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LIGHTSheer DUET™

Diode Laser System

SERVICE MANUAL

Notes:
1. System and Accessory specifications subject to change without notice.
2. Manual Catalog No.SM-0035630
3. Manual Catalog Version “A”
4. Prepared March, 2009
© Copyright 2009 by the Lumenis group of companies. All rights reserved.

Lumenis, the Lumenis logo, LightSheer, and the LightSheer logo are
trademarks or registered trademarks of the Lumenis group of
companies.

LightSheer, the LightSheer logo, ChillTip, OptiPulse, AutoPace,


Lumenis, and the Lumenis logo are trademarks or registered
trademarks of the Lumenis group of companies.Cavicide® is the
property of Metrex Research Corporation.Virex™ is the property of
S.C.Johnson Commercial Markets, Inc.

This manual is copyrighted with all rights reserved. Under the


copyright laws, this manual cannot be copied in whole or in part
without the express written permission of Lumenis, Inc. Permitted
copies must carry the same proprietary and copyright notices as were
affixed to the original.

Please note that while every effort has been made to ensure that the
data given is accurate, the information, figures, illustrations, tables,
specifications, and schematics are subject to change without notice.

Caution: U.S. law restricts this device to sale by or on the order of a


physician.

Use of Manual:

The LIGHTSheer DUET™ diode laser system is designed to meet international safety
and performance standards. Personnel operating or servicing the system must have a
thorough understanding of the proper operation of the system.

This manual has been prepared to aid Lumenis-authorized technical personnel to


understand and service the system. Do not operate the system before reading this
manual and gaining a clear understanding of the operation of the system.

ii
Regulatory European Representative:
Lumenis (Germany) GmbH
Heinrich-Hertz-Strasse 3
D-63303 Dreieich
Germany

iii
DISCLAIMER

Lumenis service manuals are written specifically for use by Lumenis


service engineers and trained representatives who have received formal
training in the servicing of Lumenis equipment, and by customers who
have taken and passed a Lumenis certification training course for the
equipment being serviced. Information on certification training courses
offered to system owners can be obtained by contacting the Customer
Service Department at Lumenis.

Lumenis does not accept responsibility for personal injury or property


damage resulting form the servicing of Lumenis equipment by its
customers or by third parties, except where such injury or property
damage is a direct result of Lumenis' negligence. Customers, by
accepting the service manual, agree to indemnify Lumenis against any
claims alleging personal injury or property damage resulting from the
servicing of Lumenis equipment by the customer or by third parties,
except where such injury or property damage is a direct result of
Lumenis' negligence. These limitations include situations where
Lumenis personnel are advising customers on the repair of Lumenis
equipment over the telephone.

The servicing of Lumenis equipment by persons who have not passed a


Lumenis certification training course for that equipment will void
Lumenis' product warranty.

iv
PHYSICIAN RESPONSIBILITY

Federal (USA) law restricts prescription medical devices to sale by or


on the order of a physician, or properly licensed practitioner. That
physician will be responsible for the use and operation of the device
and for all user qualifications. Lumenis makes no representations
regarding federal, state or local laws or regulations that might apply to
the use and operation of any medical device. The physician is
responsible for contacting his or her local licensing agencies to
determine any credentials required by law for clinical use and operation
of the device.

MAINTENANCE

The LIGHTSheer DUET™ diode laser system is a precision, technical


medical device that requires routine service as well as consumable
parts. All service must be performed by a Lumenis technician and all
parts must be purchased from Lumenis. Failure to obtain service and
parts through Lumenis voids all warranties, express and implied. Please
call Lumenis or your local representative for details.

MODIFICATION OF DEVICE

Unauthorized modification of the hardware, software or specifications


of the system voids all warranties, express and implied. Lumenis takes
no responsibility for the use or operation of such a device.

RESALE INSPECTION

The LIGHTSheer DUET™ diode laser system is a precision, technical


medical device. If any Lumenis device is resold by anyone other than
an authorized sales representative, Lumenis offers a resale inspection
by a Lumenis technician to assure that the device is working in
accordance with manufacturer's specifications. Using the device after it
has been resold and before it has been inspected is a misuse of the
device, which may result in injuries and voids all warranties, express
and implied.

RELEVANT DOCUMENTS

LIGHTSheer DUET™ diode laser system Operator's Manual


(P/N # PB-005755)

v
Publication No. Revision Description Date
SM-0035630-00 0 Draft Release May, 2007
SM-0035630 A First Release March 2009

vi
TABLE OF CONTENTS
Chapter 1: Introduction
1.1 Scope of Manual .......................................................................................... 1-1

1.2 Applicable Documents................................................................................. 1-3

1.3 Conventions, Terms, and Abbreviations ..................................................... 1-3


1.3.1 Manual Conventions.....................................................................................1-3
1.3.2 Serial Number Format..................................................................................1-4
1.3.3 Terms and Definitions ..................................................................................1-4
1.3.4 Acronyms, and Abbreviations.......................................................................1-6

Chapter 2: Safety and Regulatory


2.1 Introduction.................................................................................................. 2-1
2.1.1 The Treatment Room ....................................................................................2-3

2.2 Major Precautions, Cautions and Warnings ................................................ 2-3


2.2.1 Precautions...................................................................................................2-4
2.2.2 Cautions........................................................................................................2-4
2.2.3 Warnings Related to Laser Emission ...........................................................2-4

2.3 Optical Safety .............................................................................................. 2-5


2.3.1 General.........................................................................................................2-5
2.3.2 Eye Protection ..............................................................................................2-6
2.3.3 Other Ocular Safety Considerations ............................................................2-7

2.4 Electrical and Mechanical Safety ............................................................... 2-7

2.5 Fire and Burn Hazards ................................................................................. 2-8

2.6 Chemical Hazards........................................................................................ 2-8

2.7 System Safety Features................................................................................ 2-8


2.7.1 Keyswitch......................................................................................................2-8
2.7.2 Safety Interlocks ...........................................................................................2-9
2.7.3 Audible Emission Indicator ..........................................................................2-9
2.7.4 Handpiece Enable ......................................................................................2-10
2.7.5 Electronic Shutter.......................................................................................2-10
2.7.6 Handpiece Trigger .....................................................................................2-11
2.7.7 Emergency Stop Switch ..............................................................................2-11
2.7.8 Handpiece Design ......................................................................................2-12

2.8 Operating Precautions................................................................................ 2-12

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LIGHTSheer DUETTM Service Manual

2.9 Labels......................................................................................................... 2-13


2.9.1 System Labels .............................................................................................2-13
2.9.2 Treatment Head Labels ..............................................................................2-17

2.10 Regulatory Compliance ............................................................................. 2-18


2.10.1 Equipment Classification .........................................................................2-19

Chapter 3: General Description


3.1 Introduction.................................................................................................. 3-1
3.1.1 Indications for Use .......................................................................................3-2
3.1.2 Theory of Operation .....................................................................................3-3

3.2 LIGHTSheer DUET External Components................................................. 3-3

3.3 Handpieces................................................................................................... 3-5


3.3.1 HS Handpiece...............................................................................................3-5
3.3.2 ET Handpiece ...............................................................................................3-7
3.3.3 External door interlock ................................................................................3-9
3.3.4 USB port .....................................................................................................3-10
3.3.5 RJ-45 Ethernet Port....................................................................................3-11

3.4 Technical Specifications............................................................................ 3-12

Chapter 4: Site Preparation


4.1 Facility Requirements.................................................................................. 4-1
4.1.1 Space Requirements ....................................................................................4-1
4.1.2 Electrical Requirements ...............................................................................4-3
4.1.3 Environmental Requirements .......................................................................4-3

4.2 Remote Interlock Connection ...................................................................... 4-4


4.2.1 Remote Interlock Switch Installation ...........................................................4-4

Chapter 5: Installation
5.1 Introduction.................................................................................................. 5-1

5.2 Inspection..................................................................................................... 5-1

5.3 Unpacking the System ................................................................................. 5-1


5.3.1 Installing the Holsters ..................................................................................5-3
5.3.2 Attaching the Handpieces to the Laser.........................................................5-5
5.3.3 Installation and First-Time Setup.................................................................5-8

5.4 System Operation....................................................................................... 5-10


5.4.1 Preoperative instructions ...........................................................................5-10

viii SM-0035630 Rev. A


5.4.2 Operational and Safety Check....................................................................5-11
5.4.3 Turning on the Laser - Basic User Operation............................................5-13
5.4.4 Laser Calibration .......................................................................................5-17
5.4.5 Calibrating the Handpieces........................................................................5-18
5.4.6 Turning off the Laser..................................................................................5-25
5.4.7 Emergency Stop ..........................................................................................5-26

5.5 Return Shipping ......................................................................................... 5-27

5.6 Disconnecting and Storing the Laser Components.................................... 5-27

5.7 Installation Check List............................................................................... 5-29


5.7.1 Space Requirements (Section 4.1.1) .........................................................5-29
5.7.2 Electrical Requirements (Section 4.1.2)...................................................5-29
5.7.3 Environmental Requirements (Section 4.1.3.)..........................................5-29
5.7.4 Installation..................................................................................................5-30

Chapter 6: Functional Description


6.1 Introduction.................................................................................................. 6-1

6.2 Main Block Diagram ................................................................................... 6-3


6.2.1 Power Supply................................................................................................6-4
6.2.2 Base Board and System Controller PCB....................................................6-12
6.2.3 Driver Board ..............................................................................................6-17
6.2.4 GUI Controller PCB ..................................................................................6-21

6.3 Cooling System.......................................................................................... 6-26


6.3.1 Heat Exchange SubSystem .........................................................................6-26
6.3.2 Cooling Pump.............................................................................................6-29
6.3.3 Vacuum Subsystem .....................................................................................6-29
6.3.4 ET & HS Handpiece & Power Detector Assembly ....................................6-33

6.4 System Software - User Screens................................................................ 6-41


6.4.1 Main Screen...............................................................................................6-41
6.4.2 Handpiece Selection ...................................................................................6-42
6.4.3 Laser Calibration .......................................................................................6-42
6.4.4 Treatment Screen Common Functions .......................................................6-46
6.4.5 Pulse Counter Field....................................................................................6-47
6.4.6 Selecting the Laser Mode: Ready or Standby ............................................6-48
6.4.7 HS Handpiece Treatment Screen ...............................................................6-48
6.4.8 Save as User Preset Screen ........................................................................6-51
6.4.9 Clinical Indications Screen - HS ................................................................6-51
6.4.10 ET Handpiece Treatment Screen..............................................................6-51
6.4.11 Save as User Preset Screen ......................................................................6-54
6.4.12 Clinical Indications Screen -ET ...............................................................6-55

6.5 System Software - Service Screens ........................................................... 6-56

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LIGHTSheer DUETTM Service Manual

6.5.1 Utility Menu................................................................................................6-56


6.5.2 Service Screens...........................................................................................6-64
6.5.3 Access to Service Screens...........................................................................6-65
6.5.4 HS Diagnostic screen .................................................................................6-67
6.5.5 Service ET Diagnostic Screen ....................................................................6-74
6.5.6 Power Detector Setup.................................................................................6-81
6.5.7 Service HS Setup Screen.............................................................................6-81
6.5.8 Service ET Setup Screen.............................................................................6-84
6.5.9 Service Logs Screen....................................................................................6-87
6.5.10 Service System Tools Screen ....................................................................6-88
6.5.11 Service Exit Tab........................................................................................6-91

6.6 System Monitoring .................................................................................... 6-91


6.6.1 Treatment Mode .........................................................................................6-91
6.6.2 Calibration Mode .......................................................................................6-94
6.6.3 Service Mode ..............................................................................................6-94

Chapter 7: Tests, Calibrations & Maintenance


7.1 Introduction.................................................................................................. 7-1
7.1.1 Safety ............................................................................................................7-2
7.1.2 Required Tools ............................................................................................7-2

7.2 Internal System Test .................................................................................... 7-3


7.2.1 Screen Calibration .......................................................................................7-3
7.2.2 Set Time ........................................................................................................7-4
7.2.3 Software Version ..........................................................................................7-5
7.2.4 Verify Vacuum System (HS HP only) ...........................................................7-5
7.2.5 Cooling System Checks ................................................................................7-6
7.2.6 Verify Heat Exchanger Temperature Controller..........................................7-7
7.2.7 Verify EPI Cooler Temperature Controller
(ET HP only) .................................................................................................7-7
7.2.8 Verify Heat Exchanger TE Coolers Current ................................................7-8
7.2.9 Verify EPI TE Coolers Current (ET HP only) .............................................7-9

7.3 Power Meter Detector Factor Calibration.................................................. 7-10


7.3.1 ET Handpiece .............................................................................................7-10

7.4 Post-Fire Checks and Measurements......................................................... 7-13


7.4.1 HS Handpiece.............................................................................................7-13

7.5 Final Check ............................................................................................... 7-14


7.5.1 Fluence Test, HS Handpiece .....................................................................7-14
7.5.2 Fluence and Pulse width Test, ET Handpiece............................................7-16

7.6 Check Lists ................................................................................................ 7-17


7.6.1 Internal System Test ...................................................................................7-17
7.6.2 Cooling Checks...........................................................................................7-17
7.6.3 Laser Current Check ..................................................................................7-18

x SM-0035630 Rev. A
7.6.4 Calibration .................................................................................................7-18
7.6.5 ET Thermal Test .........................................................................................7-19
7.6.6 HS Thermal Test.........................................................................................7-19
7.6.7 Final Test ...................................................................................................7-20

7.7 Periodic Maintenance ................................................................................ 7-22


7.7.1 Preventive Maintenance Check List ...........................................................7-22

Chapter 8: Troubleshooting
8.1 Introduction.................................................................................................. 8-1
8.1.1 Definitions ....................................................................................................8-2
8.1.2 System Error Types ......................................................................................8-2
8.1.3 Handpiece Dependency on System’s Response to Events ............................8-3
8.1.4 Mode Dependency on System’s Response to Events ....................................8-3

8.2 Start-up and Self-Test .................................................................................. 8-4


8.2.1 Check Integrity of ROM data .......................................................................8-4
8.2.2 Check RAM Integrity ....................................................................................8-4
8.2.3 Check SPI Flash Integrity ............................................................................8-4
8.2.4 Hardware Test on Startup ............................................................................8-4
8.2.5 Start-up Display ...........................................................................................8-5
8.2.6 POST Start-up ..............................................................................................8-5

8.3 Troubleshooting Guide ................................................................................ 8-6


8.3.1 System Diagnostics.......................................................................................8-7
8.3.2 System Interlock ...........................................................................................8-7
8.3.3 Data Errors ..................................................................................................8-8
8.3.4 HS Handpiece Errors ...................................................................................8-9
8.3.5 ET Handpiece Errors .................................................................................8-11
8.3.6 Laser Errors ...............................................................................................8-13
8.3.7 DC Power Supply Errors ...........................................................................8-15
8.3.8 Fuse Errors.................................................................................................8-17
8.3.9 Temperature Errors....................................................................................8-18
8.3.10 Vacuum Errors .........................................................................................8-20
8.3.11 Coolant Errors .........................................................................................8-21
8.3.12 FPGA Register Errors..............................................................................8-22
8.3.13 GUI Communications Errors ...................................................................8-22
8.3.14 UART Errors ............................................................................................8-23
8.3.15 GUI Errors ...............................................................................................8-23

8.4 Test Point Lists .......................................................................................... 8-27


8.4.1 LightSheer Duet Baseboard .......................................................................8-27
8.4.2 LightSheer Duet Drive Board.....................................................................8-29

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LIGHTSheer DUETTM Service Manual

Chapter 9: Module Replacement


9.1 Introduction.................................................................................................. 9-1

9.2 Protective Covers......................................................................................... 9-1


9.2.1 Back Cover Replacement..............................................................................9-2
9.2.2 Front Cover Replacement ...........................................................................9-4
9.2.3 Display Back Panel and Front Bezel Replacement......................................9-6

9.3 Power Supply Assembly Replacement........................................................ 9-8

9.4 Replacing the Fan and Chiller Assembly .................................................. 9-12


9.4.1 Chiller Replacement ...................................................................................9-14

9.5 Replacing the GUI Controller Board......................................................... 9-17

9.6 Driver Board Replacement ........................................................................ 9-18

9.7 Base Board Replacement........................................................................... 9-19

9.8 Vacuum Pump Replacement...................................................................... 9-19

9.9 Vacuum Module Replacement .................................................................. 9-21

9.10 Diverter Valve Replacement...................................................................... 9-22

9.11 Water Pump Replacement ......................................................................... 9-23

9.12 Power Meter Replacement........................................................................ 9-24

Chapter 10: Spare Parts Catalog


10.1 Introduction................................................................................................ 10-1

10.2 Spare Parts Lists ........................................................................................ 10-2


10.2.1 Computer Module.....................................................................................10-3
10.2.2 PCB ..........................................................................................................10-4
10.2.3 Power Supply............................................................................................10-5
10.2.4 Cooling System .........................................................................................10-6
10.2.5 Vacuum System.........................................................................................10-7
10.2.6 Display......................................................................................................10-8
10.2.7 Covers and Exterior Components-Front View.........................................10-9
10.2.8 Covers and Exterior Components-Rear View ........................................10-10
10.2.9 Handpieces & Accessories .....................................................................10-11
10.2.10 Power Meter .........................................................................................10-13
10.2.11 Cables...................................................................................................10-14
10.2.12 Special Tools ........................................................................................10-15

xii SM-0035630 Rev. A


LIST OF FIGURES
Chapter 1: Introduction

Chapter 2: Safety and Regulatory


Figure 2-1 Warning Signs for the Treatment Room .............................. 2-3
Figure 2-2 Keyswitch Location ............................................................. 2-9
Figure 2-3 Emergency Stop Switch Location...................................... 2-11
Figure 2-4 Location of Regulatory Compliance Labels - Front .......... 2-13
Figure 2-5 Location of Regulatory Compliance labels - Back ............ 2-14
Figure 2-6 Regulatory Compliance Labels .......................................... 2-15
Figure 2-7 System Labels .................................................................... 2-16
Figure 2-8 Labels on Treatment Heads................................................ 2-17

Chapter 3: General Description


Figure 3-1 LIGHTSheer DUET External Components ......................... 3-4
Figure 3-2 LIGHTSheer DUET HS handpiece...................................... 3-6
Figure 3-2 Disposable tip....................................................................... 3-6
Figure 3-3 HS handpiece disposable tip ................................................ 3-6
Figure 3-4 LIGHTSheer DUET ET Handpiece ..................................... 3-7
Figure 3-5 Handpiece holsters and wrist strap hooks ............................ 3-8
Figure 3-6 Handpiece Calibration/Storage Ports ................................... 3-9
Figure 3-7 Remote Interlock Setup...................................................... 3-10
Figure 3-8 USB Port Location ............................................................. 3-10
Figure 3-9 RJ-45 Ethernet Port Location............................................. 3-11

Chapter 4: Site Preparation


Figure 4-1 System Physical Dimensions ............................................... 4-2
Figure 4-2 Remote Interlock Wiring Diagram ...................................... 4-5

Chapter 5: Installation
Figure 5-1 Unpacking the Unit .............................................................. 5-2
Figure 5-2 Remove Foam from Console ............................................... 5-3
Figure 5-3 Installing the Holsters .......................................................... 5-3
Figure 5-4 Installing HS Handpiece Holster.......................................... 5-4
Figure 5-5 Installing Holsters (2)........................................................... 5-4
Figure 5-6 Installing ET Handpiece Holster.......................................... 5-5
Figure 5-7 Holsters Properly Seated ...................................................... 5-5
Figure 5-8 Handpiece holsters and wrist strap hooks ............................ 5-6
Figure 5-9 Remove Protective Covers for Umbilical Connection......... 5-7
Figure 5-10 Aligning the Connector to the Umbilical Port ................... 5-7
Figure 5-11 Umbilical Connectors in Place........................................... 5-8
Figure 5-12 Handpieces in Handpiece Pockets ..................................... 5-8

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LIGHTSheer DUETTM Service Manual

Figure 5-13 Moving the Light Sheer DUET System ............................. 5-9
Figure 5-14 Main Power Cable............................................................ 5-10
Figure 5-15 Keyswitch Location ......................................................... 5-13
Figure 5-16 Self Test Screen ............................................................... 5-14
Figure 5-17 Main User Screen............................................................. 5-14
Figure 5-18 OptiPulse Auto Mode Treatment Screen ......................... 5-15
Figure 5-19 Protective Eyewear Prompt.............................................. 5-18
Figure 5-20 Calibrate Prompt Screens................................................. 5-20
Figure 5-21 Calibrate Prompt Screens (Continued) ............................ 5-21
Figure 5-22 Headroom Warning.......................................................... 5-22
Figure 5-23 Location of Handpiece Enable and Trigger Buttons........ 5-22
Figure 5-24 Enable Icon ...................................................................... 5-23
Figure 5-25 Trigger Icon...................................................................... 5-23
Figure 5-26 Calibration in Progress..................................................... 5-24
Figure 5-27 Return to Main Screen ..................................................... 5-25
Figure 5-28 Quit Button Location ....................................................... 5-25
Figure 5-29 Limited Functionality Screen........................................... 5-26
Figure 5-30 Emergency Stop Location ................................................ 5-27
Figure 5-31 Cable Wrap and Handpiece Storage ................................ 5-28

Chapter 6: Functional Description


Figure 6-1 LIGHTSheer DUET Diode Laser System Wiring Diagram 6-2
Figure 6-2 Main System Block Diagram ............................................... 6-3
Figure 6-3 Power Supply Block Diagram.............................................. 6-4
Figure 6-4 Base Board and System Controller PCB Block Diagram .. 6-12
Figure 6-5 Driver Board Block Diagram ............................................. 6-17
Figure 6-6 GUI Controller PCB Block Diagram ................................. 6-21
Figure 6-7 GUI Processor Board ......................................................... 6-22
Figure 6-8 Heat Exchanger Block Diagram ........................................ 6-26
Figure 6-9 Coolant Flow Diagram....................................................... 6-27
Figure 6-10 Vacuum Module Block Diagram ..................................... 6-30
Figure 6-11 Vacuum Wiring Diagram................................................. 6-31
Figure 6-12 Handpieces and Power Detectors Diagram...................... 6-33
Figure 6-13 ET Handpiece................................................................... 6-35
Figure 6-14 ET Handpiece Optical Components................................. 6-37
Figure 6-15 HS Handpiece Sectional View ......................................... 6-38
Figure 6-16 HS Handpiece Sectional View ......................................... 6-40
Figure 6-17 Main Screen ..................................................................... 6-41
Figure 6-18 Prompts to Calibrate HS/ET Handpieces......................... 6-44
Figure 6-19 Enable and Trigger Button Locations .............................. 6-44
Figure 6-20 Enable Icon ...................................................................... 6-45
Figure 6-21 Flashing Arrow Indicating Trigger .................................. 6-45
Figure 6-22 Calibration Progress Bar .................................................. 6-46
Figure 6-23 Common Controls/Indicators for HS/ET Handpieces ..... 6-47
Figure 6-24 Pulse Counter Field .......................................................... 6-47
Figure 6-25 HS Handpiece Treatment Screen ..................................... 6-48

xiv SM-0035630 Rev. A


Figure 6-26 HS Handpiece Fields and Descriptions............................ 6-50
Figure 6-27 Clinical Indications Screen (HS Handpiece) ................... 6-51
Figure 6-28 ET Handpiece Treatment Screen ..................................... 6-52
Figure 6-29 ET Handpiece Fields and Descriptions ............................ 6-54
Figure 6-30 Save As User Preset Screen ............................................. 6-54
Figure 6-31 Clinical Indications Screen (ET Handpiece).................... 6-55
Figure 6-32 Utility Menu ..................................................................... 6-56
Figure 6-33 System Information Screen .............................................. 6-57
Figure 6-34 Head Information Screen ................................................. 6-58
Figure 6-35 System Information Screen .............................................. 6-59
Figure 6-36 Sleep Mode Screen........................................................... 6-59
Figure 6-37 Idle Mode / Sleep Mode................................................... 6-60
Figure 6-38 User Preference Screen .................................................... 6-61
Figure 6-39 System Tools Screen ........................................................ 6-62
Figure 6-40 Vacuum Purge Screens .................................................... 6-62
Figure 6-41 Enter Code Screen............................................................ 6-63
Figure 6-42 Service Screen.................................................................. 6-64
Figure 6-43 Switch SW2 Location ...................................................... 6-66
Figure 6-44 System Information Screen - Invisible Button................. 6-67
Figure 6-45 HS Diagnostic Screen ...................................................... 6-68
Figure 6-46 Service ET Diagnostics Screen Default ........................... 6-75
Figure 6-47 Power Detector Setup Screen........................................... 6-81
Figure 6-48 Service HS Setup Screen................................................. 6-82
Figure 6-49 calibration Data ................................................................ 6-82
Figure 6-50 Service ET Setup Screen.................................................. 6-84
Figure 6-51 Calibration Data ............................................................... 6-85
Figure 6-52 Delta T Button.................................................................. 6-86
Figure 6-53 What happens after previous Figure... ............................. 6-86
Figure 6-54 Service Logs Screen......................................................... 6-87
Figure 6-55 Service System Tools Screen ........................................... 6-89
Figure 6-56 Touch Screen Calibration................................................. 6-90

Chapter 7: Tests, Calibrations & Maintenance


Figure 7-1 Calibrate Screen ................................................................... 7-3
Figure 7-2 Calibration Process .............................................................. 7-4
Figure 7-3 Set Date / Time Screen......................................................... 7-5
Figure 7-4 Connecting the Temperature Sensor .................................... 7-6
Figure 7-5 ET Setup Screen, Get New Delta T ..................................... 7-7
Figure 7-6 ET Setup Screen, Get New Delta T ..................................... 7-8
Figure 7-7 Connecting DVM to TP28 and TP45 or TP46..................... 7-9
Figure 7-8 Connecting DVM to TP28 and TP45 or TP46..................... 7-9
Figure 7-9 ET Handpiece Power Meter Detector Factor ..................... 7-11
Figure 7-10 .......................................................................................... 7-14

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LIGHTSheer DUETTM Service Manual

Chapter 8: Troubleshooting

Chapter 9: Module Replacement


Figure 9-1 LightSheer Duet System's Protective Covers....................... 9-2
Figure 9-2 Remove Four Screws from Back Cover .............................. 9-3
Figure 9-3 Removing the Back Cover ................................................... 9-3
Figure 9-4 Removing Heads from the System....................................... 9-4
Figure 9-5 Removing Four screws from Back....................................... 9-5
Figure 9-6 Engaging the Brake .............................................................. 9-5
Figure 9-7 Removing the Front Cover................................................... 9-6
Figure 9-8 Remove Five Screws from Display Back Panel .................. 9-6
Figure 9-9 Remove the Display Back Panel .......................................... 9-7
Figure 9-10 Removing the Bezel ........................................................... 9-7
Figure 9-11 Removing Six Screws from Power Supply Mount ............ 9-8
Figure 9-12 Moving Board out of the Way ........................................... 9-9
Figure 9-13 Removing Six Screws from Metal Plate ............................ 9-9
Figure 9-14 Removing Five Screws from Metal Plate ........................ 9-10
Figure 9-15 Removing Four Screws on Head Connector Plate........... 9-10
Figure 9-16 Disconnect Connections from Top of Power Supply....... 9-11
Figure 9-17 Disconnect Mains Input Connector.................................. 9-11
Figure 9-18 Removing Power Supply ................................................. 9-12
Figure 9-19 Connector P1.................................................................... 9-13
Figure 9-20 Temperature Sensor ......................................................... 9-13
Figure 9-21 Fan and Filter Board Assembly ....................................... 9-14
Figure 9-22 Disconnect Flow Tubes.................................................... 9-15
Figure 9-23 Disconnect Flow and Vacuum Tubing............................. 9-15
Figure 9-24 Remove Screws of Chiller Assembly .............................. 9-16
Figure 9-25 Remove Screws Holding Chiller Assembly to Chassis ... 9-16
Figure 9-26 Moving Chassis Base ....................................................... 9-17
Figure 9-27 Removing Harnesses on GUI Controller Board .............. 9-17
Figure 9-28 Driver Board Replacement............................................... 9-18
Figure 9-29 Base Board Replacement ................................................. 9-19
Figure 9-30 Disconnect Vacuum Tubings ........................................... 9-20
Figure 9-31 Vacuum Pump Replacement ............................................ 9-20
Figure 9-32 .......................................................................................... 9-21
Figure 9-33 Diverter Valve Replacement ............................................ 9-22
Figure 9-34 Water Pump Replacement................................................ 9-23
Figure 9-35 Remove Harnesses ........................................................... 9-24
Figure 9-36 Remove Screws Holding the Power Meter to Metal Base 9-24
Figure 9-37 Center the Power Meter Window..................................... 9-25

Chapter 10: Spare Parts Catalog


Figure 10-1 Spare Parts List Example ................................................. 10-1
Figure 10-2 Computer Module Components ....................................... 10-3
Figure 10-3 PCB .................................................................................. 10-4

xvi SM-0035630 Rev. A


Figure 10-4 Power Supply ................................................................... 10-5
Figure 10-5 Cooling System Components........................................... 10-6
Figure 10-6 Vacuum System ............................................................... 10-7
Figure 10-7 Display ............................................................................. 10-8
Figure 10-8 Covers and Exterior Components-Front View................. 10-9
Figure 10-9 Covers and Exterior Components-Rear View................ 10-10
Figure 10-10 Handpieces & Accessories........................................... 10-11
Figure 10-11 Handpieces & Accessories (Continued) ...................... 10-12
Figure 10-12 Power Meter ................................................................. 10-13
Figure 10-13 Cables........................................................................... 10-14
Figure 10-14 Special Tools................................................................ 10-15

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xviii SM-0035630 Rev. A


C H A P T E R

INTRODUCTION

1.1 Scope of Manual


This manual contains service instructions for the Lumenis
LIGHTSheer DUET Diode Laser System. The content of this manual is
intended solely for use by Lumenis Field Service Engineers (FSEs),
authorized service representatives, and Lumenis trained and certified
customer technicians. Lumenis cannot be responsible for service or
repairs attempted by untrained or uncertified persons, and the use of
this manual by such persons is prohibited.

Caution
Service personnel operating or maintaining the LIGHTSheer
DUET Diode Laser System should read this manual thoroughly
before attempting to operate or service the device.

Note
While the manual is intended to aid the service personnel in the care
and service of the equipment, it cannot serve as a substitute for the
service engineers training, provided by Lumenis.

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This service manual includes:

• Chapter 1: Introduction
Provides the scope of the manual, conventions, a list of applicable
documents and a list of terms and abbreviations used in the manual.

• Chapter 2: Safety
Describes safety issues regarding the use and maintenance of the
Light Sheer Duet system.

• Chapter 3: General Description


Provides a general description and the technical characteristics of the
Light Sheer Duet system.

• Chapter 4: Site Preparation


Provides information on pre-installation requirements.

• Chapter 5: Installation
Contains instructions for unpacking, installing and testing the system.

• Chapter 6: Functional Description


Provides a detailed functional description of all unit sub-systems, user
screens and service screens.

• Chapter 7: Tests, Calibrations and Maintenance


Contains instructions on various system tests and calibrations, and
provides a preventive maintenance check list.

• Chapter 8: Troubleshooting
Lists the system error messages and various problems, probable causes,
symptoms/ diagnostic checks, and the appropriate corrective actions.

• Chapter 9: Module Replacement


Provides detailed instructions for replacing various modules and
components of the Light Sheer Duet system.

• Chapter 10: Spare Parts Catalog


Provides an easy-to-use catalog, containing pictures of the unit and its
components. For easy identification, each item picture is referenced by
a number to its part number (and description) and vice-versa.

• Appendix: Wiring Schematics


Contains the system main wiring schematic and schematics of the
system’s major sub-assemblies.

1-2
Introduction

1.2 Applicable Documents


Light Sheer DUET Diode Laser System Operator's Manual-
PB-005755.

1.3 Conventions, Terms, and


Abbreviations

1.3.1 Manual Conventions


This manual uses the following conventions to convey various
important notes, cautions and warnings:

Note
Notes are used to clarify, emphasize, or give extra information on an
important point in the text preceding or following it.

Caution
Caution messages alert the reader to possible risk or damage to
the system or surrounding area.

Warning
Warning messages alert the reader to possible danger,
bodily harm or risk of death to persons using or servicing
the system.

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1.3.2 Serial Number Format


Each system is identified by a unique serial number located on the rear
of the laser console. The serial number for the LIGHTSheer DUET
Diode Laser System is in the following format:

DXXXX

Where:

“XXXX” is a number that identifies the frame during the production


sequence. The four digit number is a unique serial number.

1.3.3 Terms and Definitions


The following table below lists the various terminology used in this
manual and their definitions.

Advisory an occurrence within the system that must be called to the user’s
Condition: attention. When the user has acknowledged the occurrence the system
is allowed to continue to operate.

Calibration The process by which the system establishes the relation between laser
Sequence: diode current and laser power output.

Control Buttons/ Buttons and/or tabs used to control a specific parameter of the system
Tabs: such as laser fluence, laser pulse width, clinical indications, etc.

Control Panel: The device for receiving user inputs and displaying the state of the
system. The control panel cannot be removed from the console. In this
document, “control panel” also refers to a remote control panel.

Epi Temperature: Temperature of the coolant in the coolant loop connecting the hand
piece (epi) heat exchanger and sapphire heat exchanger (epi cooler) in
the ET handpiece.

Error: an occurrence within the system that requires the system to go to


Standby (or Service Standby), discontinue firing the laser, and close the
safety shutter.

Event: An occurrence within the system that must be called to the user’s
attention. There are two types of events: Advisory conditions and
errors.

Girth: Perimeter of a rectangle or specified width and height.

1-4
Introduction

Console: The main physical unit of a system, incorporating electrical and


mechanical components such as power supply, user interface, and
main controller.

Cyclic A cyclic redundancy check (CRC) is a type of hash function used to


Redundancy produce a checksum - a small, fixed number of bits - against a block of
Check: data, such as a packet of network traffic or a block of a computer file.
The checksum is used to detect errors after transmission or storage. A
CRC is computed and appended before transmission or storage, and
verified afterwards by the recipient to confirm that no changes occurred
on transit. CRCs are popular because they are simple to implement in
binary hardware, are easy to analyze mathematically, and are
particularly good at detecting common errors caused by noise in
transmission channels.

Laser emission A method of advising the user that laser light emission is taking place.
indicator: The indicator may be visual or audible or both.

Service Firing: The laser is firing in service mode.

Service Mode: Accessible only to service engineers. Safety monitoring, interlocks, and
regulatory constraints may be disabled to allow personnel to test any
setting or work with only partially functioning systems.

Session: The period of operation beginning when the system is turned on and
ending when it is turned off.

System All peripherals connected to the system, including handpieces, external


Environment: interlock, printers, etc.

Tip temperature: Temperature of the portion of the handpiece that is in contact with the
skin.

Treatment cycle: The treatment cycle is a period of time wherein treatment occurs. The
treatment cycle begins when the treatment is manually initiated and
ends when the treatment countdown timer expires.

Treatment mode Only mode of system operation accessible to customers. All safety
monitoring, interlocks, and regulatory constraints are observed in
Treatment mode.

Treatment: The delivery of treatment laser energy to the desired target for
therapeutic purposes.

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1.3.4 Acronyms, and Abbreviations


The following table below lists the various acronyms, and abbrevia-
tions found in this manual, and their definitions.

' Foot (feet)


" Inch(es)
+ve Positive
°C Degree(s) Centigrade Celsius
°F Degree(s) Fahrenheit
Ω Ohms (resistance)
A Ampere(s)
A/D Analog to digital
AC Alternating current
ADC/DAC Analog to Digital Converter / Digital to Analog Converter
Assy Assembly
CCT Circuit
cm Centimeter(s)
CPU Central processing unit
CRC Cyclic Redundancy Check
D/A Digital to analog
DC Direct current
DT Delay time
DVM Digital volt meter
EMF Energy meter factor
EMI Electromagnetic Interference
EPROM Erasable Programmable Read-Only Memory
EEPROM Electrically Erasable Programmable Read-Only Memory
EMO Emergency Off Switch
EPI Epidermal - refers to the cooling loop in the ET handpiece that
cools the handpiece tip.
EPLD Erasable Programmable Logic Device
ET Small aperture handpiece (ET Handpiece)
F Fluence
FCO Field change order
FS Flow switch
FSE Field service engineer

1-6
Introduction

ft Foot (feet)
GND Ground
GUI Graphical User Interface
HA Hazard Analysis
H.V. High voltage
HCF Head calibration factor
HS Large (High Speed) aperture handpiece (HS handpiece)
HV High voltage
Hz Hertz
I/O Input/Output
ID Identification
in Inch(es)
inHg Inches of Mercury
IPM Intelligent power module
J Joule(s)
J/cm2 Joule(s) per square centimeter
K Kilo
Kg Kilo gram(s)
kPa Kilo-Pascal
Laser Light amplification by stimulated emission of radiation
lb Pound(s)
LCD Liquid crystal display
LED Light emitting diode
LSD Light Sheer Duet
LVPS Low Voltage Power Supply
MF Measured fluence
MHE Main Heat Exchanger
mm Millimeter(s)
MTBF Mean Time between Failures
N/A Not applicable / Not available
nm Nanometer(s)
NC Normally Closed
NO Normally Open
NS Not shown
NVRAM Non-Volatile Random Access Memory. NVRAM us a type of
memory that retains its contents when power is turned off.

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P&C Power and control (module)


PC Computer / Personal computer
PCB Printed circuit board
PM Preventive maintenance
POST Power On Self Test
PS Product Specification
PSI Pounds per Square Inch
PW Pulse width
RAM Random Access Memory
RC Remote Control
RFI Radio frequency interference
ROM Read Only Memory
RTC Real Time Clock
S.B. Slow burning
SCR Silicon control rectifier
Sec Second(s)
SIP Software Input Panel
SRS Software Requirements Specification
SVP Software Validation Protocol
SWM Software Master
T Time (pulse duration)
TB Terminal board
TE Thermoelectric
TEC Thermoelectric cooler.
UART Universal Asynchronous Receiver and Transmitter
UV Ultraviolet
V Volt(s)
VAC Volt(s) AC
VC Command voltage (voltage to which the capacitors charge)
VDC Volt(s) DC
VDVM Voltage reading on DVM
-ve Negative
VM Voltage measured by the unit's internal voltmeter
Vrms Volts (Root Mean Square)
W Watt(s)

1-8
C H A P T E R

SAFETY AND REGULATORY

2.1 Introduction
This chapter describes general safety and regulatory issues regarding
the use of the LIGHTSheer DUET™ diode laser system.

Caution
Federal law (USA) restricts this device to sale by or on the order
of a physician or any practitioner licensed by the law of the state
in which he or she practices to use or order the use of the device.

The primary considerations should be for the safety of the patient, the
physician and other personnel. Patient safety is primarily assured by
well trained staff and a well laid out treatment room. Patient education
is also important, including information about the nature of the
treatment.

Considerable thought was given during the design of the LIGHTSheer


DUET™ diode laser to maximize safety for both the patient and
personnel. Following are some of the system’s safety features:

• A self-test of the electrical circuits takes place after the machine is


turned on. The test circuits continuously monitor the operational
system during treatment.
• The laser source is contained within the handpiece, which is
normally in direct contact with the patient’s skin. Laser light is
emitted only at the aperture of the delivery device.
• The system can only deliver laser light upon activating the “Ready”
button, and the triggering of the handpiece switch.

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• A manual safety switch on the treatment heads prevents


unintentional triggering of laser pulses.
• Independent safety circuits disable the system to prevent under or
over exposure treatments.
• An emergency shut-off knob expedites shutdown when necessary.
• A key switch prevents unauthorized activation of the device.
• A “beep” sounds with each treatment laser pulse.
• An emission indicator is displayed when the system is “Ready” to
deliver treatment pulses.
• The inactivity timer feature switches the unit to “Standby” (idle)
mode whenever the unit has not been used for five minutes.
• A current-limiting device (circuit breaker) is installed to protect the
power source and console in case of an over-current event.

Warning
Any laser, emitting device can cause injury if used
improperly. High voltages are present inside the system.
Personnel who work with lasers must always be aware of
the possible dangers and must take the proper safeguards
as described in this manual.

2-2
Safety and Regulatory

2.1.1 The Treatment Room


The entrance to the treatment room should be clearly labeled, with
signs indicating that high intensity laser is in use. Figure 2-1 shows the
treatment room signs supplied with the system.

Figure 2-1 Warning Signs for the Treatment Room

• Restrict entry to the laser room when the laser is in use. Allow access
to the treatment room only to personnel essential to the procedure
and well trained in the required safety procedures.
• Make sure that all treatment room personnel are familiar with the
system’s controls and know how to shut down the system instantly.

2.2 Major Precautions, Cautions and


Warnings
The following precautions, cautions and warnings must be heeded for
safe use of the system.

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2.2.1 Precautions
• All LIGHTSheer trained and certified service technicians operating
or servicing the LIGHTSheer DUET diode laser system should read
this manual thoroughly before attempting to operate or service this
device.

2.2.2 Cautions
• Only Lumenis-authorized personnel may service the system,
especially inside its protective covers. This includes making internal
adjustments to the power supply, cooling system, optics, treatment
heads, etc.
• Any laser device in this classification can cause permanent injury or
blindness if used improperly.
• High voltages and/or currents are present inside the system.
• Maintenance performed by the user must only take place when the
system is shut down and disconnected from power. Performing
maintenance procedures with the system powered-up may be
hazardous to the user and/or destructive to the system.

Warning
Use of controls, adjustments, or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.

2.2.3 Warnings Related to Laser Emission


• Laser emission presents an eye hazard and a potential fire or burn
hazard. Take all necessary precautions in areas where the system is
used.
• The LIGHTSheer DUET™ diode laser system emits laser pulses.
Make sure that the patient and all those present in the treatment room
guard against accidental exposure to this emission either directly
from the treatment head or indirectly from a reflecting surface.
• Never look directly at the light or laser beam coming from the
treatment head, even when wearing Lumenis protective eyewear.

2-4
Safety and Regulatory

• Never point the treatment head so that it discharges into free space.
Make sure it is mounted on its cradle, or, during actual treatment,
pointed at the target area.
• Keep hands away from the treatment heads during system start-up.
• Do not leave the system unattended when in operation.

2.3 Optical Safety

2.3.1 General
The following guidelines are to be strictly followed to ensure optical
safety:

• Laser light presents an eye hazard and a potential fire or burn hazard.
Take all necessary precautions in areas where the LIGHTSheer
DUET diode laser system is being used.
• Exposure to direct or scattered radiation can result in permanent
damage or blindness to the eyes and burns to the skin.
• A qualified person should be responsible for the system’s controls
during the procedure (under the supervision of the physician).
• Do not use the system in the presence of explosive anesthetics or
other flammable materials.
• Do not direct the treatment head light at anything other than the
targeted area.
• Do not allow reflective objects such as jewelry, watches, surgical
instruments or mirrors to reflect the pulsed light.
• Do not expose the skin to the light pulse except the test patch and the
treatment area.
• Do not look directly into the laser aperture of the diode treatment
head even if wearing laser safety glasses.
• Never point the delivery device (handpiece) so that it discharges into
free space. Make sure there is a suitable beam stop (wet towel) at or
near the output aperture of the delivery device.

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2.3.2 Eye Protection


The LIGHTSheer DUET diode laser system emits intense laser light
pulses. Prior to firing a pulse, always make sure that everyone in the
room is protected against accidental exposure to this emission either
directly from the delivery device (handpiece) or indirectly from a
reflecting surface. To protect against eye damage and discomfort make
sure that all personnel wear safety eyewear appropriate for the
wavelength(s) in use.

The laser light emitted by the LIGHTSheer DUET diode laser system is
invisible to the human eye. Because the laser light energy cannot be
seen, there is no visible indication of the primary or reflected beam. All
persons in the area of the system must wear eye protection with an
Optical Density of 5.0 (OD 5) or greater at the wavelengths of 790-830
nm whenever the system is being used or serviced.

Patients, physicians and staff should wear Lumenis protective eyewear


as follows:

Treatment Head Wavelength Optical Density Optical Density


(nm) Patients Physicians & Staff
LightSheer Diode 790-830 >5 >5

Warning
Do not treat eyebrows, eyelashes, or other areas within
the bony area surrounding the orbit with the Diode
treatment head. The light emitted by the head is capable
of causing serious eye damage or blindness. For
maximum safety, eye goggles (shields) must be worn by
the patient for all facial treatments.

• All persons potentially subject to laser exposure must wear appropri-


ate eye protection whenever the main power and key switch are on.
• Never look directly into the laser aperture at the distal end of the
handpiece, even if eye protection is being worn. Serious eye injury
or blindness may result.
• Avoid directing the laser beam anywhere other than the calibration/
storage port or intended treatment area. Stray laser light and
reflection is always a potential hazard and may cause serious injury.
• Never permit reflective objects such as jewelry, watches, surgical
instruments, or mirrors to reflect the treatment light.

2-6
Safety and Regulatory

2.3.3 Other Ocular Safety Considerations


• Identify the laser room clearly by posting approved laser safety signs
in prominent locations.
• To prevent hazardous reflections within the treatment room, all
mirrors and windows should be covered from the laser room. All
windows must be covered to prevent laser light from escaping the
laser room.
• Restrict entry to the laser room when the laser is in use. Allow access
only to those personnel both essential to the procedure and well
trained in laser safety.
• Ensure that the laser foot pedal is clean and working properly. Place
the foot pedal where it will not be confused or mistaken for another
piece of equipment.
• Do not attempt to remove the protective covers on the handpiece,
which could allow exposure to high-intensity laser light.
• If unauthorized entry to the room is possible, use of the Remote
Interlock is recommended (see "Remote Interlock Connection" on
page 4-4).

2.4 Electrical and Mechanical Safety


• No one other than Lumenis authorized service personnel may repair
any part of the LIGHTSheer DUET diode laser system within the
protective cover. This includes making modifications or internal
adjustments to the power supply, cooling system, power calibration,
etc.
• Removing any cover creates an electrical safety hazard. The system
contains high voltages and currents that are dangerous. Some
components may retain an electric charge even after the power
supply has been turned off. Always disconnect the console from the
power source before removing any cover.
• Never leave an operating or open unit unattended during system
maintenance.
• The console is grounded through the grounding conductor in the
power cable. This protective grounding is essential for safe
operation.
• The console weighs approximately 48Kg (105 lbs) and may cause
injury if not properly handled when moved. The system is well
balanced and is designed such that it can be moved without
difficulty. Nevertheless, the unit should always be moved carefully
and slowly.

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2.5 Fire and Burn Hazards


• The absorption of optical energy raises the temperature of the
absorbing material. Take precautions to reduce the risk of igniting
combustible materials in and around the treatment area.
• Do not use any flammable substance (alcohol, acetone) in the
preparation of the skin for treatment. If necessary, use soap and
water.
• If flammable solvents (alcohol or methanol) are used to clean and
disinfect any part of the LIGHTSheer DUET™ diode laser system or
delivery device, allow it to dry thoroughly before using the system.
• Do not use the system in the presence of explosive anesthetics (such
as ether) or other flammable materials.
• Never direct the output of the delivery device at anything other than
a beam stop, the calibration port, or the targeted tissue.

2.6 Chemical Hazards


• The closed coolant loop contains approximately 0.25 Liters of anti-
freeze (a mixture of 1 part ethylene glycol to 4 parts distilled water).
Ethylene glycol cannot be made non-poisonous. Immediately wipe
up any leaks or spills, and dispose of contaminated materials
properly.
• Flammable solvents (alcohol or methanol) may be used to clean
parts of the system or delivery device. Use such solvents only in a
well-ventilated area.

2.7 System Safety Features


The LIGHTSheer DUET diode laser system has been designed to be
safe and convenient for both the operator and patient. The most
important safety-related features are described below. See the
Operation section of this manual for descriptions and operating
instructions for these and all other system features.

2.7.1 Keyswitch
To prevent unauthorized use, the laser can only be turned on with the
master key, the key can only be removed when the laser is turned off,

2-8
Safety and Regulatory

and the laser only operates when the key is inserted into the keyswitch.
When the keyswitch is turned to the (on) position, the laser power-
up sequence is initiated.

Figure 2-2 Keyswitch Location

2.7.2 Safety Interlocks


The LIGHTSheer system contains a comprehensive monitoring system
that allows operation only when numerous safety conditions have been
met. A fault must be corrected and the system reset before laser
operation is re-enabled. The monitoring system includes the following:

• Remote interlock: An external door interlock receptacle and plug are


provided to disable the laser if the treatment room doors are opened.
Refer to the “Laser Safety Eyewear” section of this manual for
additional information.
• System time out which disables the laser if it has not been used for
15 minutes. This feature is designed to help prevent unintended
exposure and reduce mechanical wear.
• Energy monitoring to verify that the laser output is within specific
energy tolerances for every laser pulse. If abnormally low or high
laser current (indicative of optical energy) is detected, a system fault
is triggered and the user is notified.
• Temperature monitoring which disables system operation if the
diode temperature or ChillTip (on the ET handpiece only) is outside
the operating range.

2.7.3 Audible Emission Indicator


For operator feedback and safety, each laser pulse is accompanied by
an audible beep. No attempt should be made to disable or impair this

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LIGHTSheer DUETTM Service Manual

emission indicator, and in the unlikely event that emission occurs


without an audible beep, use of the system should be discontinued until
proper performance is established.

2.7.4 Handpiece Enable


To help prevent unintended emission, laser output occurs only if both
the handpiece enable is active, the laser is in ready mode, and the
handpiece trigger is pressed.

ET Handpiece
With the laser in ready mode, the operator must first press the
handpiece enable button, which opens the safety shutter, and then press
the handpiece trigger to delivery the treatment pulses to the patient. The
enable button is unlit when disabled and lit when enabled.

HS Handpiece
With the laser in ready mode, the operator must first press the
handpiece enable button, which opens the shutter, and then press the
handpiece trigger to initiate the vacuum function. Once the target
vacuum is reached, the treatment pulses are delivered to the patient.
The enable button is unlit when disabled and lit when enabled.

2.7.5 Electronic Shutter


As a safety feature and in compliance with U.S. and international
regulations, the LIGHTSheer DUET laser system contains an
electronic shutter to help prevent inadvertent laser emission. Located in
the console, the shutter is an electronic switch that is independent of,
and in addition to, the normal energy circuit for the laser pulse. The
shutter is directly controlled by the handpiece enable and system mode;
laser emission is prohibited by the shutter if the system handpiece
enable is active and the laser is not in ready mode.

2-10
Safety and Regulatory

2.7.6 Handpiece Trigger

ET Handpiece
With the handpiece enable active and the system in ready mode, the
laser can be fired repetitively by (1) either pressing and releasing the
handpiece trigger for each pulse, or (2) keeping the trigger
continuously depressed, in which case the laser will fire repetitively for
as long as the handpiece trigger is depressed.

HS Handpiece
With the handpiece enable active and the system in ready mode, the
laser can be fired by pressing and releasing the handpiece trigger for
each treatment of 1-3 pulses.

2.7.7 Emergency Stop Switch


Releasing the handpiece trigger will stop all laser emission. In the event
of an emergency, the laser can be shut down immediately by pushing
the emergency stop button located near the keyswitch on the console
(see Figure 2-3).

Figure 2-3 Emergency Stop Switch Location

To restore operation, rotate the button in the clockwise direction until


it pops out again. Then follow the standard startup sequence. Since the
emergency stop switch is not intended for routine use, follow the
procedure in the Operation section of this manual for normal shutdown.

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2.7.8 Handpiece Design


Several aspects of the ET and HS handpiece design also contribute to
the safety of the LIGHTSheer DUET Diode Laser system. Since the
laser emission originates in the handpiece itself and not in the console
as in conventional lasers, there is no need for an articulated arm or
other beam delivery system with inherent beam quality and alignment
concerns. The laser emission is confined to the handpiece, so there is
no hazardous optical radiation in the console or umbilical.

ET Handpiece
The sapphire tip is placed against the patient’s skin during system use,
reducing stray light while increasing the therapeutic effectiveness.

HS handpiece
The handpiece is placed against the patient’s skin during use; a vacuum
pump creates suction and draws the skin into the treatment handpiece,
thus reducing stray light while increasing the therapeutic effectiveness.

2.8 Operating Precautions


• Do not leave the system in Ready mode unattended.
• Always turn the system OFF when the system is not in use.
• Do not allow untrained personnel to operate the system.
• Do not remove any system cover. Only Lumenis-authorized service
personnel are licensed to do so.
• Do not press the trigger on the Diode treatment head without first
verifying that the laser aperture is safely oriented.

2-12
Safety and Regulatory

2.9 Labels

2.9.1 System Labels


The labels shown in Figure 2-4 are affixed to the system. All treatment
room staff must be familiar with the location and meaning of these
warning labels.

STOP

Emergency stop label

ON/OFF Keyswitch

Figure 2-4 Location of Regulatory Compliance Labels - Front

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Regulatory
compliance labels

Figure 2-5 Location of Regulatory Compliance labels - Back

2-14
Safety and Regulatory

Figure 2-6 Regulatory Compliance Labels

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Figure 2-7 System Labels

2-16
Safety and Regulatory

2.9.2 Treatment Head Labels


Figure 2-8 shows the labels affixed to the treatment heads.

Figure 2-8 Labels on Treatment Heads

These certification and identification labels are attached to the


connector on the treatment head. They state that the product conforms
to the performance standards, and indicate the manufacturer’s name,
date of manufacturing, model and serial number of the system.

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2.10 Regulatory Compliance


The LIGHTSheer DUET Diode Laser system is designed and tested in
accordance with Lumenis procedures for self-certification for a CE
mark.

The CE mark is a certification label that allows Lumenis to sell the


LIGHTSheer DUET Diode Laser system throughout the European
Community. This label certifies that the LIGHTSheer DUET Diode
Laser system meets all regulations set forth by various countries in
Europe. It is important to ensure that this label is on the system cover.

The LIGHTSheer DUET Diode Laser system complies with 21 CFR,


Chapter I, Subchapter J, as administered by the Center for Devices and
Radiological Health (CDRH) of the Food and Drug Administration
(FDA). CE labeled devices comply with all appropriate performance
standards as specified in Annex II of the Medical Device Directive
(MDD) 93/42/EEC. The LIGHTSheer DUET Diode Laser system is
classified as a Class IV laser by the CDRH and as a Class 4 laser by the
European Standard EN 60825-1.

Caution
Use of controls or adjustments or performance or procedures
other than those specified herein may result in hazardous laser
radiation exposure.

The system is available in one electrical configuration with a universal


100-240 VAC, 50/60Hz single phase (maximum) power input.

In compliance with these standards, the system is equipped with:

• Safety switches on laser heads


• An energy display
• An emergency shutoff knob
• A remote interlock connector
• Proper labeling

2-18
Safety and Regulatory

2.10.1 Equipment Classification

Standard Description
FDA Classification Class II medical device
CDRH Classification Class IV laser
MDD Classification IIB
IEC 60825-1 Classification Class 4 laser
IEC 60601-1 Classification Class I, Type BF
Operation Classification Intermittent/Continuous
Nominal Ocular Hazard Distance 50m (164 feet)

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2-20
C H A P T E R

GENERAL DESCRIPTION

3.1 Introduction
The LIGHTSheer DUET laser system delivers pulsed infrared light
intended for hair removal, permanent hair reduction, the treatment of
leg veins, benign pigmented lesions, and pseudofolliculitis barbae.

Based on state-of-the-art diode laser technology, the LIGHTSheer


DUET system offers many advantages, including a nominal
wavelength of 790-830 nm, excellent pulse characteristics, and unique
integrated cooling in a lightweight and compact instrument. The
console provides touchscreen computer control and a user-friendly
interface, ensuring that treatments are performed with confidence and
convenience.

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3.1.1 Indications for Use

Warning
The Indications for Use and Safety and Regulatory sections of
this operator manual should be carefully read and
comprehended in their entirety before attempting to use the laser
system. Particular attention should be given to all cautions and
warnings pertaining to the safe use of the laser.

Note
The use of a laser instrument for an application is at the physician’s
discretion except in cases where the indication has been
contraindicated.

The LIGHTSheer DUET laser system is intended to effect temporary


hair removal and stable long-term permanent hair reduction. Permanent
hair reduction is defined as a long-term stable reduction in the number
of hairs regrowing after a treatment regime. The number of regrowing
hairs must be stable over a time greater than the duration of the
complete growth cycle of hair follicles, which varies from 4 – 12
months according to body location. Permanent hair reduction does not
necessarily imply the elimination of all hairs in a treated area.

The LIGHTSheer DUET system is intended for use on all skin types
(Fitzpatrick skin types I – VI), including tanned skin.

HS Handpiece
The HS handpiece features an open tip to which vacuum is applied. The
vacuum draws the patient’s skin into the tip before laser treatment, and
releases the skin upon delivery of the pulses. The combination of larger
aperture and vacuum affords the customer a faster treatment rate by
covering a larger skin area with each laser pulse.

ET Handpiece
The ET handpiece features a chilled sapphire tip that is pressed against
the patient’s skin during treatment. By conductively cooling the skin,
the chilled handpiece tip increases the tolerated fluence, provides
partial anesthesia, and reduces temperature-rise in the melanin-rich
epidermis.

3-2
General Description

3.1.2 Theory of Operation


The therapeutic basis of the LIGHTSheer DUET laser system is
selective photothermolysis. To effect hair removal, the 800
nanometer laser light penetrates deeply into the dermis where
the optical energy is preferentially absorbed by the melanin in
hair, causing a rapid heating of the hair shaft and follicle that
disables the follicle. For leg vein treatment, the optical energy is
absorbed by oxyhemoglobin, causing photocoagulation of
blood vessels in the dermis. For benign pigmented lesions, the
optical energy is absorbed by melanin-containing cells in the
pigmented lesion, causing rapid heating and thermal damage to
the lesion. The duration of the laser pulses is long enough to
disable the hair follicle, coagulate the vein, or be absorbed by
the target chromophore, while short enough to limit heat
transfer to the surrounding tissue.
As with any laser, appropriate care must be taken to ensure safe
and proper use. The entire user manual should be thoroughly
reviewed and understood before operating the instrument.
Furthermore, as discussed below, the operator should attend a
laser training course before using the LightSheer system.

3.2 LIGHTSheer DUET External


Components
The LIGHTSheer DUET laser system comprises
• a laser console with touchscreen and integrated
holster for handpiece calibration and storage.
• a large aperture, high-speed (HS) handpiece
• a standard (ET) handpiece
• an external door interlock plug
• all electrical cables necessary for proper connection

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Figure 3-1 LIGHTSheer DUET External Components

Laser console
The laser console houses the touchscreen, main power keyswitch,
emergency stop button, control electronics, and power supply. The
laser console also includes integrated holsters, which are used for both
calibration and storage of the LIGHTSheer DUET handpieces.

Touchscreen
The touchscreen provides an interface for operating and calibrating the
system. Press the touchscreen lightly with a finger to select the on-
screen functions.

3-4
General Description

External door interlock plug

The external door interlock plug must be inserted into the


(external interlock) receptacle on the rear of the laser console for the
laser to operate. The plug may be wired to an external switch to disable
the laser if the treatment room doors are opened during treatment.

3.3 Handpieces
Both HS and ET handpieces contain laser diode arrays that generate the
laser treatment light. Power and control signals are exchanged with the
main console via the handpiece umbilical. Both handpieces are
equipped with a wrist strap to prevent damage to the handpiece if
inadvertently dropped.

Warning
The handpiece contains delicate optical components which may
be damaged if dropped. The handpiece should be placed in the
holster when not being used for treatment. The wrist strap should
be worn whenever the system is in use. When the system is not
in use, the handpiece should be secured to the console by
looping the wrist strap around the wrist strap hook.

3.3.1 HS Handpiece
The HS handpiece operates by drawing the patient’s skin into the
handpiece and against the aperture with a vacuum pump. The
combination of larger aperture and vacuum affords a faster treatment
rate by covering a larger skin area with each laser pulse.

HS Handpiece Disposable Tip


The HS handpiece uses a removable, disposable tip that attaches to the
handpiece aperture, and which must be replaced between patients, or
during patient treatment if the tip becomes dirty or if the internal filters
become clogged.

Replace the disposable tip as needed; see ‘Preventive Maintenance


Check List’ on page 7-22.

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Enable button

Trigger
Vacuum check
mode indicator

Wrist strap Aperture

Figure 3-2 LIGHTSheer DUET HS handpiece

Disposable tip

Figure 3-3 HS handpiece disposable tip

3-6
General Description

3.3.2 ET Handpiece
The ET handpiece features a sapphire tip that provides contact cooling
to the patient’s skin during treatment. Cooling fluid is exchanged with
the main console via the handpiece umbilical.

In standard operation, the handpiece tip is placed against the patient's


skin and a laser pulse is delivered when the enable button is on and the
handpiece trigger is depressed.

For hair removal and treatment of benign pigmented lesions, direct


pressure with the handpiece tip allows light to penetrate more deeply,
decreases the amount of blood in the dermis, and conductively cools
the epidermis if the tip is chilled. For treatment of leg veins, contact
between the handpiece tip and skin is maintained for epidermal
cooling, but no pressure is applied.

Wrist strap Enable button

Trigger Chill tip/


Laser aperture

Figure 3-4 LIGHTSheer DUET ET Handpiece

HS and ET handpiece holsters


The HS and ET handpiece holsters are used to position and hold the
handpieces during system calibration. Calibration is required after

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LIGHTSheer DUETTM Service Manual

powering the system on, and may be initiated at other times by


inserting a handpiece into its respective holster and firing the laser.

The holsters also provide convenient locations for resting the


handpieces when moving the laser or when adjusting treatment
parameters during patient treatment. Store handpieces in the holsters
when the system is not in use.

Wrist strap hook


The wrist strap hook is used to secure the handpiece when the system is
not in use. Loop the wrist strap around the wrist strap hook whenever
the system is being moved to prevent the handpiece from falling out
and being damaged.

Wrist strap hook

ET handpiece HS
holster handpiece
holster

Figure 3-5 Handpiece holsters and wrist strap hooks

3-8
General Description

Safety Switch and Indicator


The LightSheer Diode treatment head is equipped with a safety switch
which must be pressed before laser emission. The safety switch must
first be pressed before pressing the laser trigger (not simultaneously).
It enables laser emission only within an allotted time interval
(30 seconds). The safety switch has an orange indicator that lights up
when laser triggering is enabled. If the allotted time has passed, then
press the safety switch again.

Figure 3-6 Handpiece Calibration/Storage Ports

3.3.3 External door interlock


The external door interlock is a safety feature that disables the laser if
the treatment room doors are opened or the interlock plug is removed.

Use of an external door interlock is optional; however, you must insert


the interlock plug into the (interlock) receptacle whether or not you are
using an external door interlock. The laser remains inoperative until the
plug is inserted into the receptacle.

When using an external door interlock, the laser automatically disables


and returns to standby mode if the treatment door is opened or the
interlock plug is removed. To resume treatment, close the treatment
room door or reinsert the interlock plug, and press Ready on the
touchscreen.

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The LIGHTSheer DUET system is shipped with an external door


interlock plug already connected (see Figure 3-7). To set up a remote
interlock switch, see ‘Remote Interlock Connection’ on page 4-4.

Figure 3-7 Remote Interlock Setup

3.3.4 USB port


The USB port located on the front of the unit is used for downloading
log files, performing software upgrades, and for performing backup/
restore tasks of the users’ presets.

Figure 3-8 USB Port Location

3-10
General Description

3.3.5 RJ-45 Ethernet Port


Future feature for remote diagnostic connection.

Figure 3-9 RJ-45 Ethernet Port Location

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3.4 Technical Specifications


Note
Specifications subject to change without notice.

Laser ET Handpiece HS Handpiece


Type AlGaAs laser diode array
Nominal wavelength 790 – 830 nm
Maximum peak power (average during pulse) 1600 W
Pulse width 5 – 400 ms 400 ms
Pulse repetition rate ≤ 3 Hz ≤ 3 pulses at ≤ 3 Hz
Pulse fluence 10 – 100 J/cm2 3 – 12 J/cm2
Pulse energy 85 J max 100 J max
Spot size (W × D) mm (in.) 9 × 9 mm 22 × 35 mm
(0.35 × 0.35 in.) (0.87 × 1.4 in.)
Beam divergence 20° × 20° nominal 33° × 33° nominal
Protective eyewear
Optical density at 790 – 830 nm >5
Input power recommended service
Voltage 100 – 240 V
Frequency 50/60 Hz
Current 15 A max.
Utility connection Single-phase grounded outlet
Physical parameters
Size (H × W × D) cm (in.) 113 × 47 × 56 cm (44.5 × 18.5 × 22 in.)
Weight 48 kg (105 lbs.)
Operating radius of umbilical 1.8 m (71 in.)

3-12
General Description

Environmental requirements (operating conditions)


Temperature 15 – 27°C, 60 – 80°F
Humidity 10 – 70%
Pressure 90 – 110 kPa (13 – 16 psi)
Environmental requirements (non-operating conditions)
Maximum altitude Standard commercial shipping altitude
Temperature -5 – 55°C (23 – 131°F)
Humidity 90% at 35°C (95°F) non-condensing
32% at 55°C (137°F) non-condensing
Vibration Meets MIL 810E-514.4 transportation and
vibration requirements; capable of surviving
transport by standard air, sea, and land carriers.
Shock Meets the requirements of ASTM D6179

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3-14
C H A P T E R

SITE PREPARATION

4.1 Facility Requirements


Before unpacking the LIGHTSheer DUET Diode Laser system, ensure
that the site meets the requirements described in this section.

Note
The user must be informed of the site preparation requirements prior
to installation.

4.1.1 Space Requirements


The physical dimensions of the system are (see Figure 4-1):

• 113cm (H) x 47 cm (W) x 56 cm (D)


• 44.5” (H) x 18.5” (W) x 22” (D)

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113 Cm
(44.5”)

56 Cm
(22”)

47 Cm
(18.5”)

Figure 4-1 System Physical Dimensions

The system should be positioned at least 50 cm (20 inches) from walls,


furniture, or other equipment to ensure adequate air circulation for
system cooling.

Place the system away from heating ducts or other outlets. The room
should have adequate work area and lighting conditions. Fire, safety
and first aid equipment should be readily available.

If desired, engage the system brake by cycling the brake foot lever to
the depressed (down) position.

4-2
Site Preparation

4.1.2 Electrical Requirements


The LIGHTSheer DUET Diode Laser system operates on the following
voltage range:

• 100-240 VAC, single phase, 15 Amp (minimum), 50/60 Hz,


grounded receptacle.
• Because electrical receptacles (outlets) are not internationally
standardized, it may be necessary to rewire the LIGHTSheer
DUET™ Diode Laser System power cord to mate with the local
wall receptacle. The ground wire (yellow/green) must be
connected to earth (building) ground.

Lumenis recommends that the system be connected to a separate


power line with separate circuit breakers. Lumenis cannot
guarantee adequate performance unless the LIGHTSheer DUET is
connected to a dedicated circuit.

The main fuse located within the system is a 20 Amp circuit breaker.
When the circuit breaker trips, it disconnects power from the system.

To restore the power after the circuit breaker has tripped, raise the
circuit breaker.

4.1.3 Environmental Requirements

Air Quality
The LIGHTSheer DUET Diode Laser system must operate in a non-
corrosive atmosphere. Corrosive materials such as acids can damage
electrical wiring, electronic components and the surfaces of optical
components.

Air-borne dust particles should be kept to a minimum. Dust particles


absorb light and heat up. Hot particles located on the optical filters can
damage them. Metallic dust is destructive to electrical equipment.

Temperature
Maintain an operating room temperature between 15°C and 27°C
(60° F -86°F) and a relative humidity of up to 70%.

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When the system is used intensively, it emits up to 2 KW of heat.


Therefore, it is highly recommended to install air conditioning in
the treatment room.

Non-operating room temperature range is 2°C to 50°C (35°F to 120°F).

Note
The system is pre-filled prior to shipping with an anti-freeze based
coolant. Draining the cooling system is not necessary, even for long-
term or “cold” storage, and/or shipping of the system.

4.2 Remote Interlock Connection


The LIGHTSheer DUET Diode Laser system has a remote interlock
connector on the service panel, to which an external switch can be
connected to create a remote interlock system. This external switch can
be mounted on the entrance door to the treatment room. It should be a
“normally open” switch that is kept closed by the closed door. When
properly installed, the interlock system prevents pulse emission
whenever the door is opened.

4.2.1 Remote Interlock Switch Installation


The customer may elect to install a remote switch (door interlock
device) to monitor the treatment room door where the laser system is
used. If the interlocked door is opened, the system will not emit laser
light. The remote interlock plug (a ¼ inch mono audio plug) must be
connected to a customer supplied doorswitch, where the switch is
closed when the door is closed. The door switch contact must be rated
for at least 12Vdc/2A service, and the total length of cable from the
door switch to the interlock plug should not exceed 5 m (16 ft.

If the laser system will be used in more that one room or at different
sites, it will be necessary to wire each laser room door with a remote
switch. Extra ¼ inch mono audio plugs are available for purchase.
The interlock plug must be wired as follows:
Shaft: Connect the plug shaft to switch COM.

The interlock plug must be wired as follows (see Figure 4-2):

4-4
Site Preparation

Note
Connect the plug tip to the N.O. contact of the switch. When the door
is closed, the N.O. switch contact to be connected to switch COM.

Shaft: Connect the plug shaft to switch COM.

1 2
REMOVE
COVER
SHAFT TIP SHAFT TIP

REMOVE
JUMPER

(3 SCREWS)

3 4 INSTALL
SHAFT TIP COVER
N.O. SHAFT TIP

COM
COM N.O.
SOLDER
WIRES ON
PADS DOOR
SWITCH (3 SCREWS)
ASSEMBLY
5 m (MAX)

Figure 4-2 Remote Interlock Wiring Diagram

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4-6
C H A P T E R

INSTALLATION

5.1 Introduction
The installation instructions are provided for use by Lumenis Field
Service Engineers, authorized service representatives, and Lumenis
trained and certified customer technicians.

Warning
Installation of this system by untrained persons is a
potential hazard to the persons doing the installation,
others present, and to the equipment itself. In addition,
improper installation is a potential hazard to the user,
persons present during system use, and the patient.

5.2 Inspection
Promptly inspect the system packaging upon arrival. If it is visibly
damaged, notify the shipping carrier immediately and contact Lumenis
Customer Support. Allow the package contents to reach room
temperature before proceeding with the installation.

5.3 Unpacking the System


When ready to install the system, carefully open the shipping
containers and check for missing or damaged items. Since the

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instrument is portable, it is not necessary to unpack and assemble the


LIGHTSheer DUET™ Diode Laser System in the treatment room.

Should service or repair be necessary, the compact design of the


LIGHTSheer DUET™ Diode Laser System allows for off-site (repair
center) service by express shipping or for field repairs. Contact
Lumenis Customer Support or your local Lumenis Service Representa-
tive for more information.

Complete the following unpacking steps; refer to Figure 5-1:

1. Disconnect the three straps that secure the cardboard cap to the top
of the shipping box.
2. Lift the cardboard cap up and off of the box.
3. Lift the cardboard box up and over the console.

Figure 5-1 Unpacking the Unit

Refer to Figure 5-2:

4. Remove the protective foam surrounding the console.


5. Remove the keyed section of foam from the bottom.
6. Remove the plastic covering from the laser console.
7. Remove the laser system from the bottom of the cardboard box.

5-2
Installation

).

Figure 5-2 Remove Foam from Console

5.3.1 Installing the Holsters


1. Unpack the holsters from their shipping container and locate the
handpiece cradles on the laser console. The ET handpiece cradle is
on the left side of the console; the HS handpiece cradle is on the
right side of the console.

Figure 5-3 Installing the Holsters

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Install the HS handpiece holster:

2. Place the HS handpiece holster into the cradle on the laser console,
as shown. Identify the HS handpiece holster by the handle rest bar.
The ET holster does not have a handle rest bar.

Figure 5-4 Installing HS Handpiece Holster

3. Press the upper-front of the holster until you feel or hear it snap
securely into place. Press the sides and bottom of the holster until
you feel or hear it snap securely into place.

Figure 5-5 Installing Holsters (2)

Install the ET handpiece holster; refer to Figure 5-6:

4. Place the ET handpiece holster into the cradle.


5. Squeeze the sides of the holster and push it into position, then
release.

5-4
Installation

Figure 5-6 Installing ET Handpiece Holster

6. Ensure that both holsters are properly seated, with no gaps between
the holster and console.

Figure 5-7 Holsters Properly Seated

5.3.2 Attaching the Handpieces to the Laser


Attach the HS and ET handpieces to the laser console as follows:

1. Unpack the HS and ET handpieces from their respective boxes.

Warning
WARNING -The ET handpiece umbilical connector
connects to the umbilical port on the left side of the laser
console and the HS handpiece connector connects to the
umbilical port on the right side of the laser console.They

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are not interchangeable. Attempting to force an umbilical


connector into an incorrect umbilical port may damage
either the port or the connector.

2. Securely seat each handpiece inside its matching holster and loop
its handpiece strap around the center hook to prevent accidental
damage while attaching the handpiece umbilical to the laser
console.

Note
The handpiece umbilical cables may be very stiff when new.This is
a normal result of the manufacturing process, which tightly
integrates a large number of smaller cables into a convenient single
cable.Your umbilical cables will become increasingly flexible and
easier to position with regular use of the laser system.

Note
Once the handpiece umbilical cables are connected to the laser
console, it is usually not necessary to disconnect them.They should
only be disconnected when necessary due to repair, replacement,
shipping, or recycling of the system.

Figure 5-8 Handpiece holsters and wrist strap hooks

3. Remove the protective covers and plugs from both the umbilical
ports and umbilical connectors.

5-6
Installation

Figure 5-9 Remove Protective Covers for Umbilical Connection

4. Align the umbilical connector with its corresponding umbilical port


on the laser console.

Note
The ports and connectors are "keyed" to prevent accidental
connection to the wrong port. If the connector does not go into
position smoothly, check that the electrical connections are aligned
and that the center element of both the connector and umbilical port
are the same color.

Figure 5-10 Aligning the Connector to the Umbilical Port

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5. Plug the connector into the port and push briskly until you feel both
of the two locking mechanisms “click” into place.After feeling the
first “click”, push harder on the opposite side of the plug until you
hear the second “click”.

Figure 5-11 Umbilical Connectors in Place

5.3.3 Installation and First-Time Setup


1. Uncoil and place each handpiece in its handpiece pocket (see
Figure 5-12).

Figure 5-12 Handpieces in Handpiece Pockets

2. Remove any residual packing materials and set the console upright
on a sturdy, flat surface.
3. If desired, engage the system brake by pressing the brake foot lever
to the pressed (down) position.

Caution
Do not push the laser system; when moving the system, grasp
the laser console handle and pull the laser to the desired location.

5-8
Installation

Figure 5-13 Moving the Light Sheer DUET System

4. If desired, wire the remote interlock connector on the rear of the


console to a customer supplied treatment door switch. Note that the
LIGHTSheer DUET™ Diode Laser System is shipped with a
remote interlock jumper installed, allowing system operation. See
‘Remote Interlock Connection’ on page 4-4 for remote interlock
switch wiring information.
5. Locate the power cord and connect it to the input module socket on
the rear of the console (below the main power switch). Connect the
plug end of the power cord to a grounded receptacle.
6. Plug in the main power cable (refer to Figure 5-14):
a. Ensure that the keyswitch is in the (off) position.
b. Unwrap the main power cable from the cable wrap on the rear
of the laser console.
c. Insert the matching end of the main power cable into the main
power receptacle on the rear of the laser console (below the
main power switch).
d. Insert the main power plug into the a grounded receptacle
(wall socket).

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Figure 5-14 Main Power Cable

7. Locate the main power switch on the rear of the console. Turn the
switch to the ON position and verify that the system starts and the
color LCD display illuminates.
8. If the system does not start, reconnect the power cord between the
console and receptacle and verify the main power switch position.
Verify that the electrical outlet is live by connecting a lamp or other
small appliance. If necessary, refer to the Troubleshooting chart in
the User Manual.
9. The installation procedure is now complete. Be sure to read,
understand, and follow all instructions in the LIGHTSheer
DUET™ Diode Laser System User Manual before operating the
system. Contact Lumenis Customer Support or your local Lumenis
Service Representative if more information is required.

5.4 System Operation

5.4.1 Preoperative instructions


1. Verify that the laser and its components are properly connected.
2. Post the “Laser in Use” warning sign outside the treatment room
door.

5-10
Installation

3. If necessary, turn on the main electrical service (wall circuit


breaker).
4. Ensure that all persons in the treatment room are wearing the
appropriate laser safety eyewear. See “Ocular hazards” in the
Safety and Regulatory chapter for laser safety eyewear information.
5. If using the HS handpiece, install a new disposable tip prior to
treating the patient.
6. If the laser is not already on, turn on the laser, as instructed in
“Laser Console Basics” in this chapter.
7. Select the HS or ET handpiece and perform the startup calibration.
After calibration, the treatment screen is displayed and the startup
procedure is complete. If the system is already on, new calibration
is unnecessary.

For a complete description of System Operation, please refer to the


LIGHTSheer DUET™ Diode Laser System Operator Manual,
P/N PB-005755.

5.4.2 Operational and Safety Check

Note
The following procedure is to be completed after any service work
has been done to the LIGHTSheer DUET™ Diode Laser System
console or delivery device (handpiece).

1. Verify that the 9mm handpiece output lens and energy meter
window are clean. Verify that the large aperture handpiece lens and
energy meter window are clean.
2. Turn the system on, and perform the User calibration for both
DUET™ handpieces (refer to‘Power Meter Detector Factor
Calibration’ on page 7-10).
3. Activate Service Mode software and enter the Setup screen (refer to
the section ‘Access to Service Screens’ on page 6-65). Verify that
the headroom for all modes is greater than or equal to 1.20 (for a
new system or new handpiece only). If the headroom is less than
1.20, verify system calibration (see Section 7.6.4 ).
4. Test external connections and switches:
a. Turn the system on and enter service diagnostics mode
(‘Access to Service Screens’ on page 6-65).

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b. Remove the remote interlock plug (at rear of console) and


confirm that the corresponding Digital input check-box is
selected. Reinstall the remote interlock plug and confirm that
the check mark disappears.
c. Place the handpiece in the calibration port and confirm that the
corresponding Digital input check-box is selected. Remove
the handpiece from the calibration port and confirm that the
check mark disappears.
5. Verify the voltage in the 5 Volt PS Analog Input box is 5.00 ± 0.10
VDC.
6. Return system to “Normal Operation” software mode.
7. Turn the system on and verify that normal User Mode software is
shown. Follow all on-screen prompts and verify that the user
calibration runs without errors.
8. Verify 9 mm Delivered Laser Energy (ET Hand piece):
a. Set up an external energy meter and detector head (refer
section on energy tests). Position the laser aperture (ChillTip)
surface approximately 1cm from the detector surface.
b. In User mode, turn the Chill Tip OFF. Verify that no
condensation is on the outside of the sapphire lens.
c. Set the Pulse Width mode to Auto. Select Ready and fire the
laser into a calibrated energy detector. Working from low
fluences up to the maximum, fire several shots at each setting
and verify that the output fluence, as measured by the external
energy meter, is within ±10% of the screen fluence.

Note
Refer to Chapter 7, Tests, Calibrations & Maintenance section for
details of the next steps.

d. Set the Pulse Width mode to 30ms. Select Ready and fire the
laser into a calibrated energy detector. Working from low
fluences up to the maximum, fire several shots at each setting
and verify that the output, as measured by the external energy
meter, is within ±10% of the screen fluence.
e. Set the Pulse Width mode to 100ms. Select Ready and fire
the laser into a calibrated energy detector. Working from low
fluences up to the maximum, fire several shots at each setting
and verify that the output, as measured by the external energy
meter, is within ±10% of the screen fluence.
f. If any pulse energy is outside of the ±10% tolerance, perform
the Output Energy Calibration procedure as described in
Section XX.

5-12
Installation

9. Perform the above for the HS handpiece as well. refer to the


appropriate section of Chapter 7.
10. Visually inspect exterior of console for damage or wear.

5.4.3 Turning on the Laser - Basic User Operation


1. Verify that the main power cable is connected.
2. Insert the key into the keyswitch.

Figure 5-15 Keyswitch Location

3. Turn the key to the (on) position; the Lumenis logo screen appears
at startup. The startup screen is displayed after power-up, and
remains displayed during the self-test procedure (see Figure 5-16).

SM-0035630 Rev. A 5-13


LIGHTSheer DUETTM Service Manual

Figure 5-16 Self Test Screen

4. If the security system is enabled, when the POST is completed


without error a “login” button is displayed.

Main Screen
Once startup has completed the Main Screen is displayed. The Main
Screen provides the following controls:

• HS Handpiece Selection Button


• ET Handpiece Selection Button
• Utility Screen Button
• Off Button

Figure 5-17 Main User Screen

Handpiece Selection
Handpiece selection is done by doing one of the following:

• pressing the corresponding button on the Main Screen


• accessing the Service Screen
• removing a handpiece from its cradle.

A handpiece will not be selected if one of the following occurs:

5-14
Installation

• If no handpiece button was pressed and both of handpieces are in the


cradle.
• If both of handpieces are out of their cradles.
If the user selected one handpiece on the screen but removed a different
handpiece from the cradle, the last handpiece used is selected: this
means that removing a handpiece from the cradle overrides the screen
selection.

All the cooling functionality is turned on for the corresponding


handpiece upon selection.

Pulse width and fluence combinations in OptiPulse “AUTO”


mode

Figure 5-18 OptiPulse Auto Mode Treatment Screen

With OptiPulse set to “AUTO” mode, the pulse width for a given
fluence is set to a predetermined value; the pulse width (in ms) will be
equal to half the fluence value displayed on the touchscreen. The
following table shows the fluence and “AUTO” pulse width
combinations across the operating range:

SM-0035630 Rev. A 5-15


LIGHTSheer DUETTM Service Manual

Table 5-1: Pulse Width and Fluence Combinations in OptiPulse


Fluence (J/cm2) Pulse Width (ms)
10 5
15 7.5
20 10
25 12.5
30 15
35 17.5
40 20

Note that the pulse width (in ms) is the fluence (in J/cm2) divided by
two. The OptiPulse “AUTO” mode is not available with a fluence
setting above 60 J/cm2. In “30 ms”, “100 ms”, and “400 ms” modes,
the pulse width is fixed at 30 ms, 100 ms, and 400 ms respectively,
independent of the fluence setting.

Skin Cooling with the ET Handpiece


By conductively cooling the skin, the chilled handpiece tip can increase
the tolerated fluence by reducing the temperature-rise in the epidermis
and providing partial anesthesia. Skin cooling with the ChillTip is
highly recommended for all patients being treated with the ET
handpiece, especially in tanned or darker-skinned patients who will
have greater absorption of laser energy in the epidermis than will fair-
skinned patients. Due to the stretching and lower fluences used with the
HS handpiece, contact skin cooling is not necessary.

ET Handpiece Placement and Technique


Typically, the handpiece is positioned using a “pick and place” or
“sliding” technique. For hair removal and treatment of benign
pigmented lesions, the tip is pressed against the skin with moderate
pressure to make good contact and then the laser is fired. For treatment
of leg veins, contact is made with the skin, but no pressure is applied.
For proper epidermal cooling, the chilled sapphire tip should contact
the skin approximately 1/10 – 1/4 second before the pulse. In the “pick
and place” method, the tip is picked up from the skin immediately after
the pulse, moved to the next treatment location, and then lowered
against the skin. In the “sliding” technique, the tip is kept continuously
in contact with the skin and slid to the next treatment location
immediately after the laser pulse.

5-16
Installation

Warning
Ensure that the chilled sapphire tip is in contact with the skin prior
to laser emission. Repetitively pulsed mode should be utilized
only by experienced users, since proper handpiece technique is
essential to ensure tip contact with skin prior to emission.

HS Handpiece Placement and Technique


Typically, the handpiece is positioned using a “pick and place”
technique.

Position the handpiece tip on the target tissue, making a complete seal
prior to pressing the trigger. Once the proper amount of vacuum has
been applied, the laser energy is delivered. Thereafter the vacuum is
released and the handpiece can be repositioned to the next treatment
area.

5.4.4 Laser Calibration


The laser calibration screen is displayed immediately after a handpiece
is selected in the Main screen for the first time after the power has been
turned on. The calibration process initiated in this case is called the
“required calibration” in this section.

The calibration screens are displayed whenever the user initiates the
calibration process by inserting the handpiece that is desired to be
calibrated in its cradle, pressing enable button and pulling the trigger.
The calibration process initiated in this case is called the “user-initiated
calibration” in this section. User-initiated calibration can be done only
when system is in Treatment mode.

The calibration procedure follows the process below:

1. The warning screen instructing the user to put on protective


eyewear is displayed before starting the calibration. This screen
requires user confirmation.

SM-0035630 Rev. A 5-17


LIGHTSheer DUETTM Service Manual

Figure 5-19 Protective Eyewear Prompt

2. If the coolant temperature is more than 30°C the system indicates


that the system waits for cooling and does not proceed with the
calibration process until the coolant temperature will be less than
30°C.
3. The system turns the EPI cooler on the ET handpiece or the vacuum
on the HS handpiece off during calibration.
4. The calibration screens guide the user through the process of
calibrating the lasers. The instructions are indicated in graphic form
followed by the text.
5. Whenever the system transitions from ready mode to standby mode
after 25,000 shots have been fired by a handpiece from the time the
power was turned on, the system displays the calibration screen for
that handpiece and requires the user to calibrate that handpiece
before resuming firing treatment shots.

5.4.5 Calibrating the Handpieces


Handpiece calibration is required upon system startup. Calibration is
also recommended prior to each treatment. After calibration, the
treatment screen for the selected handpiece displays on the touchscreen
and the startup procedure is complete.

Energy calibration determines the optical output and verifies that the
pulse energy is within specific tolerances. The calibration procedure

5-18
Installation

consists of measuring the output energy of the laser with a meter


located within the calibration/storage port. The micro controller
automatically sets the laser parameters over the operating range,
determines the electrical parameters, and compares the measured and
expected pulse energies.

If the system is already turned on, the operator may initiate a forced
treatment head calibration from the treatment screen at anytime by
placing the handpiece in the calibration/storage port, enabling the
handpiece, waiting for the status indicator to display “READY”, and
pressing the handpiece trigger.

Calibration is recommended prior to the start of each treatment.

Warning

Warning
The handpiece tip and energy meter window must be clean to
ensure accurate calibration. An unclean tip or window will result
in higher than indicated fluence, which may cause epidermal
damage.

To force calibrate the handpiece, do the following:

1. On the LightSheer Duet startup screen, select the handpiece that


you intend to calibrate.
2. Clean the handpiece tip and energy meter window.

Note
For accurate energy calibration, the handpiece tip and energy meter
window must be clean and free of condensation. If condensation is
present, dry the handpiece tip with a clean, dry gauze pad. If the
handpiece tip or energy meter window is not clean, clean according
to the instructions in the Maintenance chapter of this manual.

Warning

Warning
Never look directly into the laser aperture at the distal end of the
handpiece, even if you are wearing laser safety glasses. Serious
eye injury or blindness could result.

SM-0035630 Rev. A 5-19


LIGHTSheer DUETTM Service Manual

3. Insert the handpiece carefully into the calibration/storage port.


4. Remove the handpiece and reinsert it into the calibration port.
5. Verify that the handpiece aperture is pointing downward at the
energy meter and the handpiece fully seated in the calibration/
storage port. A proximity switch will allow laser emission during
calibration only if the tip of the handpiece is located within the
calibration/storage port.
6. The touchscreen displays the calibration sequence and prompts the
user to complete each step (see Figure 5-20 and Figure 5-21).

1 2

3 4

Figure 5-20 Calibrate Prompt Screens

5-20
Installation

5 6

Figure 5-21 Calibrate Prompt Screens (Continued)

Note
If the headroom of the handpiece is too low, the following screen will
appear. The head room values can be inspected at the service setup
screen related to the respective hand piece.

SM-0035630 Rev. A 5-21


LIGHTSheer DUETTM Service Manual

Figure 5-22 Headroom Warning

7. Press the Enable button on the handpiece to enable the handpiece


(see Figure 5-23).

Figure 5-23 Location of Handpiece Enable and Trigger Buttons

5-22
Installation

8. When the Enable icon appears (flashing arrow pointing at the


Enable button), press the handpiece enable button to enable the
laser.

Figure 5-24 Enable Icon

Warning
While operating the LightSheer Duet system, never look directly
into the laser aperture at the distal end of the handpiece, even if
you are wearing laser safety glasses. Serious eye injury or
blindness could result.

9. When the trigger icon appears (flashing arrow pointing at the


trigger), press the handpiece trigger to fire the laser. Keep the
handpiece trigger pressed until all calibration shots are fired as
indicated by the progress bar.

Figure 5-25 Trigger Icon

SM-0035630 Rev. A 5-23


LIGHTSheer DUETTM Service Manual

10. Wait until the system finishes performing the calibration.


11. Once the above conditions have been met, the micro controller
allows the laser to fire the calibration pulses. Progress is displayed
on the touchscreen, and a beeping sound is audible when the laser
fires. If the handpiece is removed from the calibration/storage port
or the handpiece trigger is released before the calibration is
complete, the procedure is immediately stopped and must be
repeated.

Figure 5-26 Calibration in Progress

12. Release the handpiece trigger.


13. If necessary, clean the handpiece tip and the energy meter window
and repeat the calibration sequence.
14. If an abnormal energy is measured, a screen will prompt you to
clean the handpiece tip and the calibration port window because
contamination or condensation can affect the reading. Carefully
perform the cleaning per the Maintenance chapter of this manual
and repeat the calibration sequence.
15. Repeat the calibration for the other handpiece, as needed.
16. After calibration is completed, the treatment screen is displayed and
normal operation can proceed.

In compliance with national and international regulations, additional


details of the calibration procedure are provided in Chapter 7: Tests,
Calibrations & Maintenance chapter of this manual.

5-24
Installation

5.4.6 Turning off the Laser


1. From the HS or ET treatment screen, press M (return to main) to
return to the Startup screen (see Figure 5-27).

return to
main
screen

Figure 5-27 Return to Main Screen

2. Press the Quit button on the startup screen (see Figure 5-28) and
follow any prompts presented by the system (see Figure 5-29).

Quit button

Figure 5-28 Quit Button Location

SM-0035630 Rev. A 5-25


LIGHTSheer DUETTM Service Manual

Figure 5-29 Limited Functionality Screen

3. Turn the keyswitch to the (Off) position. Remove the key to prevent
unauthorized use of the laser.

Warning
Turning off the laser without using the OFF button may
cause the GUI Flash memory to become corrupt, following
which the flash memory device will have to be
reprogrammed.

5.4.7 Emergency Stop


In an emergency, press the emergency stop button on the front of the
laser console to immediately turn off the laser (see Figure 5-30).

To restore operation, rotate the button clockwise until it pops out and
restart the system with the keyswitch. Use the keyswitch, rather than
the emergency stop button for routine shutdown.

When the main power cable is connected to the electrical source, some
internal circuits remain energized. To de-energize all internal circuits,
unplug the main power plug from the wall socket, or turn off the main
electrical service (wall circuit breaker).

5-26
Installation

Figure 5-30 Emergency Stop Location

5.5 Return Shipping


The LIGHTSheer DUET™ Diode Laser System has been designed for
easy shipment in the event that off-site repairs are necessary. Please
note that the packaging materials in which you received the
LIGHTSheer DUET™ Diode Laser System were intended for limited-
use only. If you need to routinely transport or ship the system for any
purpose, please contact Customer Support for new packaging
containers. Lumenis is not responsible for damage due to mishandling
or improper packaging.

5.6 Disconnecting and Storing the Laser


Components
1. Place the laser in standby mode.
2. Turn the keyswitch to the (off) position.
3. Unplug the main power plug from the wall socket, and wrap the
power cable around the cable wrap.
4. Inspect and clean the handpieces, as instructed in the Maintenance
chapter of this manual.
5. Store the handpieces in the corresponding calibration/storage ports
on the laser console.

SM-0035630 Rev. A 5-27


LIGHTSheer DUETTM Service Manual

6. If desired, disconnect the external door interlock, if used.


7. Clean the exterior surfaces of the laser, as instructed in the
Maintenance chapter of this manual.

ET handpiece HS handpiece
calibration/ calibration/
storage port storage port

Figure 5-31 Cable Wrap and Handpiece Storage

Caution
When removing the heads make sure to use a paper towel is
used to avoid dripping of liquid especially when the front skin is
off.

5-28
Installation

5.7 Installation Check List

5.7.1 Space Requirements ( Section 4.1.1)

OK Not OK Description Remarks


At least 50 cm (20 inches) from the wall
ˆ ˆ
Adequate work area
ˆ ˆ
Lighting Conditions
ˆ ˆ
Fire, safety, and first aid equipment
ˆ ˆ

5.7.2 Electrical Requirements ( Section 4.1.2)

OK Not OK Description Remarks


100-240 VAC, single phase, 15 Amp
ˆ ˆ
(minimum), 50/60 Hz, grounded
receptacle.
System power line not shared with
ˆ ˆ
other heavy variable loads such as
elevators, air conditioning systems,
large motors, etc.
Separate power line with separate
ˆ ˆ
circuit breakers

5.7.3 Environmental Requirements ( Section 4.1.3.)

OK Not OK Description Remarks


ˆ ˆ Atmosphere non-corrosive
15°C - 27°C (60° F- 86°F)
ˆ ˆ
Relative humidity up to 70%
ˆ ˆ
System far from heating ducts or other
ˆ ˆ
outlets

SM-0035630 Rev. A 5-29


LIGHTSheer DUETTM Service Manual

5.7.4 Installation

Unpacking the System (Section 5.3)

OK Not OK Description Remarks


ˆ ˆ Verify that shipping crate is intact.
Check the shock indicator on the box; verify
ˆ ˆ
that the crate has not been subjected to shock.
Open the crate and remove the system.
ˆ ˆ
Remove all accessories from crate and check
ˆ ˆ
for missing items.
Move the system and accessories to the
ˆ ˆ
treatment room.
Visually inspect the system exterior for
ˆ ˆ
damage.

Setting up the System (Section 5.3.1)

OK Not OK Description Remarks


Install the LightSheer heads.
ˆ ˆ
Connect the remote interlock plug. (If
ˆ ˆ
connected to the door switch, mention it in the
Remarks).
Check the system mains plug for compatibility
ˆ ˆ
with the local mains receptacle. If not, replace
it with one that matches the power socket.

Testing the System’s Functional Operation (Section 5.4)

OK Not OK Description Remarks


Remove Warning tag from circuit breaker
ˆ ˆ
and release emergency stop button.
ˆ ˆ Turn on the system.
Perform Operational Safety Check
ˆ ˆ
(Section 5.4.2.)
Turn off the system.
ˆ ˆ

5-30
C H A P T E R

FUNCTIONAL DESCRIPTION

6.1 Introduction
Figure 6-1 presents a block diagram of the LIGHTSheer DUET Diode
Laser system.

SM-0035630 Rev. A 6-1


LIGHTSheer DUETTM Service Manual

Figure 6-1 LIGHTSheer DUET Diode Laser System Wiring Dia-

6-2 SM-0035630 Rev. A


Functional Description

gram

6.2 Main Block Diagram

Figure 6-2 Main System Block Diagram

SM-0035630 Rev. A 6-3


LIGHTSheer DUETTM Service Manual

The Main block diagram consists of the following components:

• Martek Power Supply


• Embedded system controller PCB / Base Board
• Driver Board
• GUI controller PCB
• Heat Exchanger Subsystem
• Vacuum Subsystem
• Power detector Assembly
• ET Hand piece
• HS Hand piece

6.2.1 Power Supply


The main purpose of the power supply module is to charge the
capacitor bank and to supply and control power to various sub-systems
of the machine.

Figure 6-3 Power Supply Block Diagram

6-4 SM-0035630 Rev. A


Functional Description

The Power supply can be divided into three sections: the LVPS
delivering power to all the analog and digital circuitry, the analog/
digital I/O control signals, and the HVPS, driving the diode arrays in
the HS and ET hand pieces.

The power input to the power supply is multi ranging from 85VAC –
264 VAC. The power supply is activated upon enabling the Power
supply enable port. In this case, the power supply is enabled only when
the emergency stop key is released and the key switch is turned on.

LVPS: The Low Voltage Power Supply within the Martek power
supply module delivers low voltages required to drive the different
control circuitry.

+3.3VDC @ 2.6 Amps, +5VDC @ 3.5A, +12VDC @ TBD, -12VDC


@ 0.3A Æ Analog and digital control circuitry.

+16.5VDC @ 19A controls the TEC and the EPI pump and 24VDC
supplying power to the coolant pump, valves.

The +3.3V and +5VDC outputs include an over-voltage protection


circuit to protect the computer input against over-voltage conditions.
This feature changes both outputs to 0 V when either load voltage
exceeds 3.75V and 6.25V volts respectively. Cycling the input power
off for ½ minute when the fault is cleared shall restore normal
operation.

The table below gives an overview of the six DC output voltages the
Power supply module delivers to its associated Load.

The voltage for the TEC output maintains the specified output voltage
through a 10% to 100% range of load current. The load characteristics
consist of a 20 kHz square current waveform that is duty factor
modulated from 0% to 100%.

Table 6-1: DC Output Voltages and Associated Load


Output 1 2 3 4 5 6
Load Fan, Pump,
Computer Computer
associated Analog Analog Vacuum
& I/O & I/O TECs
Circuits Circuits Pump &
Circuits Circuits
Valves
Nominal
+3.3V +5.0V +12.0V –12.0V +16.5V +24V
Voltage
Nominal
Operating 2.6 2.3 1.43 .47 19 12.3
Current

SM-0035630 Rev. A 6-5


LIGHTSheer DUETTM Service Manual

The performance specifications for the laser power supply are provided
in Table 6-2. The specifications in this table are for each of two laser
stacks (A and B) operated simultaneously from the two gated outputs

Table 6-2: Specification Table for Gated Current Outputs

Load Configuration For each Laser


Stack; (Stacks A
and B)

Current Pulse Amplitude 0 to 49 Amps


Programming Range

Laser Diode Forward Voltage Drop (@ 50A) 50 to 70 Volts Max

Over Current Shutdown 51 Amps

Over Current Shutdown Response Time <10 µs

Repetition Rate (Hz) .5 to 2

Pulse Width (Gate) 5 to 30 ms

400 ms

Average Power 105W

A maximum total of 350 Joules of energy is delivered to the two laser


stacks in a 5 to 30 ms or a 100 ms single pulse or six 5ms pulslets
within 100ms. A maximum total of 455 joules is delivered to the two
laser stacks in thirteen 5ms pulslets within 401ms. The symmetrical
rise and fall times are to be between 100µs and 1.0ms. The solid state
laser does not produce light until the current exceeds 8 amperes. The
solid state lasers are arranged as stacks of laser diodes, each having a
maximum 2 volt @ 50A forward voltage drop. The Light Sheer DUET
system drives two of these stacks simultaneously. During its life, up to
10% of the diodes in each stack may fail as a short circuit before the
system fails.

An over current shutdown is provided that interrupts the current flow to


the laser stacks when an over current condition occurs. The threshold
value and the shutdown response time are specified in the Table above.
When this shutdown circuit is activated, the laser power supply output
shall be latched off until power to the unit is cycled off for half a
minute.

6-6 SM-0035630 Rev. A


Functional Description

Analog and Digital I/0 Interface:


The power supply includes the digital and analog interface to the rest of
the system with different analog and digital control signals as described
in the Tables below.

The digital inputs and outputs are isolated from the laser power supply
and compatible with 5.0 Volt CMOS logic.

The analog inputs and outputs are isolated from voltages within the
laser power supply system. All of the analog inputs have a minimum of
a 100 K input impedance. All of the analog outputs are capable of
driving a minimum impedance of 100 K. A return for both the +12V
and –12V power Supply modules are brought out to pins on the
connector for use as an analog signal reference. These returns are
grounded appropriately on the LUMENIS system controller board.

Table 6-3: Power Supply Digital Portion of the Analog/Digital I/O


Connector

Connector Color Name Function


Pin Number

1 White SEL_MON Output that reflects


internal Active
monitoring of laser
head driver
selected

10 Green (NOT) Output that


indicates a fault
PS_FAULTA conditions present
within the Power
Supply

12 Grey (NOT)

PS_FAULTB

18 Blue (NOT) Input, Inhibit PS

SHUTOFF

2 Black LOGIC_ RET Logic Signals


Return

4 Brown LOGIC_ RET Logic Signals


Return

SM-0035630 Rev. A 6-7


LIGHTSheer DUETTM Service Manual

3 Orange LASER_SEL Steers Laser Drive


to Laser Head 1 if
signal driving pair is
low, Laser Head 2 if
signal driving pair is
High

8 Yellow Enable PS
Differential
DRV_ENB

17 Violet Input Gate for Laser


Pulse
DRV_PLS

9 and 11 No Connect

5 Drain Wire SHIELD Digital Cable Shield


Gnd

LASER_SEL
An input control signal that must be isolated from the laser power
supply within the power supply is provided, named LASER_SEL. This
input control signal is used to enable one of two sets of drivers to either
Laser Head 1 or Laser Head 2, but both heads will never be enabled
simultaneously. If the signal that drives the LASER_SEL is sensed set
to a logic low, laser pulse power will be directed to the Laser Assembly
1 pins on the Laser Interface connector when all other requisite
conditions are satisfied. If the signal that drives the LASER_SEL is
sensed set to a logic high, laser pulse power will be directed to the
Laser Assembly 2 pins on the Laser Interface connector when all other
requisite conditions are satisfied.

SEL_MON
This signal monitors and reflects the internal state of the Laser
Selection circuitry. The signal will indicate it is being driven by a
logically low signal when Laser Head 1 has been selected, and will
indicate that it is being driven by a logically high signal when Laser
Head 2 has been selected. The circuit that produces this signal shall
independently monitor the internal state of the selection circuitry and
shall not simply be a feedback of the state of the input control signal.

Electronic Safety Shutter Signal (ESS)


An output signal ESS that is isolated from the laser power supply is
provided which is derived from a signal that monitors and reflects the
internal state of Laser Head Driver circuits. The signal will be zero

6-8 SM-0035630 Rev. A


Functional Description

volts when the power supply internal circuitry verifies high voltage has
been shut off to the laser driver circuits in response to the SHUTOFF
input or other disabling conditions.

PS_FAULT
An output signal PS_FAULT that is isolated from the laser power
supply is derived from a signal that monitors and reflects the internal
state of the power supply circuitry. The signal will indicate it is being
driven by a logical LOW when there are no faults present within the
power supply. Any internal fault within the power supply such as Over
temperature, Output Short Circuit or Laser Over Current for example
will force the signal driving this to a logic HIGH state. When this fault
circuit is activated, the power supply output shall be latched off until
power to the unit is cycled off for ½minute.

Table 6-4: Laser Power Supply Analog Portion of the Analog/


Digital I\O Connector

Connector Color Name Function


Pin
Numbers

16 Red ISETPOINT Input, 10A laser Current/V

Note: The ISetpoint


determines the current
through the diode stack
and subsequently the
fluence output.

13 White VFET_MON_A Output, 10V VFET


voltage/V

15 Green VFET_MON_B Output, 10V VFET


voltage /V

19 Blue IMON_A Output, 10A/V output

20 Brown IMON_B Output, 10A/V output

7 Drain SHIELD Analog Cable Shield Gnd


Wire

6 Black ANALOG_RET Analog Signals Return

14 Red /ESS VFET_MONB scaled by


½

SM-0035630 Rev. A 6-9


LIGHTSheer DUETTM Service Manual

Table 6-5: Electrical Interface Connectors on Power Supply

CONNECTOR NAME PIN(S) SIGNAL

1 Laser 1A Anode
2 Laser 1B Anode
3 SHIELD
4 Laser 1A Cathode
Laser Drive 5 Laser 1B Cathode
6 Laser 2B Cathode
7 Laser 2A Anode
8 Laser 2A Cathode
9 Laser 2B Anode
1,3 +16.5VDC
16.5V Supply
2, 4 +16.5V RET
1 +12VDC
6 +12V RET
GUI Controller 2 +5VDC
3 +3.3VDC
4,5 +3.3V, 5VDC RET
7 +5VDC
1 +24VDC
11 +12VDC
9 -12VDC
System Controller 12 ±12VDC RET
2,3 +3.3VDC
+3.3V, +5V, +24VDC
4,5,6, 10
RET
8 NO CONNECT
4 +12VDC
8 +12V, -12VDC RET
6 -12VDC
Driver Board
5 +5VDC
7,9 +24VDC
1,2,3 +5V, +24VDC RET
1 LINE
AC IN 2 NEUTRAL
3 EARTH
Laser Analog/Digital I/O See Table TBD
Global Power Supply Connector

6-10 SM-0035630 Rev. A


Functional Description

Global Power Supply Enable


A signal pair named GPEN and GPEN_SRC is provided on the power
supply that is isolated from the laser power supply. GPEN_SRC will
provide a current limited source of 5VDC that has a nominal output
source impedance of 100. GPEN_SRC is an always-on voltage source
that is present whenever voltage is present at the universal AC mains of
the power supply. GPEN is an isolated master Global Power Enable
input with a minimum series input resistance of 100.

When GPEN_SRC is fed back to GPEN through a continuous or


momentary switch, and to PS_STATCON2 through a continuous
switch or dry contact, all six of the DC outputs as well as the pulsed
laser supply shall be enabled provided the unit is not shutdown. When
PS_STATCON2 is open circuited, all six DC power supply modules
and the pulsed laser supply shall be disabled and their outputs made
zero volts.

It is desirable for the shutdown function controlled by GPEN to be


implemented as close to the primary AC power source for all of the
modules as practical. PS_STATCON2 is designed in such a way as to
prevent the outputs from dropping out momentarily if it is activated
with a slow turning key switch exhibiting contact bounce, and are
protected from damage by ESD events potentially introduced at the
Key switch.

For convenience GPEN_SRC and STATACON1 are internally


connected. GPEN and PS_STATCON2 are connected together and
then connected to GPEN_SRC through a switch for use as a simple on-
off function.

Table 6-6: Global Power Supply Enable Connector


Connector Pin Name Function
Numbers
Global Power Supply Enable Connect
1 GPEN to NO switch contacts for start
function.

2 GPEN_SRC Global Power Supply Enable Source

3 PS_STATCON1 Power Supply Status Relay Contact 1


Power Supply Status Relay Contact 2
4 PS_STATCON2
Connect to NC switch for run function

SM-0035630 Rev. A 6-11


LIGHTSheer DUETTM Service Manual

6.2.2 Base Board and System Controller PCB

Heat exchanger Subsystem

TEC, Temp., and


Level sensors
J3

J10 Cabinet Thermistor

Controller

Controller PCB

FPGA
GUI Controller
Serial communication J2 J16 Driver Board
PCB

Base Board

ET Head
J8

HS Head

?
Door Interlock ?
? J7 Power detector Assy.

J4 Vacuum Subsystem
J12

Power supply

Figure 6-4 Base Board and System Controller PCB Block Diagram

The Baseboard provides the physical interconnect between the Digital


Control Module (DCM) and the peripherals controlled by the
LightSheer Duet (Duet) system controller. The user interface is
provided by an independent processor, the GUI Processor. The
peripherals interfaced by the Duet Baseboard include:

• Duet System Power Supply


• Duet Driver PCB Assy (Driver board)
• ET and HS Handpieces
• System sensors (e.g., temperature sensors)

6-12 SM-0035630 Rev. A


Functional Description

• System controls (e.g., vacuum valve)


• GUI Processor Communication port
The Duet System power supply provides electrical power for the Duet
system, as well as providing laser drive signals. The Baseboard
provides an interface between the power supply the DCM to control
laser firing as well as sense power supply and laser status signals.

The Duet Driver PCB Assembly is independent from the Baseboard to


provide electrical isolation of high power switching signals from the
Baseboard and DCM electronics. The drivers on this PCB include:

• Cabinet Fan control FET driver


• TEC Fan control FET driver.
• Main TEC temperature control FET driver
• EPI TEC temperature control FET driver
• Main Coolant pump control FET driver
• EPI Coolant pump control FET driver
• Vacuum Pump control FET driver
The Base board interfaces with the ET and the HS hand pieces in
collecting signals from the electronics within the HP including sensor
signals.

The sensor signals collected by the base board include both analog
signal sensors (e.g., temperature sensor inputs) and digital signal
sensors (e.g., PS fault). These sensors include:

• Power Supply status (e.g., PS fault, FET voltage monitor, laser


Select monitor, etc.)
• Coolant temperature, levels, and TEC heat sink fin temperature
• Cabinet ambient temperature
• Vacuum valve sensor
• ET and HS proximity switches and power detectors
• ET & HS backplane temperatures
• ET & HS trigger switches
• HS vacuum sensor
• ET EPI temperature
• Driver PCB status (e.g., Cabinet Fan Pwr OK, TEC Fan Pwr OK,
etc.)

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System control signals interfaced by the base board include both analog
signals (e.g., Current set point) and digital signal controls (e.g., PS
shutoff). These controls include:

• Power Supply controls (e.g., laser Select, Drive Enable, Current set
point, etc.)
• Vacuum valve controls
• HS hand piece controls (e.g., HS Vacuum LED, HS Enable LED, HS
SPI interface)
• ET hand piece controls (e.g., ET Enable LED, ET SPI interface)
• Driver PCB controls (e.g., Cabinet and TEC fan controls, Main and
EPI TEC controls, etc.)

Controller
The HSLS System Controller controls and monitors the following
functions:

• Configures the system outputs to their respective “safe states” at


system power up (e.g., Electronic safety Shutter (ESS) closed, laser
power supply output disabled, laser off, laser current set point zero,
etc.).
• Provides the capability for continuous software monitoring of
critical circuits, which if malfunctioning might create a user hazard
and the ability for the software to put the system in a laser safe state
when it detects a malfunction.
• Provides a watchdog timer safety circuit, as a backup to software
fault monitoring that is testable by software.
• System controller controls and monitors the laser system’s TEC &
fan controllers for proper operation.
• System controller controls and monitor the vacuum system for
proper operation.
• Continually monitors the enable and trigger switch positions as well
as error conditions such as faulty switch.
• Provides support for persistent Data storage in each of the two
handpiece assemblies (Serial Flash).
• Provides for setting of laser output power based upon pre-calibration
of laser current set point to output power, and the setting of desired

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Functional Description

operating current which is closed loop controlled within the laser


power supply subsystem.
• Provides circuitry that runs off of a time base which is independent
of the one the processor is running off for the generation of laser
pulse duration, the appropriate interval between pulslets, and the
required number of pulslets for the generation of 100 mS and 400
mS pulses.
• Provides for selection of handpiece for laser output, and monitors
feedback from the power supply to insure the desired handpiece has
been properly selected.
• Provides an RS232 serial port for communication with the GUI
Controller subsystem.
• Provides analog outputs from processor (via DACs) to set various
control and safety limit levels.
• Provides preconditioning and digital conversion of analog inputs to
CPU and FPGA (via ADCs) for a number of sensor and analog status
inputs.
The following analog inputs are monitored by the system controller
assembly circuitry, and made available for reading by the software:

• Selected handpiece Stack A current measurement


• Selected handpiece Stack B current measurement
• Selected handpiece Stack A voltage measurement
• Selected handpiece Stack B voltage measurement
• Main cooling loop coolant temperature
• Main heat exchanger heat sink fin temperature
• ET tip temperature sensor
• ET Backplane temperature sensor
• HS Backplane temperature sensor
• Cabinet temperature sensor
• HS tip vacuum sensor
• System vacuum sensor
• ET Handpiece Power Detector
• HS Handpiece Power Detector

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PWM Control is provided for the following devices:

• Main cabinet fan speed control


• Main Heat Exchanger TEC control
• ET Handpiece EPI TEC cooler control
• Main Heat exchanger fin mounted cooling fan speed control
Linear voltage control is provided for the following subsystems:

• Vacuum system proportional vacuum regulator valve.

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Functional Description

6.2.3 Driver Board

Main TEC
pump
cooler

Coolant pump

J1

Controller J4
PCB

Handpiece diverter
J2
valve
Base Board
J
J13
1
6
Driver Board

J10 vacuum pump

Vacuum
Subsystem

EPI pump
ET Hand piece
EPI
J9 J8
TEC
5V, 24V, +12V, -12V

16.5V

Power supply

Figure 6-5 Driver Board Block Diagram

The driver board upon the command from the controller senses and
provides the following functions:

• sense and drive the main TEC.


• sense and drive the EPI TEC
• sense and drive the cabinet fan
• sense and drive the diverter valve
• sense and drive the main coolant pump

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• sense and drive the EPI coolant pump


• sense and drive the vacuum pump

Sense and Drive the Main TEC


The Driver board provides the ability to sense and drive the Main TEC
as follows:

• Using a Baseboard digital PWM variable duty cycle control signal,


proportionally control the amount of TEC current. The Baseboard
digital enable signal, enables or disables TEC current flow.
• Drive a normal load of 18A and a maximum load of 25A
continuously.
• Sense an over-current condition (e.g., greater than 25A) and shut
down Main TEC current independent of Baseboard control.
• Upon sensing an over-current condition, latch the error
condition.The latched error condition is indicated by a Driver
board LED.
• Send a digital error signal to the Baseboard.
• The latched error condition keeps the TEC current disabled
even after the current is shut down and there is no longer an
over-current condition.
• A Baseboard digital “reset” signal resets the latched error
condition, thus allowing current to flow when it is enabled
again.

Sense and Drive the EPI TEC


The Driver board provides the ability to sense and drive the EPI TEC as
follows:

• Using a Baseboard digital PWM, variable duty cycle control signal,


proportionally control the amount of TEC current. The Baseboard
digital enable signal, enables or disables TEC current flow.
• Drive a normal load of 4.5A and a maximum load of 6A
continuously.
• Sense an over-current condition (e.g., greater than 6A) and shut
down EPI TEC current independent of Baseboard control.
• Upon sensing an over-current condition, latch the error
condition.The latched error condition is indicated by a Driver
board LED.

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Functional Description

• Send a digital error signal to the Baseboard.


• The latched error condition keeps the TEC current disabled
even after the current is shut down and there is no longer an
over-current condition.
• A Baseboard digital “reset” signal resets the latched error
condition, thus allowing current to flow when it is enabled
again.

Sense and Drive the Cabinet Fan


The Driver board provides the ability to sense and drive the Cabinet
Fan as follows:

• Control the fan and sense “power OK”.


• Using a Baseboard digital PWM, variable duty cycle control
signal, the fan speed is proportionally controlled.
• Sense the fan driver voltage.
• Send a digital status signal to the Baseboard if the voltage is
approximately 24V or 0V (indicating a blown fuse).

• Turn on a LED if the voltage is approximately 24V. Turn off the


LED if the power voltage is approximately 0V (indicating a blown
fuse).

Sense and Drive the Diverter Valve


The Driver board provides the ability to sense and drive the Diverter
Valve as follows:

• Control the valve and sense “power OK”.


• Using a Baseboard digital control signal, activate or de-activate
the valve.
• Sense the valve driver voltage.
• Send a digital status signal to the Baseboard if the voltage is
approximately 24V or 0V (indicating a blown fuse).

• Turn on a LED if the voltage is approximately 24V. Turn off the


LED if the voltage is approximately 0V (indicating a blown fuse).

Sense and Drive the Main Coolant Pump


The Driver board provides the ability to sense and drive the Main
Coolant Pump as follows:

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• Control the pump and sense “power OK”.


• Using a Baseboard digital control signal, activate or de-activate
the pump.
• Sense the pump driver voltage.
• Send a digital status signal to the Baseboard if the voltage is
approximately 24V or 0V (indicating a blown fuse).

• Turn on a LED if the voltage is approximately 24V. Turn off the


LED if the voltage is approximately 0V (indicating a blown fuse).

Sense and Drive the EPI Coolant Pump


The Driver board provides the ability to sense and drive the EPI
Coolant Pump as follows:

• Control the pump and sense “power OK”.


• Using a Baseboard digital control signal, activate or de-activate
the pump.
• Sense the pump driver voltage.
• Send a digital status signal to the Baseboard if the voltage is
approximately 12V or 0V (indicating a blown fuse).

• Turn on a LED if the voltage is approximately 12V. Turn off the


LED if the voltage is approximately 0V (indicating a blown fuse).

Sense and Drive the Vacuum Pump


The Driver board provides the ability to sense and drive the Vacuum
Pump as follows:

• Control the pump and sense “power OK”.


• Using a Baseboard digital control signal, activate or de-activate
the pump.
• Sense the pump driver voltage.
• Send a digital status signal to the Baseboard if the voltage is
approximately 24V or 0V (indicating a blown fuse).

• Turn on a LED if the voltage is approximately 24V. Turn off the


LED if the voltage is approximately 0V (indicating a blown fuse).

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Functional Description

6.2.4 GUI Controller PCB

Inverter PCB

LCD Panel

Touch Screen TS Control


PCB

LVDS

USB #1

LVDS
Audio

DC power

GUI Controller PCB Controller


PCB

Printer
Serial Base Board
and Serial #1
USB #2
service
port

ETHEthernet
DC Power

CAT 5

Power Supply

Figure 6-6 GUI Controller PCB Block Diagram

The GUI Control PCB controls the User Interface and manages
communication with the HSLS System Control PCB via a RS-232 port.
In addition the GUI Control PCB supports system-external
communication ports. Specifically, a RS-232 port with power for
powering a HSLS hand-held Remote Control unit, an external USB
port for printer support or other USB peripheral, and an Ethernet
interface for either connection to a PC or possibly a remote access port.

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Display Overview
At the system level, there are two processors: the GUI processor and
the System Control Processor.

The GUI processor board is an “off-the-shelf” PCM-9375 from


Advantech. PCM-9375 uses an AMD LX-800 processor in conjunction
with flexible system memory clocked at 500 MHz. PCM-9375 provides
multiple I/O connectivity of data and communication which includes
two 10/100Mbps, Ethernet, four USB (Universal Serial Bus) 2.0 and
four serial ports for easier extending the system integration.

Figure 6-7 GUI Processor Board

Specifications for the PCM-9375 are as follows:

Standard specs:

• CPU: AMD Geode® LX800 processor, up to 500 MHz


• System Memory: 1 x SODIMM socket, support Double Data Rate
(DDR) SDRAM, Max 512 MB, accept 128/256/512 MB, DDR333
SDRAM
• 2nd Cache Memory: 128 KB on the processor
• System Chipset: AMD Geode LX800
• BIOS: AWARD 2Mbit Flash BIOS
• Watchdog timer: 255 levels timer interval

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Functional Description

• Expansion Interface: PC/104


• Battery: Lithium 3V/196 mAH
• Power management: APM 1.2, ACPI supported
• Enhanced IDE interface: One channels supports up to
• two EIDE devices. BIOS auto-detect, PIO Mode 3 or Mode 4,
supports UDMA 33/66 mode
• Serial ports: Four serial ports, 4 ports for RS-232 (COM1: DB9
connector on the front site, COM2, 3, 4: by box header), 1 port for
RS-422/485 (CN18: by box header with auto-flow controller).
COM2, 3, 4 is with a Hirose connector 40 pin
• Parallel port: One parallel port, supports SPP/EPP mode
• Keyboard/mouse connector: Supports one standard PC/AT
keyboard and a PS/2 mouse
• Audio: Support AC97 Audio stereo sound
• USB: Four USB 2.0 compliant universal serial bus ports
• Solid State Disk (SSD) Supports one 50-pin socket for CFC type I
(type II optional)

The System Control Processor monitors and controls the laser system
hardware. The GUI Processor displays System Control Processor status
on the user LCD. It also sends user commands (input via the Touch
Screen) to the System Control Processor in order for the appropriate
hardware commands to be issued.

The GUI Processor provides non-volatile storage of System power


calibration and error codes. These are maintained even when the power
is removed. They are communicated to the System Control Processor
via an RS-232 interface between the GUI Processor and the System
Control Processor.

The GUI Processor communication port is a RS-232 port that allows


the DCM to communicate with the GUI processor to pass User
commands to the Duet system and to display Duet system status to the
user.

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Display Subsystem
The display subsystem includes a 10” color VGA LCD and Touch
Screen, with a Touch Screen controller PCB, a backlight power
inverter PCB, and a LCD LVDS signal receiver. These are driven I/O
interface cables from the GUI processor.

The GUI processor and display subsystem operates the various front
panel indicators, monitors operator inputs from the front panel, and
carries on Communication with the System Control Processor through
a RS-232 serial bus.

Communication between the two processors has a protocol that catches


communication errors.

The Display Subsystem consists of the Display, the Touch Screen, and
three interface PCBs as follows:

• 10” Color VGA LCD Display:


• Backlight Power PCB: This is driven by a port on the GUI
Processor board and is a DC-to-DC converter, for the backlight
high voltage.
• LVDS-to-TTL Deserializer PCB: This is driven by a port on the
GUI Processor board and is a display signal receiver necessary
for the 3 feet distance between the GUI Processor board and the
display.

• 10” Touch Screen:


• Touch Screen Controller PCB: This is driven by a port on the
GUI Processor board.

Display (VGA/LVDS) Interface:

• Chipset: AMD Geode LX800


• Memory Size: Optimized Shared Memory Architecture, support
buffer using system memory
• Resolution: CRT resolution: up to 1600 x 1200 x 16 bpp up to 1024
x 768 x 32 bpp at 60 Hz for TFT LCD
• LCD Interface: Supports up to 24-bit TFT LCD (TTL 9375F)
• LVDS Interface: Supports one channel 18-bit LVDS Interface
9375E)
• Dual Simultaneous Display: CRT + LCD, CRT + LVDS

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Functional Description

I/O:

• I/O Interface 1xEIDE (slave channel), 1x K/B, 1 x Mouse, 1 x


RS232/422/485, 3 RS-232
• 1 x LPT, 1 x FDD (optional)
• USB 4 x USB ports, USB 2.0 compliant
• Audio Supports AC97 Audio stereo sound
• GPIO 8 bit general purpose Input / Output
• SMBus Support Ethernet
• Chipset Realtek® RTL8100 Intel® 82551ER (optional)
• Speed 10/100 Mbps
• Interface 1 x RJ-45 connector, and 1 x internal box header
• Standard IEEE 802.3u (100 BASE-T) protocol compatible

GUI Software
GUI software will execute in an industrial PC in WinCE OS
environment. GUI software will work in communication with
controller software which will provide updates of hardware statuses
and execute requests of hardware states changes sent by GUI software.

Controller Software
Controller software executes on Motorola ColdFire CPU. Controller
software works in communication with GUI software providing
updates of hardware statuses and executing requests of hardware states
changes sent by GUI software.

Controller software works in communication with safety FPGA which


will provide all digital, analog and safety information to controller and
provide services for changing hardware states. Controller software gets
information about critical hardware errors from FPGA, detects non
critical hardware errors and reacts on them disabling some hardware
operations and provides information about errors to GUI. The behavior
of controller software and its requirements are described in the
document LightSheer Duet System Controller Software Specification
P/N SW-0031390.

Communication between GUI and Controller Software


Communication between GUI and controller software will be done on
RS-232 interface working on 57600 baud rate.

Safety FPGA

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Safety FPGA acts as go-between controller software and hardware. It


provides updates of digital and analog hardware parameters, makes a
critical hardware safety control, provide critical laser safety functional-
ity and laser operation control, realize cooling and temperature control
of the system, make control of vacuum system.

6.3 Cooling System

6.3.1 Heat Exchange SubSystem

Figure 6-8 Heat Exchanger Block Diagram

The Heat Exchanger Subsystem uses 240V and consists of a coolant


pump driven by the driver board. The coolant pump circulates coolant
through the Main TEC coolers which cool the fluid, removing heat

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Functional Description

from the diode array block from either of the hand pieces, one at a time,
and through the chiller TEC, only in case of the ET head, removing
heat from the hot side of the TEC plate. The heat generated from the
hot side of the main TEC cooler is removed with the help of a heat sink
and then air cooled with the help of a running fan.

In the heat exchanger subsystem, the coolant level, heat sink


temperature and the coolant temperature is monitored for proper
control.

Safety FPGA realizes full control of cooling system operation.


Software can set setpoints of coolant temperature and EPI TEC
temperature.

Figure 6-9 Coolant Flow Diagram

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Figure 6-9 shows coolant flow paths within the unit and within each of
the ET and HS heads. The coolant pump circulates the coolant from the
reservoir through each of the heads which is controlled with the help of
a two way diverter valve driven by the driver board.

The main heat exchanger helps in cooling the coolant before it is


circulated to each of the heads where it helps in cooling the diode array
block and the chiller TEC hot side of the plate in case of the ET head.

The EPI pump in the ET hand piece helps in circulating the coolant
with in ET head, flowing through the chill tip and the cold side of the
chiller TEC, thus maintaining the chill tip temperature.

The heat generated from the hot side of the main TEC is removed with
the help of a heat sink which is in turn air cooled with the help of a
running fan.

Temperature Setpoints

Coolant temperature setpoint


The default coolant temperature setpoint is19°C. This parameter is hard
coded in GUI software and sent to controller software every time the
system is turned on during startup mode procedure.

Heat exchanger heat sink temperature setpoint


The default Heat exchanger heat sink temperature setpoint is 35°C.
This parameter is hard coded in FPGA.

EPI TEC temperature setpoint


There are two different defaults of EPI TEC temperature setpoints. One
setpoint T1 = 5°C is used when ET H.P. is selected. The other setpoint
T2 = 2°C is used when in Ready mode, where the CHiller is ON, even
if the chiller is pressed. These parameters shall be hard coded in GUI
software and been sent to controller software every time the system is
turned on during startup mode procedure. There should be high and low
alarm temperatures for each setpoint and for EPI off state.

Setpoint High temperature Low Temperature


EPI off (25 ºC) 30 ºC -9 ºC
5 ºC 10 ºC -9 ºC
2 ºC 7 ºC -9 ºC

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Functional Description

Exceeding the temperature alarm limits alerts the computer and


prevents laser firing.

Temperature readings monitored


FPGA provides coolant, heat exchanger heat sink, cabinet (ambient),
EPI TEC, ET H.P. diodes backplane and HS H.P. diodes backplane
temperature readings to controller. Controller software sends
temperature updates to GUI in Service mode.

6.3.2 Cooling Pump


The cooling pump receives 24V from the High Voltage Power Supply
via the driver board. It cools both handpieces, depending on the
diverter valve, which receives its signal from the baseboard controller.

A constant flow rate pump is used to force coolant (at 19°C) from the
main heat exchanger out to the handpiece and back. The flow rate is
approximately 1.1 liters/minute at 1 bar (0.3gal/min. at 15 psi).

6.3.3 Vacuum Subsystem


and Figure 6-11 illustrates the vacuum block diagram and wiring
diagram.

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Figure 6-10 Vacuum Module Block Diagram

6-30 SM-0035630 Rev. A


Functional Description

Figure 6-11 Vacuum Wiring Diagram

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LIGHTSheer DUETTM Service Manual

The vacuum module is used only with the HS handpiece in order to


create suction, drawing the skin into the treatment handpiece. There are
three levels of vacuum intensity: 8, 12, and 18 inHg (user levels low,
med, high).

The vacuum module has the following components:

• air pump with driver board, which supplies 24 VDC (2 phases) to the
air pump. The driver board gets 24 VDC from the system driver
board and converts it to two phases, 12V each.
• four on/off valves and one proportional valve. These are controlled
by the baseboard controller.
• Two pressure sensors; one located on the vacuum module itself, and
one on the HS handpiece.
Vacuum calibration is performed in manufacturing only; no vacuum
calibration is needed in the field.

In Ready mode, the vacuum builds up to the selected pressure,


indicated by the blinking green LED. When the vacuum has reached its
selected pressure, the green LED turns off.

6-32 SM-0035630 Rev. A


Functional Description

6.3.4 ET & HS Handpiece & Power Detector Assembly

Figure 6-12 Handpieces and Power Detectors Diagram

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LIGHTSheer DUETTM Service Manual

Handpieces and Their Cradles


The following information is stored in each handpiece:

• Handpiece serial number


• Handpiece production date
• Number of pulses
It is not possible for the user or service technician to modify any of this
information.

Handpiece Selection
Each handpiece is in one of two states: selected or non-selected.

Only one handpiece can be selected at any time.

Both handpieces are deselected if an error occurs, and remain so as


long as the error is in effect.

A handpiece becomes deselected when it becomes fully seated in its


cradle.

A handpiece becomes selected (and the other handpiece deselected) if


the system is in ready state, no errors are in effect, and either of the
following happens:

• The handpiece is removed from its cradle.


• The handpiece’s enable button is pressed, whether or not the
handpiece is in its cradle.
If both handpieces are removed from their cradles, no handpiece is
selected and an error message is displayed.

If one handpiece is disconnected, the system shall operate normally


with the other handpiece. The system operates as if the disconnected
handpiece was fully seated in its cradle.

6-34 SM-0035630 Rev. A


Functional Description

ET Handpiece

Chill Tip

Enable
Button
Trigger

Figure 6-13 ET Handpiece

The ET handpiece consists of the diode laser array (multiple


semiconductor lasers), an optical path to deliver the laser light to the
patient skin, a cooling system (described in section 6.3), and a trigger
switch to activate laser pulses. All of the components are contained
within the handpiece covers. The handpiece is connected to the system
console via the umbilical cord.

Optical System Components


The optical system components of the handpiece include the following:
(refer to Figure 6-13):

1. Laser Diode Array - The laser diode array consists of two parallel
columns (side A and side B) of five banks of diode modules each.
Each diode module consists of 7 diode bars, and each diode bar
contains approximately 19 diode junctions. A cylindrical micro lens
to collimate the laser beams covers each diode bar. The array is
mounted to the Diode Back Plane Heat Exchanger, which removes
the heat generated by the current flow through the diode bars.

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2. Fresnel Lens - A Fresnel lens is used to collect the collimated


laser light from the laser diode array and direct the light towards the
sapphire tip.
3. Condenser - a highly polished gold plated wave-guide (condenser)
is used to direct any scattered laser light from the Fresnel lens and
deliver it to the sapphire tip.
4. Sapphire Tip (EPI or ChillTip) - A 9mm x 9mm (cubic) sapphire
lens acts as the output aperture of the Handpiece. Laser light is
transmitted through the sapphire tip to the patient skin. The tip is
wrapped in the EPI cooling loop to maintain a tip temperature in the
range of 5ºC ± 2ºC (or 2ºC ± 2ºC while the handpiece trigger is
depressed).
5. Trigger - A trigger switch is pulled to command the laser to fire.
The trigger switch is active whenever the laser is in the Treatment
Mode and the shutter is open (footswitch down). The trigger
remains active as long as no faults are detected and the footswitch
remains depressed. When the trigger is pulled the laser fires, if the
enable button is active, no errors are present, and other conditions
permit. If repeated exposure is selected the laser continues to fire at
the selected rate until either the trigger is released or an error
occurs.
6. Enable Button - This button has two functional states: active and
inactive. It has two physical states: pressed and not pressed. The
physical state of this button is monitored by the CPU. The
functional state is controlled by the FPGA. When this button is
pressed its functional state toggles between active and inactive.
When the functional state is active the button is lit; otherwise it is
unlit.

When the functional state of either the ET enable button or the HS


enable button is active the electronic shutter will be open; otherwise
it will be closed. When the functional state is active, it remains so
for 30 seconds after the button is pressed, or until at least one shot is
fired and the trigger is released in which case the 30 sec timer
restarts. If an error is present the functional state is set to inactive
and remains so as long as the error is in effect.
7. SPI Flash - ET handpiece will have SPI flash that will store
handpiece serial number, production date, calibration data and
number of pulses.
8. ET Handpiece Cradle - The cradle has two switches (called the
proximity switches) that are active when the handpiece is fully
seated in the cradle, and are inactive otherwise. It also has a
calibrated laser energy sensor. The control CPU monitors the state

6-36 SM-0035630 Rev. A


Functional Description

of the proximity switches. If the control CPU senses that the


handpiece becomes removed from its cradle, the handpiece
becomes selected.

Figure 6-14 ET Handpiece Optical Components

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HS Handpiece

Enable
Button

Trigger

Figure 6-15 HS Handpiece Sectional View

The HS handpiece consists of the diode laser array (multiple


semiconductor lasers), an optical path to deliver the laser light to the
patient skin, a cooling system (as described in section 6.3), and a
trigger switch to activate laser pulses. All of the components are
contained within the handpiece covers. The handpiece is connected to
The system console via the umbilical cord.

The laser diode array consists of two parallel columns (side A and side
B) of three banks of diode modules each. Each diode module consists
of 10 diode bars, and each diode bar contains approximately 19 diode
junctions. A cylindrical micro lens to collimate the laser beams covers
each diode bar. The array is mounted to the Diode Back Plane Heat
Exchanger, which removes the heat generated by the current flow
through the diode bars.

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Functional Description

Enable Button
• This button has two functional states: active and inactive.
• It has two physical states: pressed and not pressed.
• The physical state of this button is monitored by the CPU.
• The functional state is controlled by the FPGA.
• When this button is pressed and its functional state is inactive, it goes
to the vacuum-enabled state.
• When the functional state is active the button is lit.
• When the functional state is vacuum-enabled the button blinks.
• When the functional state is inactive the button is unlit.
If an error is present the functional state is set to inactive and remains
so as long as the error is in effect.

When the functional state is vacuum-enabled, vacuum is applied to the


target tip.

When the vacuum has reached the requested level, the button is set to
active state.

The active button remains so for 30 seconds or until at least one shot is
fired and the trigger is released, whichever comes first, in which case
the 30 sec timer restarts.
When the functional state of either the ET enable button or the HS
enable button is active the electronic shutter opens; otherwise it is
closed.
If the functional state becomes inactive, the vacuum is released.

Trigger
When the trigger is pulled and the requested vacuum level has reached,
the laser fires if the enable button is active, no errors are present, and
other conditions permit.

If repeated exposure is selected the laser continues to fire at the


selected rate until either the trigger is released or an error occurs.

SPI flash
HS handpiece will have SPI flash that will store handpiece serial
number, production date, calibration data and number of pulses.

HS Handpiece Cradle

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LIGHTSheer DUETTM Service Manual

The cradle has two switches (called the proximity switches) that are
active when the handpiece is fully seated in the cradle, and are inactive
otherwise. It also has a calibrated laser energy sensor.

The CPU monitors the state of the proximity switches. If the CPU
senses that the handpiece becomes removed from its cradle, the
handpiece becomes selected.

Electronic Shutter
The electronic shutter is a system independent of the laser power
supply or laser current control hardware that can prevent the system
from generating laser pulses. If the electronic shutter is in a state that
prevents laser pulses it is “closed”; otherwise it is said to be “open”.

The software is able to control the electronic shutter; it senses whether


the electronic shutter is open or closed.

In Treatment mode, if the system finds the shutter is not in its


commanded state, it goes to standby and sets an error. If any error
condition is present in Treatment mode the safety shutter closes.

Laser Diode Array


The laser diode array consists of two parallel columns (side A and side
B) of three banks of diode modules each. Each diode module consists
of 10 diode bars, and each diode bar contains approximately 19 diode
junctions. A cylindrical micro lens to collimate the laser beams covers
each diode bar. The array is mounted to the Diode Back Plane Heat
Exchanger, which removes the heat generated by the current flow
through the diode bars.

Figure 6-16 HS Handpiece Sectional View

6-40 SM-0035630 Rev. A


Functional Description

6.4 System Software - User Screens


The system software serves the following major purposes:
• To enable the system to select optimal treatment parameters for
every patient, according to the specific parameters input by the user.
• To control the system's operation and to prevent the occurrence of
safety hazards.
• To check and perform calibration.
• To perform diagnostics

6.4.1 Main Screen


Once startup has completed the Main Screen is displayed (see Figure
6-17). The Main Screen provides the following controls:

• HS Handpiece Selection Button


• ET Handpiece Selection Button
• Utility Screen Button
• Off Button

Figure 6-17 Main Screen

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LIGHTSheer DUETTM Service Manual

6.4.2 Handpiece Selection


Handpiece selection is done by doing one of the following:

• select a handpiece from the screen by pressing the corresponding


icon on the Main Screen
• remove the handpiece from its cradle.
If no handpiece icon was pressed and both handpieces are in the cradle
– no handpiece is selected.

If both of handpieces are out of cradle – no handpiece is selected.

If the user selected one handpiece on the screen but removed another
handpiece from its cradle, the one lifted from the cradle is selected.

The cooling functionality is turned on for the corresponding handpiece


upon selection.

6.4.3 Laser Calibration


The laser calibration screens are displayed immediately after a
handpiece is selected in the Main screen for the first time after the
power has been turned on. The calibration process initiated in this case
is called the “required calibration”.

The heads calibration can also be performed whenever the user initiates
a calibration within the treatment screen and in the ready state by
placing the head in its cradle, pressing the enable button and pulling the
trigger.

The calibration process initiated in this case is called the “user-initiated


calibration” in this section. User-initiated calibration can be done only
when the system is in Treatment mode.

The warning screen instructing user to put on protective eyewear is


displayed before starting the calibration. This screen requires user
confirmation.

If the coolant temperature is more than 30°C the system indicates that
the system waits for cooling and will not proceed with the calibration
process until the coolant temperature is less than 30°C.

The system turns the EPI cooler on the ET handpiece or the vacuum on
the HS handpiece off during calibration.

6-42 SM-0035630 Rev. A


Functional Description

The calibration screens guide the user through the process of calibrat-
ing the lasers. They instruct the user to calibrate the head after a total of
25,000 shots have been fired by a handpiece from the time the power
was on and the system then displays calibration screen for that
handpiece whenever the system transitions from ready mode to
standby. The user must then calibrate the hand piece before resuming
firing treatment shots.

Calibrating the Handpieces


Handpiece calibration is required upon system startup. Calibration is
also recommended prior to each treatment. After calibration, the
treatment screen for the selected handpiece displays on the touchscreen
and the startup procedure is complete.

Energy calibration determines the optical output and verifies that the
pulse energy is within specific tolerances. The calibration procedure
consists of measuring the output energy of the laser with a meter
located within the calibration/storage port. The microcontroller
automatically sets the laser parameters over the operating range,
determines the electrical parameters, and compares the measured and
expected pulse energies. If the system is already turned on, the operator
may initiate a recalibration from the treatment screen at any time by
placing the handpiece in the calibration/storage port, enabling the
handpiece, waiting for the status indicator to display “READY”, and
pressing the handpiece trigger. Calibration is recommended prior to the
start of each treatment.

To calibrate the handpieces, do the following:

1. On the Startup screen, select the handpiece you intend to calibrate.


2. Clean the handpiece tip and energy meter window.
3. For accurate energy calibration, the handpiece tip and energy meter
window must be clean and free of condensation. If condensation is
present, dry the handpiece tip with a clean, dry gauze pad. If the
handpiece tip or energy meter window is not clean, clean according
to the instructions in the Maintenance chapter of this manual.

Warning
Never look directly into the laser aperture at the distal end of the
handpiece, even if you are wearing laser safety glasses. Serious
eye injury or blindness could result.

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LIGHTSheer DUETTM Service Manual

4. Insert the handpiece carefully into the calibration/storage port.


5. Remove the handpiece and reinsert it into the calibration port.
6. Verify that the handpiece aperture is pointing downward at the
energy meter and the handpiece is fully seated in the calibration/
storage port. A proximity switch will allow laser emission during
calibration only if the tip of the handpiece is located within the
calibration/storage port.
7. The touchscreen displays the calibration sequence and prompts the
user to complete each step.

Figure 6-18 Prompts to Calibrate HS/ET Handpieces

8. Press the Enable button on the handpiece to enable the handpiece.

Figure 6-19 Enable and Trigger Button Locations

6-44 SM-0035630 Rev. A


Functional Description

9. When the enable icon appears (flashing arrow pointing at the


enable button - see Figure 6-20), press the handpiece enable button
to enable the laser.

Figure 6-20 Enable Icon

10. Depress and hold down the handpiece trigger.

Warning
While operating the LIGHTSheer DUET system, never look
directly into the laser aperture at the distal end of the handpiece,
even if you are wearing laser safety glasses. Serious eye injury
or blindness could result.

11. When the trigger icon appears (flashing arrow pointing at the
trigger - see Figure 6-21), press the handpiece trigger to fire the
laser. Keep the handpiece trigger depressed until all calibration
shots are fired as indicated by the progress bar.

Figure 6-21 Flashing Arrow Indicating Trigger

12. Wait until the system finishes performing the calibration.


13. Once the above conditions have been met, the microcontroller
allows the laser to fire the calibration pulses. Progress is displayed
on the touchscreen (see Figure 6-22), and a beeping sound will be
audible when the laser fires. If the handpiece is removed from the
calibration/storage port or the handpiece trigger is released before

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LIGHTSheer DUETTM Service Manual

the calibration is complete, the procedure is immediately stopped


and must be repeated.

Figure 6-22 Calibration Progress Bar

14. Release the handpiece trigger.


15. If necessary, clean the handpiece tip and the energy meter window
and repeat the calibration sequence.
16. If an abnormal energy is measured, a screen will prompt you to
clean the handpiece tip and the calibration port window because
contamination or condensation can affect the reading. Carefully
perform the cleaning per the Maintenance chapter of this manual
and repeat the calibration sequence.
17. Repeat the calibration for the other handpiece, as needed.
18. After calibration is completed, the treatment screen is displayed and
normal operation can proceed.

In compliance with national and international regulations, additional


details of the calibration procedure are provided in the Maintenance
chapter of this manual, although this information is intended for
authorized service personnel only.

6.4.4 Treatment Screen Common Functions


The LIGHTSheer DUET laser system displays a unique treatment
screen according to the handpiece you have selected. Touch screen
controls common to both the HS and ET handpiece screens are
described in the following paragraphs.

6-46 SM-0035630 Rev. A


Functional Description

Figure 6-23 Common Controls/Indicators for HS/ET Handpieces

6.4.5 Pulse Counter Field


The pulse counter field displays (upper number) a reset-able counter
useful for recording the number of pulses in a single session or for
other short term uses, and (lower number) a cumulative counter that
records the total number of shots on the LIGHTSheer DUET system
(see Figure 6-24). Press the >0< button to zero the counter.

Figure 6-24 Pulse Counter Field

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LIGHTSheer DUETTM Service Manual

6.4.6 Selecting the Laser Mode: Ready or Standby


In Ready mode, the trigger is enabled and the treatment beam is
available. In Standby mode, the trigger is disabled; no treatment beam
is available.

• To select Ready mode, press Ready; the three indicators display the
progress of transition from Standby to Ready mode. The green Ready
button illuminates when Ready mode is active.

• To select Standby mode, press Standby. The red Standby button


illuminates to indicate that the laser is in Standby mode.

The laser automatically switches from Ready mode to Standby mode if


it remains idle for more than 5 minutes.

6.4.7 HS Handpiece Treatment Screen


After you have selected the HS handpiece on the startup screen and
calibration is completed, the HS handpiece treatment screen is
displayed.

pulse Fluence
repeat field
field

vacuum
level

vacuum on/off

Figure 6-25 HS Handpiece Treatment Screen

6-48 SM-0035630 Rev. A


Functional Description

Pulse Width for HS Handpiece


The pulse width settings available shall be as follows:

Pulse Width Setting Definition


30 ms One continuous pulse
100 ms One continuous pulse
400 ms burst thirteen 5-msec pulslets, 28 msec apart.
one continuous pulse, and the pulse width
Custom shall be calculated as:
(Fluence in J/cm2) / 2, in milliseconds.

Pulse Repetition Rate for HS Handpiece


The pulse repeat pulse settings 1, 2, and 3 are available for the HS
handpiece; this means that 1, 2 or 3 pulses will be fired at the rate of 2
Hz.

Vacuum Controls for HS Handpiece


The vacuum level buttons are implemented as three buttons indicating
LOW, MEDIUM and HIGH levels of vacuum.

After completion of the self test sequence, the vacuum level setting is
that which was in effect when the system was last shut down.

The following table shows the vacuum level settings and the actual
vacuum generated:

Setting displayed Actual vacuum (inches Hg)


LOW 8 (or redefined in service setup screen)
MEDIUM 12 (or redefined in service setup screen)
HIGH 18 (or redefined in service setup screen)

The vacuum is maintained within ± 2 inches Hg of the nominal value.

Vacuum Check
A Vacuum check function allows the user to check the vacuum setting
without firing the laser pulses. When system is in HS Treatment screen

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LIGHTSheer DUETTM Service Manual

in Standby state and the trigger is pressed, the vacuum is applied to the
handpiece tip and the Vacuum Check LED indicator on the HS
handpiece starts blinking. When vacuum pressure in the HS Handpiece
tip reaches the selected vacuum level pressure (within tolerance),
a Vacuum Check LED indicator on the HS handpiece will illuminate,
indicating that the desired pressure is reached.

Releasing the trigger button will release the vacuum from the tip.

Figure 6-26 HS Handpiece Fields and Descriptions

6-50 SM-0035630 Rev. A


Functional Description

6.4.8 Save as User Preset Screen

6.4.9 Clinical Indications Screen - HS

Figure 6-27 Clinical Indications Screen (HS Handpiece)

6.4.10 ET Handpiece Treatment Screen


After you have selected the ET handpiece on the startup screen and
calibration is completed, the ET handpiece treatment screen is
displayed.

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LIGHTSheer DUETTM Service Manual

Figure 6-28 ET Handpiece Treatment Screen

6-52 SM-0035630 Rev. A


Functional Description

Pulse Width Settings for the ET Handpiece


The pulse width settings available shall be as follows:

Pulse Width Setting Definition


30 ms One continuous pulse
100 ms One continuous pulse
400 ms burst thirteen 5-msec pulslets, 28 msec apart.
one continuous pulse, and the pulse width
Auto shall be calculated as:
(Fluence in J/cm2) / 2, in milliseconds.

The tolerance on pulse duration is ± 5%. In the case of pulses which are
a set of pulslets, this refers to the duration of the pulslets and to the
duration of the overall pulse train.

Pulse Repetition Rate for ET Handpiece


The following pulse repetition rate settings shall be available for the ET
handpiece:

• Fast : 1 to 3 hz
• Med: 0.5 to 1 hz
• Slow: 0.5 hz
The interval and the rate are automatically set within in each of the
settings depending upon the application.

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Figure 6-29 ET Handpiece Fields and Descriptions

6.4.11 Save as User Preset Screen

Figure 6-30 Save As User Preset Screen

6-54 SM-0035630 Rev. A


Functional Description

6.4.12 Clinical Indications Screen -ET

Figure 6-31 Clinical Indications Screen (ET Handpiece)

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LIGHTSheer DUETTM Service Manual

6.5 System Software - Service Screens

6.5.1 Utility Menu

Figure 6-32 Utility Menu

The following controls shall appear on the Utility Screen:

6-56 SM-0035630 Rev. A


Functional Description

System Information Screen


This button causes the System Information screen to be displayed.

The following controls appear on the System Information Screen:

Figure 6-33 System Information Screen

Head Information
Pressing the Head Information button displays the data recorded in
each handpiece:

• H.P. installation date


• H.P. serial number
• H.P. total shots number

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LIGHTSheer DUETTM Service Manual

Figure 6-34 Head Information Screen

System Information
Pressing the System Information button displays the system
information:

• System serial number


• System installation date
• System work hours
• Software versions of GUI, controller and FPGA

6-58 SM-0035630 Rev. A


Functional Description

Figure 6-35 System Information Screen

Idle Mode Button


The Idle mode button will activate the Sleep mode Screen with floating
LightSheer DUET logo or (optional) user’s logo.

Figure 6-36 Sleep Mode Screen

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Sleep Mode Screen


The sleep-mode screen displays the user logo as a screen saver, if one
has been loaded. Otherwise it displays the Lumenis logo.

If there is no user input to the system for 15 minutes the system goes
into sleep mode, and the sleep-mode screen is displayed.

Figure 6-37 Idle Mode / Sleep Mode

User Preferences Button


The following controls appears on the User Preferences screen (see
Figure 6-38):

6-60 SM-0035630 Rev. A


Functional Description

Figure 6-38 User Preference Screen

Speaker Volume Display


The Speaker Volume settings indicate the relative speaker volume
setting as a percentage of the maximum, as a bar graph. After
completion of the self test sequence, the Speaker Volume is set
according to the level that was in effect when the system was last shut
down. The Speaker Volume control has an increment and decrement
button and a bar display which shows 6 selectable levels.

System Operating Tools


Pressing the System Operating Tools button causes the System
Operating Tools screen to be displayed. The following controls appear
on the System Operating Tools screen:

• Vacuum Purge
• Enter Code

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LIGHTSheer DUETTM Service Manual

Figure 6-39 System Tools Screen

Vacuum Purge Button


Pressing this button will cause the system to reverse the vacuum
direction and clean by air pressure the vacuum pipes in the HS
Handpiece.

Figure 6-40 Vacuum Purge Screens

6-62 SM-0035630 Rev. A


Functional Description

Enter Code Button


This button shall cause the Enter Code screen to be displayed. This
screen will be used to enter passwords for different modes of system
operation (for example, Demo mode, to enable production or service
features in the service screen).

Figure 6-41 Enter Code Screen

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6.5.2 Service Screens


• The Service HS Diagnostic Screen
• The Service ET Diagnostic Screen
• The Service HS Setup Screen
• The Service ET Setup Screen
• The Service Log Viewer Screen
• The Service System Tools Screen
• Power Detector Calibration Screen

Figure 6-42 Service Screen

The service screens shall provide enough digital and analog data
information and controls to let service person make a diagnostic and
testing of device. The following data are updated periodically when in
the service screen.

• Digital data update


Digital data is sent by the controller upon entering Service mode and
then updated whenever there is any change of digital data register in
FPGA.

• Analog data update


Analog data is sent by the controller upon entering Service mode and
then updated whenever there is significant change of parameters

6-64 SM-0035630 Rev. A


Functional Description

• Current updates
The update of current is sent by the controller after each pulse shot.

• Voltage updates
The update of voltage is sent by the controller whenever there is the
change of voltage of at least 0.25V from the last update.

• Vacuum updates
The update of vacuum is sent by the controller whenever there is a
change of vacuum of at least 0.5 inHg from the last update.

• Temperature updates
The update of temperature is sent by the controller whenever there is a
change of temperature of at least 0.25 C° from the last update.

6.5.3 Access to Service Screens


There are two ways to access the service screens: by a switch on the
controller board or by using invisible buttons on the System
Information screen.

Access by Switch
The system enters service mode if the service-mode switch SW2
changes state (from “on” to “off”, or vice versa) after POST, or after a
user has logged in if security is enabled.

If the switch changes state again the system returns to treatment mode.

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LIGHTSheer DUETTM Service Manual

Figure 6-43 Switch SW2 Location

Access by Invisible Button


There are three buttons across the lower third of the System
Information screen, called buttons 1, 2, and 3, in order from left to
right. These are called the “buttons” in the remainder of this section.

The buttons are of equal width and occupy the full width of the screen.

These buttons are not displayed, nor does the system give any audible
or visible indication when they are pressed.

To enter the Service mode, press the buttons in the sequence: 3, 2, 1,


2, 3, 3, 3 and then do not touch the screen for one second; the system
enters service mode and the Service Entrance screen appears. This
sequence is called the “sequence” in the remainder of this section.

6-66 SM-0035630 Rev. A


Functional Description

Figure 6-44 System Information Screen - Invisible Button

The system remains in treatment mode if one of the following occurs:

• If the sequence is not completed within 15 seconds.


• If the user touches any spot on the screen outside the boundaries of
the invisible buttons while entering the sequence.
• If the user touches any button out of order while entering the
sequence.
• If the user touches any part of the screen within 1 second after
completing the sequence

6.5.4 HS Diagnostic screen


The HS Diagnostic screen provides hardware parameters and controls
that give the Service Technician enough information to perform
diagnostics and testing of the HS head. Laser pulse, cooling, and
vacuum parameters will be set to the last parameters in the treatment
screen or to the default parameters if it’s a new machine.

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LIGHTSheer DUETTM Service Manual

Figure 6-45 HS Diagnostic Screen

Digital Input
Digital inputs will represent hardware digital inputs by showing them
as colored check boxes. A green check box indicates digital inputs that
the user can change by pressing the buttons on the HS handpiece or by
having the HP handpiece in the cradle. The blue check box indicates
digital inputs that can be changed by replacing the tip or the handpiece
itself. The red check box indicates digital inputs that show hardware
generated errors. The checked state of the check box will show that
there is digital input represented by this check box (i.e. handpiece is
connected or there is an error).

• Trigger pressed
Green check box that will be in a checked state if HS hand piece trigger
is pressed.

• Trigger released
Green check box that is checked if HS hand piece trigger is released.

• H.P. connected

6-68 SM-0035630 Rev. A


Functional Description

Blue check box is checked if HS hand piece is connected.

• H.P. in holster
Green check box is checked if HS handpiece is in holster.

• Enable pressed
Green check box is checked if HS handpiece enable button is pressed.

• Tip Detection
The HS handpiece is equipped with two sensors (switches) for the
detection of the Tip in or out of the handpiece. One of the switches is a
NC contact and the other one is a NO contact. The two contact statuses
when the Tip is installed on the handpiece and when it is not are:

• Tip installed NC - off NO - on


• Tip not installed NC - on NO - off
The blue check box is checked if HS handpiece tip switch is normally
closed.

• Coolant Low
Red check box is checked if coolant level is low.

• Remote interlock
Red check box is checked if remote interlock is opened.

• Laser PS fault
Red check box is checked if there is laser power supply fault.

• Laser PS off
Red check box is checked if laser power supply is off.

• Main TEC over current


Red check box is checked if there is main TEC over current.

• Cabinet fan fuse


Red check box is checked if cabinet fan driver fuse is burned.

• Coolant pump fuse


Red check box is checked if coolant pump driver fuse is burned.

• Vacuum pump fuse

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LIGHTSheer DUETTM Service Manual

Red check box is checked if vacuum pump driver fuse is burned.

Error Messages Log


The Error Messages log shows the last 10 error message codes and
warnings.

Analog Readings Monitor


The Analog Readings Monitor shows the actual parameters of
hardware measured by ADC and sent to the GUI by the controller. The
first reading is the reading that the controller sends after the
communication handshake; the next updates are sent individually for
each of the analog parameters whenever the difference between current
parameter and the last measured parameter exceeds the specific
tolerance for this parameter.

• Current monitor A
Average current applied to the laser diodes of channel A accumulated
for each pulse in amperes.

• Current monitor B
Average current applied to the laser diodes of channel B accumulated
for each pulse in amperes.

• Voltage monitor A
Actual voltage applied to the laser diodes of channel A in volts.

• Voltage monitor B
Actual voltage applied to the laser diodes of channel B in volts.

• Energy meter reading


Energy measured by HS handpiece laser power meter. Energy reading
will be recalculated to the fluence measured in J/cm2.

• Plus 12 V power supply reading


Display the +12V voltage from the baseboard measured in volts.

• Plus 24 V power supply reading

6-70 SM-0035630 Rev. A


Functional Description

Display the +24V voltage from the baseboard measured in volts.

• Minus 12 V power supply reading


Display the -12V voltage from the baseboard measured in volts.

• Plus 5 V power supply reading


Display the +5V voltage from the baseboard measured in volts.

• Plus 3.3 V power supply reading


Display the +3.3V voltage from the baseboard measured in volts.

• Plus 24 V monitor
Display the +24V voltage from the driver board measured in volts.

• Plus 16.5 V monitor


Display the +16.5V voltage from the driver board measured in volts.

• Plus 12 V from Driver Board monitor


Display the +12 V voltage from driver board measured in volts.

• Plus 12 V dirty voltage from Driver Board monitor


Display the +12 V dirty voltage from driver board measured in volts.

• Minus 12 V from Driver Board monitor


Display the -12 V voltage from driver board measured in volts.

• Plus 5 V from Driver Board monitor


Display the +5 V voltage from driver board measured in volts.

• HS handpiece diode temperature


Display HS handpiece diodes backplane temperature C°.

• Heat exchanger temperature


Display the heat exchanger heat sink temperature in C°.

• Coolant temperature
Display the coolant temperature in C°.

• Cabinet temperature
Display the ambient/cabinet temperature in C°.

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• Vacuum reservoir pressure


Display vacuum reservoir pressure in inHg.

• HS Handpiece tip vacuum pressure


Display HS handpiece tip vacuum pressure in inHg.

• Main TEC current


Display Main TEC current in amperes.

Hardware Control
Hardware controls will include two switches for turning on and off
Heat Exchanger. GUI Switch control shall be used for hardware
controls.

Heat Exchanger
Heat exchanger switch turns the coolant pump and Main heat
exchanger TEC on and off. The actual current applied to TEC will be
controlled by FPGA.

High Voltage
Turning ON the high voltage switch will activate the HS Handpiece
high voltage to power the laser diodes.

Vacuum Control
Vacuum control will include Vacuum pump switch, HS handpiece
purge switch and a tip vacuum switch that will turn on and off these
controls and it also includes a three positions Vacuum level switch to
set Low, Medium and High vacuum pressure. These GUI Switch
controls are used for hardware controls.

Vacuum Pump
Vacuum pump switch will turn on and off vacuum pump

Vacuum Level
Vacuum level switch will set setpoint for vacuum pressure to high,
medium or low according to the settings from the HS Setup screen or
initial settings if this is a new system.

6-72 SM-0035630 Rev. A


Functional Description

Handpiece Purge (H.P. Purge)


Handpiece purge switch will turn on and of HS handpiece vacuum
purge valve.

Tip Vacuum
Tip vacuum switch will turn on and off HS handpiece vacuum valve.

Pulse Repeat
Pulse repeat control will include three radio buttons representing
number of pulses the system will fire when user press trigger. There
will be radio buttons labeled as “1”, “2”, “3”, and “Infinite” according
to the number of pulses in repeat mode.

Laser Setpoints
Laser setpoint controls will have two functions: set diodes current
setpoint and set pulse repetition mode.

Current Setpoint
Current setpoint edit control will give the service person opportunity to
set manually HS handpiece diodes current. Entered value will be
checked. It should be more then laser threshold and less than maximum
current defined in the setup screen.

Pulse Width Control

Fire Enable Control


The Fire Enable control has one Fire Enable switch with two toggling
positions,”Enabled” and “Disabled, which enables or disables firing the
selected laser.

When firing is enabled the laser fires when the selected laser’s trigger
is pressed, whether or not the laser is in its cradle.

When firing is enabled the selected laser fires at the current settings of
diode current and pulse width, at a repetition rate of 2 Hz.

If an error occurs the laser stops firing.

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Pulse Fire Log


The pulse fire log stores information on the last ten pulses, with data for
the most recent shot visible.

The log is represented on the diagnostic screen as a drop down combo


box control. When the user displays the entire list, data for the 10 most
recent shots is displayed. The following data is displayed:

Data Units and resolution

Cumulative shot number

Pulse width setting

Measured current on the A array 0.1 A

Measured current on the B array 0.1 A

Energy meter 0.1 J/cm2

Pulse Width Control

6.5.5 Service ET Diagnostic Screen


The ET diagnostic screen provides hardware parameters and controls
that give the service person enough information to perform diagnostic
and testing of the ET head. Laser pulse and cooling parameters will be
set to the last parameters in the treatment screen or to the default
parameters if it’s a new machine.

6-74 SM-0035630 Rev. A


Functional Description

Figure 6-46 Service ET Diagnostics Screen Default

Digital Input
Digital inputs will represent hardware digital inputs by showing them
as colored check boxes. A green check box indicates digital inputs that
the user can change by pressing the buttons on the ET handpiece or
removing the ET handpiece from the cradle. The blue check box
indicates digital inputs that can be changed by replacing the parts of
hardware (i.e. tip or handpiece itself). The red check box indicates
digital inputs that show hardware generated errors. The checked state
of the check box will show that there is digital input represented by this
check box (i.e. handpiece is connected or there is an error).

• Trigger pressed
Green check box is checked state if ET handpiece trigger is pressed

• Trigger released
Green check box is checked if ET hand piece trigger is released.

• H.P. connected
Blue check box is checked if ET hand piece is connected.

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• H.P. in holster
Green check box is checked if ET handpiece is in holster.

• Enable pressed
Green check box is checked if ET handpiece enable button is pressed.

• Coolant Low
Red check box is checked if coolant level is low.

• Remote interlock
Red check box is checked if remote interlock is opened.

• Laser PS fault
Red check box is checked if there is laser power supply fault.

• Laser PS off
Red check box is checked if laser power supply is off.

• Main TEC over current


Red check box is checked if there is main TEC over current.

• Cabinet fan fuse


Red check box is checked if cabinet fan driver fuse is burned.

• Coolant pump fuse


Red check box is checked if coolant pump driver fuse is burned.

• EPI pump fuse


Red check box is checked if EPI pump driver fuse is burned.

Error Messages Log


The Error Messages log shows the last 10 error message codes and
warnings.

Analog Readings Monitor


The Analog Readings Monitor shows the actual parameters of
hardware measured by ADC and sent to the GUI by the controller. The
first reading is the reading that the controller sends after the

6-76 SM-0035630 Rev. A


Functional Description

communication handshake; the next updates are sent individually for


each of the analog parameters whenever the difference between current
parameter and the last measured parameter exceeds the specific
tolerance for this parameter.

• Current monitor A
Average current applied to the laser diodes of channel A accumulated
for each pulse in amperes.

• Current monitor B
Average current applied to the laser diodes of channel B accumulated
for each pulse in amperes.

• Voltage monitor A
Actual voltage applied to the laser diodes of channel A in volts.

• Voltage monitor B
Actual voltage applied to the laser diodes of channel B in volts.

• Energy meter reading


Energy measured by ET handpiece laser power meter. Energy reading
will be recalculated to the fluence measured in J/cm2.

• Plus 12 V power supply reading


Display the +12V voltage from the baseboard measured in volts.

• Plus 24 V power supply reading


Display the +24V voltage from the baseboard measured in volts.

• Minus 12 V power supply reading


Display the -12V voltage from the baseboard measured in volts.

• Plus 5 V power supply reading


Display the +5V voltage from the baseboard measured in volts.

• Plus 3.3 V power supply reading


Display the +3.3V voltage from the baseboard measured in volts.

• Plus 24 V monitor
Display the +24V voltage from the driver board measured in volts.

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• Plus 16.5 V monitor


Display the +16.5V voltage from the driver board measured in volts.

• Plus 12 V from Driver Board monitor


Display the +12 V voltage from driver board measured in volts.

• Plus 12 V dirty voltage from Driver Board monitor


Display the +12 V dirty voltage from driver board measured in volts.

• Minus 12 V from Driver Board monitor


Display the -12 V voltage from driver board measured in volts.

• Plus 5 V from Driver Board monitor


Display the +5 V voltage from driver board measured in volts.

• ET handpiece diode temperature


Display ET handpiece diodes backplane temperature C°.

• EPI temperature
Displays the EPI TEC temperature in C°. Temperature range is from -
15 C° to + 35 C°.

• Coolant temperature
Display the coolant temperature in C°.

• Cabinet temperature
Display the ambient/cabinet temperature in C°.

• Vacuum reservoir pressure


Display vacuum reservoir pressure in inHg.

• ET Handpiece tip vacuum pressure


Display HS handpiece tip vacuum pressure in inHg.

• Main TEC current


Display Main TEC current in amperes.

6-78 SM-0035630 Rev. A


Functional Description

Hardware Control
Hardware controls will include two switches for turning on and off
Heat Exchanger. GUI Switch control shall be used for hardware
controls.

Heat Exchanger
Heat exchanger switch will turn on and off coolant pump and Main
heat exchanger TEC. The actual current applied to TEC will be
controlled by FPGA.

High Voltage
High voltage switch will turn on and off ET handpiece diode’s high
voltage.

EPI Cooler
EPI cooler switch turns on and off ET handpiece EPI TEC.

Laser Setpoints
Laser setpoint controls will have three functions: set diodes current
setpoint, set pulse repetition rate and set pulse width mode.

Current Setpoint
Current setpoint edit control will give the service person opportunity to
set manually ET handpiece diodes current. Entered value will be
checked. It should be more than laser threshold and less than maximum
current defined in the setup screen.

Pulse Rate
Pulse rate control will include three radio buttons representing pulse
rate the system will fire when user press trigger. The options available
are 0.5 Hz, 1 Hz, and 2 Hz.

Pulse Width Mode


Pulse width mode control will include four radio buttons named “Auto/
30ms” for Auto or 30 msec width mode, “100ms” for 100 msec width
mode, and “400ms Burst” for 400 msec Burst width mode. Beside this
when user will choose “Auto/30ms” pulse width mode there will be
edit control enabled to enter the pulse width for Auto mode.

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Pulse Width Control

Fire Enable Control


The Fire Enable control has one Fire Enable switch with two toggling
positions, ”Enabled” and “Disabled, which enables or disables firing
the selected laser.

The appearance of the control indicates its state; when the diagnostic
screen is displayed the default setting for this control is firing disabled.
and the laser will not fire.

When firing is enabled the laser fires when the selected laser’s trigger
is pressed, whether or not the laser is in its cradle.

When firing is enabled the selected laser shall fire at the current
settings of diode current and pulse width, at a repetition rate of one
pulse per second.

When EPI cooling is turned on, firing is enabled and trigger pressed
controller changes the EPI TEC setpoint from T1 = 5±2°C to T2 =
2±2°C

When EPI cooling is turned on, firing is enabled and trigger released
controller changes the EPI TEC setpoint from T2 = 2±2°C to T1 =
5±2°C.

If an error occurs the laser stops firing.

Pulse fire log


The pulse fire log stores information on the last ten pulses, with data for
the most recent shot visible.

The log is represented on the diagnostic screen as a drop down combo


box control. When the user displays the entire list, data for the 10 most
recent shots is displayed. The following data is displayed:

Data Units and resolution

Cumulative shot number

Pulse width setting

6-80 SM-0035630 Rev. A


Functional Description

Measured current on the A array 0.1 A

Measured current on the B array 0.1 A

Energy meter 0.1 J/cm2

6.5.6 Power Detector Setup

Figure 6-47 Power Detector Setup Screen

6.5.7 Service HS Setup Screen


HS handpiece setup screen will show calibration parameters, maximum
limit for current and fluence, energy meter factor and vacuum setpoints
for low, medium and high vacuum. Parameters from the setup will be
read from/saved to flash memory or set to default for the new system.

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Figure 6-48 Service HS Setup Screen

Current limit
Current limit edit control sets the maximum current that could be
applied to the HS handpiece diodes. Edit control is protected with a
password.

Calibration data table


Calibration data is represented in Figure 6-49 below:

Figure 6-49 calibration Data

• cD[0] and fD[0] are current and fluence from the most recent
successful calibration attempt.

6-82 SM-0035630 Rev. A


Functional Description

• cD[1] and fD[1] are current and fluence from the most recent
calibration attempt (not necessarily successful).
• cD[2] and fD[2] are the current and fluence from most recent
calibration attempt after “clean tip window” prompt.
• cD[3] and fD[3] are the current and fluence from the very first
calibration of the installed HS handpiece. This data will be used as a
baseline for calculation of degradation of handpiece diodes.
• The head room value is an indication of the efficiency of the working
handpiece. A new handpiece should have a headroom preferably
close to 1.2 and for a used handpiece it has to be above 1.
Headroom High and Headroom Low are headrooms for High and
Low fluence presets calculated during corresponding calibration. If
the headroom value for the preset is < 1, this preset should be
disabled in the Treatment mode.

Vacuum Set Points


There shall be three edit controls for setting vacuum pressure setpoints
for LOW, MEDIUM and HIGH value. This presets than will be used
in service diagnostic screens and in the user treatment screens. The
value will be measured in inHg.

Delta T button
Press the Delta T button to measure the differences of temperatures
between the coolant and the laser diodes backplane in temperature
stable state (after 5 minutes of cooling pump turned ON on HS
handpiece or 5 sec of stable Delta T, i.e. Delta T difference less than
0.1 °C). Pressing this button will cause the system to turn on the
cooling pump on the HS handpiece and display a message window
telling the user how much time is left until the Delta T is measured.
After the time elapses the Delta T is calculated and displayed on the
screen and then stored into the persistent data file when pressing the
Save parameters button.

Save Parameters button


Pressing this button causes the setup information to be saved in the
persistent data file.

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6.5.8 Service ET Setup Screen


ET handpiece setup screen shows calibration parameters, maximum
limit for current and fluence, energy meter factor and temperature
compensation factor. Parameters from the setup are read from/saved to
flash memory or set to default for the new system.

Figure 6-50 Service ET Setup Screen

Temperature compensation parameter


Ith edit box to enter Ith coefficient (see Section xxx for temperature
compensation algorithm description).

Calibration data table


Calibration data is represented in Figure Figure 6-51:

6-84 SM-0035630 Rev. A


Functional Description

Figure 6-51 Calibration Data

• I1 to I12 are calibration current values for the ET handpiece. When a


head calibration is performed, 12 shots are fired into the power meter
detector. Out of the 12 shots, the first two are blank shots to measure
the noise level from the detector and subsequent 10 shots are fired
into the power meter detector.
• cD[0] is current from most recent successful calibration attempt.
• cD[1] is current from most recent calibration attempt (not necessar-
ily successful).
• cD[2] is current from most recent calibration attempt after “clean tip
window” prompt.
• cD[3] is current from successful calibration after “clean tip” prompt.

Delta T button
Press the Get New Delta T button to measure the differences of
temperatures between the coolant and the laser diodes backplane in
temperature stable state (after 20 minutes of cooling pump turned ON
on ET handpiece or 5 sec of stable Delta T, i.e. Delta T difference less
than 0.1 °C). Pressing this button causes the system to turn on the
cooling pump on the HS handpiece and display a message window
telling the user how much time is left until the Delta T is measured.
After the time elapses the Delta T is calculated and displayed on the
screen and then stored into the persistent data file after pressing the
Save parameters button.

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Figure 6-52 Delta T Button

Figure 6-53 What happens after previous Figure...

Max pulses before clean tip message


The user is prompted with a clean tip message after the defined number
of shots have been fired.

Save Parameters button


Pressing this button causes setup information to be saved in the
persistent data file.

6-86 SM-0035630 Rev. A


Functional Description

6.5.9 Service Logs Screen


The Service Logs screen by default will display an error log in a list
control with time stamp and description for each error. The Service
Logs screen have buttons to choose the report type: System report, User
Activity report, Error Log report and Export to USB drive button to
export report to external USB memory device.

Figure 6-54 Service Logs Screen

System log report

The Service log/ log viewer screen has the following controls:

• System: Selecting the system icon gives the following information


a. Information about occupied and free system memory
b. Current connection status

• Errors: Selecting the Errors icon gives the following information


For each of the 400 recent errors it gives the following information:

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a. Date and time the error occurred


b. Error code

• Error List: Selecting the Error List icon gives the recent 400 errors
that occurred along with the description
• Shots: Selecting the Shots icon gives the following information for
each of the last 400 shots fired
a. Date and time each shot was fired
b. Handpiece type
c. Handpiece serial number
d. Fluence along with current Ia and Ib
e. Pulse width
f. Vacuum level (if applicable)
g. Epi temperature (if applicable)
h. Diode temperature
i. Whether the shot is a calibration service or treatment shot

System Report Selection button - Press the System Report Select


Button while the report is displayed to display the next page of the
report, or, if the last page is displayed, the first page of the report.

Export to USB drive - Press this button to copy the report to the
external USB drive. The system detects if the USB drive is
disconnected, or not responsive; In such a case, the system aborts the
report and displays an error message. The report is exported to the USB
drive in.csv format.

6.5.10 Service System Tools Screen


The Service System Tools screen will display GUI, controller and
FPGA versions and CRC information. There are also buttons to run
GUI software upgrade, controller upgrade, touch screen calibration,
idle screen bitmap change and date/time adjustment. Apart from the
above buttons, there also is an Explorer button to get to the Explorer
window.

6-88 SM-0035630 Rev. A


Functional Description

Figure 6-55 Service System Tools Screen

Version and CRC display


The system displays the version information of GUI, controller and
FPGA software.

Controller software CRC is also displayed. This display shows the


calculated value of the 32-bit CRC of all ROM data (except for the
CRC in ROM itself) for each processor.

If no CRC has been calculated, the display indicates zero.

The display is in hexadecimal format, with leading zeros shown.

GUI software update


Press this button to initiate the GUI software update procedure.

Controller software update


Press this button to initiate the controller software update procedure.

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Touch Screen Calibration


Upon activating the touch screen calibration, the screen displays a
target in the upper left corner of the display.

When the user presses the target, the display presents a target in the
lower left corner of the display.

When the user presses the target, the calibration function is completed
and the diagnostic screen is displayed.

Success of the calibration function may be evaluated by pressing


various buttons on the various screens and verifying that the buttons
work properly.

Figure 6-56 Touch Screen Calibration

New Idle Bitmap


Press this button to initiate procedure for changing the Idle screen
bitmap. The bitmap is validated for compliance of the logo bitmap
format. The bitmap is downloaded from an external flash drive
connected to the USB port.

6-90 SM-0035630 Rev. A


Functional Description

Date/Time adjustment
Press the Date/Time button to edit the date or time. The pause button is
used to navigate between the different date time fields and using the
up-down arrows are used to change the digits.

System and handpieces information


The following information is displayed on the screen: System serial
number, production date, GUI version, controller software version,
FPGA version, ET handpiece serial number, ET handpiece production
date, ET handpiece number of pulses, HS handpiece serial number, HS
handpiece production date, HS handpiece number of pulses.

6.5.11 Service Exit Tab


Press this tab to return to the treatment screens.

6.6 System Monitoring


The system periodically monitors the conditions described below for
each state.

Safety and system safety parameters are controlled by FPGA.

6.6.1 Treatment Mode

Low Voltage Power Supplies


The system monitors the output of each low-voltage power supply. If
the output of any power supply is out of tolerance the system gives the
appropriate error.

Laser Diode Temperatures


The system monitors the laser diode temperature of each handpiece.
Operating temperature for the laser diodes is 19°C ± 3°C. After hand
piece selection, the system allows 2 minutes for the laser diodes to
reach operating temperature. If either laser diode does not reach
operating temperature within the time limit, or if at any subsequent

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LIGHTSheer DUETTM Service Manual

time a laser diode is not at operating temperature, the system will not
fire that laser and put a record into the log if cooling time exceeds two
minutes.

EPI Temperature
The system monitors the EPI temperature of the ET handpiece. The
operating temperature for ET EPI is 5°C in Standby and Ready states
and 2°C in Firing state within range. Refer the below table for the
allowable range.

Set Point High Temperature Low Temperature


5 ºC 10 ºC -9 ºC
2 ºC 7 ºC -9 ºC
OFF 30ºC -9 ºC

6-92 SM-0035630 Rev. A


Functional Description

After selecting the handpiece, the system allows two minutes for the
ET EPI to reach operating temperature. If the ET EPI does not reach
operating temperature within the time limit, or if at any subsequent
time it is not at operating temperature, the system sets an error and will
not fire the ET laser.

Vacuum Pressure
The system monitors the vacuum pressure of the HS Handpiece.
Vacuum level is set to a user selected pressure value. After pressing the
trigger, the system allows four seconds to reach the user selected
pressure with a tolerance of ± 2 inches Hg.

If the desired pressure is not reached within this time, the system will
not allow the user to fire the laser. The error message is displayed. This
error message can be cleared by releasing and pressing trigger.

Independent Time Base


The system verifies that the duration of every laser pulse is within ± 5%
of the commanded duration. If the duration error is greater than 5%, the
system sets the appropriate error and does not fire the laser.

Electronic Shutter State


The system verifies that the electronic shutter is in its commanded
state. If the electronic shutter is not in the commanded state, the system
sets the appropriate error and does not fire the laser.

Safety Interlock
See the requirement Door Safety Interlock (CDRH Interlock) in the
section “Safety Interlock” above.

Handpiece-in-cradle sensors
The system shall monitor the sensors that detect whether each
handpiece is seated in its cradle.

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Handpiece enable button


The state of the enable button on the selected handpiece (pressed or not
pressed) shall be monitored.

Handpiece trigger state


The state of the trigger on the selected handpiece (pressed or not
pressed) is monitored.

6.6.2 Calibration Mode


All the conditions monitored in Treatment mode are monitored in
calibration mode. Firing the laser is allowed if the handpiece is in the
cradle.

6.6.3 Service Mode


All the conditions monitored in Treatment mode are monitored in
Service mode. Firing the laser is allowed if no critical error occurs.
Monitored parameters are displayed in diagnostic screens. Firing the
laser is allowed if the handpiece is in the cradle.

6-94 SM-0035630 Rev. A


C H A P T E R

TESTS, CALIBRATIONS & MAINTENANCE

7.1 Introduction
This section contains procedures for the field checks and adjustments
required to maintain the LIGHTSheer DUET™ Diode Laser System.
The procedures assume the reader has successfully completed a
Lumenis certification training course on the LIGHTSheer DUET™
Diode Laser System. The information in this manual is subject to
update by Technical Note (TN), Field Change Order (FCO), and
service manual revisions.

When any preventive maintenance is performed on the LIGHTSheer


DUET™ Diode Laser System, the system must pass all portions of the
Operational and Safety Checklist (‘Operational and Safety Check’ on
page 5-11) before the system is returned to the user.

The procedures should be performed in the order presented, from


beginning to end. If only a portion of the procedure is done, the FSE
must consider the possible effect of doing just that portion of the
procedure (i.e., there may be adjustments done earlier or later in the
procedure that impact or are impacted by the portion performed). The
different checks and calibrations to be done on the unit are:

• ‘Internal System Test’ on page 7-3


• ‘Cooling System Checks’ on page 7-6
• ‘Power Meter Detector Factor Calibration’ on page 7-10
• ‘Post-Fire Checks and Measurements’ on page 7-13
• ‘Final Check ’ on page 7-14

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7.1.1 Safety
• High voltage is accessible during testing.
• When firing, the handpiece must be in the calibration port or a laser
containment enclosure, with protective eyewear to prevent injury as
a result of the laser bouncing off a reflective surface or any person
entering the test area unexpectedly without proper safety eyewear.
• Keep the work area and floor space dry to prevent injury. When a
handpiece is removed from its console connector, less than 1cc will
still drip from the cooling system connections.
• Laser safety glasses (50-04082-00 or equivalent) are needed for
testing.

7.1.2 Required Tools


• Nova Power meter display
• Ophir FL-250A-SH meter head
• Vacuum measurement tool
• Temperature measurement tool
For photos of the required tools, see Chapter 10, Spare Parts.

Ensure there are no leaks where the handpiece connects to the test
Preparation

station and any wet areas are cleaned up.

The Checks on the Light Sheer Duet can be classified under the
following:

1. Internal System tests


2. Calibration tests
3. Thermal tests
4. Final Tests

7-2
Tests, Calibrations & Maintenance

7.2 Internal System Test

7.2.1 Screen Calibration


Use the Calibrate Screen function in the System Tools screen.

Note
When calibrating the screen, make sure that you only touch the
screen for each referred spot and do not hold it.

Figure 7-1 Calibrate Screen

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LIGHTSheer DUETTM Service Manual

Figure 7-2 Calibration Process

7.2.2 Set Time


In the System Tools screen select “Set Time”. Enter the local date and
time.

The clock time must be entered in 24-hr format.

Use the [PAUSE] button to select entry to adjust and the [UP]/
[DOWN] arrow to make the adjustment.

7-4
Tests, Calibrations & Maintenance

Figure 7-3 Set Date / Time Screen

7.2.3 Software Version


To check the software version, go to the Service screen, or go the
System Information screen from the Utility screen, and verify the
software version according to the table below.

• Verify that the software versions displayed in the System


Information window of the Utility Menu match the table below.

Software to Install Version


Software FPGA LIGHTSheer DUET
Software Digital Controller LIGHTSheer DUET
Software User Interface LIGHTSheer DUET

7.2.4 Verify Vacuum System (HS HP only)


1. With the vacuum/flow meter fixture attached, go to the HS
Diagnostic Screen and turn on the “Vacuum Pump” and the “Tip
Vacuum” options in the Vacuum Control.
2. Verify the “Vacuum Res” and “Vacuum HS” screen readings and
the vacuum meter fixture are ± 1 inHG for each vacuum setting
selected in the Vacuum Control.

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3. Turn off the “Tip Vacuum” and turn on the “HP in the Vacuum
Control and verify the purge pressure is 20 psi + 2 psi.
4. With the “Tip Vacuum” and the “HP Purge” ON, verify the purge
pressure is at least 10 psi.

7.2.5 Cooling System Checks

External Cooling Temp Measurement. (HS HP or ET HP):


1. Connect temperature sensor to the gold metal located on the
reservoir.

Figure 7-4 Connecting the Temperature Sensor

2. In the diagnostic screen, verify the Heat Exchanger is ON and the


EPI Cooler is OFF (ET HP only). Wait at least 5 minutes for the
cooling system to stabilize.
3. With the jeweler screwdriver, quickly make a 1-time adjustment to
POT 1 on the baseboard until the reading in the Service screen is
exactly the same as the reading displayed on the temperature meter.

Note
Only one quick adjustment to POT1 should be made. Fine
adjustments after the one quick adjustment will only cause the
system to stay out of calibration.

7-6
Tests, Calibrations & Maintenance

Note
If the cooling system is out of the 3°C tolerance, complete at least
one iteration of the calibration. Restart the system and continue this
process until the cooling system is within the tolerance range and the
pump remains on. Once the pump shuts off, it will not restart, even
though the out of temperature range error is cleared.

4. Repeat steps until the Temp’ is equivalent to the temperature range


of 19oC±0.25oC

7.2.6 Verify Heat Exchanger Temperature Controller


1. In the ET Setup Screen, press “Get New Delta T”. It will take up to
20 minutes for the system to stabilize. During the stabilization
process, no other task can be performed on the system.
2. Record the result.
3. Repeat for the HS handpiece.

Figure 7-5 ET Setup Screen, Get New Delta T

7.2.7 Verify EPI Cooler Temperature Controller


(ET HP only)
1. With the heat exchanger “ON” and the EPI cooler “ON”, wait at
least 2 minutes for the temperature to stabilize.

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2. Take a thermal probe and place the probe tip on the Sapphire
ChillTip light guide and measure the temperature.
3. If the temperature is not within a tolerance of 5°C ±1°C, rotate POT
2 on the baseboard, wait two minutes for the temperature to
stabilize, and recheck.
4. Repeat the previous steps until the desired results are achieved.

Figure 7-6 ET Setup Screen, Get New Delta T

Note
The system generate an alert if the temperature is out of the range
of between –9.0°C and +7.0°C.

7.2.8 Verify Heat Exchanger TE Coolers Current

Note
This can be performed with either handpiece.

1. Turn off the heat exchanger and EPI cooler and connect the DVM
with the red probe on TP28 and the black probe on TP45 or TP46
measuring DC voltage.

7-8
Tests, Calibrations & Maintenance

illustration

Figure 7-7 Connecting DVM to TP28 and TP45 or TP46

2. When the displayed heat exchanger temperature is greater than


20°C, turn on the heat exchanger and the peak current is within
10.0A to 18.0 A (on the diagnostic screen) or 2.0V to 3.6V on the
DVM (Conversion factor is 5A/V). Note that initially the TEC
current is DC and becomes a pulse waveform when the temperature
is close to or at the set point temperature.

7.2.9 Verify EPI TE Coolers Current (ET HP only)

Note
Note: The heat exchanger must be on when the EPI TE cooler is
operated.

1. Verify the Heat Exchanger and the EPI cooler are on cooler and
connect the DVM with the red probe on TP36 and the black probe
on TP45 or TP46 measuring DC voltage.

illustration

Figure 7-8 Connecting DVM to TP28 and TP45 or TP46

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LIGHTSheer DUETTM Service Manual

2. When the displayed EPI Temp is 5.0°C ±1.0°C and the EPI TEC
current < 3.25A (on the diagnostic screen) or < 1.63V on the DVM
(Conversion factor is 2A/V).
3. Turn off the EPI cooler and Heat Exchanger. Disconnect the current
probe and switch it off.

7.3 Power Meter Detector Factor


Calibration

Note
It is important to maintain a consistent pause between shots. It is
recommended that at least a 5 sec gap between shots to allow for
proper heat dissipation on either the internal meter or external meter.

7.3.1 ET Handpiece
The power meter detector factor is to be performed only when the
power meter on the unit is replaced or the GUI controller board along
with the program memory flash device is replaced.

You can also attempt to perform the power meter detector calibration
for troubleshooting.

7-10
Tests, Calibrations & Maintenance

Figure 7-9 ET Handpiece Power Meter Detector Factor

To perform the power meter detector factor calibration, do the


following:

1. In the Service screen, select the P detectors setup.


2. Select the handpiece for which you want to perform the power
meter detector calibrations.
3. For ET Handpiece, Press ET P.D. radio button and then press
Calibrate.

4. You’ll see ‘Cooling, please wait’ message in the message display in


the top right corner of the screen; if the message does not disappear
for more than a minute, press Stop Calibration and then press
Calibrate again.

5. Once the ‘Cooling, please wait’ message disappears you’ll see the
message prompting to fire calibration shot into external power
detector. You’ll be asked to fire three shots to external power
detector and enter measured energy using numeric pad. Please enter
the value including one decimal (for example 32.7 or 40.0). The
latest entered value will be displayed in most right column
(Ext.P.M.). If you entered wrong value it is recommended that you
immediately restart the system without saving parameters. After
you’ll enter the third value, the system will display the average of
three entered values.

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6. After you have entered the third measured energy, the system will
ask to fire three shots into internal power detector. Put the
handpiece into the cradle and fire three shots. Pay attention that if
by mistake you do not fire into internal power detector you’ll need
to restart system immediately.
7. Repeat steps 5 for different current and pulse width settings upon
system request.
8. When system will tell you that calibration is completed, press the
‘Save parameters’ button.

For HS Handpiece:

9. For the HS Handpiece, Press HS P.D. radio button and then press
Calibrate.

10. Repeat steps 5 to 7.


11. It is recommended upon completion of power detectors calibration
to restart the system and visually observe that the system saved all
parameters.

Warning
Warning: When prompted to fire into the internal, any
accidental firing of the laser outside the cradle will be
treated as a fire count, following which you will have to
stop the calibration and repeat the procedure from the
beginning.

7-12
Tests, Calibrations & Maintenance

7.4 Post-Fire Checks and Measurements


1. Fire 50 shots with the ET handpiece to warm the system.
Record 3-4 measurements of the Diode Temperature, Coolant
Temperature, and Cabinet Temperature.
2. Verify the typical temperature measurement is within the limits
table shown below:

Cooling Temp 16.0ºC < T < 22.0ºC


EPI Temp -9.0ºC < T < 7.0ºC
Diode Temp T < 30.0ºC
Cabinet Temp 16.0ºC < T < 27.0ºC

7.4.1 HS Handpiece
For the HS Handpiece, use the table below to set the HS Diagnostic
Screen.

Current Setpoint: 10A


Pulse Rate: Infinite
Fire Enable: Enabled
Heat Exchanger: On
High Voltage: On
Vacuum Pump: Off

1. Fire 50 shots into the HS to warm the system. Record 3-4


measurements of the Diode Temperature, Coolant Temperature,
and Cabinet Temperature. Verify the typical temperature
measurement is within the limits table shown below:

Cooling Temp 16.0ºC < T < 22.0ºC


EPI Temp -9.0ºC < T < 7.0ºC
Diode Temp T < 30.0ºC
Cabinet Temp 16.0ºC < T < 27.0ºC

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LIGHTSheer DUETTM Service Manual

7.5 Final Check


Digital Input Checks: Verify the following in the Diagnostic Screens.

HS ET HS ET
Trigger Pressed X X Enable Switch On X X
Trigger Released X X Tip Installed NC X
HP Connected X X Tip Connected NO X
HP In Holster X X

7.5.1 Fluence Test, HS Handpiece

Note
The Enable button must be pressed after each setting adjustment.

Using the table below, take 3 measurements from the external energy
Meter and make sure the reading are within the limits shown.

Note
To perform the energy test for the HS handpiece, you will need to
have a special tip made with both the vacuum holes plugged so that
the unit enables you to fire into the external meter.

Figure 7-10

7-14
Tests, Calibrations & Maintenance

Warning
Warning: Make sure the HS window and the Tip is completely
clean before you start the procedure.

30ms Auto 100ms 400ms


F = 4.5J/cm^2 31.2<E<38.1 31.2<E<38.1 27.7<E<41.6 31.2<E<38.1

F = 5.2J/cm^3 36.0<E<44.0

F = 6.0J/cm^2 41.6<E<50.8 41.6<E<50.8 37.0<E<55.4 41.6<E<50.8

F = 9.0J/cm^3 62.4<E<76.2 55.4<E<83.2 62.4<E<76.2

F =12.0J/cm^3 83.2<E<101.6 73.9<E<110.9 83.2<E<101.6

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LIGHTSheer DUETTM Service Manual

7.5.2 Fluence and Pulse width Test, ET Handpiece


Using the table below, take 3 measurements from the external energy
meter. (NOTE: Energy = J)

Fluence Auto 30ms 100ms Fluence 400ms

F = 10J/cm2 7.3<E<8.9 7.3<E<8.9 6.9<E<8.9 F = 20J/cm3 14.6<E<17.8


F = 25J/cm3 18.2<E<22.3 18.2<E<22.3 18.2<E<22.3 F = 25J/cm3 18.2<E<22.3
F = 40J/cm2 29.2<E<35.6 29.2<E<35.6 29.2<E<35.6 F = 60J/cm3 43.7<E<53.5

F = 60J/cm3 43.7<E<53.5 43.7<E<53.5 43.7<E<53.5 F = 100J/cm3 72.9<E89.1

7-16
Tests, Calibrations & Maintenance

7.6 Check Lists

7.6.1 Internal System Test

Task Test Condition Value/Calculations Specification/ Pass/


Fail/
Tolerance
N/A
Calibrate Touchscreen N/A
9.3.1 – 9.3.2 System Tools Adjust brightness POT N/A
Initial Setup Screen Adjust volume POT N/A
Set Date/Time (24-hr) N/A
FPGA: FPGA:
9.3.3 Ver. _____ Ver. 300
System Tools Controller: Controller:
Software
Screen Bld _____, Ver. _____ Bld 9006, Ver. 1
Version GUI: GUI:
Bld _____, Ver. _____ Bld 9429, Ver. 1.5
Vacuum Level = 12 inHg Screen readings for Res
9.3.6 Vacuum Level = 18 inHg
HS Diagnostic and HP and fixture
Vacuum Sys Vacuum Level = 22 inHg
Screen meter are + 1inHg
Verification Purge Pressure = ________ Purge > 10psi

7.6.2 Cooling Checks

Task Test Condition Value/Calculations Specification/ Pass/


Fail/
Tolerance
N/A
9.3.8 ET Delta T = __________
Tap on
HeatEx Temp N/A
[Get New Delta T] HS Delta T = __________
Ctlr
9.3.9
HeatEx = ON
EPI Cooler EPI Temp = _________ -9 OC < Temp < +7 OC
EPI Cooler = ON
Temp Ctlr
9.3.10 Heat Exchanger Peak
HeatEx = ON 10.0A < ITEC <
Verify HeatEx
HeatEx T > 20.0 °C 18.0A
Current Current = _________
HeatEx = ON
9.3.11 EPI Peak
EPI Cooler = ON
Verify EPI TE ITEC < 3.25 A
EPI T =
Current Current = _________
5.0°C+1.0°C

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LIGHTSheer DUETTM Service Manual

7.6.3 Laser Current Check

Task Test Condition Value/Calculations Specification/ Pass/


Fail/
A1 A2 A3 B1 B2 B3 Tolerance
N/A
I= 8.6 A < IMON <
10A 11.4A
I= 18.2 A < IMON <
ET HP
9.3.13 20A 21.8A
Verify I= 27.8 A < IMON <
Laser 30A 32.2A
Current I= 8.6 A < IMON <
(Handpiece 10A 11.4A
) I= 18.2 A < IMON <
HS HP
20A 21.8A
I= 27.8 A < IMON <
30A 32.2A

7.6.4 Calibration
Create a table showing the head room values for the different modes
available and check if they are all within the limits

7-18
Tests, Calibrations & Maintenance

7.6.5 ET Thermal Test

Task Test Value/Calculations Typical


Condition 1 2 3 4 5 6 7 8 Reading
HeatEx
Current (A)
9.5.4 EPI
ET HP Temp (°C)
EPI TEC
During
Current (A)
Fire
Coolant
Periodi
Temp (°C)
c Diode
Checks Temp (°C)
Cabinet
Temp (°C)

7.6.6 HS Thermal Test


Task Test Condition Value/Calculations Specification/ Pass/
Fail/
Tolerance
N/A

1 2 3 4 TTR
9.5.6
Coolant 16.0ºC < TTR < 23.0ºC
HS HP
Temp (°C)
Thermal Diode TTR < 30.0ºC
Test Temp (°C)
Cabinet 16.0ºC < TTR < 27.0ºC
Temp (°C)

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LIGHTSheer DUETTM Service Manual

7.6.7 Final Test

Task Test Value/Calculations Specification/ Pass/


Fail/
Condition Shot 1 Shot 2 Shot 3 Tolerance
N/A
9.6.2 F = 4.5J/cm2 Energy (J) 31.2<E<38.1
HS-HP Pulse Rep = 1
F = 5.2 J/cm2 Energy (J) 36.0<E<44.0
Fluence Pulse Rep = 1
Checks Energy (J)
F = 6.0 J/cm2 41.6<E<50.8
Pulse Rep = 1
(30ms Mode)
9.6.2 F = 4.5 J/cm2 Energy (J) 31.2<E<38.1
Pulse Rep = 1
HS-HP F = 6.0 J/cm2 Energy (J) 41.6<E<50.8
Fluence Pulse Rep = 1
Checks F = 9.0 J/cm2 Energy (J) 62.4<E<76.2
Pulse Rep = 1
F = 12.0 J/cm2 Energy (J) 83.2<E<101.6
(Auto Mode) Pulse Rep = 1
9.6.2 F = 4.5 J/cm2 Energy (J) 27.7<E<41.6
Pulse Rep = 1
HS-HP F = 6.0 J/cm2 Energy (J) 37.0<E<55.4
Fluence Pulse Rep = 1
Checks F = 9.0 J/cm2 Energy (J) 55.4<E<83.2
Pulse Rep = 1
F = 12.0 J/cm2 Energy (J) 73.9<E<110.9
(100ms Mode) Pulse Rep = 1
9.6.2 F = 4.5 J/cm2 Energy (J) 31.2<E<38.1
Pulse Rep = 1
HS-HP F = 6.0 J/cm2 Energy (J) 41.6<E<50.8
Fluence Pulse Rep = 1
Checks F = 9.0 J/cm2 Energy (J) 62.4<E<76.2
Pulse Rep = 1
F = 12.0 J/cm2 Energy (J) 83.2<E<101.6
(400ms Mode) Pulse Rep = 1
9.6.3 F = 10 J/cm2 Energy (J) 7.3<E<8.9
Rate = 1 Hz
ET-HP F = 25 J/cm2 Energy (J) 18.2<E<22.3
Fluence Rate = 1 Hz
Checks F = 40 J/cm2 Energy (J) 29.2<E<35.6
Rate = 1 Hz
F = 60 J/cm2 Energy (J) 43.7<E<53.5
(30ms Mode) Rate = 1 Hz
9.6.3 F = 10 J/cm2 Energy (J) 6.5<E<9.7
Rate = 1 Hz
ET-HP F = 25 J/cm2 Energy (J) 16.2<E<24.3
Fluence Rate = 1 Hz
Checks F = 40 J/cm2 Energy (J) 25.9<E<38.9
Rate = 1 Hz
F = 60 J/cm2 Energy (J) 38.9<E<58.3
(100ms Mode) Rate = 1 Hz

7-20
Tests, Calibrations & Maintenance

9.6.3 F = 20 J/cm2 Energy (J) 14.6<E<17.8


Rate = 1 Hz
ET-HP F = 25 J/cm2 Energy (J) 18.2<E<22.3
Fluence Rate = 1 Hz
Checks F = 60 J/cm2 Energy (J) 43.7<E<53.5
Rate = 1 Hz
F = 100 J/cm2 Energy (J) 72.9<E<89.1
(400ms Mode) Rate = 1 Hz

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LIGHTSheer DUETTM Service Manual

7.7 Periodic Maintenance


The only regular user-performed maintenance required for the
LIGHTSheer DUET™ Diode Laser System is periodic cleaning of the
handpiece output lens, energy meter window, touch screen, and
console.

To ensure proper system performance, it is required that a complete


system inspection and energy meter calibration check be performed
annually by a certified field service technician or by returning the
system to the factory.

All service and repair should be performed only by the factory or by a


Lumenis certified field service technician.

7.7.1 Preventive Maintenance Check List


1. Perform a visual inspection of the laser console exterior, and power
cord. Check for signs of wear & tear, contamination, and visible
damage.
2. Perform a visual inspection of the delivery system (umbilical cord
and handpiece). Check for signs of wear & tear, contamination, and
visible damage. Repair or replace damaged parts.
3. With system turned off, clean:
• handpiece output lens with lens tissue wetted with methanol
(for HS TBD)
• energy meter window with soft cloth wetted with methanol or
commercial glass cleaner
• touch screen with soft cloth wetted with commercial glass
cleaner (do not spray glass cleaner directly on display – spray
glass cleaner on cloth).

Warning
Clean the touchscreen regularly to ensure proper performance.
Excessive treatment oil, gel, lotion, or other contaminants on the
touchscreen may cause erratic operation of the user interface
buttons.

• console with cloth wetted with Cavicide® or Virex™

4. Remove the console cover, being careful not to damage the Energy
Meters and Proximity sensor wires and connectors, and perform a

7-22
Tests, Calibrations & Maintenance

visual inspection of the internal components. Check for signs of


wear, contamination, and visible damage. Repair or replace
damaged parts. Remove any accumulation of dirt or dust
(especially in and around the heat exchanger cooling fans).
5. Drain the main cooling loop, clean the coolant particle filter screen,
and refill with fresh coolant.
6. Perform ‘Operational and Safety Check’ on page 5-11.

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LIGHTSheer DUETTM Service Manual

7-24
C H A P T E R

TROUBLESHOOTING

8.1 Introduction

Warning
This equipment generates high voltages and emits pulsed
laser and light of high intensity which can cause serious
personal injury if handled improperly.

Before performing any maintenance, adjustment or repair


procedures, turn off the system and disconnect it from the
mains power, unless the procedure to be followed
necessitates otherwise.

This chapter assists the Service Technician to identify, diagnose and


repair the fault in the event of a malfunction. Except for the corrective
actions that are listed in the LIGHTSheer DUET operator's manual, no
attempt should be made by the end user to repair the system or any of
its sub-systems.

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LIGHTSheer DUETTM Service Manual

8.1.1 Definitions
• Error: An occurrence within the system that requires the system to
go to Standby (or Service Standby), discontinue firing the laser, and
close the safety shutter.

• Event: An occurrence within the system that must be called to the


user’s attention. There are two types of events: advisory conditions
and errors.

Note
In the following discussion, depending on context, the word
“event” can mean “error or event”. When an event or error
occurs, the system displays the unique name or identification
of the event, and gives an audible indication. The system may
also display a descriptive message, and may also display
suggestions for corrective action.

8.1.2 System Error Types


There are five error types in the system:

Resetable error messages types


• Type1 - Error message is displayed on the controller’s LED, sent to
the GUI and logged into the error log file. Type 1 errors are not
displayed on the screen.
• Type2 - Error message is displayed on the controller’s LED, sent to
the GUI and logged into the error log file. The error message is
displayed on the Error screen. If the system was in Ready state, the
error message can be cleared by releasing and pressing trigger. The
system return to the same state it was before the error occurred.
• Type3 - Error message is displayed on the controller’s LED, sent to
the GUI and be logged into the error log file. Laser power supply is
turned off. The error message is displayed on the Error screen.
• Type4 - Error message is displayed on the controller’s LED, sent to
GUI and logged into the error log file. Laser power supply is turned
off. The error message will be displayed on the Error screen. The
system goes to sleep mode. Type 4 errors are errors related to firing

8-2
Troubleshooting

of laser pulse i.e. laser current, pulse width or laser power supply
errors.

Non-Resetable error messages type


• Type5 - Error message is displayed on the controller’s LED, sent to
GUI and logged into the error log file. Laser power supply is turned
off. Vacuum pump, cooling pump, EPI cooling is turned off. Error
message is displayed on the GUI Error screen. Controller goes to
sleep mode. GUI remains in Error mode until power is turned off
unless the hardware service switch is not toggled and the message
prompting GUI to switch to Service mode is sent by controller.
Type 5 errors are related to CPU memory corruption errors, voltage
errors and FPGA malfunction errors.

8.1.3 Handpiece Dependency on System’s Response


to Events
There is handpiece dependency in the system’s response to an event.
Some of the events are ignored if they are handpiece-specific and the
other handpiece is selected. The controller masks such events. There
are three options of handpiece selection:

• HS hand piece selected (HSHP)


• ET hand piece selected (ETHP)
• NO hand piece selected (NOHP)

8.1.4 Mode Dependency on System’s Response to


Events
The GUI displays errors in different ways depending on the system
operation mode.

Errors of type 4 and 5 are always displayed on error screen; errors of


type 2 or 3 could be displayed as a message window or message on the
current screen. There are 4 possible types of error display:

• ALL MODES – displays as an error in all modes


• CALIB MESSAGE – displays as a message on calibration screen
• TREAT MESSAGE – display as a message on treatment screen
• LOG – does not display.

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LIGHTSheer DUETTM Service Manual

In Treatment or Calibration mode the system stops firing the laser


within 100 ms of the occurrence of any error of type 3, 4 or 5. The GUI
displays error or warning screens depending on system mode and error
type.

8.2 Start-up and Self-Test


Upon power-on, the software shall initialize and test the system as
described below.

If errors are detected during the system initialization, the appropriate


error message is displayed on the controller board LED display and the
control CPU halts.

8.2.1 Check Integrity of ROM data


The controller checks and verifies the integrity of the data in its ROM.
Data integrity is verified by calculating the CRC of all data in ROM
except for the location in which the correct CRC value is stored, and
comparing the calculated value with the correct value. If the stored and
calculated CRC values are not identical, the system sets a permanent
error and displays the calculated CRC value on controller board LED
display.

8.2.2 Check RAM Integrity


The controller verifies the ability of its RAM to store and retrieve data
without error.

8.2.3 Check SPI Flash Integrity


The controller verifies that data stored in SPI flash in each handpiece is
correct by calculating a checksum.

8.2.4 Hardware Test on Startup


No hardware is tested during startup.

8-4
Troubleshooting

8.2.5 Start-up Display


As early as possible in the startup procedure the system displays the
startup screen.

8.2.6 POST Start-up


No controls are displayed or have any effect while the startup and self
test is in progress.

If errors are detected during the POST, the software displays Error
messages with numeric codes at the completion of the POST.

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LIGHTSheer DUETTM Service Manual

8.3 Troubleshooting Guide


Error messages of all types shall be divided in 15 major categories
specific to the mechanism/module associated with the error. Each of
them could have different number of errors of different types.

Error: An occurrence within the system that requires the system to go


to Standby (or Service Standby), discontinue firing the laser, and close
the safety shutter.Type 4 and 5 are errors

Event: An occurrence within the system that must be called to the


user’s attention. There are two types of events: advisory conditions and
errors.Type 1, 2 and 3 are events

Note
Bad contacts or leaks within the system can cause any of these
errors to appear sporadically and hence the unit should be checked
for any of these conditions prior to replacing any part.

An Error Message table is comprised of:

• Heading Heading number and category specific to the


mechanism/module associated with the error.
• Error Code The Error Code number
• Message The message displayed on the system console
• Error Type Defines the error as one of the 5 types (see
‘System Error Types’ on page 8-2).
• Description Describes the error and the probable causes of the
error message in descending order of likelihood.
• LED Indicates LEDs that are lit when the error occurs.
• Corrective Action Provides the corrective action for each probable
cause and following each Symptom/Check entry.

Table 8-1: Error Message Categories


Error Category Page
1 Section 8.3.1 System Diagnostics 8-7
2 Section 8.3.2 System Interlock 8-7
3 Section 8.3.3 Data Errors 8-8
4 Section 8.3.4 HS Handpiece Errors 8-9
5 Section 8.3.5 ET Handpiece Errors 8-11

8-6
Troubleshooting

6 Section 8.3.6 Laser Errors 8-13


7 Section 8.3.7 DC Power Supply Errors 8-15
8 Section 8.3.8 Fuse Errors 8-17
9 Section 8.3.9 Temperature Errors 8-18
10 Section 8.3.10 Vacuum Errors 8-20
11 Section 8.3.11 Coolant Errors 8-21
12 Section 8.3.12 FPGA Register Errors 8-22
13 Section 8.3.13 GUI Communications Errors 8-22
14 Section 8.3.14 UART Errors 8-23
15 Section 8.3.15 GUI Errors 8-23

8.3.1 System Diagnostics

Error Message Error Description LED Corrective Action


Code Type
13 FPGA error 5 FPGA Diagnostic E013 Reboot the system. If the
Fail: error persists, reseat the
DCM board and its
Controller will connectors. If error persists,
write to LED replace the DCM board.
registers and read
them back. If the
values read do not
match the values
written, this error
will be posted.

Controller will also


verify the FPGA
system version
register. If
unrecognized,
system will post
this error

8.3.2 System Interlock


Error Message Error Description LED Corrective Action
Code Type
21 Remote 3 Remote interlock E021 Check if the interlock plug
Interlock is opened is connected properly.
Open

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LIGHTSheer DUETTM Service Manual

8.3.3 Data Errors


Error Message Error Description LED Corrective Action
Code Type
31 Software 5 Any exception E031 Reboot the system. If the
exception gets trapped and error persists, reseat the
error displayed DCM board and its
connectors; check all the
voltages to the DCM
board. If error persists,
replace the DCM board.
32 Watchdog 5 1)Controller E032 Reboot the system. If the
timer error detects FPGA error persists, reseat the
watchdog error DCM board and its
connectors; check all the
2)FPGA detects voltages to the DCM
controller board. If error persists,
watchdog error replace the DCM board.

8-8
Troubleshooting

8.3.4 HS Handpiece Errors


Error Message Error Description LED Corrective Action
Code Type
41 No error 1 HS Handpiece E041 Connect the handpiece if
message is physically is not required.
displayed on connected.
the screen.
The error code
appears in the
log only
42 Reserved

43 HS handpiece 4 Trigger pressed E043 Switch off, reconnect the HS


trigger error and trigger handpiece and reboot the
released sensors system. If error repeats,
are opened replace the HS handpiece.
simultaneously
44 HS hand piece 4 HS Both trigger E044 Switch off, reconnect the HS
trigger error sensors are handpiece and reboot the
closed: system. If error repeats,
replace the HS handpiece.
Trigger pressed
and trigger
released sensors
are closed
simultaneously
45 HS Hand piece 3 Both of HS tip E045 Reinsert the handpiece. If
tip error sensors are error persists, replace the HS
opened handpiece.
simultaneously
46 HS Hand piece 3 Both of HS tip E046 Reinsert the handpiece. If
tip error sensors are error persists, replace the HS
closed handpiece.
simultaneously
47 Release HS 3 HS enable button E047 It is an event. Reboot the unit
hand piece was pressed on without pressing the Enable
enable button startup and button. If error persists,
remained in this replace the HS handpiece.
state during start
up process
48 HS Hand piece 3 Time from when E048 Reboot the system after
enable failed to the HS trigger is reconnecting the handpiece. If
timeout released until the the error persists, replace the
enable times out DCM board.
in the FPGA is
measured by the
controller and if it
exceeds 30.5
seconds, this
error occurs.

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LIGHTSheer DUETTM Service Manual

49 HS Hand piece 3 An attempt was E049 It is an event. Insert the tip. If


tip not installed made to fire the error persists, replace the HS
HS laser without a handpiece.
tip installed
50 ET Hand piece 3 An attempt was E050 It is an event. Make sure the
must be in made to fire the ET handpiece is in the cradle
cradle. HS laser while the before using the HS
ET H.P. is handpiece.
connected but not
in its cradle.
51 HS Hand piece 2 A write or read to E051 Error in writing to SDPI flash
memory failed the SPI flash on the handpiece. Reboot the
device in the HS system. If the error persists,
hand piece failed replace the HS handpiece.
to produce the
intended results.
Also, a shot data
buffer overflow
can cause this
error.
52 Remove hand 2 Vacuum purge E052 It is an event. Put the
piece from the ON when hand handpiece back in the cradle.
cradle piece is in cradle

53 Wrong 3 HS trigger E043


trigger pressed while
pressed ET handpiece
was selected
54 HS handpiece 3 HS handpiece E054
disconnected. disconnected
Please restart while power was
the system on

8-10
Troubleshooting

8.3.5 ET Handpiece Errors


Error Message Error Description LED Corrective Action
Code Type
61 No error 1 ET Hand piece not E061 Connect the ET hand
message is connected piece if required
displayed on
the screen
and only
seen on the
log
62 Reserved

63 ET hand 3 Trigger pressed and E063 Switch off, reconnect the


piece trigger trigger released ET handpiece and reboot
error sensors are opened the system. If error
simultaneously repeats, replace the ET
handpiece.
64 ET hand 3 Trigger pressed and E064 Switch off, reconnect the
piece trigger trigger released ET handpiece and reboot
error sensors are closed the system. If error
simultaneously repeats, replace the ET
handpiece.
65 Release ET 3 ET enable button E065 It is an event. Reboot the
hand piece was pressed on unit without pressing the
enable button startup and remained Enable button. If error
in this state during persists, replace the ET
start up process handpiece
66 ET Hand 3 Time from when the E066 Reboot the system after
piece enable ET trigger is released reconnecting the
failed to until the enable times handpiece. If the error
timeout out in the FPGA is persists, replace the
measured by the DCM board.
controller; if it
exceeds 30.5 sec.,
this error occurs.
67 HS Hand 3 An attempt was E067 It is an event. Make sure
piece must made to fire the ET the ET handpiece is in
be in cradle. laser while the HS the cradle before using
H.P. is connected but the ET handpiece.
not in its cradle.
68 ET Hand 2 A write or read to the E068 Error in writing to SDPI
piece SPI flash device in flash on the handpiece.
memory the ET handpiece Reboot the system after
failed failed to produce the reconnecting the
intended results. handpiece. If the error
Also, a shot data persists, replace the ET
buffer overflow can handpiece.
cause this error.

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LIGHTSheer DUETTM Service Manual

69 Wrong trigger 3 ET trigger E069


pressed pressed while HS
handpiece was
selected
70 ET 3 ET handpiece E070
handpiece disconnected while
disconnecte power was on
d. Please
restart the
system

8-12
Troubleshooting

8.3.6 Laser Errors


Error Message Error Description LED Corrective Action
Code Type
81 Diodes over 4 Monitor A current E081 Reboot the system. IF the
current out of 10% error persists, the problem
tolerance from the could lie either with the power
set point supply, or it could be
handpiece or calibration
related. - TBD
82 Reserved

83 Diodes over 4 Monitor B current E083 Reboot the system. IF the


current out of 10% error persists, the problem
tolerance from the could lie either with the power
set point supply, or it could be
handpiece or calibration
related. - TBD
84 Reserved

85 FPGA Shuts 3 Laser power E085 Reboot the system. If the error
Power supply shutdown: persists, replace the power
Supply Action to prevent supply or the associated part
firing laser causing the power supply to
shut down (look for associated
errors).
86 Faulty Power 4 FPGA Alert Power E086 Reboot the system. If the error
Supply Supply fault (see persists, the problem could lie
FPGA spec) either with the power supply -
TBD
FPGA
SAFETY_STATE_
REG2 bit5 set (1)
87 Reserved

88 Power 4 FPGA Alert E088 Reboot the system. If the error


Supply voltages errors on persists, the problem could lie
voltages either baseboard either with the power supply,
error on or driver board DCM, driver board, or the
either base base board.
board/driver
board
89 Reserved

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LIGHTSheer DUETTM Service Manual

90 Pulse width 4 Pulse width E090 Reboot the system. If the error
out of range. measured by persists, the problem could lie
controller is not either with the driver board or
within +/- 5% of the DCM.
expected value. In
burst mode, this
measurement is
also made on the
time between
successive pulses
in each shot.
91 Pulse interval 4 Either a request to E091 Reboot the system. If the error
out of range fire the laser was persists, the problem could lie
made too soon either with the DCM or the
after the previous GUI board.
shot, or the GUI
did not respond to
a request to fire in
a timely manner.
92 Reserved

93 Reserved

94 Laser-off 4 Laser-off current E094 Reboot the system. If the error


current over in channel A is persists, the problem lies with
(A) larger than 2A the power supply.
95 Laser-off 5 Laser-off current E095 Reboot the system. If the error
current over in channel B is persists, the problem lies with
(B) larger than 2A the power supply.
96 Reserved - E096

97 Reserved - E097
98 Current read 5 Current read from E098 Reboot the system. If the error
back error DAC does not persists, the problem could lie
match current set either with the power supply
point to within +/- or the A/D on the Base board.
5%
99 Reserved - E099

100 Reserved - E100

8-14
Troubleshooting

8.3.7 DC Power Supply Errors


Error Message Error Description LED Corrective Action
Code Type
101 24V power 4 24V supply E101 Reboot the system. If the
supply out of exceeds +/- 10% error persists, the problem
range. tolerance. could lie either with the
power supply or the A/D on
the Base board.
102 12V power 4 12V supply E102 Reboot the system. If the
supply out of exceeds +/- 10% error persists, the problem
range. tolerance could lie either with the
power supply or the A/D on
the Base board.
Test point: TP6
103 -12V power 4 -12V supply E103 Reboot the system. If the
supply out exceeds +/- 10% error persists, the problem
range tolerance could lie either with the
power supply or the A/D on
the Base board.
Test point: TP10
104 5V power 5 5V supply E104 Reboot the system. If the
supply out of exceeds +/- 10% error persists, the problem
range. tolerance could lie either with the
power supply or the A/D on
the Base board.
Test point: TP4
105 3.3V power 5 3.3V supply E105 Reboot the system. If the
supply out of exceeds +/- 8% error persists, the problem
range. tolerance. could lie either with the
power supply or the A/D on
the Base board.
Test point: TP3
106 Drive 24V 4 Drive 24V supply E106 Reboot the system. If the
power supply exceeds +/- 10% error persists, the problem
out of range. tolerance could lie either with the
power supply or the A/D on
the Base board.
Test point: TP40 on the driver
board
107 Drive 16.5V 4 Drive 16.5V E107 Reboot the system. If the
power supply supply exceeds +/ error persists, the problem
out of range. - 10% tolerance could lie either with the
power supply or the A/D on
the Base board.
Test point: TP39 on the driver
board

SM-0035630 Rev. A 8-15


LIGHTSheer DUETTM Service Manual

108 Drive 12V 4 Drive 12V supply E108 Reboot the system. If the
power supply exceeds +/- 10% error persists, the problem
out of range. tolerance could lie either with the
power supply or the A/D on
the Base board.
TP43 on the driver board
109 Drive dirty 4 Drive “dirty” 12V E109 Reboot the system. If the
12V power supply exceeds +/ error persists, the problem
supply out of - 10% tolerance could lie either with the
range. power supply or the A/D on
the Base board.
TP44 on the driver board
110 Drive -12V 4 Drive -12V supply E110 Reboot the system. If the
power supply exceeds +/- 10% error persists, the problem
out of range. tolerance could lie either with the
power supply or the A/D on
the Base board.
TP42 on the driver board
111 Drive 5V 4 Drive 5V supply E111 Reboot the system. If the
power supply exceeds +/- 10% error persists, the problem
out of range. tolerance could lie either with the
power supply or the A/D on
the Base board.
TP41 on the driver board
112 Main TEC 4 Main TEC current E112 Reboot the system. If the
current over is over 25A error persists, the problem
could lie either with the Main
TEC or the Driver board.
113 EPI TEC 4 EPI TEC current E113 Reboot the system. If the
current over is over 6A error persists, the problem
could lie either with the EPI
TEC (in the handpiece) or
the Driver board.
114 Electronic 4 Shutter didn’t E114 Reboot the system. If the
shutter failure change its state error persists, the problem
from closed to lies with the power supply.
open within 2 sec.
after command
115 Electronic 4 Shutter didn’t E115 Reboot the system. If the
shutter failure change its state error persists, the problem
from open to lies with the power supply.
closed within 2
sec. after
command

8-16
Troubleshooting

8.3.8 Fuse Errors


Error Message Error Description LED Corrective Action
Code Type
121 Fan fuse 2 Cabinet Fan E121 Check respective fuse.
burned driver fuse burned Fuse: FH1
check LED1
122 Coolant 4 Coolant pump E122 Check respective fuse.
pump fuse fuse burned Fuse: FH3
burned check LED3
123 EPI pump 3 EPI pump fuse E123 Check respective fuse.
fuse burned burned Fuse: FH4
check LED5
124 Vacuum 3 Vacuum pump E124 Check respective fuse.
pump fuse fuse burned Fuse: FH5
burned check LED6

SM-0035630 Rev. A 8-17


LIGHTSheer DUETTM Service Manual

8.3.9 Temperature Errors


Error Message Error Description LED Corrective Action
Code Type
131 Ambient 2 Ambient E131 Room temperature high.
temp over temperature over
30°C
132 Heat sink 3 Main TEC heat E132 The main cooling fan is not
temp over sink temperature working. Check the voltage to
is over 70C the fan and if OK, replace the
fan.
133 EPI temp 4 EPI temp. is over E133 Reboot the system. If the error
over 30C when EPI is persists, the problem could lie
off, or over 10°C either with the ET handpiece
when EPI is on or the cooling system.
and set point is
5C, or 7C when
EPI is on and set
point is 2C, or EPI
temperature is
lower than -9°C,
134 ET BP temp 3 ET backplane E134 Reboot the system. If the error
over temp. is over persists, calibrate the
30°C. backplane sensor. Also check
the coolant level and proper
functioning of the coolant flow.
135 HS BP temp 3 HS backplane E135 Reboot the system. If the error
over temp. is over persists, calibrate the
30°C backplane sensor. Also check
the coolant level and proper
functioning of the coolant flow.
136 Coolant temp 3 Coolant E136 Possible causes: room
over temperature is temperature high, main
over 35°C cooling fan not working,
pinched flow tubing, cooling
pump not working, temp.
sensor not working.
137 Temperature 3 Temp. difference E137 Backplane temperature
sensor failure between HS sensor not calibrated or failed.
diodes backplane First check for good flow,
and coolant temp. normal room temp., coolant
more than level.
±(4°C+ΔT)
138 Temperature 3 Temp. difference E138 Backplane temperature
sensor failure between ET sensor not calibrated or failed.
diodes backplane First check for good flow,
and coolant temp. normal room temp., coolant
more than level.
±(4°C+ΔT)

8-18
Troubleshooting

139 Ambient 2 Ambient (cabinet) E139 Room temperature too cold.


temperature temperature is
is too low below 15°C
140 Reserved

141 EPI 3 EPI temperature E141 Reboot the system. If the error
temperature out of range. persists, the problem could lie
out of range Reported only if either with the ET handpiece
the EPI pump is or the cooling system.
turned on and the
temp. does not
reach the set point
to within±1°C
within 1 minute.
142 Reserved

143 Temperature 4 FPGA set E143 One of the temperature


sensor failure TEMP_SENSOR_ sensors has failed (open or a
FAIL bit in the short).
SWITCH_STATE_
REG when any of
the temp. sensors
fails
144 Wait for 3 Coolant E144
system temperature less
heating up than 16°C

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LIGHTSheer DUETTM Service Manual

8.3.10 Vacuum Errors


Error Message Error Description LED Corrective Action
Code Type
151 Vacuum 3 Vacuum Pressure in E151 It is an event.
Pressure out reservoir out of range.
of range Vacuum Purge is OFF
AND Vacuum pump is
ON for > 8sec AND
Vacuum set point didn’t
change for > 8 sec. AND
handpiece vacuum is
OFF for > 8 sec. AND
Vacuum pressure in
reservoir is out of range
> ±2 inHG for more than
0.5 sec.
152 Vacuum 2 Vacuum Pressure in E152 It is an event.
Pressure out handpiece out of range:
of range
Vacuum Purge is OFF
AND Hand piece
vacuum is On AND
Vacuum pressure in
handpiece is out of
range > ±2 inHG for
more than 0.5 sec. after
the vacuum pressure in
hand piece is reached
153 Treatment 2 Vacuum Purge is OFF E153 It is an event.
vacuum not AND Hand piece
reached vacuum is On AND
Vacuum pressure in
handpiece is out of
range > ±2 inHG for
more than 4 sec.
154 Treatment 2 Handpiece vacuum is E154 It is an event.
vacuum not Off AND handpiece
released vacuum pressure is >
2.0 inHg for > 1 sec.

Note: Error #151 is displayed on the GUI and can be cleared despite new errors #151
coming from controller; error is displayed next time only after it was cleared by
controller; this means that there was no previous hardware condition for this error;
vacuum pump is not turned off; system goes to Standby state, if it was in Ready state.
Errors #152÷154 could be cleared by releasing and pressing trigger when the system
is in Ready state.

8-20
Troubleshooting

8.3.11 Coolant Errors


Error Message Error Description LED Corrective Action
Code Type
161 Coolant level 4 Coolant level is E161 Coolant level is below the
low below the minimum level
minimum level

SM-0035630 Rev. A 8-21


LIGHTSheer DUETTM Service Manual

8.3.12 FPGA Register Errors


Error Message Error Description LED Corrective Action
Code Type
171 FPGA error 5 Failed to set/clear E171 Reboot the system. If the error
FPGA register persists, the problem lies with
the DCM.

8.3.13 GUI Communications Errors


Error Message Error Description LED Corrective Action
Code Type
191 GUI 1 Undefined GUI E191 It is an event and the error is
communication message received not displayed.
error by DCM
192 GUI 1 GUI message E192 It is an event and the error is
communication payload out of not displayed.
error range
193 GUI 1 No message E193 It is an event and the error is
communication received from GUI not displayed.
error board within
prescribed period
of time
194 Message CRC 1 Packet CRC error E194 It is an event and the error is
error not displayed.
Noisy
communication,
calculated crc
packet payload
does not match
received one
195 Reserved E195

196 Controller 1 Unknown E196 It is an event and the error is


communication message from not displayed.
error controller
197 GUI - Illegal GUI E197
communication message
error
GUI message not
handled in
specific state

8-22
Troubleshooting

198 Controller 1 Illegal controller E198 It is an event and the error is


communication message not displayed.
error
Message sent by
controller is illegal
in current mode/
state

8.3.14 UART Errors


Error Message Error Description LED Corrective Action
Code Type
201 FIFO error 1 Fifo Overflow E201 It is an event and the error is
error not displayed.

202 Reserved

203 Reserved

204 UART error 5 UART Overrun E204 Reboot the system. If the error
error persists, the problem lies with
the DCM.
205 UART error 2 UART Break error E205 Reboot the system. If the error
persists, the problem lies with
the DCM.
206 UART error 2 UART Frame E206 Reboot the system. If the error
error persists, the problem lies with
the DCM.

8.3.15 GUI Errors


Error Message Error Description LED Corrective Action
Code Type
320 ET calibration 3 ET calibration out E320 Reboot the system and
out of range of range attempt a calibration. If the
error persists, the problem
lies with either the handpiece
or the power meter.
321 ET calibration 3 ET calibration E321 Reboot the system and
inconsistent inconsistent attempt a calibration. If the
error persists, the problem
lies with either the handpiece
or the power meter.

SM-0035630 Rev. A 8-23


LIGHTSheer DUETTM Service Manual

322 ET calibration 3 ET calibration not E322 Reboot the system and


not self self consistent attempt a calibration. If the
consistent error persists, the problem
lies with either the handpiece
or the power meter.
340 HS calibration 3 HS calibration out E340 Reboot the system and
out of range of range attempt a calibration. If the
error persists, the problem
lies with either the handpiece
or the power meter.
341 HS calibration 3 HS calibration E341 Reboot the system and
inconsistent inconsistent attempt a calibration. If the
error persists, the problem
lies with either the handpiece
or the power meter.
342 HS calibration 3 HS calibration not E342 Reboot the system and
not self self consistent attempt a calibration. If the
consistent error persists, the problem
lies with either the handpiece
or the power meter.
400 Unable to 3 The GUI is not E400 Reboot the system and
connect to able to make the attempt a calibration. If the
control initial connection error persists, the problem
processor to the controller lies with either the handpiece
or the power meter.
401 Serial protocol 3 Retry counter E171 Reboot the system. If the
retry limit exceeded error persists, the problem
exceeded could lie either with the GUI
SW or the serial
communication cable.
402 Serial protocol 3 Serial protocol E172 Reboot the system. If the
output buffer output buffer error persists, the problem
underflow underflow could lie either with the GUI
SW or the serial
communication cable.
403 Unrecognized 1 Unrecognized E173
controller controller
message message
404 Controller 1 Controller E174
message not message not
allowed allowed in current
mode
405 Malformed 1 Wrong payload of E175
control packet packet
received
420 Primary 1 Primary persistent E176
persistent file file CRC error
CRC error

8-24
Troubleshooting

421 Secondary 1 Secondary E177 Reboot the system. If the


persistent file persistent file error persists, the problem
CRC error CRC error could lie either with the GUI
SW or the serial
communication cable.
422 Primary 1 Primary persistent E178
persistent file file not exist
not exist
423 Secondary 1 Secondary E179
persistent file persistent file not
not exist exist

424 Primary 1 Primary persistent E180


persistent file file write error
write error

425 Secondary 1 Secondary E181


persistent file persistent file
write error write error
426 System data 1 System data
check error boundaries check
error

427 Persistent files 4 Both persistent Reboot the system. If the


corrupted. Call files do not exist error persists, the problem
service or both files are lies with the GUI board.
corrupted (CRC
error). This error
will follow both
E420 and E421 or
E422 and E423
errors.
500 ET calibration 2 ET calibration Reboot the system. If the
state machine state machine is error persists, the problem
invalid state in error state lies with the GUI SW.

501 HS Calibration 2 HS Calibration E501 Reboot the system. If the


state machine state machine error persists, the problem
invalid state invalid state lies with the GUI SW.
502 No response 2 Time for response E502 Reboot the system. If the
from controller from controller for error persists, the problem
calibration lies with the serial
parameters communication cable.
setting exceeded
2 sec. Also make sure the GUI and
the controller SW versions
are compatible
503 Power meter 2 Power meter E503 Reboot the system. If the
noise level too noise threshold error persists, the problem
high exceeded 0.1 J/ lies either with the cable, A/D
cm2 or the power meter.

SM-0035630 Rev. A 8-25


LIGHTSheer DUETTM Service Manual

504 Calibration 2 Calculated E504 Reboot the system. If the


function calibration error persists, the problem
calculation function is invalid lies either with the cable, A/D
error (slope = 0) or the power meter.
600 Demo mode: 3 Current exceeded
current too high 1 A while system
was in Demo
mode
601 Demo mode: 4 ET handpiece
wrong ET connected doesn’t
handpiece have Demo mode
connected flag set ON in SPI
flash

602 Demo mode: 4 HS handpiece


wrong HS connected doesn’t
handpiece have Demo mode
connected flag set ON in SPI
flash

8-26
Troubleshooting

8.4 Test Point Lists


Section 8.4.1 lists the test points on the Baseboard.

Section 8.4.2 lists the test points on the Drive board.

8.4.1 LightSheer Duet Baseboard

TP# Scheme Description


Page
TP3 3 Power supply 3.3V
TP4 3 Power supply 5V
TP6 3 Power supply 12V
TP8 3 Power supply 12V Dirty
TP10 3 Power supply -12V
TP11 3 Power supply 24V Dirty
TP25 3 I-Setpoint from DAC
TP26 3 Vacuum valve PV_Drive
TP27 3 Not used
TP28 3 Not used
TP29 3 AGND
TP30 3 AGND
TP31 3 AGND
TP32 3 AGND
TP33 3 DGND
TP34 3 DGND
TP35 3 DGND
TP36 3 DGND
TP76 2 I-Setpoint to power supply
TP78 1 Power supply 3.3V (for handpieces)
TP79 3 Buzzer output
TP80 3 Vacuum valve driver V1
TP81 3 Vacuum proportional valve driver
TP82 3 Vacuum valve driver V4A
TP83 3 Vacuum valve driver V4B
TP84 3 Vacuum valve driver V8
TP89 2 EPI temperature converter output

SM-0035630 Rev. A 8-27


LIGHTSheer DUETTM Service Manual

TP90 2 Heat sink temperature converter output


TP91 2 Ambient temperature converter output
TP94 2 ET diode backplane temperature converter output
TP98 2 Coolant temperature converter output
TP99 2 Handpiece vacuum converter output
TP101 2 Vfet monitor-B converter output
TP103 2 Vfet monitor-A converter output
TP105 2 HS diode backplane temperature converter output
TP108 2 Reservoir vacuum converter output
TP109 2 Diode current-A monitor (IMON_A) converter output
TP110 2 Diode current-B monitor (IMON_B) converter output
TP114 2 4.096V reference voltage monitor
TP115 2 Coolant level detector output
TP116 1 Not used
TP117 1 Not used
TP118 1 Not used
TP119 2 EPI tip temperature converter input
TP120 2 Coolant temperature converter input
TP121 2 Vfet monitor-A converter input
TP122 2 Vfet monitor-B converter input
TP123 2 Diode current-A monitor (IMON_A) converter input
TP124 2 Diode current-B monitor (IMON_B) converter input
TP125 2 ET power converter input
TP126 2 ET power converter output
TP127 2 HS power converter input
TP128 2 HS power converter output
TP129 2 Coolant level detector input
TP130 1 Handpiece selection monitor (from power supply)
TP131 1 ESS (from power supply)
TP132 1 PS_Fault (from power supply)
TP133 1 LASER_SEL (to power supply)
TP134 1 DRV_ENA (to power supply)
TP135 1 DRV_PLS (to power supply)
TP136 1 PS_RST (to power supply, not used)
TP137 1 Door interlock converter output
TP138 2 Heat sink temperature converter input
TP139 2 Handpiece vacuum converter input

8-28
Troubleshooting

TP140 2 Reservoir vacuum converter input


TP141 2 ET proximity converter input
TP142 2 HS proximity converter input
TP143 2 Ambient temperature converter input
TP144 2 ET diode backplane temperature converter input
TP145 2 HS diode backplane temperature converter input
TP146 3 AGND
TP147 3 DGND

8.4.2 LightSheer Duet Drive Board

TP# Description
TP1 Spare
TP2 DGND
TP3 AGND
TP19 CAB_FAN_CNTL/
TP20 CAB_FAN_CNTL out
TP21 DIVERTER_VALVE
TP22 DIVERTER_VALVE out
TP23 MAIN_TEC_CNTL/
TP24 MAIN_TEC_CNTL out
TP25 COOLANT_PUMP_CNTL out
TP26 MAIN_TEC_ENABLE/
TP27 COOLANT_PUMP_CNTL
TP28 MAIN_TEC_CURRENT
TP29 MAIN_TEC_CURR_MEASURE
TP30 EPI_PUMP_CNTL
TP31 EPI_PUMP_CNTL out
TP32 EPI_TEC_CNTL/
TP33 EPI_TEC_ENABLE/
TP34 EPI_TEC_CNTL out
TP35 VACUUM_PUMP_CNTL out
TP36 EPI_TEC_CURRENT
TP37 VACUUM_PUMP_CNTL
TP38 EPI_TEC_CURR_MEASURE

SM-0035630 Rev. A 8-29


LIGHTSheer DUETTM Service Manual

TP39 Power supply 16.5V


TP40 Power supply 24V_Dirty
TP41 Power supply 5V
TP42 Power supply -12V
TP43 Power supply 12V
TP44 Power supply 12V_Dirty
TP45 AGND
TP46 AGND
TP47 DGND
TP48 DGND
TP49 AGND
TP50 DGND

8-30
C H A P T E R

MODULE REPLACEMENT

9.1 Introduction
This chapter describes the replacement procedure for the Light Sheer
DUET system modules.

Warning
Before performing any replacement of modules or parts, turn off
the system and disconnect it from the main power, unless the
procedure to be followed indicates otherwise.

Required Tools:

• Standard FSE too kit


• Inch Allen screwdriver set (ball-end)

9.2 Protective Covers


The following sections will describe the process of removing the
system's protective covers. For these procedures, one or more of the
following covers must be removed:

• Back Cover (see ‘Back Cover Replacement’ on page 9-2)


• Front Cover (see ‘Front Cover Replacement’ on page 9-4)
• Display Panel (see ‘Display Back Panel and Front Bezel
Replacement’ on page 9-6.)

SM-0035630 Rev. A 9-1


LIGHTSheer DUETTM Service Manual

Display Panel
and front Bezel

Back Cover

Front Cover

Figure 9-1 LightSheer Duet System's Protective Covers

Caution
When removing and installing the protective covers, always
handle with care to avoid causing scratches and other damage to
the cover's exterior surface.

Warning
Before removing the covers or performing any of these
procedures, always make sure that the system is turned off and
disconnected from the mains power supply.

9.2.1 Back Cover Replacement


1. Make sure the system is turned off and the power cord is unplugged
from the power line.
2. Using an Allen Key, remove the 4 screws (2 on each side) as shown
in Figure 9-2.

9-2
Module Replacement

Figure 9-2 Remove Four Screws from Back Cover

3. Carefully take off the back cover (see Figure 9-3).

Figure 9-3 Removing the Back Cover

SM-0035630 Rev. A 9-3


LIGHTSheer DUETTM Service Manual

9.2.2 Front Cover Replacement


1. Detach and remove both heads from the system and store them
carefully (see Figure 9-4).

Figure 9-4 Removing Heads from the System

2. Use a paper towel to remove off any fluid that is on the water
connector, on the machine side.
3. Remove the ON/OFF key and store it in a safe place.
4. From the back of the unit, use an Allen key to loosen the four
screws (2 on each side – top and bottom) as shown Figure 9-5.

9-4
Module Replacement

Figure 9-5 Removing Four screws from Back

5. Engage the brakes on the system (see Figure 9-6).

Figure 9-6 Engaging the Brake

6. Gently lift the front cover up holding it and pulling away from the
bottom first and then slowly remove the cover. If required, the
drawer can be pulled a little out to free the top side (see Figure 9-7).

SM-0035630 Rev. A 9-5


LIGHTSheer DUETTM Service Manual

Figure 9-7 Removing the Front Cover

9.2.3 Display Back Panel and Front Bezel


Replacement
1. From the back of the unit, use an Allen key to remove the five
screws holding the panel as shown in Figure 9-8.

Figure 9-8 Remove Five Screws from Display Back Panel

2. Gently remove the panel off the unit from the top first and then pull
it away from the base (see Figure 9-9).

9-6
Module Replacement

Figure 9-9 Remove the Display Back Panel

3. Holding the from bezel from the top, carefully move the panel away
from the top first and then pull it away from the bottom (see Figure
9-10).

Figure 9-10 Removing the Bezel

SM-0035630 Rev. A 9-7


LIGHTSheer DUETTM Service Manual

9.3 Power Supply Assembly


Replacement
1. Remove all the harnesses from the DCM boards; take care not to
apply any pressure or stress to the wires on it.
2. Disconnect the following harnesses: J4, J15, J9, J8, J1, J7, J11, J5,
J6, J12 on the Base Board.
3. Disconnect J9, J8, J10, J2, J1, J6, and J7 on the Driver Board.
4. Disconnect 2 USB connectors, RS232 COM port, speaker
connector and the power to the GUI Board.
5. Disconnect the GUI Controller Connector on the power supply.
6. Using an Allen key, remove the 6 screws (three on either side as
shown in (Figure 9-11) holding the PCB assembly metal plate.

Figure 9-11 Removing Six Screws from Power Supply Mount

7. After all the harness connectors and the screws are removed, slowly
and carefully swing the entire PCB out of the way (see Figure 9-
12).

9-8
Module Replacement

Figure 9-12 Moving Board out of the Way

8. Using an Allen key, remove the 6 screws holding the metal plate to
the chassis (see Figure 9-13).

Figure 9-13 Removing Six Screws from Metal Plate

9. Using a Phillips screwdriver, remove the five screws holding the


power supply to the metal plate; keep the plate aside to expose the
power supply (see Figure 9-14).

SM-0035630 Rev. A 9-9


LIGHTSheer DUETTM Service Manual

Figure 9-14 Removing Five Screws from Metal Plate

10. Using an Allen key, remove the 4 screws that hold the head
connector plate to the chassis in order to make room to pull out the
power supply (see Figure 9-15).

Figure 9-15 Removing Four Screws on Head Connector Plate

11. Disconnect all the connectors from the top of the power supply
module (see Figure 9-16).

9-10
Module Replacement

Figure 9-16 Disconnect Connections from Top of Power Supply

12. Disconnect the mains input connector to the power supply which is
hidden under the Vacuum pump inverter board (seen from the back
of the unit), as shown in Figure 9-17.
The Connectors are: Analog/Digital I/O connector, 16.5 V
connector, Driver Board Connector, System Controller Connector.

Figure 9-17 Disconnect Mains Input Connector

13. Remove the Laser drive and Global PS connector from the top of
the power supply.
14. From the rear of the unit, remove the mains input connector to the
power supply under the vacuum inverter board.

SM-0035630 Rev. A 9-11


LIGHTSheer DUETTM Service Manual

15. After lifting the heads connector plate to make space, slowly and
carefully remove the power supply module by moving the top first
and then sliding the entire module out as shown in Figure 9-18.

Figure 9-18 Removing Power Supply

16. After installing the new power supply module, perform all the
functional checks to make sure the unit operates within
specifications.

9.4 Replacing the Fan and Chiller


Assembly
Refer to Figure 9-19 and Figure 9-20:

1. From the rear of the unit, locate the fan and the filter module assy.
2. Disconnect the connector P1 and unscrew the Cabinet temp sensor
that is fixed on a pole on the fan filter board. Very carefully set
aside the temp sensor along with its wires.

9-12
Module Replacement

Figure 9-19 Connector P1

pole

Figure 9-20 Temperature Sensor

3. Using a Phillips screw driver, remove the screws holding the fan
and the filter board assembly (see Figure 9-21).

SM-0035630 Rev. A 9-13


LIGHTSheer DUETTM Service Manual

Figure 9-21 Fan and Filter Board Assembly

4. Slowly and carefully slide the entire fan assembly module out.

9.4.1 Chiller Replacement


1. Disconnect the two flow tubes coming from the chiller assembly;
one going to the water pump and the other to the diverter valve (see
Figure 9-22).

Note
Do not disconnect it from the chiller side as this might cause water
to drip, resulting in shorting of the TECs. Use sufficient paper towels
to keep the area dry.

9-14
Module Replacement

Figure 9-22 Disconnect Flow Tubes

2. Disconnect flow tubings and the vacuum tubings as shown in


Figure 9-23.

Figure 9-23 Disconnect Flow and Vacuum Tubing

3. Remove the 4 silver colored screws that hold the chiller assembly
to the chassis as shown in Figure 9-24.

SM-0035630 Rev. A 9-15


LIGHTSheer DUETTM Service Manual

Figure 9-24 Remove Screws of Chiller Assembly

4. Remove the seven screws (four on the left side and three on the
right side) holding the chiller assembly to the chassis (silver
colored screws). See Figure 9-25.

Left Side Right Side

Figure 9-25 Remove Screws Holding Chiller Assembly to Chassis

5. Slowly and carefully move aside the entire chassis base as shown in
Figure 9-26 to gain access to the chiller assembly.

9-16
Module Replacement

Figure 9-26 Moving Chassis Base

6. From the front of the unit, disconnect the connectors J6 and J7 on


the driver board and then remove the chiller assembly.

9.5 Replacing the GUI Controller Board


Refer to Figure 9-27:

1. Carefully remove the harnesses as shown in Figure 9-27.


2. Using an Allen key, remove the four screws holding the board on to
the metal plate.

Figure 9-27 Removing Harnesses on GUI Controller Board

SM-0035630 Rev. A 9-17


LIGHTSheer DUETTM Service Manual

3. After replacing the board, perform a Energy Meter Calibration and


the Heads calibration.

9.6 Driver Board Replacement


Refer to Figure 9-28:

1. Carefully disconnect the harnesses as follows: J9, J8, J10, J2, J1,
J6, J13 and J7 on the Driver Board.
2. Using an Allen key, remove the four screws holding the board on to
the metal plate.

Figure 9-28 Driver Board Replacement

3. After replacing the board, perform the temperature calibrations and


all the functional checks.

9-18
Module Replacement

9.7 Base Board Replacement


Refer to Figure 9-29:

1. Carefully disconnect all the harness as shown.


2. Using an Allen key, remove the three screws holding the DCM
board on to the Base Board and set it aside.
3. Using an Allen key, remove all the seven screws that hold the base
board to the base plate.

Figure 9-29 Base Board Replacement

4. After replacing the board, perform the temperature calibrations and


all the functional checks.

9.8 Vacuum Pump Replacement

Note
Note: The vacuum pump is assembled together with its inverter
board.

1. Disconnect the two yellow vacuum tubings from the instrument


side so as to enable removing the vacuum module (see Figure 9-
30). When disconnecting the yellow tubings use a flat head screw
driver to pry the tube out, taking great care not to break the nipple.

SM-0035630 Rev. A 9-19


LIGHTSheer DUETTM Service Manual

Figure 9-30 Disconnect Vacuum Tubings

Refer to Figure 9-31:

2. Using a nut driver, remove the four screws holding the vacuum
pump.
3. Disconnect the two connectors that connect between the vacuum
pump and the inverter board and set aside the pump.
4. Now remove the three nuts that hold the inverter board on to the
chassis and then slide the inverter board out of the metallic fin.

Vacuum 3 Nuts
Pump

connectors

Figure 9-31 Vacuum Pump Replacement

9-20
Module Replacement

5. Replace with the new vacuum pump and the new inverter board.
When reconnecting the yellow tubings, use a drop of isopropyl
alcohol on the inside of the tubing and then plug it on to the nipple
in order to have a better grip to avoid any vacuum leaks.
6. After replacing the vacuum pump, perform all vacuum related
functional checks.

9.9 Vacuum Module Replacement


Refer to Figure 9-32:

1. Disconnect the three yellow vacuum tubings from the instrument


side so as to enable removing the vacuum module. When
disconnecting the yellow tubings, use a flat head screw driver to pry
the tube out taking great care not to break the nipple.
2. Disconnect the connector P52 to the vacuum module as shown.
3. Using an Allen key, remove the four long Allen screws that hold
the vacuum module to the base.

P52

Figure 9-32

4. Replace with the new vacuum module. When reconnecting the


yellow tubings, use a drop of isopropyl alcohol on the inside of the
tubing and then plug it on to the nipple in order to have a better grip
to avoid any vacuum leaks.
5. Perform all the vacuum related functional checks.

SM-0035630 Rev. A 9-21


LIGHTSheer DUETTM Service Manual

9.10 Diverter Valve Replacement


Refer to Figure 9-33:
1. Disconnect the power connector to the Diverter valve.
2. Remove all the tubings connected to the valve.

Warning
Make sure you use sufficient paper towels when the flow tubings
are removed to prevent liquid from dripping.

3. Using a nut driver, remove the two nuts to take the diverter valve
off the base.

Figure 9-33 Diverter Valve Replacement

4. After the valve is replaced, perform all functional tests to ensure


proper system operation.

9-22
Module Replacement

9.11 Water Pump Replacement


Refer to Figure 9-34:

1. Disconnect the liquid flow tubings from the water pump.


2. Remove all the tubings connected to the valve.

Warning
Make sure you use sufficient paper towels when the flow tubings
are removed to prevent liquid from dripping.

3. Disconnect the water pump power connector tied on to the base and
unlock the female part from the chassis.
4. Using a nut driver, remove the four nuts to take the water pump off
the base.

Figure 9-34 Water Pump Replacement

5. After the pump is replaced, perform all functional tests to ensure


proper working of the system.

SM-0035630 Rev. A 9-23


LIGHTSheer DUETTM Service Manual

9.12 Power Meter Replacement


1. Carefully remove the harness as shown in Figure 9-35.

Figure 9-35 Remove Harnesses

2. Using an Allen key, remove the 2 screws holding the power meter
to the metal base (see Figure 9-35).

Figure 9-36 Remove Screws Holding the Power Meter to Metal Base

3. Carefully slide the power meter out.


4. The power meter, when installed back, has a “U” cutout on its plate
which has to slide into the Allen holding screw on the base metal
plate.
5. When mounting the power meter back make sure the power meter
window is well centered as shown in Figure 9-37.

9-24
Module Replacement

Figure 9-37 Center the Power Meter Window

6. After the power meter is centered and held tightly, connect the
cables.
7. Perform a power meter calibration for the replaced meter followed
by a user head calibration.

SM-0035630 Rev. A 9-25


LIGHTSheer DUETTM Service Manual

9-26
C H A P T E R

SPARE PARTS CATALOG

10.1 Introduction
Each section contains a list of the parts that are relevant to that section
and their respective part numbers. In most cases the tables are preceded
by appropriate illustrations, as shown in Figure 10-1.

Figure 10-1 Spare Parts List Example

SM-0035630 Rev. A 10-1


LIGHTSheer DUETTM Service Manual

The Item column of the table indicates the item number as shown in the
preceding illustration. The letters NS indicate that the item is not shown
in the illustration.

The Description column provides the item's name and/or a brief


description.

The Part No. column offers the item's part number, by which it should
be ordered from Lumenis.

10.2 Spare Parts Lists


This section is divided into several sub-sections, according to the
system's modules. Each sub-section contains the spare parts
information for its respective module. Use the reference table below:

Section Page
Section 10.2.1 Computer Module 10-3
Section 10.2.2 PCB 10-4
Section 10.2.3 Power Supply 10-5
Section 10.2.4 Cooling System 10-6
Section 10.2.5 Vacuum System 10-7
Section 10.2.6 Display 10-8
Section 10.2.7 Covers and Exterior Components-Front View 10-9
Section 10.2.8 Covers and Exterior Components-Rear View 10-10
Section 10.2.9 Handpieces & Accessories 10-11
Section 10.2.10 Power Meter 10-13
Section 10.2.11 Cables 10-14
Section 10.2.12 Special Tools 10-15

10-2
Spare Parts Catalog

10.2.1 Computer Module

1 2

Figure 10-2 Computer Module Components

Item Description Part Number


1 USB-A To Cable Assembly WA0200048
2 CAT5E RJ45 Cable Assembly WA0200050
3 USB Cable Assembly WA0200052

SM-0035630 Rev. A 10-3


LIGHTSheer DUETTM Service Manual

10.2.2 PCB

2
1

Figure 10-3 PCB

Item Description Part Number


1 Controller Baseboard EA-0024100
2 Digital Controller Board SP-1020340
3 Driver Board EA-0024110
4 Flash card with GUI software SP-1020330
5 GUI Processor Board SP-1020320

10-4
Spare Parts Catalog

10.2.3 Power Supply

1 2

3
4

Figure 10-4 Power Supply

Item Description Part Number


1 DUET Power Supply SA-0024430
2 AC Input Cable Assembly, DUET HS-1024490
3 AC Input Harness Assembly HSSA00150
4 Power Cable Assembly HS-0026680
5 Power Supply Cable Assembly HS-0027540

SM-0035630 Rev. A 10-5


LIGHTSheer DUETTM Service Manual

10.2.4 Cooling System

1 2 6

5
8

Figure 10-5 Cooling System Components

Item Description Part Number


1 Water Temperature Sensor Assembly 50-04649-01
2 Coolant Reservoir SA-0025800
3 Cooling Pump Assembly SA-0025790
4 Solenoid 3-Way (Diverter) Valve SA-0025780
5 Coolant Level Cable Assembly HS-0025980
6 Fan and filter board assembly SA-100910
7 Optical Sensor SA-1021870
8 Chiller Assembly, 240W OFFSET 50-04798-02

10-6
Spare Parts Catalog

10.2.5 Vacuum System

2 3

Figure 10-6 Vacuum System

Item Description Part Number


1 Vacuum pump assembly SA-0025770
2 Vacuum Cable Assembly HS-0026640
3 Vacuum Module and Manifold SA-0026590

SM-0035630 Rev. A 10-7


LIGHTSheer DUETTM Service Manual

10.2.6 Display

1
2

Figure 10-7 Display

Item Description Part Number


1 LCD & Touch Screen Assembly SA-0035100
2 GUI/Base BD Cable Assembly HS-0027790
3 Speaker

10-8
Spare Parts Catalog

10.2.7 Covers and Exterior Components-Front View

3 4

Figure 10-8 Covers and Exterior Components-Front View

Item Description Part Number


1 Panel Front LS-Duet MI-005387
2 Drawer LS-Duet MI-005236
3 Front Bezel LS-Duet MI-005234
4 Cradle Top Panel LS-Duet MI-005430

SM-0035630 Rev. A 10-9


LIGHTSheer DUETTM Service Manual

10.2.8 Covers and Exterior Components-Rear View

4 5

Figure 10-9 Covers and Exterior Components-Rear View

Note
The actual color of the covers is light blue.

Item Description Part Number


1 Display Back Panel MI-005230
2 Rear Panel LS-Duet MI-005301
3 Front and Rear Handles Assembly MI-005074
4 Swivel Castor 3” HW0200002
5 5’ White hub gray wheel HW0200001

10-10
Spare Parts Catalog

10.2.9 Handpieces & Accessories

1 2

3 4 5

Figure 10-10 Handpieces & Accessories

Item Description Part Number


1 HS Handpiece Assembly SA-1046260
2 ET Handpiece Assembly SA-1046250
3 Power Cord (US version) 50-03107-00
4 Power Cord (Euro version) 50-03260-00
5 Spare Key AC-1022960
6 Main Circuit Breaker EL0200086

SM-0035630 Rev. A 10-11


LIGHTSheer DUETTM Service Manual

8 9

Item Description Part Number


7 Cradle Top Panel LS-Duet MI-005430
8 ET Cradle, DUET MI-006264
9 HS Cradle, DUET MI-006102
Figure 10-11 Handpieces & Accessories (Continued)

10-12
Spare Parts Catalog

10.2.10 Power Meter

1 2

Figure 10-12 Power Meter

Item Description Part Number


1 Glass Borosilicate 2.00' 50-03614-00
2 Assy Solar cell Power detector SA-0026530
3 Proximity Sensor, LIO SA-0022440

SM-0035630 Rev. A 10-13


LIGHTSheer DUETTM Service Manual

10.2.11 Cables

1 2

Figure 10-13 Cables

Item Description Part Number


1 Cabinet Cable Assembly HS-0026690
2 Door Cable Assembly HS-0026710
3 Emergency Stop & Keyswitch Assembly HS-0026730

10-14
Spare Parts Catalog

10.2.12 Special Tools

2
1

Figure 10-14 Special Tools

Item Description Part Number


1 LIGHTSheer DUET Operator Manual UM-1042380
2 Coolant Refilling Tool 90-04657-00
Temperature Probe Tool
Disposable Tip Fixture TA-0033950

SM-0035630 Rev. A 10-15


LIGHTSheer DUETTM Service Manual

10-16

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