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BLUCHIP300 Ver05.2
BLUCHIP300 Ver05.2
SPECIFICATION AND
INSTALLATION MANUAL
No part of this manual can be reproduced, for any reason, in any form or by any means (including
recording and photocopying) without the written consent of Mas Industries Pvt. Ltd.
Before the control panel installation, wiring, commissioning and inspection, read this instruction
manual carefully.
Keep the manual in a safe place and available to engineering and installation personnel during the
control panel functioning period.
WARNING - ATTENTION
Drive systems cause mechanical motion. It is the responsibility of the user to ensure that any such
motion does not result in an unsafe condition. Factory provided interlocks and operating limits should
not be bypassed or modified.
WARNING / ATTENTION
Replace all covers before applying power to the control panel. Failure to do so may result in death or
serious injury.
CAUTION / PRECAUTION
Do not connect power supply voltage that exceeds the standard specification voltage fluctuation
permissible. If excessive voltage is applied to the control panel, damage to the internal components
will result.
CAUTION / PRECAUTION
Do not operate the control panel without the ground wire connected. The motor chassis should be
grounded to earth through a ground lead separate from all other equipment ground leads to prevent
noise coupling.
The grounding wires shall be sized in accordance with the NEC or Canadian Electrical Code. The
connection shall be made by a UL listed or CSA certified closed-loop terminal connector sized for the
wire gauge involved. The connector is to be fixed using the crimp tool specified by the connector
manufacturer.
CAUTION / PRECAUTION
Because the ambient temperature greatly affects control panel life and reliability, do not install the
control panel in any location that exceeds the allowable temperature. Leave the ventilation cover
attached for temperatures of 50° C or below.
CAUTION / PRECAUTION
The control panel must be mounted on a wall that is constructed of heat resistant material. While the
control panel is operating, the temperature of the control panel parts can rise to a temperature of 90°
C. In case when braking resistors are used, the temperature of this resistor can rise up to 200° C.
NOTE
The terms ‘’control panel’’, ‘’lift controller’’ and ‘’control box’’ are sometimes used interchangeably
throughout the industry. We will use the term ‘’controller’’ in this document
2. Do not touch or damage any components when handling the device. The changing of the
isolation gaps or the removing of the isolation and covers is not permissible. If the doors have
to be removed (or opened) because the room temperature is higher than 40 degrees, the user
has to ensure that no occasional contact with live parts may occur.
3. Protect the control panel from impermissible environmental conditions (temperature, humidity,
shock etc.)
4. No voltage should be connected to the output terminals for the motors, magnets, valves, lights
and switches
5. A capacitive load ( e.g. Var compensation capacitors) should not be connected to the motors
outputs
6. Always connect the control panel to the protective ground (PE) via the marked connection
terminals (0 or GND) and the housing (0 or GND). Control panels have ground discharge
currents greater than 3.5 mA. EN 50178 specifies that with discharge currents greater than 3.5
mA the protective conductor ground connection (0 or GND) must be fixed type and doubled for
redundancy.
7. The electrical commissioning should only be carried out by qualified personnel, who are also
responsible for the provision of a suitable ground connection and a protected power supply
feeder in accordance with the local and national regulations.
8. No dielectric tests should be carried out on parts of the control panel. A suitable measuring
instrument (internal resistance of at least 10 kohm/V) should be used for measuring the signal
voltages.
9. If the control panel has been stored for longer than three years, the operation of the capacitors
may be impaired. Before commissioning devices that have been stored for long periods,
connect them to a power supply for two hours with no load connected in order to regenerate
the capacitors, (the input voltage has to be applied without enabling the functionality).
10. The control panel may start accidentally in the event of a failure, even if it is disabled, unless it
has been disconnected from the AC input feeder.
1.1. FEATURES
- BLUCHIP300 controller can be use for electric (AC2 speed; ABB350/Yaskawa; vvvf standard;
- Number of basement 0 → 9
- Safety circuit should be operated at – 48V, 60V, 110V AC/DC & 220V AC.
- No load: At preset # will cancel all inside calls if the door did not opened
- Full load: The elevator will not serve the outside calls.
- Emergency Stop: It will stop immediately and cancel all inside calls.
