 p9
treads, joint arises, honeycombed conditions
Primers/ concrete
Steel reinforcing protection Zinc rich passivating coating dura. rep ZR primer
®
p6
Adhesives
Bonding and filling of most construction Structural reinstatement to vertical,
Solvent free, filled amine cured High early strength, putty
materials, including concrete to asphalt Epoxy tar epidermix 315 p6 overhead defects, honeycomb and spall epidermix 314 p9
mastic consistency, cures in damp conditions
and tack-bonding of rubber repairs
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2 3
Protective coatings Protective coatings Fairing and reprofiling
4 5
Crack injection Primers/Adhesives Primers/Adhesives
epidermix 365 dura.®bond GP • Tack-bonding of rubber, bridge bearing pads to concrete stoolings epidermix 372
(general purpose) • Bonding metal framed cats eyes to road ways (tarmac and
Two component solvent free polyamide concrete) A general purpose two component
cured liquid epoxy Single pack acrylic emulsion solvent free thixotropic polyamide
• Good gap filling properties
for non-structural applications. bonding and curing agent. cured epoxy adhesive.
• Not for structural loading, or use in drinkable water
USES USES USES
ADVANTAGES
• General purpose liquid epoxy • Non-structural primer/bonding • A general purpose adhesive for most
compound • High strength, multi-use materials excluding certain plastics and
medium for cementitious repairs
• Adhesive for various substrates • Resistant to motor fuels, oils and water stainless steel
• Typically used with dura.®rep GT-MCI and FR repair mortars
• Binder for epoxy mortar • Can be used as a filler to match material being filled and as a
• Excellent curing compound
grouting medium for fixing dowels and bolts, horizontally into
• Crack injection compound • Not suitable for bonding subjected to immersed conditions epidermix 345
concrete and rock
• Coating for expanded polystyrene, primer for epoxy mortar,
ADVANTAGES Wet-to-dry epoxy adhesive with
fibre glassing compound ADVANTAGES
extended open time.
• Easy-to-apply • Solvent free, environmentally friendly
ADVANTAGES
• Resists hydrolysis, alkali stable USES • Non-slump with negligible shrinkage
• Solvent free
• Internal and external applications • Structural bonding of fresh wet • Economical solution for repairs
• Easily applied liquid concrete to existing concrete
• One product for bonding and curing • High compressive strength
• Can be injected • Extended open time to facilitate
• Excellent bond strengths between mortar and concrete • Easy-to-mix
• Mix with aggregates to form mortar reinforcement and shutter installation
• Excellent curing properties
• Liquid general purpose adhesive • For bridges, pavements, loading bays and factories
• Compatible with the dura.®cote range
• Coating for polystyrene • Bonding of epoxy or polyurethane screeds dura.®latex
• Non-toxic
ADVANTAGES A synthetic resin polymer designed to
epidermix 389 dura.®rep ZR (zinc rich) • Solvent free
improve the qualities of site-batched
cementitious mortars and slurries.
Low viscosity epoxy crack • Extra long open time
Single component epoxy zinc primer. USES
injection compound. • Structural applications
USES • Excellent bond to damp surfaces • In cementitious mortars and slurries for thin and thick
USES applications of patching, profiling and screeding
• Anti-corrosion primer for exposed • High ultimate tensile and lap sheer strengths
• Used in cracks between 0.05 and • dura.®latex is not a structural adhesive, refer to
reinforcing steel used in conjunction • Used externally or internally, brush applied
0.1 mm in width epidermix 344
with the dura.® repair system
• Electrical encapsulation, circuit boards
ADVANTAGES ADVANTAGES
and cable connections epidermix 344
• Avoids the generation of incipient anodes in the adjacent areas • Resists hydrolysis, ideal for internal/external use
ADVANTAGES Structural wet-to-dry epoxy adhesive
• Zinc enriched, prohibits corrosion • Improves cohesion and workability
• Low viscosity, high fluidity with or without extended open time
• Provides longevity of the repair • Improves tensile/flexural properties allowing thin applications
• Stabilises cracks in concrete capability.
• Easy-to-use • Excellent bond to concrete, masonry, stonework and plaster
• Insulates electrical fittings USES
• Economical single component • Chloride free, thus reducing the risk of corrosion
• Easy-to-use • Structural bonding
• Touch dry in 30 minutes • Can be applied to damp substrates
• Bonding fresh concrete/mortar to
existing concrete, plaster or brickwork
epidermix 315
• Damp proof barrier within the concrete matrix
Two component solvent free filled
ADVANTAGES
amine cured epoxy tar mastic.
• Good open time
USES • Used in structural solutions
• Bonding and filling of most • Excellent bond to damp surfaces
construction materials, including
• High ultimate tensile and lap sheer strengths
concrete to asphalt, especially kerbstones,
and cuts in roadways • Bonds to rock, brush applied
6 7
Cementitious repair mortars Epoxy repair mortars
8 9
PRODUCT SELECTOR
General Construction
Epoxy repair mortars
BEFORE AFTER
PRODUCTS USED
dura.®rep GT-MCI • epidermix 372 • epidermix 345 • dura.®flex
10 11
Adhesives Coatings/Sealers
No curing or priming, chemical • Bonds to sound PVA/acrylic surfaces • Colour is black with gloss finish. For a silver finish overcoat with
High strength repair compound for resistant, cure under damp abe.®cote 353
concrete, masonry and brickwork, joint conditions, high early/ultimate Polyester epidermix 715 pg 17 • Improves tensile and flexural strengths of sand cement mixes
arises, stair treads, and precast units final compressive strengths, permitting thinner layers • Good chemical resistance to acids, alkalis and hydrocarbon fuels
7 day’s > 90 MPa • Not suitable for contact with potable water and foods
• Good spread rate
Prevention of regress or ingress of
dura. joint PVC
®
• Economical
water or liquids through joints in water Withstands a 10 m head of water Polyvinyl chloride p 18
waterstops
retaining or excluding structures • Easy-to-apply abe.®cote 384
Provide a seal in water retaining
Rubber Two component solvent borne
structure joints expecting movement Withstands a 50 m head of water dura.®joint p 18
waterstops
greater than 10 mm epidermix 350 polyamide cured epoxy with
Integral sealing for construction corrosion inhibitive pigments.
