Self-Service

Systems
Cash Media Dispenser
Version 4

Service Manual
Questions and suggestions

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Cash Media Dispenser Version 4 - Service Manual 01750060162 A

Cash Media Dispenser
Version 4

Service Manual

Edition April 2003

Copyright © Information and trademarks

© Wincor Nixdorf International GmbH 2003

All rights, including rights of translation and

rights of reproduction by reprinting, copying
or similar methods, even of parts, are
reserved.
Any violations give rise to a claim for
damages

All rights, including rights created by patent

grants or registration of a utility model or
design, are reserved. Delivery subject to
availability; right of technical modifications
reserved.

All names of hardware and software

products mentioned in this manual are
trade names and/or trademarks of their
respective manufactures.

This manual was

produced using paper
treated with chlorine-free
bleach

Cash Media Dispenser Version 4 - Service Manual 01750060162 A

C Contents..…...…………....………...…......

1 Introduction.....................................…....
(Safety precautions, technical data)

2 Function and Integration…….................

3 Device Overview and Operation…….....

4 Getting Started............................…….....

5 Troubleshooting.....................………......

6 Removal / Installation of Components..

7 Maintenance and Service.......................

8 Pin Assignments......................………....

9 Spare Parts..........................……………..

I Index....................………………………….

01750060162 A Cash Media Dispenser Version 4 - Service Manual 0-1

0-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Contents

Introduction .................................................................................................. 1-1

Symbols used in this manual.......................................................................... 1-1
Important safety precautions .......................................................................... 1-2
General power interrupt.................................................................................. 1-4
Description of the device ................................................................................ 1-5
Structure of the manual .................................................................................. 1-7
Outline....................................................................................................... 1-7
Supplementary documentation ................................................................. 1-8
Technical data ................................................................................................ 1-9
Cash media dispenser without output transport........................................ 1-9
Stacker.................................................................................................... 1-10
Output transport ...................................................................................... 1-10
Shutter .................................................................................................... 1-12
CMD controller ........................................................................................ 1-13
4-cassette housing (without contents) .................................................... 1-14
1-cassette housing (without contents) .................................................... 1-14
Double dispensing unit without DDU ...................................................... 1-14
Double dispensing unit with DDU ........................................................... 1-15
Single dispensing unit without DDU........................................................ 1-15
Single dispensing unit with DDU............................................................. 1-15
Reject / retract cassettes ........................................................................ 1-16
Cash-out cassettes ................................................................................. 1-16
Environmental conditions........................................................................ 1-17
Climatic environmental conditions in accordance with EN 60721 ..... 1-17
Mechanical environmental conditions in accordance with EN 60721 1-17
Noise emission in accordance with EN 27779 .................................. 1-17
Compliance with standards and certifications......................................... 1-18
Environmental protection.............................................................................. 1-20
Environmentally friendly product design and development..................... 1-20
Saving energy ......................................................................................... 1-20
Disposing of used consumables ............................................................. 1-20
Labels on plastic case parts.................................................................... 1-20
Returning, recycling and disposing of used units and consumables ...... 1-21
Further information.................................................................................. 1-21
Abbreviations................................................................................................ 1-22

Function and Integration ............................................................................. 2-1

Sensors and electromechanical components................................................. 2-1

01750060162 A Cash Media Dispenser Version 4 - Service Manual C-1

Contents

Horizontal output transport ....................................................................... 2-1

Vertical output transport............................................................................ 2-2
Stacker and output transport .................................................................... 2-3
Components of dispensing unit and cassette ........................................... 2-4
Procedures in the CMD-V4 (schematic)......................................................... 2-5
Dispensing in customer direction (vertical, frontload) ............................... 2-6
Bundle reject............................................................................................. 2-7
Single reject .............................................................................................. 2-8
Bundle retract when notes are not removed........................................... 2-10
Procedures in the CMD-V4 .......................................................................... 2-11
Start-up behavior .................................................................................... 2-11
Controller test .................................................................................... 2-11
Firmware tt ........................................................................................ 2-11
Memory reset .................................................................................... 2-11
Determination of the device type....................................................... 2-12
Checking the cassettes ..................................................................... 2-12
Checking the photosensors............................................................... 2-12
Checking the device locks................................................................. 2-12
Checking mechanical and electronic components ............................ 2-13
Checking the transport paths ............................................................ 2-13
Checking the shutter ......................................................................... 2-13
Dispensing .............................................................................................. 2-14
Checking the basic state ................................................................... 2-14
Double dispense/note sizes out of tolerance..................................... 2-14
Undefined notes ................................................................................ 2-15
Dispensing of notes not possible....................................................... 2-15
Banknote jam .................................................................................... 2-15
Transport ................................................................................................ 2-16
Transport to waiting position ............................................................. 2-16
Bundle reject ..................................................................................... 2-16
Single reject....................................................................................... 2-16
Cash presentation (incl. waiting for removal), cash output................ 2-17
Retracting and storing banknotes...................................................... 2-17
Retracting cash without storing it ...................................................... 2-18
Cassette handling ........................................................................................ 2-19
CMD controller ............................................................................................. 2-20
Position of function groups ..................................................................... 2-22
Connectors on the CMD controller ......................................................... 2-23
Logical interface...................................................................................... 2-24
Command from host system ............................................................. 2-25
Acknowledgement by the CMD-V4 ................................................... 2-25
Overview of commands .......................................................................... 2-25

C-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 A

 Contents

Control block ........................................................................................... 2-27

CPU ................................................................................................... 2-28
Memory.............................................................................................. 2-28
Serial interface................................................................................... 2-28
Status display .................................................................................... 2-28
Function button.................................................................................. 2-28
Photosensor electronics.......................................................................... 2-29
Measuring banknotes with the double detection unit (DDU)................... 2-30
Component control.................................................................................. 2-31
Dispensing unit control ...................................................................... 2-31
Cassette control................................................................................. 2-31
Stacker transport .......................................................................................... 2-33
Stacker transport - EEPROM ....................................................................... 2-35
Output transport ........................................................................................... 2-36
Shutter.......................................................................................................... 2-37
Dispensing unit............................................................................................. 2-38
4-cassette housing without dispensing units........................................... 2-38
4-cassette housing with two double dispensing units and 4-channel
distributor board ...................................................................................... 2-39
Dispensing unit with dispensing shaft and magnetic clutch............... 2-40
Photosensors in the dispensing unit ....................................................... 2-41
Pressure sensor...................................................................................... 2-41
Reject / retract cassette................................................................................ 2-42
Cash-out cassettes....................................................................................... 2-44

Device Overview and Operation ................................................................. 3-1

Device overview ............................................................................................. 3-1
Horizontal cash-out Frontload................................................................... 3-2
Horizontal cash-out Rearload ................................................................... 3-3
Vertical cash-out Frontload ....................................................................... 3-4
Vertical cash-out Rearload........................................................................ 3-5
1-cassette housing with single dispensing unit ......................................... 3-6
Function elements and controls ................................................................ 3-7
The cassettes ................................................................................................. 3-8
Cash-out cassette ..................................................................................... 3-8
Reject / retract cassette ............................................................................ 3-9
Removing the cassette ........................................................................... 3-10
Opening the cassette .............................................................................. 3-11
Emptying the reject / retract cassette...................................................... 3-12
Setting the low cash sensor .................................................................... 3-13
Setting the banknote width...................................................................... 3-14
Removing banknotes......................................................................... 3-14

01750060162 A Cash Media Dispenser Version 4 - Service Manual C-3