- Communication: Dual row connector port used to monitor and controlling elevator installation.
2 3 4
1
11
10
9 8 7 6 5
1. Seven relay: high speed, low speed, up direction, down direction, light, door open and door
close
2. Outputs for floor position and for the direction (arrow up and arrow down)
3. DC supply input 22 VDC
4. Outputs 22 V DC for calls lamps or Leds
5. AC supply input 10V - 24V AC (for chip supply)
6. Terminals for elevator groups connection
7. Output voltage +12 V DC for emergency light battery
8. Inputs 22VDC for PTC and calls
9. Inputs 22VDC for door control, switches(pre-limit, counting and others),VVVF drive, fire and
full load
10. Dual row connector port for the connection with programmer tool
11. Dual row connector port for the connection to the additional card
ATTENTION:
LED diodes show presence of voltage but voltage can be also too low.
Labels on board
1
BLUCHIP300
2
3
4
5 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39
10 Spare 1
11 Spare 2
47 A - duplex
48 B - duplex
BLUCHIP300
2676 5V DC LMS1585A 3.3V DC
1
470pf for ICs for CPU
& for ICs
2
45 46 AC SUPPLY 17-24V
The controller contains a battery charger for emergency light. Normal connection is:
BLUCHIP300
BATTERY CHARGER
49 45
DIODE
RELAY (N.C.)
EMERGENCY LIGHT
BATTERY
P (220 V) N
Service (terminals 68,69 & 70) +22 V DC, the input service enable (70) is N.C.
When there is no +22 V DC, lift is in maintenance
(service) mode. In this mode, the terminals 68 &
69 are used for service up & service down.
Automatic Door control (terminals 60,61) +22 V DC N.C. contacts.
ATTENTION!
All voltages on inputs of the controller (22V DC) must be supplied from the same transformer.
B LU C H IP 300
51 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
INP U T F O R T HE RM IS T O R P TC
A U X IL IA TY O N C O NT A C TO R (X O N )
P R E L IM IT S W IT C H TO P
P U LS E U P
F ire m en
AU X IL IA TY O F F C O N T A CT O R(X O F F )
C L O S E W ITH O UT D E L A Y
P RE LIM IT S W ITC H B O T TO M
S E RV IC E D O W N
PULSE DOWN
S E R V IC E E N A B LE
E N D O F O P E N IN G
LE V E L ZO N E
S E R V IC E U P
E N D O F C LO S IN G
FULL LOAD
C L O S E C IR C U IT
E M E R G E N C Y S TO P
VVVF
IN D E P E N D E N T S E R V ICE
BLUCHIP300
AUXILIARY ON CONTACTOR(XON)
SWITCH PRELIMIT BOTTOM
SERVICE UP (*)
LEVEL ZONE
PULSE UP
FULL LOAD
FIREMEN
VVVF
STOP
PTC
74 73 72 71 57 56 59 65 64 58 70 69 68 62 66 51
VVVF
2
K2CDN1
K1CUP2
K2CDN2
FORCE CLOSE
2
STOP
1
1
OFF= INSPECTION
2
K1CUP1
ON= NORMAL
1
Q22
22V
Q2
22V
2.2.3. Calls
BLUCHIP300 controller has 30 standard inputs for calls. These inputs are combined with outputs for
call confirmation. System can work as:
- Down collective, up to 15 stops.
- Full collective, up to 11 stops.
