TROUBLE SHOOTING

& P.M.P.

SOFT KLAB-KISS-KLASS
 Trouble shooting (In case of alarms on the display, please refer to the

instruction manual supplied with the machine)

TER .L23. L-N. TA. BL 1\2\3. DIS. END. TEV INT. TEV COR .TEC INT. TEC COR.

If the unit freezes-up or makes an abnormal noise:

1° if it runs freely, let this function run for 5-6

1 STOP THE UNIT and press “set” minutes.

2a If it strains and does not turn well, press

“stop” and after 25 min, repeat step1a

2 Draw the product out of the cylinder, pulling the handle for 5 seconds at intervals of
10 sec.with the handle closed, until the product coming out becomes liquid

3 Repete step 2 twice.

4 First ensure that the pump starts (step 2,4,5,7,8) and that the residual level inside
the tank is correct. Then, re-start the production mode.
MESSAGE DESCRIPTION REMEDIES

Cable communication between the

DIS Contact the technician.
board and the display interrupted.

In the production cycle, select

lower consistency levels.
Make sure that the product is
End Batch freezing time-out alarm.
balanced correctly.
If the alarm continues, contact
the technician.

The tank probe is interrupted or in

TEv Int short-circuit. Contact the technician to check
TEv cor The buzzer emits an intermittent acoustic and replace the faulty probe.
signal.

The cylinder probe (if any) is

TEc Int interrupted or in short-circuit. Contact the technician to check
TEc cor The buzzer emits an intermittent acoustic and replace the faulty probe.
signal.
MESSAGE DESCRIPTION REMEDIES

A motor circuit breaker has Wait a few minutes and then press
intervened or the transformer fuse STOP to restore machine
TER breakdown. operation.
The led flashes and the buzzer emits an If the alarm continues, contact the
intermittent acoustic signal. technician.

Contact the technician to invert

L23 L2-L3 phases inverted in the plug.
the phases in the plug.

Contact the technician to invert

The phases and neutral of the electronic
L-N the phases and the neutral of the
card power supply are inverted.
electronic card power supply.

T-A Current Transformer breakdown. Contact the technician.

BL 1 \ 2 \3 Maintenance time alarm 4 \ 8 \ 12 Month

KISS KLASS ROUTINE
1 YEAR SPARE PARTS
MAINTENANCE

1 Scraping blades Check tolerance Scraping blades

Ice cream remains Centering beater head
Cycle-time Plastic agitator
2 Air Condenser
condenser cleaning
Mix Pump Check gears \O-rings Gears-Orings-Valves

3 Transmission Check belts\Gear motor Belts\gearmotor

Wrong belt tension Recover Belt tension

Belts tensioner
4 Refrigerant charge
Check refrigerant standards Freon r404

Low press. 1,7 bar High press.16,2 bar

5 O-Rings Seals etc.
Check: O-Ring gaskets O-Rings - gaskets
 PREVENTIVE MAINTENANCE PROGRAM
PERFORMANCE CHECKLIST MODEL KISS1P , KISS3PW(V) , KLASS ……………………………………….

MODEL COND. VOLTAGE FREQUENCY PHASE

\ \ \ \

SERIAL NUMBER……………………… CUSTOMER ……………………………………………… DEALER …………………………………..

________________________________________________________________________________________

DATE OF INSTALLATION ………………….. 1 2 3 4 5 6 7 8

ANNUAL DATE OF INSPECTION …………………

A) DISASSEMBLE,CLEAN/SANITIZE,REASSEMBLE B) FREEZER INSPECTION

REMOVE PRODUCT CLEAN CONDENSER

FLUSH & SANITIZE HOPPER & PRODUCT LINES CHECK ELECTRICAL CONNECTIONS

CHECK CONSISTENCY , TEMPERATURE

DISASSEMBLE AND BRUSH CLEAN HOPPER ,TANK , CHECK MOTOR-FAN /DRIVING BELTS

DISPENSING DOOR , PUMP ,BEATERS ,AGITATORS CHECK H.P.REFRIGERANT PRESS (16,2Bar)