Swellable
joints in case in-situ concrete where Seals by immediate swelling and by Two component solvent free
waterstop- dura.®joint SW-B p 18
conventional waterstops are restricted crystallisation filled polysulphide modified epoxy USES
bentonite
due to space or access
Auxilliaries compound used as a structural • As a primer coat on steel prior to
Integral sealing for prefabricated
Seals prefabricated concrete element Swellable dry-to-dry adhesive. application of epoxy or polyurethane
concrete joint construction under dura.®joint SW-R p 18
e.g. joints in tunnels and shafts waterstop-rubber
conditions of confignment coatings or single pack anti-corrosive coatings
USES
Repairing/sealing of expansion, High performance waterproofing Thermoplastic dura.®joint flexband
p 18 • Structural bonding of precast concrete, brickwork, steel, ADVANTAGES
construction, contraction joints bandage elastomers system
Light weight, quick turnaround time
aluminium elements to themselves and in any combination • Exhibits excellent corrosion protection of steel
Carbon fibre laminate/plate Carbon fibre plate dura.®fibre CFP p 20
for repair work • Bonding of fibre cement and unglazed ceramic to most • Contains corrosion inhibitive pigments
Increase load requirements, damage structural materials. Suitable where gap-filling properties as
to structures, durability and design or
Light weight, quick turnaround time Carbon fibre
dura.®fibre CFW p 20
• Easily overcoated with decorative epoxy or polyurethane twin
for repair work fabric/wrap well as adhesion are required
construction defects/changes packs
• Concrete assemblies must always be in compression on the
• Good pot life allows for flexibility during application
bond line
12 13
Coatings/Sealers Coatings/Sealers Epoxy grouts
• Economical • Excellent concrete finish is achieved that exhibits smooth, hard, ADVANTAGES • Grouting medium between structural units, machine bases and
uniform finishes • Non-toxic and non-flammable parent structure
• No negative effect on concrete properties • Fast setting and high flexural strength properties
dura.®sil SH ADVANTAGES
• Does not impair the adhesion of subsequent surface treatments • Good tensile strength when applied to most substrates
(silane/siloxane when applied at the recommended coverage rates epidermix 324
high solids) • Can be spray or trowel applied
• Very fluid/flowable, ensuring all cavities are filled, offering
• Offers high durability quicker turn-around time
Silane Siloxane single component ravenol • Paintable with high quality water based acrylic coatings
clear penetrating, breathable water • For very narrow access
repellent. A solvent borne bituminous based • Decreased permeability
epidermix 325
coating.
USES • Rammable
USES • Withstands impact and lateral vibration
• The exterior of most buildings made of
concrete, brick, masonry and some natural • Protective coating for metallic and • High early strengths, far in excess of concrete
stone on buildings cementitious surfaces Project
• Precast elements and unreinforced concrete • Suitable for drinking water tanks and piping
• Protective coating for vehicle chassis Table Bay Mall epidermix 395/
ADVANTAGES epidermix 396
• Easy-to-apply by brush, roller or spray ADVANTAGES PRODUCT USED
Liquid epoxy grouting compound.
• Preserves natural colour and texture • Economical abe.® mortar clad
• Excellent water repellency due to hydrophobic properties • Provides protection USES
• Water vapour permeable, breathable • Easy-to-apply by brush, roller or airless spray • As a grouting medium, either as
• Reduces water and chloride intrusion • No priming required supplied or converted into a mortar,
for fixing starter bars, bolts and other
• Reduces efflorescence • Touch dry in 1 hour, hard dry in 24 hours, minimum overcoating
similar items, vertically down into concrete
time 2 hours
• Water vapour migrates from the structure or rock
• Will not taint water • As a flowable grout or bedding for areas of awkward access
• Good chemical resistance to dilute acids and alkalis • As a fast setting crack repairing compound
ADVANTAGES
• Stronger than surrounding concrete and steel
• Easy pouring for upstanding bolts and concrete road/slab
cracks
• Easy access to narrow gap horizontal areas
14 15
Polyester grouts Cementitious mortars Cementitious mortars Polyester mortars
16 17
Joint bandages and waterstops Curing compounds
• Expansion up to 400%
• Stable during the swelling process
18 19
PRODUCT SELECTOR
Flooring
Carbon fibre
20 21
Surface hardeners – dry shakes Floor and wall systems
22 23
Self-underlayment levelling screeds Primers/Adhesives Primers/Adhesives
abe.®screed SLC P (self-levelling abe.®prime GCP (green concrete primer) ADVANTAGES abe.®cote primer
compound pumpable) • Exhibits excellent corrosion protection of steel
A twin pack water borne epoxy. The product is diluted before abe.®cote primer is a solvent free epoxy for the priming of
• Contains corrosion inhibitive pigments
A single component quick hardening pumpable fast track self- use. It may be further diluted. abe.®prime GCP is based on a epoxy flooring systems.
modified amine curing agent. • Easily overcoated with decorative epoxy or polyurethane
levelling screed from 0 – 20 mm.
twin packs USES
USES USES • Good pot-life allows for flexibility during application • abe.®cote primer is used as part of the various epoxy flooring
®
• For fast track refurbishment and new construction where • abe. prime GCP may be used as a primer for green concrete, applications that include screeds, self-levelling and coating systems
finishes such as carpets, ceramic tiles, vinyl, wood block or cork sealer for porous cured concrete and curing compound for
need to be applied quickly freshly poured concrete which does not have to be removed for abe.®cote 386 ADVANTAGES
subsequent top coating • Economical primer
• Used for smoothing floors in office buildings, dwellings, shops, Epoxy sealer/primer and undercoat. abe.®cote 386 is a two
public buildings, schools, hospitals, airports, prisons, factories, • Primer may be applied within 24 hours of concrete pour component, filled, solvent borne polyamide cured epoxy. • Non-slip finish (aggregate addition)
workshops, warehouses and other places exposed to similar • Top coats have included Terrazzo and self-levelling floor • Easy-to-apply
loads formulations USES
• Chemical resistant
• Concrete surfaces should be primed with abe.®prime screed • May be applied within 2 days of primer application • Primer/sealer for porous surfaces such as concrete, plaster, fibre,
• Solvent free system; low odour
SLC acrylic primer. cement and timber
ADVANTAGES • Undercoat for epoxy or polyurethane finishes in multi-coat
ADVANTAGES
• Low carbon emission flooring primer systems on metals abe.®seal finisol
• Quick setting, can be pumped in excess of 2 000 m2 per day,
under suitable conditions, depending on equipment • Thin film cures in 60 minutes Concrete sealer and primer for
ADVANTAGES
• Walk on after 2 – 4 hours (refer to datasheets for • Excellent adhesion to green concrete cementitious screeds.
• Versatile, filled epoxy primer
climatic variations) • Acts as a concrete curing compound, sealer and primer all in one
• Epoxy sealer coat USES
• Apply coverings onto a 10 mm thick screed after 24 hours • Recoat from 14 hours to 28 days and beyond; no surface prep
• Easily applied by brush, short fibre roller or airless spray
Sealer:
• Single pack, just add water • Epoxy and polyurethane top coats have excellent adhesion to
• Long pot-life • A seal coat for cementitious screeds,
• Protein free, will not harbour bacteria abe.®prime GCP primed surface
abe.®screed dura.®Top
• Strengthens concrete by promoting hydration making it ideal for
and abe.®screed SLCP
concrete floors dura.®latex
abe.®cote SF 217 • abe.®seal finisol is designed to protect aesthetic concrete,
• Eliminates the need of shot blasting Mortar and screed improver and especially on concrete at early ages (12 to 24 hours after
A two component solvent free novolac modified epoxy. adhesive. concrete casting). This product is particularly adapted to protect
USES epidermix 116 USES
exposed aggregate concrete, on which it can be applied
®
immediately after the wash out of the surface retarder
• abe. cote SF 217 clear resin system is used for sealing, A two component solvent free epoxy compound. • Improving adhesion of thin section
• Decorative concrete, pavers and slabs, street furniture
laminating, screeding and grouting applications. cement patches, mortars and screeds
USES to their substrates • Precast concrete elements
• Not suitable for use on galvanised or other zinc coated surfaces
• epidermix 116 bonds new (plastic) concrete or screeds to • Improving tensile and flexural strengths of sand/cement • Pigmented screed sealing and colour enhancing
ADVANTAGES existing hardened concrete in non-load bearing applications mixtures thus permitting thinner than usual layers • Curing agent, can be over coated with water based systems
• High chemical resistance not possible with standard epoxies • Primes prepared concrete prior to the application of • Note: dura. latex is not a concrete structural adhesive. In such
®
Primer:
• May be used as a laminating resin abe.®screed epoxy mortar, abe.®top and abe.®dur type cases use epidermix 344 • Primer offering good adhesion properties
• For high chemical resistance screeding cementitious floor screeds, in order to achieve fully bonded
ADVANTAGES • Primer for moisture sensitive coatings
systems
• For chemical tile grouting
• Single component liquid easily gauged as required • Primer for abe.®cote tough polyurethane paint
• For sealing porous elements such as concrete and wood ADVANTAGES
• Improves cohesion and workability ADVANTAGES
• Adhesion of interfaces of wet/dry concrete, screeds or toppings
• Improves mortars to provide waterproof repairs, renders and • Protects the exposed aggregate surfaces
abe.®cote SF 356 toppings that are highly resistant to freeze/thaw cycling
• Non-yellowing
abe.®cote SF 356 is a two component, solvent-free amine-
abe.®cote 384 • Improves tensile and flexural properties allowing thin
• Solvent free system; low odour
cured epoxy tar. High-build epoxy tar coating for chemical applications
Epoxy zinc phosphate primer. Two component, solvent borne • Film forming sealer that reduces stains
resistance – protection of asphalt road surfaces against oil polyamide cured epoxy with corrosion inhibitive pigments. • Excellent bond to concrete, masonry, stonework, plaster and
attack. When mixed with aggregate can be used as a paving • Offers protection against oils, water and dust
blockboard
compound. USES • Increases durability of the surface
• As a primer coat on steel prior to application of epoxy or • Reduces the appearance of efflorescence
polyurethane coatings or single pack anti-corrosive coatings
24 25
Self-levelling floor finishes Heavy duty floor toppings (6 – 25 mm)
• Typical locations are schools, hospitals, kitchens, factories, • Supermarkets • Seamless finish when sealed, no crevices where dirt and ADVANTAGES
showrooms, laboratories, canteens, supermarkets and garages • Garages bacteria can gather • Produces a jointless, non-dusting, warm, resilient, quiet floor
• Excellent chemical resistance to sugars and acids surface which is non-slip, vermin proof, damp proof, non-
ADVANTAGES ADVANTAGES flammable and self-healing under traffic including the heaviest
• Clean and sterile, ideal for hygienic areas
• Self-levelling, improving rough surface finishes. • Seamless and hygienic finish when sealed loads carried on any wheeled vehicles
• Low maintenance requirements, reducing long term costs
• Chemical resistance, ideal for industrial use • No crevices where dirt and bacteria can collect • Does not produce disintegration – may be laid over any firm,
• Non-slip finish, improving safety
• Hygienic, ideal for hospitals, kitchens and sanitary areas • Chemical resistant clean sub-flooring i.e. concrete, steel and timber
• High abrasion resistance
• Non-slip finish • flintkote 3 is a general purpose bitumen flooring system
• Solvent free, environmentally friendly binder for abe.®co mastic
abe.®flo HPU (hi-build • Hard wearing
polyurethane) • Colour retention
abe.®screed PU abe.®dur
A three component polyurethane (polyurethane)
self-levelling chemical abe.®screed dura.®Top A blend of very hard, natural
resistance mortar. A three component aggregates, free from metallic
A single component, quick polyurethane mortar. material, used to produce, when
USES hardening, self-smoothing, blended with ordinary Portland
cement based overlay for levelling USES
• To provide a hard wearing floor cement (OPC), a granolithic type
floors. abe.®screed dura.®Top can • It provides a heavy duty, thermal floor.
finish with exceptional chemical
be laid at thicknesses up to 30 mm, shock resistant, hard wearing floor
resistance
with a minimum of 6 mm when pumped finish with exceptional chemical resistance USES
• Typical areas of application include or 6 mm when laid by hand.
• Typical areas of application include food processing factories, • Screeds based on abe.®dur may be used in surfacing areas
food processing factories, chemical processing plants, and
chemical processing plants, pharmaceutical production for use operating under very wet conditions and/or subject to extreme
pharmaceutical production for use in wet and dry process areas USES
in wet and dry process areas where floor is subjected to hot wear. These screeds can be applied to fine tolerances with
where the floor is subject to heavy traffic, impact and chemical
For fast-track refurbishment and new construction where there fluid spillage and steam respect to line and level
attack
is a demand for a smooth surface, for example: • abe.®dur has a successful record as flooring in: mine change
ADVANTAGES • Smoothing floors in factories, workshops and warehouses ADVANTAGES
houses, mine stores, hostel kitchens, abattoirs, warehouses,
• Impact resistance, reducing the risk of damage • Raising floor levels • Impact and heat resistant to 120 ºC bakeries, fish shops, sand blasting plants, pavements, municipal
• Seamless and hygienic finish when sealed, no crevices where bus sheds, television studios, loading bays, product drying
• Matt finish • Structural strengthening
dirt and bacteria can gather tunnels, shopping malls and freezer rooms
• High abrasion resistance, reducing wear and tear
ADVANTAGES • Non-slip finish, improving safety
• Seamless and hygienic finish, ideal for sanitary areas ADVANTAGES
• Quick drying and dustless • High abrasion resistance, reducing wear and tear
• Excellent chemical resistance, ideal for industrial use • abe.®dur screeds may be laid monolithically with a new
• Self-levelling at 8 mm • Solvent free, environmentally friendly sub-floor, i.e. while the sub-floor is still green or on existing
• Easy-to-clean and sterilise
• Can be pumped or hand applied floors where the abe.®dur screed is bonded to the existing
• Walk on after 24 hours (subject to temperature conditions) floor by means of an epoxy adhesive such as epidermix 116
• Normally overcoat after 24 hours at screed thicknesses
up to 10 mm
26 27
Floor finishes Floor repair Micro toppings
28 29
PRODUCT SELECTOR
30 31
Structural and insulated glazing
ADVANTAGES
• Fast cure one component technology Project
• Non-slumping permitting ease of application
• Non-corrosive cure, will not corrode substrates GrowthPoint Illovo
• Service temperature range -40 ºC up to 100 ºC
• Contains no organic plasticisers, will not stain substrates PRODUCTS USED
Dow Corning® 993 • Dow Corning® 813C
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32 33
Polysulphide and bitumen Butyl and polyethelene Fire resistant
dura.®kol G HM ADVANTAGES abe® butyl joint sealer Dow Corning® Firestop 400
• Specific primers ensure excellent adhesion to porous and
A two component gun grade high nonporous substrates A cold applied solvent free pre-formed butyl sealant based on One part fire rated intumescent acrylic sealant. It has good
modulus elastomeric manganese butyl rubber, plasticiser and inert filler. adhesion to a wide variety of substrates without the use of
• Rubber-like material withstands movement in all planes
cured polysulphide sealant for primer. It has intumescent qualities which enable the material
use in potable water retaining • Tough elastic seal achieved USES to swell under heat conditions producing a fire and smoke
structures. • Interior or exterior use – offers good resistance to extreme • Used for sealing of concrete butt joints in precast elements, resistant seal. Does not emit halogenated by-products under fire
climatic conditions e.g. manhole rings and culverts conditions.
USES
• Self-levelling • Also used for lap sealing between panels such as steel,
• Sealing expansion joints and movement USES
aluminium and porcelain as well as a variety of other joints
joints in civil engineering structures including reservoirs, potable subject to shear between similar and dissimilar materials • For internal perimeter pointing around door and window
water retaining structures, floors and basements abe® bitu.®joint putty e.g. roof sheets, air conditioning ducting, etc. frames, where the integrity of fire walls need to be maintained,
and in the small joints formed where fire rated partition
ADVANTAGES Bituminous cold applied joint sealing compound. bitu.®joint ADVANTAGES sections meet
• Suitable for use in potable water applications putty is a filled, modified, bitumen putty like, cold applied
• Non-hardening, permanently flexible
jointing compound. ADVANTAGES
• Forms tough, elastic, rubber like seal • Excellent sealing properties
• A fire rating of up to 2 hours can be achieved
• Excellent adhesion to most common construction materials USES • Contains no VOCs • Class 2 surface spread of flame classification
• Resistance to aerobic conditions • bitu.®joint putty is used for the sealing of low movement • Unaffected by water, mineral acids, alkalis and salts • Mean toxicity index 2.0
vertical and inclined joints
• Pressure sensitive • Good unprimed adhesion to most common construction
• Not suitable for joints under traffic conditions
dura. kol G LM
®
• Easy-to-use substrates
• bitu.®joint putty may also be used for “open joints” • Remains flexible
A gun grade two component low • Easy-to-use, one component sealant resistant to ozone,
modulus elastomeric manganese ADVANTAGES dura.®cord/dura.®sheet UV radiation and temperature extremes
cured polysulphide sealant for • Economical sealing compound
general joint sealing. Manufactured from low density, closed cell expanded
• Easy-to-apply
polyethylene, these products are highly flexible and Dow Corning® Firestop 700
USES compressible, with excellent recovery properties and tensile
• Waterproof flexible sealant for strength. Is a low modulus, one part, neutral curing, fire rated silicone
abe® bitumen manhole sealant. It is ideal for weather sealing of curtain walling, building
expansion and construction joints in high dura.®cord: back up material is supplied in various diameters.
rise structures, floors and general building joints
sealer façades and expansion joints where a fire rating is required.
dura.®sheet: permanent, preformed bond breaker and
ADVANTAGES Cold applied solvent free
joint former. USES
pre-formed, pressure sensitive • Sealing of expansion joints and pipe and cable penetrations in
• Chemically resistant to certain dilute acids and alkalis, fats,
bitumen strip joint sealer. USES fire rated structures
vegetable oils, petroleum fuels and oils
• dura.®cord and dura.®sheet are semi-rigid joint fillers used • For the provision of fire rated systems where expansion joints
• Specific primers for porous and non-porous surfaces ensure USES
for forming expansion joints or as a backing material for joints or penetration seals are required in curtain walling, building
excellent adhesion • For sealing concrete butt joints in
in: concrete, brickwork, blockwork, retaining walls, deck slabs, facades or partition walls
• Rubber like material withstands movement in all planes precast elements such as manhole rings and culverts reservoirs, paving and columns
• Tough elastic seal achieved creating a waterproof barrier • dura.®sheet 100 is suitable for use in water retaining ADVANTAGES
ADVANTAGES
structures and conforms to the requirements of a.b.e.®’s • A fire rating of up to 4 hours can be achieved
• Non-hardening, permanently flexible • Tack free in 1.5 hours
specifications for the sealing of water retaining structures
dura.®kol P LM (Pour Grade Low Modulus) • Excellent sealing properties • Excellent weathering characteristics, including resistance to
• Contains no volatile organic compounds ADVANTAGES ozone, UV radiation and temperature extremes
Pourable elastomeric joint sealant. dura.®kol P LM is a pourable
• Easy-to-use, does not require mixing • Rot proof, non-absorbent • Long service life
two component, manganese cured polysulphide sealant, based
• Low load transfer • Excellent unprimed adhesion to most porous and non-porous
upon Thiokol polymers. • Pressure sensitive, full sealing achieved with pressure
construction substrates
• Bitumen free, non-tainting
USES • Non-slump
• Good thermal properties
• dura. kol P LM is used as a flexible sealant for general
® • Joint movement capability ± 50%
weatherproofing and waterproofing in and around buildings • Halogen free
• For sewerage works use flexothane G
• For water retaining structures use dura.®kol G HM
34 35
Epoxies Road and weather seals
• Can be used as a filler to match material being filled and as a • Effect repair to damaged cementitious lining of water joints in highways, airport, fuel depots, parking decks • Unprimed adhesion, primer is not required for Portland cement
grouting medium for fixing dowels and bolts, horizontally into main pipes concrete and asphalt which results in labour and material savings
ADVANTAGES
concrete and rock • Skin-over time, one hour or less at standard conditions allowing
ADVANTAGES • Unprimed adhesion roadways to quickly be opened to traffic
ADVANTAGES • Solvent free, environmentally friendly • Seals irregular surfaces
• Solvent free – environmentally friendly • Permanent easy grouting and repairing • Stable even if in contact with jet fuel
• Non-slump with negligible shrinkage
Dow Corning® 813 C
• Negligible shrinkage during curing • Short cure time, less traffic disruption
• Economical solution for repairs • Excellent water resistance • Fully elastic and resilient with good weatherability Low modulus concrete and
• High compressive strength construction, neutral curing silicone
• Will not taint water once cured
sealant suitable for a wide variety of
• Easy-to-mix
Dow Corning® 902 RCS applications.
epidermix 350 Rapid curing, self-levelling ultra low USES
epidermix 316 modulus sealant for use in bridge
Structural dry-to-dry epoxy adhesive. • For interior and exterior applications such
A pour grade solvent free amine expansion joints that vary from
Two component, solvent free, filled, polysulphide modified as weather seals, expansion and contraction joints, general
cured epoxy tar slot sealing 25 – 102 mm at time of sealing.
epoxy compound. sealing applications
compound for sealing off electric
USES
cables under trafficable surfaces in USES ADVANTAGES
concrete and asphalt. • For sealing high movement concrete-
• Structural bonding of precast concrete, brickwork, steel, • Good unprimed adhesion to a variety of substrates
to-concrete, concrete-to-steel, steel-
USES aluminium elements to themselves and in any combination to-steel joints that experience both thermal and/or vertical • Joint movement capability of ± 50%
• Grouting in and maintenance of road traffic cables, • Bonding of fibre cement and unglazed ceramic to most movement • Can be used on porous and non-porous surfaces
signal mechanisms, inductance transmission loops and lighting structural materials • Can be used on new and remedial applications • Low odour, neutral curing
systems set into saw cut and cable slots in roads, runways, • Suitable where gap filling properties as well as adhesion • Resistant to ozone, UV and temperature extremes
hardstands, aprons and car parks are required ADVANTAGES
• Bonds to itself, easily repaired
Note: Bonded concrete assemblies should always be used in
ADVANTAGES
such a way that there is a compressive stress permanently on the • High movement capability Dow Corning® 799 (clear neutral cure)
• Cold applied, no heating equipment required
bond line. • All temperature gunability Dow Corning® 799 EU Glaze and Go Neutral Sealant is a
• Pourable and self-levelling
• Seals irregular surfaces one-part neutral curing, low modulus silicone sealant specially
• Fast setting and curing minimises down time ADVANTAGES
• Good weatherability and long life reliability formulated for glazing and weathersealing of windows.
• Tough semi-flexible compound for repetitive load movement • Structural adhesive for most building materials
• Use as a gap filler ADVANTAGES
• Excellent adhesion to concrete, asphalt and steel
• Non-slump Dow Corning 890 SL (self-levelling)
®
• Neutral cure
36 37
Polyurethanes Polyurethanes
flexothane 27 ADVANTAGES
flexothane HS (highway sealant) abe® pu filler foam
• High shore A hardness of 75, will resist abrasion
Elastic one part low modulus flexothane HS is a two part, cold applied elastomeric fuel A general purpose one component
• Good chemical resistance, in acid resistant construction
gun grade moisture curing resistant joint sealant based on a polyurethane and tar blend. polyurethane foam that cures to a
polyurethane sealant. • Suitable for new concrete construction
tough long lasting, semi-rigid cellular
• Good adhesion without the use of primer USES structure.
USES
• Will bond to both dry and damp surfaces flexothane HS is suitable for flexible joint sealing in applications
• Sealing of expansion and contraction USES
such as:
joints, sealing of window and door • Internal and external applications
joints, sealing of connecting joints between walls and windows flexothane EPU • concrete pavements
including fixing and sealing door and window frames
(epoxy polyurethane) • asphalt pavements
ADVANTAGES • Repairing brickwork/mortar where pipes have been fed through
• garage forecourts
A two component abrasion and general filling of cavities and cracks
• Low modulus design can tolerate high joint movement • fuel depots
resistant tough epoxy modified
• One component, no site mixing required • transport and cargo depots ADVANTAGES
polyurethane sealant for low
• Good adhesion on many construction materials movement joints. • Fast curing, increased productivity
ADVANTAGES
• Non-sag consistency, will not slump • Expands up to 50 times its original volume
USES • Very good flexibility
• Easy-to-use and create neat joint finish • Self-moulding, seals surface irregularities
• Seal low movement joints in factory and • Chemically resistant to fuel, oils and hydraulic fluids making it
• Effective insulation against damp and draught
warehouse floors, chemical plants, culverts, spillways, bunded suitable for numerous applications
flexothane G (gun grade) areas and sea walls • Self-levelling and very easy-to-apply without the need to tool
• Completely water resistant
• Environmentally friendly, ozone friendly propellant
A two component elastomeric ADVANTAGES
polyurethane joint sealant. • Tough material, withstands heavy traffic flexothane 1
USES • High abrasion resistance for use in culverts and sea walls
flexothane 1 is an elastomeric one part low modulus, moisture
• For sealing expansion joints, stress • Good chemical resistance to a range of chemicals curing polyurethane sealant.
relief joints and movement joints • Can be installed to a flush finish
USES
Project
in building and other civil engineering • Can be applied to vertical and horizontal joints
structures including non-potable water reservoirs and • flexothane 1 is used to seal expansion and contraction joints
sewage works • Curtain wall panels, sealing of window and door joints
Northam Plats Mine Cooling Towers:
flexothane P (pour grade) Concrete repair
ADVANTAGES • Sealing of connecting joints between wall and window
• Specific primers for porous and non-porous surfaces ensure flexothane P is a two part polyurethane joint sealant that forms • Typical substrates include concrete, brickwork, natural and PRODUCTS USED
excellent adhesion a tough durable seal with high adhesion properties. synthetic stone, steel, aluminium, wood, ceramic tiles and rigid
• flexothane
plastic such as UPVC and polycarbonate
• Forms a tough, elastic, rubber like seal flexothane P has been formulated for use in the water industry
• Accommodates cyclic movement in all planes and is particularly suited for applications that require resistance ADVANTAGES
to bacteriological conditions.
• Excellent adhesion to most construction materials • Easy-to-use
• High resistance to ageing USES • Non-sag consistency
• Resistant to raw sewage • flexothane P is designed for sealing of expansion and • Non-tack/does not pick up dirt
contraction joints in water storage and retaining structures, • Tolerates high joint movement (25%)
sewerage treatment plants and silt accumulated water storage
flexothane CTW systems
• Over paintable with water, and solvent based paints
(cold tar wet) • Good weathering and ageing properties
ADVANTAGES • Can be applied vertically or horizontally
A semi-flexible hard wearing
• Excellent adhesion properties, bonds to most porous and • Service temperature: -40 ºC to 80 ºC
chemically resistant joint sealer for use
non-porous substrates
in low movement construction joints.
• Resistance to aerobic and anaerobic bacteriological attack
USES • High abrasion resistant to silt accumulation systems
• Sealing low movement joints in • This product is not suitable for use in potable water retention
acid resistant construction such as acid brick work and chemical structures
resistant screeds
• Suitable for trafficked joints with constant wheel contact
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PRODUCT SELECTOR
Waterproofing
Sealants and adhesives
block floors High quality flexible and paintable Showers, fish ponds, reservoirs,
Elastomeric, potable water, grey Cementitious dura.®flex p 45
water structures
• For installing of new 20 – 25 mm thick wood block floors acrylic designed for internal and
external gaps and cracks where Concrete, plaster and brick surfaces,
Internal and external, potable
dams, ponds, basements, sewage dura.®slurry p 45
ADVANTAGES moderate (10%) movement is plants, supporting walls
water, grey, rigid
• Resistant to mineral oils and diluted acids • High strength General waterproofing, flat roofs, Twin carrier, smooth surface, hard
abe® unigum p 43
(suited for hotter climatic conditions) compound strength
• Good elasticity
Index Defend
Roof gardens and planter boxes Anti-root protection p 43
theWORKS • Conforms to ISO 11600-F&G-20LM Anti-root P
Torch
• Resistant to ozone, ultra-violet radiation and temperature Flat and inverted roof systems, Bitumen
Applied Flexible compound strength Index Fidia P p 43
Multipurpose sealant-adhesive for use dam linings membrane
extremes Membranes
in wet or dry conditions. Flat and inverted roof systems Low maintenance, mineral surface Index Fidia MS p 43
Expansion joints High flexibility Index Helasta P4 p 43
USES
Under trafficable overlays, asphalt, Excellent heat and abrasion
• Can be used on wood, steel, glass, pavers etc. resistance, hot asphalt tolerant Index Testudo p 43
stone, most plastics, polystyrene,
Basement tanking Rot proof
concrete, brick, tiles, plaster, guttering,
cracks and masonry joints
ADVANTAGES
• Quick and easy-to-use
• Contains a fungicide to resist mould growth
40 41
Torch-applied waterproofing
42 43
Eco waterproofing Cementitious coatings
44 45
Bitumen waterproofing coatings Waterproofing coatings
screws on corrugated roofs, re-waterproofing over existing • hydroproof comes in a wide range of colours
ADVANTAGES
• Suitable in total water immersion, suitable for potable
Mndwaka Dam acrylic waterproofing systems
46 47
Waterproofing tapes Waterproofing membranes Waterproofing membranes
48 49
PRODUCT SELECTOR
USES
Waterproofs most building substrates:
• Non-porous screeds, concrete, wood, polyurethane, asphalt and
bituminous surfaces
• In addition it can be used for the refurbishment of existing,
new and old bitumen membranes without the removal thereof
ADVANTAGES
• Seamless, detail free singular membrane
• Superior water resistance, stands up to water ponding
• High elasticity and durable offering good tensile resistance
• Excellent thermal stability
• Excellent adhesion to most prepared substrates
• Fast curing, second coat applied after 4 hours and full cure in 24 To view all
hours products, scan
• Moisture insensitive, can be applied in cool, warm and this QR code
humid conditions with your
smartphone.
50 51
High Performance Coating Solutions High Performance Coating Solutions
QuickPrimeTM • Flexible, durable, weathertight and traffic resistant seal PRODUCTS PRODUCTS
• Excellent crackbridging properties with high elongation QuickSpray™ Industrial AF QuickSeal™ LP Pure 40D
USES and tensile strength QuickSpray™ Industrial AS QuickSeal™ LP 65
• Adhesive primer • Fast cure time QuickSpray™ Industrial QuickSeal™ LP 90
• Generation of a good bonding • Insensitivity to moisture QuickSpray™ Industrial LSE QuickSeal™ LP 250
bridge • Usable for expansion joints and control joint, concrete and QuickSpray™ Industrial Slow QuickSeal™ PP 350
• Binding agent asphalt repair
QuickSpray™ Industrial Soft QuickSeal™ Reflect Silver
• Moisture barrier
PRODUCTS QuickSpray™ Industrial W QuickSeal™ PP 350
• Pre-treatment for coating systems
QuickFill™ NS QuickSpray™ Supreme AL QuickSeal™ MP 250
• Temporary corrosion protection for metal substrates
QuickFill™ NS Slow QuickSpray™ Supreme F
ADVANTAGES QuickFill™ NS Soft QuickSpray™ Supreme HE QuickFloorTM
• Ideal primer for polyurea coating systems QuickFill™ SL QuickSpray™ Supreme HP
• Excellent bonding properties QuickFill™ SL Slow QuickSpray™ Supreme LSE USES
• Barrier properties against moisture QuickFill™ SL Soft QuickSpray™ Supreme Slow • Show rooms, offices and
QuickFill™ X-Press 100 retail shops
• Water blocking abilities QuickSpray™ Supreme W
• Commercial kitchens
• Resistant to dilute bases, acids, waterbased salt solutions
• Restaurants and bars
and lubricants QuickSprayTM QuickSealTM
• Good penetration of substrates • Car parks
• Superior weatherability • Water and wastewater facilities • Large scale waterproofing for • Garages and walkways
• Materials handling applications commercial, industrial and • Laboratories, hospitals and health care facilities
• High impact resistance
• Oil and gas manufacturing facilities
• Solvent-free • Pharmaceutical and manufacturing plants
• Construction • High impact areas – plant rooms,
PRODUCTS • Food preparation facilities
trafficable roof decks
• Wind energy
QuickPrime™ 1K-PU Universal SF ADVANTAGES
• Areas exposed to high wind abrasion
• Secondary containment
QuickPrime™ 1K-PU Universal • Fast application, fast curing – saves time and money
• Water features, pools and ponds
• Theming industry
QuickPrime™ 2K-Epoxy SF 21 • One application, high build base coat holds decorative quartz
• Under concrete screed, large scale podium decks
• Blast mitigation
and paint flecks
• Bridge, street and tunnel construction waterproofing
QuickFillTM ADVANTAGES • Advanced hybrid technology top coat provides superior gloss
• Spray or cast applied to any substrate and to any shape
ADVANTAGES and colour retention
USES • Rapid application and instant curing results in faster • Spray applied, seamless, instant curing flexible membrane • Easy-to-use make on-site mixing a breeze
• Cable runs, utility cuts, turn-around times • High pressure and low pressure products • Can be applied at low temperatures and high humidity
inductive loops • Moisture Insensitive for application in extreme climatic conditions • Extremely fast application time • Excellent abrasion and impact resistance
• All damages and crack repairs on • Built to any thickness in one single application • Tack free in seconds – walk on in minutes • Superior UV resistance and high gloss characteristics
concrete
• Excellent adhesion to virtually all substrates • Excellent adhesion to nearly all substrates – concrete, steel, • Very good resistance against fuels, oils and most common
• Control joints, interior concrete aluminium, fibreglass, wood, foam, etc.
• Excellent abrasion, impact and corrosion resistance chemicals
• As slow set spray membrane • Can transgress multiple substrate types in one application
• Excellent resistant to most chemicals, solvents, acids and caustics • Environmentally friendly – contains no VOCs
• Automobile and aircraft parking zones • Good tensile and structural strength
• Seamless, impervious, flexible membranes – no joints or welds
• Garage decks, concrete docks PRODUCTS
• Formulas for chemical containment to potable water • No need to use protector boards when back filling
• Cold storage application QuickFloor™ 100
• 100% solids – solvent free and VOC free • 100% solids, VOC free, solvent free
• Industrial manufacturing facilities QuickFloor™ 500
• Absorbs vibration, impact and shock waves • UV, chlorine and salt water resistant
• 2K-structure-cement for special applications
• Excellent thermal stability • Good abrasion and impact resistance
ADVANTAGES • Remains flexible over a wide range of temperatures • Excellent thermal stability
• Meets USDA requirements
• Multi-purpose joint fill, caulking and sealant material
52 53
WATERPROOFING FLOORING
54 55
a.b.e.® Construction Chemicals was founded in 1932 but started
operations in 1939 in Durban as a supplier of bitumen to municipalities in JOHANNESBURG (Head Office)
KwaZulu-Natal. a.b.e. has over the years grown in both size and diversity to
® 101 Main Reef Road PO Box 5100 Tel: +27 (0) 11 306 9000
Boksburg North, Johannesburg Boksburg North Fax: +27 (0) 11 306 9100
become a major supplier of specialised construction products to the building, 1459 1461
civil engineering and building maintenance industries, supplying products
directly to customers through its branch network as well as through builders’
BLOEMFONTEIN
merchants and hardware stores. 86 Fritz Stockenström Street PO Box 4336 Tel: +27 (0) 51 432 0036
East End, Bloemfontein Bloemfontein Fax: +27 (0) 51 432 6537
CHRYSO Southern Africa acquired a.b.e.® in September 2010. CHRYSO SA has 9301 9300
group, to sustain the seven values across economic, environmental and social DURBAN (Branch) PO Box 23053 Tel: +27 (0) 31 913 5400
commitments. 6 Mountview Close, Broadmill Park, Isipingo Fax: +27 (0) 31 902 8861
Mount Edgecombe, Durban 4110
a.b.e.® will continually invest and work on improving its structures as well
as upgrading production facilities, and strengthening its research and EAST LONDON
30 Manchester Road PO Box 39 Tel: +27 (0) 43 726 0115
development programmes while using existing channels in the market to Chiselhurst, East London East London Fax: +27 (0) 43 726 0941
introduce new products that further enhance its current product range and 5247 5200
service offer to customers.
EXPORTS
6 Mountview Close, Broadmill Park, PO Box 23053 Tel: +27 (0) 31 913 5400
Mount Edgecombe Isipingo Fax: +27 (0) 31 902 8861
Durban 4110
GEORGE
5 Rand Street PO Box 10704 Tel: +27 (0) 44 874 0690
George Industria George Fax: +27 (0) 44 874 0691
6530 6529
PORT ELIZABETH
Cnr Mimosa & Leadwood Crescent PO Box 210978 Tel: +27 (0) 41 391 6000
Fairview, Port Elizabeth The Fig Tree, Port Elizabeth Fax: +27 (0) 41 391 6020
6001 6033
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