19
0 V DC FOR BUTTONS
20
+ 22V DC FOR LAMPS
29 38
CALL UP 0 CAR CALL 0
CALL DOWN 0
28 37
CALL DOWN 1 CAR CALL 1
27 36
CALL DOWN 2 CAR CALL 2
26 35
CALL DOWN 3 CAR CALL 3
25 34
CALL DOWN 4 CAR CALL 4
24 33
CALL DOWN 5 CAR CALL 5
23 32
CALL DOWN 6 CAR CALL 6
22 31
CALL DOWN 7 CAR CALL 7
21 30
CALL DOWN 8 CAR CALL 8
44 55
CALL DOWN 9 CAR CALL 9
43
CALL DOWN 10 CAR CALL 10 54
42 53
CALL DOWN 11 CAR CALL 11
41 52
CALL DOWN 12 CAR CALL 12
40 50
CALL DOWN 13 CAR CALL 13
39 49
CALL DOWN 14 CAR CALL 14
•
20
+ 22V DC FOR LAMPS
27
38
CALL UP 0 CALL DOWN 1 CAR CALL 0
52
26
37
CALL UP 1 CALL DOWN 2 CAR CALL 1
50
25
36
CALL UP 2 CALL DOWN 3 CAR CALL 2
49
24
35
CALL UP 3 CALL DOWN 4 CAR CALL 3
44
23
34
15
22
33
CALL UP 5 CALL DOWN 6 CAR CALL 5
21
42
32
CALL DOWN 7
CALL UP 6 CAR CALL 6
31
55
CAR CALL 7
41
CALL DOWN 8
CALL UP 7
30
54
CAR CALL 8
40
CALL DOWN 9
CALL UP 8
www.masind.net
29
CAR CALL 9
39
28
CALL UP 9 CALL DOWN 10
28
CAR CALL 10
• Down collective up to 15 stops (with charger)
19
0 V DC FOR BUTTONS
20
+ 22V DC FOR LAMPS
29 38
CALL UP 0 CAR CALL 0
CALL DOWN 0
28 37
CALL DOWN 1 CAR CALL 1
27 36
CALL DOWN 2 CAR CALL 2
26 35
CALL DOWN 3 CAR CALL 3
25 34
CALL DOWN 4 CAR CALL 4
24 33
CALL DOWN 5 CAR CALL 5
23 32
CALL DOWN 6 CAR CALL 6
22 31
CALL DOWN 7 CAR CALL 7
21 30
CALL DOWN 8 CAR CALL 8
44 55
CALL DOWN 9 CAR CALL 9
43
CALL DOWN 10 CAR CALL 10 54
42 53
CALL DOWN 11 CAR CALL 11
41 52
CALL DOWN 12 CAR CALL 12
40 50
CALL DOWN 13 CAR CALL 13
39 39
CALL DOWN 14 CAR CALL 14
ADDITIONAL
CONNECTION IN CARD 1 OUT
con
con
con
BLUCHIP300 Extention Board
black connector
10 Pins
2
0 V DC FOR BUTTONS
1
+ 22V DC FOR LAMPS
3 18
CAR CALL 15 CALL DOWN 15
4 17
CAR CALL 16 CALL DOWN 16
5 16
CAR CALL 17 CALL DOWN 17
6 15
CAR CALL 18 CALL DOWN 18
7 14
CAR CALL 19 CALL DOWN 19
8 13
CAR CALL 20 CALL DOWN 20
9 11
CAR CALL 21 CALL DOWN 21
10 12
CAR CALL 22 CALL DOWN 22
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
EXTENSION
IN OUT
Position output connection in binary or gray system (for down collective up to 15 stops, full collective
up to 11 stops) with arrow up and arrow down outputs:
BLUCHIP 300
U: TLP 281-4
0V +22 V 4
2
4
2
4
2
4
2
3
1 1 1 1 1 1
3
4
2
4
2
18 17 16 15 13 12
Active high:
ABCD Sourcing
0V
+22 V
ARROW DOWN
ARROW UP
Active low:
Arrow UP/Down Sinking
DATA
DATA
DATA
DATA
GRAY/BINARY INDICATOR
BLUCHIP 300
U: TLP 281-4
0V +22 V
4
2
4
2
4
2
4
2
4
2
1 1 1 1 1 1 1
3
4
2
4
2
Active high:
18 17 16 15 14 13 12 ABCDE Sourcing
Active low:
Arrow UP/Down Sinking
0V
+22 V
E
B
ARROW DOWN
ARROW UP
DATA
DATA
DATA
DATA
DATA
GRAY/BINARY INDICATOR
Relay outputs.
6
RE4
OPEN DOOR OUTPUT
7
RE2
LIGHT OUTPUT
8
RE6
9
FROM 48 TO 220 VAC / VDC
1
RE3
ULN2003A
SLOW SPEED
2
RE7
U19
UP DIRECTION OUTPUT
4
RE1
The Dual row connector port is used to connect the controller to a programmer tool.