CONNECTION PIPES CHECK L.P. REFRIGERANT PRESS. (1,7 Bar)

REPLACE O-RINGS (ALL) C) PUMP & PRODUCT LINE INSPECTION

REPLACE VALVES & GASKETS CHECK CYL. BEATER TOLERANCE

REPLACE SCRAPES (IF NEEDED) CHECK PUMP-BUSH TOLERANCE ,GEARS

& DRIVING SHAFT , REPLACE IF NEEDED

CHECK MIXTURE- ADJUSTER TOLERANCE

CHECK PUMP COVER TOLERANCE

CHECK PUMP BY-PASS SPRING

CHECK & ADJ. PUMP DRIVING BELT tight.

LUBRICATE DURING REASSEMBLING CHECK DRIVING SHAFTS BEARING SOUND

 WASHING
PREWASHING : press Remove : pump, Close the dispensig
Stop and discharge connection pipe ,
lever and pour warm
dismantle and clean with Press «SET» and
any excess pressure in water (max +50°C)
sanitezer ,brush and
discharge all product Keep «SET» working
the cylinder rinse with cold water
from tank & cylinder(s) and discharge

1 2 3 4 5
Repeat step 4 &5 until Pour water & Rinse many times Dismantle all parts and Do not use rangs
clear water comes sanitizer and with cold water wash ( step 2 ) sponges to dry parts
from dispensig door wait 15’ (step 4 & 5) only single-use paper

6 7 8 9 10
 ASSEMBLY
-Ensure that all parts (seals included) are properly clean and undamaged.
-Ensure that all rubber seals and mobile parts are greased with FRIGOMAT glycerine only
-Ensure that all parts are assembled as evidenced on the pictures
All pistons oriented as per The piston with the cage Stuffing seals on the
picture shaped OR in the centre beater (check for The gears have to rotate free
(the magnet holder towards adeguate springing)
the panel)

All openings shall be free from

any dirt and (also partial)
obstructions

Screw up to the stop , without

Screw up to the stop , without tightening ,
all 4 knobs.Then tighten them according to
a cross scheme
tightening , both knobs and
then tighten alternativelt ¼ of
a turn to the right and to the
left , up to provide a sufficient
tightening force
 START PRODUCTION
Produce the mixture Pour the mix in the
Assemble the Press «SET» and
according to the tank absolutely smooth
manufacturer
machine except the wait 60 seconds
and free of lumps (filter
specifications , avoid components circled
if necessary) ,respect
lumps and use after a in red
the maximum mix level
few minutes rest.

Check if the pump

works and the
1
1 2 3 4
mixture flows in
5
quantity

Stops and assemble a Press SET and check After 20 secs.select Dispense respecting
Adjust overrun the seals to the Prodution and ensure tha machine capacity
pump connection pipe
pressure and purge that you have properly ensure a correct
air from cylinders set the ice-cream recovery time
consistency between a portion
and a subsequent

Left =less overrun

Right=more overrun
6 7 8 9 10
 RECOMMENDED SPARE PARTS Models KISS-KLASS1P. (5 U.)

PART NO. DESCRIPTION DESCRIZIONE Q.TY LIST/UNIT PRICE €uro

P1836579 STUFFING BOX 5
P0240794 ORING VITON 10
P10114 ORING 5
P10117 ORING 20
P0240894 ORING 5
P10058 ORING 10
P0240004 ORING 5
U1140949 VALVE 5
P0240245 VALVE 5
Z8741058 GEARS 1
A0140951 SPRING 1
L2239351 CONNECTION FITTING 1
P1040901 BELT 1
P1841141 TANK AGITATOR TAP 5
P0241033 BELT (ORING) 1
P2241044 PUMP PIPE 1