This programmer has four push buttons, and it’s used to change parameters values and to view all
errors, and to see the elevator’s status.
BLUCHIP300 controller can be connected with another BLUCHIP300 controller and work in duplex
mode.
Parameters 19 & 42 are related to duplex
LCD Display
NC00
RESET 1 2
co n
co n
BLUCHIP300 BLUCHIP300
48 47 48 47
LIFT A LIFT B
P P
+ 1
GND GND +
2
There are 2 inputs for counting, input 73 & 74. They are normally open NO.
Some notes for installation:
NOTE bistable switches must be mounted correctly – cable is on bottom side of switch
NOTE There must be 10 mm space between magnet and switch for proper operation
NOTE switches and magnets must not be mounted near to other metal parts (bolts, brackets)
NOTE first time bistable switches must be triggered manually (by magnet)
NOTE pre-limit switches described in this manual are bistable magnetic type which is not
always acceptable – especially for speeds up to 1 m/s where pre-limit switches must
be mechanical type (as final limit switch)
NOTE final limit switch is not described in this manual – but it is obligatory
BLUCHIP300
- controller must be mounted in the control panel with minimal protection IP2X
- Ambient temperature allowed is between 0 and 55° C.
- When control panel is mounted, test drive must be performed to prevent errors. During test,
drive lift must go to every station in up direction and down direction.
E=inspection
The main screen appears in this form:
N=normal
C= duplex
E CORPORATION NAME 0
Address nomber
STOP FL = --
Limit
switch LMTUP = 0 LMTDN = 0 DO Floor Number
up
directi
PRM ERR DO=Door open
DC=Door close
Error Limit switch
Parameter
down direction
To go to the parameter menu, click on PRM.
The screen displays the following:
CORPORATION NAME
Decrement
Enter the user password. To decrement or increment each digit, use DEC & INC keys. To go to the
next digit, click on NEXT. To confirm this password click OK. The parameters menu is then accessed.
CORPORATION NAME
FLOOR STOP TIMER 01
VALUE = 05 SEC
Previous
To edit a parameter, click on SELECT. To return to the main screen and exit the parameter menu,
click on EXIT. To scroll up and down through parameters, click on PREV & NEXT. If SELECT is
clicked on, the screen appears in this form:
OK DEC INC
To change the value, click on DEC & INC. to save the value, click on OK.
3.0.1. Parameters
It’s the duty cycle of the pulses to the battery. It will affect the current of the
charger .
90 maximum charger current and maximum duty cycle.
(30) LIMIT SWITCH DURING INSPECTION Enable/disable,
default = enable
In case of enable, the controller responds to the limits switch; but in case of disable, the controller
ignores the limits switch.
(31) COUNT OF DAYS 0 9999. Default = 0.
When Number of days has passed, the elevator will block.
When this parameter = 0, the count of days is disable.
R= Remaining days left for elevator to Block.
(37) VVVF / HYD START DELAY(3) +30 in 10th of sec. Default = 0 sec
-30
This time will specify the time between providing brake and direction speed reference output.
When elevator is going to start, Spare2 gets delayed or advanced from any engaged contactors by the
value in P36
Ex. Value -20 spare2 output engages 2 seconds before of any contactor.
Ex. Value +20 spare2 output engages 2 seconds after of any contactor.
0
(4)
(41) HYDRA START TIME 0 99 milisec. Default = 0 sec
Timer for the pump change-over in star delta connection.
If it is 0 =AC motor connection.
If it is greater than 0 = Hydraulic mode, and the value will be in the tenth of a millisecond time to be
used between star and delta.
PRM ERR FN
To see all errors click on DEC & INC. to exit the error screen click on EXIT.
Door Open in travel Door lock circuit opened during Check door lock
travel.
The action taken by the lift: wait for
lock circuit; cancel calls if fault
persists more than 5 secs
Aux NC Safety and ready circuits are open. Check contactor up or down
Wait for ready circuit to close.
LIFT STOPPED IN STATION AFTER FIRST TIME BUT WILL NOT ACCEPT CALLS
- Check “FIRE DRIVE” input (terminal 56). LED for this input must NOT be lit when lift is in
station
4.4.2. Service
The screws of all terminals on the device should be re-tightened two weeks after initial commissioning.
This should be repeated each year.
If control panels have been stored for more than three years, the capacitors may have been impaired.
Before commissioning these devices, it is advisable to regenerate the capacitors by connecting them
to the voltage for two hours with the control panel disabled. After these operations the device is ready
to be installed without limitations.
4.4.3. Repairs
Repairs of the device should only be carried out by the specialist personnel (qualified by the
manufacturer)
If you carry out a repair on your own, observe the following points:
- When ordering spare parts do not only state the device type but also the device serial number.
It is also useful to state the serial number of processor card and version of operation program
(Sticker on the controller)
Installation location Pollution degree 2 or better ( free from direct sunlight, vibration, dust, corrosive or
inflammable gases, fog, vapor oil and dripped water, avoid saline environment)
Degree of protection IP 44
Installation altitude Up to 1000 m above the sea level; for higher altitudes a current reduction of 1,2%
for every 100 m of additional height applies
Temperature
operation 0… +70° C
EMC compatibility EN12015 and EN12016 (see chapter ‘’EMC Guidelines ‘’)
Approvals CE
It is responsibility of the user to determinate the category under which the product is obtained
however. In common with most other manufacturers, has prepared this document on the following
basis:
The responsibility for the maintenance of EMC compliance of an installation shall be with the installer
and not the manufacturer.
The manufacturer is required to provide recommendations and guidelines for maintaining EMC
compliance after installation and this is given in this guide.
The “CE” mark and Manufacturer’s Declaration of Conformity on Bluchip control panels relate to
compliance with the Low Voltage directive only.
The product standard for lift control panel is EN 12015 for emission and EN12016 for immunity and all
Bluchip control panels have been tested for conformity with the various levels applicable under the
standard.
Emission: EN 55011
EN 55014
Immunity: EN 61000 - 4 - 2
EN 61000 - 4 - 3
EN 61000 - 4 - 4
EN 61000 - 4 - 11
PIGTAIL AVOIDANCE
While grounding the shields of the cables, one has to use a 360o connection (E.g. omega bus) with a
pigtail connection to be absolutely avoided. By pigtail is meant the connection to earth ground of the
cable shield by means of an additional wire.
SUPPLY CABLES TO THE DC MOTORS
The supply cables of DC motor do not need to be shielded.
DIRECT CONNECTION BETWEEN THE GROUND BUS AND MOTOR CHASSIS
Independently from ground-connection of the motor’s chassis, it must always be connected to the
ground wire (green/yellow) coming from the panel ground bus.
MAXIMAL LENGTH OF THE AC MOTOR’S CABLES INSIDE THE CABINET
From the grounding of the screen side cabinet of the panel terminal strip, the supply’s cables have to
measure 30 cm maximum.
ENCODER CABLES
o
The encoder cable must be shielded and grounded at the panel at a full 360 . The female connector
on the inverter has been foreseen for that connection, therefore it is enough to have the cable shield
connected at 360o in the conductive case of the male connector. In order to check that the shield is not
connected on the motor side, remove the encoder connector from the inverter and verify with a tester
the presence of high impedance between the shield and the metal case of the encoder or of the motor.
We guarantee the product’s proper working order as defined in this operating manual for a period of
24 months after shipment as per delivery note.
Repairs will only be carried out free of charge if this manual was observed for storage, transportation,
installation, commissioning and operation.
Interventions in a unit by the customer or third parties are only allowed after special consultation with
Mas Industries Pvt. Ltd. If this condition is not observed, Mas Industries Pvt. Ltd will accept no
responsibility for any damage to the unit, injury to persons or consequential damage; in this case the
warranty shall expire.
Mas Industries Pvt. Ltd also disclaims all responsibility for unit faults resulting from damaged or
functionally defective equipment in the control panel’s environment or following the use of accessories
which were not supplied by Mas Industries Pvt. Ltd.
The General Terms of Business of Mas Industries Pvt. Ltd shall apply.
Harmonized
Standard applied: EN 12016 - 2005
EN 12015 - 2005
Authorized Signatory:
Name:
Place of Issue: