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Energy Conversion and Management 226 (2020) 113497

Contents lists available at ScienceDirect

Energy Conversion and Management


journal homepage: www.elsevier.com/locate/enconman

Review

Assessment of supercritical water gasification process for combustible gas


production from thermodynamic, environmental and techno-economic
perspectives: A review
Jingwei Chen a, b, Jiamin Liang a, Zhengyong Xu c, Jiaqiang E a, b, *
a
College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
b
Institute of New Energy and Energy-Saving & Emission-Reduction Technology, Hunan University, Changsha 410082, China
c
Hunan Provincial Science and Technology Affairs Center, Changsha 410013, China

A R T I C L E I N F O A B S T R A C T

Keywords: Supercritical water gasification (SCWG) technology is an effective gasification technology without the energy-
Supercritical water gasification intensive drying process, especially for feedstocks with high water content. In this paper, energy and exergy
Thermodynamic analysis efficiencies, thermodynamic equilibrium, life cycle assessment (LCA), and economic costs for combustible gas
Environmental assessment
production in various SCWG systems are investigated and summarized. Through sensitivity analysis, the effects
Techno-economic analysis
of operating parameters including temperature, pressure, concentration, oxidant addition, residence time, system
scale, and heating mode on the SCWG process are analyzed to optimize the SCWG process from the perspectives
of thermodynamics, environmental and economic performance. Additionally, the environmental impact and
economic costs of SCWG technology are compared with those of other hydrogen production technologies to
ascertain the feasibility of its large-scale application. In terms of the average global warming potential (GWP)
and acidification potential (AP) generated from various hydrogen production technologies, the environmental
competitiveness of SCWG is significantly higher than steam reforming and auto-thermal reforming, but inferior
to water electrolysis, water-splitting, and conventional gasification technologies. The techno-economic analysis
results show that the average hydrogen production cost (HPC) of SCWG technology is lower than that of con­
ventional biomass gasification, steam reforming, water electrolysis, and thermochemical hybrid sulfur cycle,
slightly higher than that of pyrolysis, thermochemical S-I water-splitting cycle and Cu-Cl water-splitting cycle.
This review is expected to guide future research on the optimization of the SCWG process from the aspects of
thermodynamic, environmental, and economic analysis.

energy demands [3]. Hydrogen also plays an integrating role among


1. Introduction energy-related sectors and hydrogen is regarded as an intermediate
storage option for the grid electricity with more reliability and less
Due to the rapid population growth and social development, the environmental impact [4].
global primary energy consumption grew at a rate of 2.9% in 2018 For getting rid of the high dependence of fossil fuels in producing
almost double its 10-year average of 1.5% per year, and the total energy hydrogen energy, hydrogen production technologies with environment-
consumption is forecast to reach 20,000 million tons of oil equivalent in friendly, energy-saving, and high-efficiency are progressing rapidly.
2050 [1]. At present, the energy consumption is dominated by oil and Benefiting from the excellent physical and chemical properties of su­
coal. The oil and coal consumptions were 4662.1 and 3772.1 million percritical water, SCWG for hydrogen production is considered as a
tons of oil equivalent in 2018, respectively, generating 780 billion cubic promising method for converting biomass with high water content into
meters of carbon emissions [2]. Given the depletion of fossil fuels and hydrogen-rich gas [5,6]. Compared with conventional hydrogen pro­
the environmental and socio-economic problems caused by their duction methods, SCWG avoids the energy-intensive drying process.
excessive use, hydrogen, a renewable energy source characterized by Meanwhile, SCWG has good raw material adaptability, which brings
stable combustion, zero emissions, high calorimetric combustion, easy better results on material decomposition and high gas production with
storage, and transportation, is considered as a viable solution to future low char and tar formation [7–10]. Moreover, the SCWG process

* Corresponding author at: College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China.
E-mail address: ejiaqiang@hnu.edu.cn (J. E).

https://doi.org/10.1016/j.enconman.2020.113497
Received 22 June 2020; Received in revised form 29 September 2020; Accepted 30 September 2020
Available online 9 October 2020
0196-8904/© 2020 Elsevier Ltd. All rights reserved.
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

Nomenclature LCIA Life cycle impact assessment


GWP Global warming potential
Acronyms EP Eutrophication potential
SCWG Supercritical water gasification AP Acidification potential
ISCWGC-HPP Integrated supercritical water gasification of coal for ADP Abiotic depletion potential
power and hydrogen production ODP Ozone layer depletion potential
HTE Heat transfer efficiency POFP Photochemical oxidation potential
SKLMF State Key Laboratory of Multiphase Flow in Power EQ Ecosystem Quality
Engineering CC Climate Change
GE Gasification efficiency RS Resource Scarcity
RFR Recycle flow ratio CED Cumulative energy demand
TOC Total organic carbon TEA Techno-economic analysis
CCS Capture and storage TRR Total revenue requirement
ORC Organic Rankine cycle ROI Return on investment
EnR Energy recovery IRR Internal rate of return
EOS Equation of state TCI Total capital investment
PR Peng-Robinson TPC Total production cost
SRK Soave-Redlich-Kwong OMG Operation and maintenance costs
RMSE Root-mean-square error NPV Net present value
R2 Pearson’s correlation factor FC Fuel cost
MHV2 Modified Huron-Vidal OC Operating cost
BM Boston-Mathias modifications EPC Equipment costs
CC Carbon conversion SNG Synthetic natural gas
CE Carbon gasification efficiency HPC Hydrogen production cost
HE Hydrogen gasification efficiency FT Fischer-Tropsch
UNIFAC Universal functional activity coefficient CHP Combined heat and power
LCA Life cycle assessment

involves the production of high-pressure syngas, enabling the technol­ the hydrogen, power, steam generated from SCWG to meet the energy
ogy to achieve the cogeneration of heat and power while producing requirement of the pulping process. Darmawan et al. [12] integrated the
hydrogen [11–13]. SCWG of black liquor with syngas chemical looping and adopted the
The research on SCWG can be traced back to 1978 when Modell exergy-recovery technologies, forming a highly-efficient and
gasified organics in supercritical water for the first time and hydrogen- environmentally-clean black liquor utilization system. Albarelli et al.
rich products were obtained [14]. From then on, the application of su­ [35] integrated the SCWG process with a sugarcane biorefinery system.
percritical water on extracting organic materials to produce synthetic A microalgae SCWG process based on enhanced process integration was
fuels has sparked a research boom. There have been some developments proposed by Aziz [36]. In a conceptual process that integrated SCWG
in process scale, reactor type, and integration studies. In terms of process and reforming process, Hantoko et al. [37] enhanced the productivity of
scale, it has expanded from laboratory to pilot scale [15,16]. For­ syngas to 151.12 kg⋅100 kg− 1 (feed) compared to 120.61 kg⋅100 kg− 1
schungszentrum Karlsruhe [17] constructed the first pilot-scale SCWG of (feed) of the conventional SCWG.
wet residues system with the capacity of 100 L/h, which could operate Along with the development of technology, some evaluation studies
stably within 10 h. General Atomics built a supercritical water partial on the SCWG system have been done successfully to optimize the SCWG
oxidation system to handle 200 kg/h of biomass slurry [18]. A well- system. The researches focused on the energy, exergy, and hydrogen
equipped SCWG system was built in Enschede, with a maximum efficiencies analysis, the environmental impact, and economic compet­
throughput capacity of 30 L/h [19]. In Japan, a pilot-scale SCWG system itiveness of the SCWG technology. Through the thermodynamic anal­
with a scale of 1 ton/day was built at Hiroshima University [20]. In ysis, the potential of diosgenin solid waste for hydrogen production via
China, the State Key Laboratory of Multiphase Flow in Power Engi­ SCWG in a fluidized-bed reactor was firstly verified by Cao et al. [38].
neering (SKLMF) developed the first pilot plant of SCWG-Solar with a The product distribution, thermodynamic analysis of phase behavior
throughput of 1.03 t/h. The continuous and stable operation of the and phase equilibria both in the reactor and separators of the SCWG
demonstration plant verifies the feasibility of large-scale application of process were studied to look for the favorable operating parameters that
the technology [21]. In terms of SCWG process optimization, a great are conducive to high hydrogen yield [39–42]. Gasafi et al. [43] con­
progress has been made in the development of the reactor configuration, ducted a detailed exergy analysis on SCWG of sewage sludge to improve
and a variety of unique SCWG reactors have been developed, such as the the energy utilization efficiency of the system. Rahbari et al. [44] con­
diamond anvil cell autoclaves batch reactor [22,23], quartz capillaries ducted a sensitivity analysis of the factors affecting energy and exergy
batch reactor [24], micro-tuber reactor [25–28], tubular and hybrid efficiencies in SCWG of algal biomass system. A comprehensive effect of
reactors [29], Y-shape reactor [30,31], and bubbling fluidized bed parameters on energy and exergy flow was investigated by Zhang et al.
SCWG reactor [32,33]. To promote the performance of SCWG technol­ [45]. In order to analyze the environmental impact of the SCWG system,
ogies, some studies integrated other systems with the SCWG process. LCA has been widely used as the evaluation method. Chen et al. [46]
Guo and Jin [8] proposed a novel thermodynamics cycle power gener­ conducted a sensitivity analysis on LCA of the SCWG-Solar system to
ation system which was based on SCWG of coal and multi-staged steam determine the optimization means in construction, operation, and
turbine reheated by hydrogen combustion. The industrial prospects of dismantling stages of the system. Wang et al. [47] calculated the energy,
coal and SCWG process and the novel thermodynamics cycle power raw material consumption, and environmental emissions during
generation system were proved. Cao et al. [34] proposed an innovative different life cycles of the SCWG system, and the environmental per­
integrated system of pulping and SCWG of black liquor, fully utilizing formance of the system was improved by optimizing operational

2
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

parameters. Chen et al. [13] examined the environmental impact of the ∑


En,out
operation phase in the system of integrated supercritical water gasifi­ ηen = ∑ × 100% (1)
En,in
cation of coal for power and hydrogen production (ISCWGC-HPP). In
order to minimize combustible gas costs and maximize profits of the
where the energy input En,in (kJ⋅h− 1) is the energy contained in the raw
SCWG system, General Atomics firstly conducted an economic analysis
materials input to the system and the external energy consumed in the
on the SCWG system in 1997 [48]. Subsequently, various economic is­
gasification process. The energy output En,out (kJ⋅h− 1) includes the en­
sues about the SCWG system have been extensively investigated.
ergy produced by the SCWG system and the calorific value contained in
Albarelli et al. [35] conducted a multi-objective analysis with the aid of
the products of the combustible gas. The energy contained in each
the Pareto curve to minimize the total investment costs of SCWG system
substance can be calculated as follows [13]:
of sugarcane biorefinery residues. Gasafi et al. [49] carried out an eco­
nomic analysis of SCWG using sewage sludge as feedstock and assessed En,i = M × Q (2)
the competitiveness of the SCWG process in comparison to conventional
technologies of hydrogen production. where M is the mass flow rate of substance, and Q is the low calorific
The interest in SCWG promoted the exploration of some review pa­ value per kilogram of substance. The energy loss ratio is defined as:
pers that partially settled the issues of SCWG. Yakaboylu et al. [50]
(En,loss )i
overviewed the current status of SCWG technology from the perspec­ εen = ∑ × 100% (3)
(En,loss )i
tives of thermophysical properties and chemical reactions of water. Hu
et al. [51] had an in-depth understanding of chemistry and kinetics of Along with the energy analysis, the exergy analysis is also a
the SCWG system of biomass model compounds (cellulose, hemicellu­ remarkable tool for evaluating the system performance [60], which re­
lose, lignin, lipid, and protein). Matsumura et al. [52] reviewed the re­ fers to the maximum work potential of matter or a form of energy with
action mechanism, catalyst, and experimental results of low- respect to its environment. The exergy of material stream in the SCWG
temperature catalytic and high-temperature SCWG. The heterogeneous system covers four exergy forms [61]:
catalysts used for SCWG were reviewed in refs. [53,54]. Moreover, the
Ex = Exch + Exph + Exki + Expo (4)
effects of different operating parameters such as gasification tempera­
ture, reactor pressure, feedstock concentration, residence time, and
where Ech ph ki po − 1
x , Ex , Ex and Ex (kJ⋅kg ) represent chemical, physical, ki­
catalysts on the gasification were investigated by numerous studies
netic, and potential exergy of material streams respectively. Generally,
[55–57]. The effect degree of those operating parameters was deter­
the Eki po
x and Ex are neglected due to their especially small value. Eq. (3)
mined by Lu et al. [58] via adopting the orthogonal experimental design
results in [41,62,63]:
method.
As mentioned above, there are no relevant reviews of thermody­ Ex = Exch + Exph (5)
namic, environmental, and economic evaluation on the SCWG process.
Therefore, the main objectives of this review are to (1) present a holistic ph
Ex,i = (h − ho ) − To (s − so ) (6)
overview of SCWG systems from the aspects of energy and exergy effi­
∑ ph
ciencies, chemical equilibrium, and gas–liquid equilibrium; (2) sum­ Exph = yi Ex,i (7)
marize the environmental impact analysis of different SCWG processes i

based on available LCA studies; (3) identify the techno-economic ∑ ∑


feasibility of SCWG plant through the production cost of combustible Exch = ch
yi Ex,i + RTo yi ln yi (8)
gas. The environmental impacts and economic assessment of several i i

well-developed hydrogen production technologies are also compared In Eqs. (5)–(8), Eph x,i and Ex,i are the physical and chemical exergy of i
ch

with SCWG technology in this study.


matter, respectively. yi represents the molar fraction of i matter. h and s
This review can be used to guide future research on optimizing the
are the enthalpy and entropy at arbitrary temperatures, respectively.
SCWG process, decreasing environmental pollution, and reducing
Furthermore, ho and so are the specific enthalpy and entropy under
operating costs (OC) to promote the commercialization of the SCWG
standard conditions (pressure = 1 atm, temperature To = 298.15 K). In
technology.
Eq. (7), R is the universal gas constant.
For an open system like the SCWG system, the exergy balance is
2. Thermodynamic analysis of SCWG process
usually considered as an important factor for determination of system
deficiencies because of its ability to identify the exergy destruction rate,
The thermodynamic analysis provides theoretical support for the
and the energy balance is expressed as [63]:
system design, optimization, and operation of the SCWG system. In this ∑ ∑ ∑ ∑ ∑
section, the analysis of energy conversion efficiency, chemical equilib­ Ex,in + Ex,Qin = Ex,out + Ws + Ex,loss (9)
rium in chemical reactors, and phase equilibrium in separation pro­ ∑ ∑
cesses are adopted as thermodynamic analysis methods to analyze the where Ex,in and Ex,Qin are the mass exergy and heat exergy
∑ ∑
SCWG process. entering the SCWG system, respectively. Ex,out and Ws give the mass

exergy and the work leaving the system. Ex,loss is the exergy losses. So
2.1. Energy and exergy analysis the exergy efficiency and exergy loss ratio of the SCWG system are
usually expressed as follows [64]:
Based on the first and second laws of thermodynamics, the energy (∑ ∑ )
Ex,out + Ws
and exergy efficiencies are selected in this section to assess the perfor­ ηex = ( ∑ ∑ ) × 100% (10)
Ex,in + Ex,Qin
mance of the SCWG energy production process and identify the location,
types, and magnitudes of energy and exergy losses [59]. (Ex,loss )i
εex = ∑ × 100% (11)
(Ex,loss )i
2.1.1. Method for energy and exergy analysis
Energy efficiency is defined as the ratio of useful energy output over However, in some studies, only the exergy of feedstock and gas
the energy input of the system: products were considered for the calculation of exergy balance and
exergy efficiency but the heat exergy entering the SCWG system, the
work leaving the system, and the exergy losses were ignored.

3
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

2.1.2. Evaluation of energy and exergy efficiencies on system components As mentioned above, the components of the reactor, preheater, and
Energy and exergy analysis have been extensively studied to achieve heat exchanger are proved to have a significant contribution to the
efficient steady-state operation. The pinch method was often used to exergy destruction. The exergy destruction in the reactor mainly comes
calculate the minimum heat required to evaluate the possible heat ex­ from absorption, radiative heat loss, and chemical irreversibility. Using
change between cold and hot fluids to facilitate energy integration external heat sources such as high-temperature waste heat instead of
[65,66]. Due to the irreversibility associated with chemical reactions, electrical energy can improve the exergy efficiency of preheaters and
the exergy destruction is accompanied by the gasification process. To reactors [47]. For the separator and heat exchanger, the exergy
minimize the energy leaked into the unused environment and improve destruction is mainly due to the heat transfer between high-temperature
the thermodynamic efficiency, it is necessary to study the energy and and low-temperature fluids [44], which can be reduced by decreasing
exergy loss rate of system components. the mean temperature difference between material flows and increasing
Table 1 shows the energy and exergy analysis of components in the heat transfer temperature [43]. In terms of minimizing energy loss in
different SCWG plants. Based on a steady-state model, Gasafi et al. [43] the SCWG of coal system, Yu et al. [70] reported that high carbon
indicated that the combustion chamber with the highest proportion of content in coal was beneficial in increasing gaseous products, improving
exergy destruction reached 34.01% in the SCWG complete plant of gasification efficiency and reducing energy loss. In addition, several heat
sewage sludge, followed by the air preheater (15.58%). The total energy exchangers can be appropriately installed in the SCWG process to
and exergy efficiencies of the whole system were 52% and 56% minimize energy loss and build the optimum heat integration network
respectively. In a biomass SCWG system using external recycle of liquid system [71]. It has been reported that the unit with maximum available
residual, Wang et al. [47] discussed the effect of various operating pa­ energy loss is the cooler, and the loss can be reduced when the organic
rameters on energy and exergy efficiencies. The maximum exergy loss of Rankine cycle (ORC) is adopted [13,41].
the reactor accounted for 35.88% of the total exergy loss under the
conditions of 560 ◦ C and 25 MPa. In the sawdust SCWG system [41], the 2.1.3. Sensitivity analysis
energy loss rate of the heat exchanger is the highest, reaching 47.61%. From the perspective of molecular dynamics [72,73], the SCWG
The exergy loss of the system is mainly caused by the reactor and heat process involves ionic and free-radical reactions. The type of dominant
exchanger, accounting for 36.88% and 32.01% respectively. Iribarren reactions changes with the gasification condition, further affecting the
et al. [67] found that 47% of the overall fuel exergy vanishes as exergy energy and exergy efficiencies. Zhang et al. [45] deeply overviewed the
destruction within the individual components of the plant. effect of operation parameters on exergy efficiency of the SCWG system.
For the visual observation of exergy analysis results, Rahbari et al. Lei et al. [74] performed equivalent cumulative exergy analysis based on
[44] drew a detailed Sankey diagram (as shown in Fig. 1) to illustrate the the orthogonal experimental results of glucose SCWG and obtained the
exergy flow of system components and its effect on the overall behavior optimum parameters, including concentration, residence time, and the
of the solar-based SCWG system of algae. The arrow in the figure rep­ inner diameter of a reaction tub.
resents the direction of exergy flow. It was found that the reactor is the Table 2 reviews the relationship between sensitivity factors and en­
main source of system exergy destruction because of the irreversibility ergy and exergy efficiencies from the available literatures. It can be seen
in chemical reactions as well as the heat transfer process. The other that energy and exergy efficiencies are highly dependent on the reaction
primary exergy destruction originated from the heat exchangers and temperature [75]. An increase in gasification temperature is conducive
separators due to the irreversibility of heat transfer. As shown in Fig. 2, to an increase in energy and exergy efficiencies in most literatures
the x-coordinate, y-coordinate, and shaded areas between the curves [13,44,47,66,76]. The most dramatic increase in energy efficiency
represent the energy change, energy level A, and exergy destruction, occurred in the SCWG system with external recycling of liquid residual
respectively. Chen et al. [68] illustrated that the heating of water caused [47]. The energy efficiency increased from 45.23% to 63.67% when the
the largest exergy destruction in the coal SCWG system, which accounts temperature increased from 500 ◦ C to 560 ◦ C. The exergy efficiency of
for approximately 40.21% of the total exergy destruction. In the inte­ the glucose SCWG system increased by 17% when the temperature
grated SCWG system of coal with syngas separation [69], the total increased from 450 ◦ C to 600 ◦ C [66]. However, when the char pro­
exergy destruction was comprised of four parts including gasifier, heat duction rate keeps unchanged, the exergy efficiency of the whole process
exchanger, Rankine cycle, and pressure relief. Additionally, an increase decreases with the increase of reactor temperature [44].
in coal-water-slurry concentration leads to an increase of exergy A low slurry concentration leads to a low exergy efficiency, which
destruction ratio, which reached a maximum of 50% at the coal-water- also brings a burden on the system scale and investment cost. Cao et al.
slurry concentration of 10%. [80] introduced a black liquor evaporator to improve the exergy

Table 1
Energy and exergy analysis of components in different SCWG plants.
Ref Condition Indicator Components Total energy Total exergy
efficiency (%) efficiency (%)
Reactor Preheater Heat Separator Combustion Cooler
exchanger chamber

Sewage 600 ◦ C,28 Exergy 95.78 65.67 – – 70.53 – 56 52


sludge [43] MPa efficiency (%)
15–20 wt% Exergy loss 11.72 15.58 – – 34.01 –
rate (%)
Biomass [47] 560 ◦ C, 25 Exergy 84.44 64.48 89.87 – – – 63.67 48.29
MPa efficiency (%)
2.78 wt% Exergy loss 35.88 26.06 24.52 – – –
rate (%)
Sawdust [41] 600 C, 25

Energy loss 17.90 9.86 47.61 0.44 – 19.3 44.21 42.26
MPa rate (%)
30 wt% Exergy loss 36.88 12.60 32.01 3.68 – 1.97
rate (%)
Algae [44] 605 ◦ C, 25 Exergy loss 61.7 – 12.2 16.1 – – 71.2 45.2
MPa rate (%)
15.2 wt%

4
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

Fig. 1. Sankey diagrams for exergy flow in a solar SCWG reactor integrated with a downstream autothermal reforming technology (adopted from [44]). (Notes: X
represents the exergy, MW; Xdest represents the exergy destruction, MW; Mix represents the mixer; Sep represents the separators; HX represents the heat exchanger;
PV represents the photovoltaic electrolyser; SMR represents the steam methane reforming).

temperature of external heat resource changes in the study from Lu et al.


[41]. They found that increasing the HTE of heat exchanger, reactor and
preheater is beneficial to improve the energy and exergy efficiencies.
The substitution of external heating for the internal heating method as
well as the increase of HTE of the reactor were also favorable to the
energy and exergy efficiencies in the glucose SCWG system [77].
In addition to improving the energy and exergy efficiencies of the
SCWG system by optimizing various parameters, some studies have also
realized the improvement of the energy utilization efficiency of the
SCWG system through process designs. With the integration of external
recycle of liquid residual technology, the optimal energy and exergy
efficiencies reached 63.67% and 48.29% respectively. Energy and
exergy efficiencies go up as the increase of the RFR [47]. Ondze et al.
[66] indicated that in the glucose SCWG process, the adiabatic condition
brings better results of the energy and exergy efficiencies compared with
the isothermal condition at the same temperature and total organic
carbon (TOC). In the ISCWGC-HPP system [13], the technology of car­
bon dioxide capture and storage (CCS) and the technology of organic
Rankine cycle were proved to be effective measures to improve energy
Fig. 2. The energy-utilization diagram of SCWG technology when the coal-
and exergy efficiencies. To minimize the exergy destruction from the
water-slurry concentration is 20 wt% (adopted from [68]).
microalgal utilization process, Aziz [36] proposed integrated energy
utilization processes which consist of the SCWG system and combined
efficiency. The self-generated steam and power was used to increase the cycle for power generation, and the total energy efficiency of the system
slurry concentration, but this method came at the expense of the system exceeded 40%. Darmawan et al. [12] adopt the concepts of exergy re­
energy efficiency. A similar result was also obtained in the SCWG covery and process integration to combine the SCWG process with the
glucose system. Hao et al. [77] increased the glucose concentration from syngas chemical looping system. The total net energy efficiency reached
0.1 M to 0.8 M, and found that the exergy efficiency increased from as high as 80% and the CO2 capture efficiency reached 75%. Calcula­
50.77% to 52.51%, but the energy efficiency decreased from 97.62% to tions by Yong et al. [78] upon the SCWG of oil palm indicated that the
82.55%. In the solar-based SCWG of biomass system [76], the ideal energy recovery (EnR) technology can significantly improve energy ef­
exergy efficiency of the system reached a peak of about 51.7% at ficiency at 727 ◦ C and 30 MPa. The energy efficiency reached 72.91%
700–900 K, with a mean solar concentration ratio in the range of with EnR and 46.54% without EnR. Meanwhile, due to the difference in
150–300. At higher coal-water-slurry concentrations, more carbon was chemical energy and exergy ratio, the syngas composition in gasification
used for gasification other than combustion in the SCWG process, which products also affects the overall exergy efficiency [61].
leads to higher exergy efficiency and cold gas efficiency (CGE) According to the sensitivity analysis of energy and exergy efficiencies
[13,68,69]. of the various SCWG systems, it is found that the improvement of energy
The heat transfer efficiency (HTE) was also considered as one of the and exergy efficiencies is realized mainly in two ways. One is to change
parameters that have great effects on the energy and exergy efficiencies. the operating parameters of the gasification process, such as increasing
Matsumura [79] indicated that the energy efficiency increased from the reaction temperature, increasing the concentration of feedstock, and
64.8% to 78.6% with the improvement of heat exchanger efficiency in controlling the heat transfer efficiency of various components. The other
SCWG of water hyacinth system. Because of the unchanged energy input is to couple the SCWG system with new technologies, such as external
and output of the system, the energy efficiency keeps 44.21% when the recycle systems, CCS technology, and EnR method.

5
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

Table 2 Table 2 (continued )


Sensitivity analysis on energy and exergy efficiencies of different SCWG systems. Technology Sensitivity factors Energy Exergy efficiency
Technology Sensitivity factors Energy Exergy efficiency efficiency
efficiency
ISCWGC-HPP T: 600–700 ◦ C (25 ↑: 28.5–31.5% ↑: 27.1–30.1%
SCWG of T of external heat Unchanged: ↓: 43.75–41.57% of coal [13] Mpa, 2 wt%,
biomass [41] resource: 44.21% without CCS)
1073–1473 K C: 2–15 wt% (25 ↑: 30.1–42.6% ↑: 31.5–46.6%
(HTE: 75%) MPa, 700 ◦ C,
HTE of heat ↑: ↑: 22.30–50.61% without CCS)
exchanger: 0–90% 20.84–56.65% With/without CCS 36.7%/31.6% 33.46%/30.1%
(1273 K, HTE: (25 MPa, 700 ◦ C, 2
75%) wt%)
HTE of reactor and ↑: 8.58–52.5% ↑: 9.52–48.44%
SCWG of coal C: 6–20% (650 ◦ C, – ↑: 71.08–82.03%
preheater:
[68] 25 MPa)
10–100% (1273 K,
HTE: 75%) Integrated C: 6–20% (650 ◦ C, – ↑: 85.60–89.18%
SCWG of coal 25 MPa)
SCWG of C: 0.1–0.8 M ↓: ↑: 50.77–52.51%
and syngas
glucose [77] (650 ◦ C, 25 MPa, 97.62–82.55%
separation
HTE of reactor:
[69]
95%)
HTE of reactor: ↑: ↑: 55.10–68.28% T: Temperature P: Pressure C: Slurry concentration.
75–95% (650 ◦ C, 78.25–97.62% ↑: Increase with the increased in the sensitivity factor.
25 Mpa, 0.2 M, ↓: Decrease with the increased in the sensitivity factor.
1073 K heat
∩: Increase firstly and then decrease with the increased in the sensitivity factor.
resource)
Heat supply: Unchanged: 51.44%, 67.56%,
electricity, 1073 K, 95.30% 64.39% 2.2. Thermodynamic equilibrium of SCWG process
1273 K heat
resource (650 ◦ C,
Since Antal established the first thermodynamic model of SCWG to
25 Mpa, 0.2 M)
simulate the conversion of cellulose in SCW [81], numerous studies on
SCWG of T: 450-600 C ↑: 26–42% ↑: 32–49%
the thermodynamic equilibrium of SCWG have emerged. Equilibrium

glucose [66] (TOC: 20 g⋅L− 1


isothermal case)
models which include stoichiometric and non-stoichiometric methods
T: 450-600 ◦ C ↑: 25–43% ↑: 31–50% were conducted to predict the equilibrium composition and thermody­
(TOC: 20 g⋅L− 1 namic limits as a guide for process design, evaluation, and improvement
adiabatic case) in the SCWG system.
C: 20–80 g⋅L-1 ↑: 25–41% ↑: 31–46%
(450 ◦ C, adiabatic
case) 2.2.1. The establishment of thermodynamic model
The non-stoichiometric equilibrium model which is based on mini­
SCWG of T: 500-560 C (25

↑: ↑: 39.14–48.29%
biomass with Mpa, RFR: 32.43%) 45.23–63.67%
mizing Gibbs free energy and subjected to molar balance constraints is
external P: 23–25 MPa ↑: ↑: 36.69–40.13% suitable for reactions with less clear mechanism [6] and has been widely
recycle of (500 ◦ C, RFR: 44.07–46.41% used as a powerful tool to solve the chemical equilibrium in the reactor
liquid 32.43%) and the gas–liquid equilibrium in the high-pressure separator in the
residual [47] C: 2.78–2.95% ↓: 39.14–30.49%
↓:
SCWG process. As the thermodynamic equilibrium can never be ach­
(500 ◦ C, 25 MPa, 45.23–34.42%
RFR:32.43%) ieved, the results of the thermodynamic model represent the maximum
RFR: 0–600 kg⋅h− 1 ↑: ↑: 31.11–45.23% efficiency that can be possibly attained for a given feedstock in an ideal
(500 ◦ C, 25 Mpa) 22.88–39.14% system [82]. The SCWG process is complex, involving hydrolysis, py­
Solar-based T: 500-605 ◦ C (24 – ↑: 44.89–44.95% rolysis, tar reforming, water–gas shift reaction, methanation reaction,
SCWG of MPa, 15.2%, 10% reforming reaction [83–85]. The overall chemical reaction for biomass
algae [44] char) gasification in supercritical water can be expressed by the Eq. (12) [86].
C: 5.5–15.2% (24 ↑:
The equilibrium products of the biomass SCWG system are mainly
MPa, 605 ◦ C) 53.42–71.23%
Char rate: 10–20% – ↓: 32↑: composed of H2, CO2, CH4, and trace CO. In the gasification process,
(24 MPa, 15.2%, 26.71–50%.5–44.95% hydrocarbons are converted into the above gases mainly through the
605 ◦ C) Char rate: reactions (Eqs. (13)–(15)) [47]:
10–20% (24 MPa,
15.2%, 605 ◦ C)
1. Overall chemical reaction
Solar-based T: 500–1100 K (C – ∩: 39.3–51.7–29.6%
SCWG of ratio: 150) CHxOz + (2 − y)H2O → CO2 + (2 − y + x/2)H2 (12)
biomass [76] C ratio: 150–300 – ↑: 42.3–54.3%
(900 K) 2. Steam reforming
SCWG of oil With/without EnR 72.91%/ –
palm [78] (727 ◦ C, 30 MPa) 46.54%
Cx Hy Oz + (2x − z)H2 O ↔ xCO2 + (y/2 + 2x − z)H2 (13)

SCWG of water Heat exchanger ↑:64.8–78.6% –


hyacinth efficiency: 75–90% 3. Water gas shift reaction
[79] (600 ◦ C, 34.5 MPa)
CO + H2 O ↔ CO2 + H2 (14)
SCWG of black C: 10–20 wt% ↓: ↑: 39.26–42.59%
liquor [80] (700 ◦ C, 25 MPa, 79.29–76.25%
without
4. Methanation reaction
evaporation)
CO + 3H2 ↔ CH4 + H2 O (15)

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J. Chen et al. Energy Conversion and Management 226 (2020) 113497

and Wong-Sandler. Withag et al. [89] indicated that all equilibrium


(1) Chemical equilibrium: prediction models could give a prediction of H2 mole fraction within a
bandwidth of 3.5% in SCWG of 10 wt% methanol system. Similarly, the
The chemical equilibrium is the forerunner and foundation of correctness of various property methods with mixing rules, which were
chemical reaction. The maximum yield of the target product can be used for calculating the theoretical H2, CO, CO2, and CH4 yields in
calculated by the chemical equilibrium to measure the difference with ethanol SCWG system, was verified and compared by Byrd et al. [90].
the actual reaction. At the fixed temperature (T) and pressure (P), when The comparison results are shown in Table 3.
the mixture system is in the state of chemical equilibrium, the Gibbs free The model needs to be validated by comparing the consistency be­
energy is minimal, which can be written as: tween the model predictions and the experimental data. Antal et al. [92]
firstly used the thermodynamic equilibrium approach, including

n
G= μi ni (16) STANJAN (based on EOS with ideal gas assumption) and HYSIM (based
i=1 on PR EOS), to calculate the equilibrium yield of H2, CO2, CO, CH4, H2O,
and ethane. The results showed that STANJAN tends to overpredict the
where µi and ni refer to the chemical potential and molar number of equilibrium yield of H2 and underpredict the yield of CH4. To validate
components i, respectively, and µi is formulated as: the accuracy of the model (Duan EOS), Yan et al. [88] compared the
μi (T, P) = μ0i (T) + RTInfi (17) predicted gas yields of glucose gasification in SCW with the experi­
mental data conducted by Kruse et al. [93], with an average error of
where μ0i (T) refers to the standard molar chemical potential, and R is the 1.196%. Based on the PR EOS, Susanti et al. [94] compared experi­
ideal gas constant and fi means the partial fugacity. mental gas yields and theoretical equilibrium yields from the gasifica­
tion of methanol, ethanol, glycerol, glucose, and some model
(2) Gas-liquid equilibrium: compounds of petroleum fuels at 25 MPa, 740 ◦ C, and residence time 60
s. The average error of H2 yield prediction was between 0.14 and 1.73
The gas–liquid equilibrium in a system means the equal fugacity of mol. Coincidentally, Voll et al. [39] validated their models based on the
each component in the gas and liquid phase. The main equilibrium experimental data from the studies of Tang and Kitagawa [95], Byrd
equation can be expressed as follow: et al. [90,96], Yakaboylu et al. [97], and Taylor et al. [98]. The results
showed that the mean absolute error was between 0.008 and 0.606.
fig = fil (18) Chakinala et al. [24] used the modified SRK EOS and verified the ac­
curacy of the simulation results of the SCWG of microalgae. Taking
The detailed calculation methods can be found in [87,88], thus this
operation parameters as influencing factors, Louw et al. [99] and Byrd
work will not go into detail.
et al. [96] verified that the equilibrium syngas composition yields were
There are various property methods to calculate thermodynamic
in good agreement with the experimental results. Meanwhile, Hantoko
equilibrium, including the activity coefficient method, equation of state
et al. [37] adopted the same operating conditions in the glycerol SCWG
(EOS) method, and ideal model method. Depending on the degree of
system as Byrd et al. [96] to verify the thermodynamic model. To better
imperfection and operating conditions, EOS is more suitable than other
predict gas yields and gas composition, Goodwin and Rorrer [100]
methods in the SCWG process to calculate the fugacity coefficients of
developed a xylose gasification kinetic model using a simplified reaction
components.
mechanism. The main comparison results of the aforementioned SCWG
systems are shown in Fig. 3, and it indicates that the equilibrium pre­
2.2.2. Thermodynamic model validation
dictions agree well with experimental results.
Eqs. (16)–(18) show that in the study of thermodynamic equilibrium,
The global thermodynamic equilibrium method based on Gibbs free
the calculation of the thermodynamic properties of each species in the
energy minimization is still the mainstream method for predicting
SCWG system is very important. The thermodynamic properties can be
product compounds. Most actual gasification systems cannot reach the
calculated by using EOS, such as Peng-Robinson (PR) and Soave-
equilibrium state due to natural constraints. But some studies have
Redlich-Kwong (SRK). Mixing rules are needed when these thermody­
found that equilibrium compounds can be predicted more accurately by
namic properties interact with different components. The properties of
adding additional constraints to the Gibbs free energy minimization
the supercritical fluid are very different from that of conventional fluid.
algorithms. Kangas et al. [101] introduced some process dependent
Especially, water is a kind of strongly polar material and its hydrogen
values (such as the amounts of carbon conversion (CC), tar, ammonia,
bond still exists even under supercritical conditions. Thus, it is very
hydrogen, methane, and other hydrocarbons) as additional constraints
difficult to select the thermodynamic EOS applicable to polar material.
for modeling the conventional biomass gasification. Yan et al. [88]
There are many studies on comparing the effects of different property
successfully applied the CC efficiency into their equilibrium model as a
methods on the prediction results. The Root-mean-square error (RMSE)
constraint to better predict gas production. To test the constrained
and Pearson’s correlation factor (R2) are used to evaluate the error be­
equilibrium method for the modeling of biomass SCWG system, Yaka­
tween the model prediction results and the experimental data:
√̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅ boylu et al. [102] compared the experimental results with the predicted
√∑
√N ( )2 results when the additional constraints such as carbon gasification ef­
√ x
√j=1 exp,j
− x mod ,j ficiency (CE), hydrogen gasification efficiency (HE), and constrained
RMSE = (19) amounts for specific compounds were used. Fig. 4 shows the comparison
N
∑ ∑ ∑
N xexp ⋅x mod − xexp × x mod Table 3
R2 = √[̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅
] [ ∑ ̅ (20) Comparison of various property methods for the theoretical gas yields calcula­
∑ ∑ ∑ ]
N x2exp − ( xexp )2 × N x2mod − ( x mod )2 tion from ethanol SCWG [91]
Property method R2 RMSE [mol⋅mol− 1
ethanol]
where xexp, xmod represent the value from the experimental results and PR 0.99 0.25
model prediction results respectively, and N represents the number of PR-BM 0.99 0.25
data. PR-MHV2 0.99 0.27
PR and SRK property methods with various mixing rules include Predictive RKS 0.98 0.33
RKS-BM 0.99 0.25
Modified Huron-Vidal (MHV2), Boston-Mathias modifications (BM),
RKS-MHV2 0.99 0.26

7
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

Fig. 3. Comparison of the equilibrium results with the experimental gas yields of several SCWG systems. 1- SCWG of xylose [97,100] (25Mpa, 650 ◦ C, 4 wt%); 2-
SCWG of microalgae [24] (24 MPa, 600 ◦ C, 7.3 wt%, Ru/TiO2); 3- SCWG of corn starch (CS) & sawdust (SD) mixtures [92] (28 MPa, 685 ◦ C, 10.72 wt% SD + 4.01 wt
% CS); 4- SCWG of methanol [98] (27.6 MPa, 700 ◦ C, 15 wt%); 5- SCWG of ethanol [98] (27.6 MPa, 700 ◦ C, 15 wt%); 6- SCWG of glycerol [37,96] (24.1 MPa, 800 ◦ C,
15 wt%); 7- SCWG of coal (Yimin lignite) [8,13] (25 MPa, 650 ◦ C, 2 wt%).

of experimental results, the results of global thermodynamic equilibrium CO2 increases while the yield of CH4 gradually decreases with an in­
and three cases with some constraints. It indicates that the models with crease in the temperature when chemical reactions reach equilibrium
constraints have better prediction accuracy. Besides, it can be inferred [39,88,95,96,104–106]. Thermodynamically at lower reaction temper­
that the more additional constraints are, the better prediction accuracy. atures, H2 and CO2 readily react to form methane and water via the
methanation reaction. A higher temperature could limit the methana­
2.2.3. Sensitivity analysis tion reaction and promote the water gas shift reaction, leading to low
The thermodynamic equilibrium of the chemical reaction depends CH4 and CO formation [41,88,107]. In addition, the high temperature
on operating parameters, such as temperature, pressure, and slurry reduces the ion product of supercritical water. At this time, the behavior
concentration. Therefore, a large number of parametric studies have of supercritical water is similar to high-temperature gas, which favors
been carried out to investigate how different parameters affect the free-radical reactions and hence improves the gas yields. However,
thermodynamic and phase equilibrium in the SCWG systems when the temperature exceeds the appropriate value where the yield of
[40,41,103]. H2 is near maximum [94], the further increase of temperature has no
effect on the equilibrium gas yields but increases the energy input
(i) Chemical equilibrium burden of the system. In the study from Lu et al. [41], the syngas pro­
duction stabilized and reached maximum output (88.62 mol/kg dry
Table 4 presents the results of parametric studies from numerous biomass) when the temperature reached 923 K, and the peak yield of CO
literatures to indicate how different parameters affect the equilibrium appeared at about 823 K. In the case of lignin SCWG, 725 ◦ C was the
gas yields. The effect of the sensitive factors on GE, CGE, CE, CC, and maximum reaction temperature required for equilibrium [86]. The ef­
other performance indicators are also described. fect of temperature on the mole fraction of gas products is roughly as the
The performance of the SCWG process depends largely on the reac­ same as the gas yields [37,38,44,108–110]. As the temperature in­
tion temperature. Most studies have indicated that the yield of H2 and creases, the changes of CO2 mole fraction shows a downward trend

8
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

reactions via free radicals [56,112]. Pressure also affects the isobaric
heat capacity of water, which benefits to decrease the energy demand
for the SCWG system [50]. The influence of pressure on sub-and su­
percritical regions was discussed in detail by Basu and Mettanant [6],
from the aspects of ion mechanism and free radical mechanism. There­
fore, the effect of the pressure on the SCWG process is the result of
multiple positive effects and multiple reverse effects acting simulta­
neously, thus the comprehensive effect of pressure on SCWG is limited.
Biomass gasification in SCW is an endothermic reaction. When using
the external heat source for the reactor, the heat transfer efficiency and
energy efficiency of the reactor is low. The addition of less than stoi­
chiometric quantities of oxygen in the gasification process can enable
the reactor to obtain the heat from the situ exothermic oxidation reac­
tion and achieve the high heat transfer efficiency and GE [8]. In general,
the amount of oxygen added during gasification can be measured by
equivalence ratio (ER), defined as [41]:

ER = (weight oxygen/weight dry biomass)/(stoichiometric/biomass ratio)(21)

The isothermal energy analysis on the SCWG of glycerol process


showed that when ER is 0.2, the SCWG process was exothermic in the
whole temperature range (400–1200 ◦ C). When ER is from 0 to 0.5, Lu
Fig. 4. Comparison of the model prediction results with the experimental re­ et al. [41] demonstrated that the increasing amounts of oxygen addition
sults of glucose SCWG (28 MPa, 600 ◦ C, 0.6 M, residence time:50 s). Constraints caused the rapid decline in the yields of H2 and CH4. This conclusion was
for: Case 1: CE = 0.673; Case 2: CE = 0.673, HE = 0.913, constant amount of
unanimously reached by refs [113–115].
hydrogen = 2.63; Case 3: CE = 0.673, HE = 0.913, constant amount of
In addition to the aforementioned operating parameters, some other
methane = 0.71; (modified from ref [102]).
sensitivity factors are mentioned in Table 4. Freitas et al. [108,109]
proved that the addition of CO2 and CH4 as co-reactants was an effective
[89,95]. Notably, the H2 yield increased from 5.40% at 400 ◦ C to
way to increase the H2/CO molar ratio of syngas from the microalgae
38.95% at 600 ◦ C in sewage sludge SCWG system [37]. The thermody­
gasification in SCW. In the integrated SCWG system of sewage sludge for
namic analysis on SCWG of diosgenin solid waste [38] showed that the
power and hydrogen production [71], the addition of lignite increased
H2 fraction increased from 26.08% to 40.14% and CO2 decreased from
the concentration of oxygen in the feedstock of the SCWG process, which
45.90% to 27.89%, while the molar fraction of CO, CH4 changed slightly
caused a negative effect on H2 concentration. A similar trend was re­
when the reaction temperature increased from 500 ◦ C to 650 ◦ C.
ported by Adnan and Hossain [116] in the co-gasification of Indonesia
Although high feedstock concentration is preferable for high energy
coal and microalgae. Yan et al. [88] briefly examined the impact of the
efficiency, both equilibrium calculations and experimental results have
elemental composition of biomass and suggested that high molar ratio of
shown that the changes of the concentration is inversely proportional to
C/O in the feedstock benefits to getting the high yield of H2. Louw et al.
the gas yields during SCWG [37,41,44,47,88,107]. The yield of H2 and
[91] investigated the effect of biomass composition (carbon, hydrogen
CO2 decreases gradually, while the yield of CH4 and CO increases
and oxygen content) on the thermodynamic gas yields from SCWG under
remarkably with an increase in the feedstock concentration. The above
various operating conditions, and stated that a high H2 yield could be
phenomenon can be attributed to the Le Chateleir’s principle for the
obtained in the SCWG of biomass with low C/H ratio and low oxygen
water–gas shift and methanation reactions. The high concentration
content [71].
means low moisture in the feedstock, which promotes the reverse re­
From the thermodynamics perspective, the complete biomass gasi­
action of Eq. (14) and the methanation reaction of Eq. (15), then the
fication in SCW can be achieved to produce H2 and CO2 as the only
yield of the above-mentioned gas product changes [111]. In the SCWG of
gaseous products at a sufficiently long residence time. The study on the
black liquor system [80], H2 fraction in the gas product decreased from
reaction residence time of the SCWG system in near-equilibrium state is
55.72% to 41.99% when the concentration increased from 10 wt% to 20
aimed to obtain the maximum hydrogen production while ensuring the
wt% at 700 ◦ C. The trend was also proved in the SCWG of coal system
economic feasibility of the system. Generally, the reactor size increases
[8]. As the concentration increased from 4 wt% to 24 wt%, the fraction
with the increase of residence time. Although the increase of residence
of H2 decreased from 63.02% to 52.15%. Meanwhile, a biomass slurry
time may increase gas yields, it also aggravates the economic burden of
with high concentration is more difficult to gasify compared with the
equipment. Hence, the equipment cost of the reactor should be consid­
biomass with low slurry concentration. and the uncomplete gasification
ered when choosing the appropriate residence time for reaching the
usually brings the plugging problem of the SCWG system [29,52].
chemical equilibrium. The experimental results show that the contents
According to the chemical equilibrium movement theorem, the three
of H2 and CH4 in gas phase increased with the increase of reaction time,
reactions (Eqs. (13)–(15)) are all inhibited under high pressure, result­
due to the reforming of C2-C3 components to methane and hydrogen
ing in a decrease in the mole fraction of H2 and CO and an increase in the
production via the water–gas shift reaction [24], and more CH4 was
mole fraction of CO2 and CH4 [88]. However, the change of gas fraction
formed via methanation and hydrogenation [106,117]. In the contin­
is small as the change of pressure [39,97,109]. Those findings were
uous SCWG system of 2 wt% coal, Guo and Jin [8] illustrated that the
verified by Hawaii Natural Energy Institute and SKLMP experimental
long residence time will increase the gas yields, but it will lead to poor
data [77]. The same trend was also obtained in the work of
heat transfer, high coking risk of the reactor, and additional mainte­
[37,88,89,110,111]. Some studies have shown that the effect of high
nance cost of the reactor. Based on the experiments, some studies have
pressure on the chemical equilibrium was complex. With the increase of
determined the moderate residence time to balance the risks of plugging
pressure, the properties of water, such as density, static dielectric con­
with high gas yields. Van Bennekom et al. [118] suggested that the
stant, and ion product also increase. Therefore, the rates of the ion re­
optimal residence time of SCWG of glycerol and methanol mixture was
actions increase, which is in favor of gas production from the hydrolysis
40 s. In this case, the higher CE and lower chances of reactor plugging
reaction and water gas shift reaction. On the other hand, higher pressure
could be obtained. Cao et al. [119] demonstrated that the prolongation
restrains free-radical reactions, which in turn inhibits gas formation

9
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

Table 4
Thermodynamic equilibrium analysis on SCWG with various sensitivity factors.
Feedstock EOS Software Sensitivity factor and range Syngas composition Performance Refs
indicator
H2 CO CO2 CH4.

Biomass UNIFAC, – T: 673–1073 K ⇑ ∩. ↑ ↓ na. [41]


SRK- C: 0–30 wt% ⇓ ↑ ↓ ↑ na.
MHV2 Oxygen ER: 0–0.5 ↓ na na. Energy
requirement:↓
Paper sludge PR-BM Aspen plus C: 2.5–20 wt% ↓ ≅ ↓ ↑ GE:∩ CE:∩ HE:∩ EnR: [99]

Sewage sludge PR Aspen Plus T: 400-600 C ◦
⇑ ↑ ≅ ↓ LHV:↓ CGE:↑ CC:↓ [37]
P: 25–35 MPa ≅ ↓ ≅ ≅ LHV:≅ CGE:↑ CC:↓
C: 10–40 wt% ↓ ≅ ≅ ↑ LHV:↑ CGE:↑ CC:↑
Diosgenin solid waste PR-BM Aspen Plus T: 500-650 ◦ C ⇑ ↑ ↓ ⇓ HE: ⇑ CE: ⇑ [38]
1
Flow ratio: 20:60–50:60 g⋅min− ↓ ≅ ≅ ↑ HE: ⇓ CE: ↓
Addition ratio of black liquor: ↑ ↓ ≅ ≅ HE: ⇑ CE: ≅
0–18 wt%
Mass C of K2CO3: 0–0.9 wt% ↑ ↓ ⇑ ↓ HE: ∪ CE: ↑ HE: ∪ CE:

Sugarcane bagasse Virial GAMS with the CONOPT T: 773.15–1073.15 K ↑ ↑ ↓ ⇓ [108]
solver C of Co-reactant (CO2): 15–35 wt% ↓ ↑ ↑ ↓
Microalgae PR, HKF Matlab T: 200-600 ◦ C ⇑ na. ↑ ↓ [97]
P: 25–30 MPa ↓ ≅ ≅ ≅
C: 10–30% ⇑ na. ↑ ↓
Microalgae RKS Matlab T: 400-700 ◦ C ⇓ ≅ ↓ ↑ GE:⇑ [24]
Microalgae Virial GAMS with the CONOPT T: 703.15–1103.15 K ⇑ na. ∩ ∩ [109]
solver P: 24–30 MPa ≅ na. na. na.
C: 5–20 wt% ⇓ ≅ ≅ ↑ H2/CO molar ratio: ↓
Co-reactant addition: CO2, CH4 ↓ na. na. na.
Microalgae PR Matlab T: 400-1200 ◦ C ⇑ ⇑ ∩ ∩ na. [110]
C: 0–100 wt% ∩ ≅ ∩ ∩
P: 0–500 MPa ⇓ ↓ ↑ ↑
Algae PR Aspen Plus T: 500-640 ◦ C ⇑ ≅ ↓ ↓ na. [44]
C: 4–16% ⇓ ≅ ≅ ↑ CE:↑
Xylose PR – C: 4–24 wt% ⇓ ≅ ↑ ↑ CGE: ⇓ [100]
Glucose Duan Aspen Plus T: 650-1050 ◦ C ⇑ ⇑ ↑ ↓ GE:↑ HHV:↓ CGE:↑ [88]
P: 20–35 Mpa ↓ ⇓ ↑ ↑ GE: ≅ HHV: ≅
CGE:≅
C: 0.1–1 M ⇓ ≅ ↓ ↑ GE:↓ HHV:↓ CGE:↓
Glucose PR – T: 600-767 ◦ C ↑ na. na. na. CE:↓ TOC:⇑ [94]
C: 1.8–15 wt% ↓ na. na. na. CE: ≅ TOC:⇑
Glucose PR LINGO T: 900–1020 K ⇑ ≅ ↓ ↓ H2O yield:↓ [95]
Glucose PR T: 900–1025 K ↑ ≅ ≅ ↓ na. [39]
Cellulose PR T: 650–710 K ↑ na. ≅ ≅ na. [39]
Cellulose SRKMHV2 Aspen Plus T: 200–900 ◦ C ⇑ ↑ ↓ ⇓ na. [89]
C: 5–20 wt% na. na. na. na. TE:⇑
Methane PR LINGO T: 825-975 ◦ C ⇑ ≅ ≅ ⇓ na. [95]
C: 15–45 wt% ⇓ ≅ ≅ ⇑ na.
Methanol PR GAMS with the CONOPT T: 825–975 K ⇑ ≅ ≅ ⇓ na. [39]
solver C: 15–45 wt% ⇓ ≅ ≅ ⇑
Methanol SRKMHV2 Aspen Plus T: 200–900 ◦ C ⇑ ↑ ≅ ⇓ na. [89]
P 100–400 bar ↓ ≅ ≅ ↑ na.
C: 5–20 wt% na. na. na. na. TE:⇑
Ethanol PR T: 975–1075 K ⇑ ≅ ≅ ↓ na. [39]
C: 5–20 wt% ⇓ ≅ ↓ ↑
Glycerol PR Matlab T: 400-1200 ◦ C ⇑ ⇑ ∩ ∩ HHV: ↓ [110]
C: 0–100 wt% ∩ ↑ ∩ ∩ na.
P: 0–500 MPa ⇓ ↓ ↑ ↑ na.
Glycerol PR T: 975–1075 K ↑ ≅ ≅ na. na. [39]
C: 5–40 wt% ⇓ ≅ ↓ ↑
Glycerol PR CHEMCAD T: 700-800 ◦ C ↑ ≅ ≅ ≅ na. [96]
C: 0–40 wt% ⇓ ≅ ≅ ↑
Glycerol SRK Matlab T: 550-650 ◦ C ⇑ ≅ ↑ ↓ GE:⇑ [24]
Glycerol & methanol mixtures PR Aspen Plus T: 450-600 ◦ C ⇑ ↑ ↑ ↓ [104]
C: 10–25 wt% ⇓ ↑ ↓ ↑
Lignite coal & Sewage sludge PR Aspen Plus T: 500-700 ◦ C ↑ na. na. na. GY:↑ [71]
mixtures C: 10–30 wt% ↓ ≅ ≅ ↑ GY:↓
Lignite coal addition: 0–50% ↓ ≅ ↓ ↑ na.
Coal – – T: 600-700 ◦ C ↑ ↑ ↓ ↓ CE:↑ GE:⇑ [8]
C: 4–24 wt% ↑ ∩ ↓ ↓ HE:⇑ CGE:↑
Flow rate: 3, 5, 7 kg⋅h− 1 ⇑ ∩ ↑ ↑ CE:∩ GE:∩

T: Temperature; P: Pressure; C: Slurry concentration;


k: The slope Note: 1/4 < |k| < 1 ↑: increasing; ↓: decreasing; |k| > 1 ⇑: increasing; ⇓: decreasing; |k| < 1/4 ≅ : not sensitive to changes; na.: not available;
∩: Increase firstly and then decrease; ∪: Decrease firstly and then increase;

10
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

of the reaction time can improve GE and H2 yield in the black liquor biomass structure on gas yields and the hydrogen yield of SCWG sys­
SCWG system. However, when the reaction time exceeded 30 min and tems. Table 4 shows the variation degree of gas yields from different
the reaction reached the equilibrium state, the H2 yield decreased biomass types with the changes of operating conditions.
slightly while the CH4 yield increased from 7.76 to 9.71 mol/kg. From the above analysis, it can be concluded that the operating pa­
Although the reaction time has little impact on the hydrogen generation rameters play a significant role in the SCWG process. Although the re­
reactions at equilibrium, it can still affect some hydrogen-consuming sults of the above studies are slightly different due to different
reactions, like methanations (Eq. (15)) which generate CH4. equilibrium conditions and various feedstock, the overall trend is
In addition to optimizing the process parameters, reactor configu­ consistent and can be summarized as follows: (1) High operating tem­
ration, and reaction environment, using heterogeneous and homoge­ peratures boost the yield of H2 and CO2 and reduce the yield of CH4. The
neous catalysts in the SCWG process is also an effective way to achieve yield of CO is very low, and it first increases and then decreases with
high GE and equilibrium gas yields [77,99,120]. Effective catalysts have increasing temperature. (2) With the increase of feedstock concentra­
been widely demonstrated in practice to enhance the water–gas shift tion, the yield of H2 and CO2 decreases gradually and the yield of CH4
activity in hot compressed water by scissoring the C–C and C–H bonds and CO increases. (3) Pressure has much less effect on chemical equi­
and promote the methanation reaction [24,53,120]. Minowa and Ogi librium than temperature. With the increase of pressure, the yield of H2
[121] firstly proposed the gasification mechanism of cellulose in sub and and CO decreases and the yield of CH4 and CO2 changes little.
supercritical water with the Ni catalyst and indicated that Ni promoted
the gasification of water-soluble products into H2 and CO2. Adamu et al. (ii) Gas-liquid equilibrium
[122] verified the enhancement of glucose gasification by Ni/La2O3-
Al2O3 towards the thermodynamic extremum under supercritical water The high-pressure separator in the SCWG system can be used to
conditions. Chakinala et al. [24] studied the effects of different hetero­ initially separate the products. Due to the different solubility of CO2 and
geneous catalysts on gas composition and concluded that high H2 yield other gases in water, the enrichment of CO2 and purification of H2 can be
(10 mol/kg algae) and complete algae gasification were obtained with realized by adjusting the phase equilibrium which is affected by the
Ru/TiO2 catalyst. Heterogeneous catalysts are also beneficial to the operation parameters of high-pressure separator [40]. Feng et al. [40]
SCWG. Cao et al. [38] found that plenty of alkalis in the black liquor, presented the phase behavior and phase equilibria in the reactor and
including K2CO3, NaOH, Na2CO3, and NaHCO3, accelerated the water­ separator. And the favorable operating conditions and the trends of
–gas shift reaction in SCWG of diosgenin solid waste. Based on the product distribution were revealed. Considering the effects of feedstock
experimental results of SCWG of glycerol and methanol mixtures, Reddy concentration and temperature, Letellier et al. [103] used the mass
et al. [104] proposed that the activity order of alkali catalysts promoting balance as well as physical equilibrium equations of species between
water–gas shift reaction was: K2CO3 > NaOH > KOH > Na2CO3. The liquid and gas phases to simulate the separator. Based on the modified
highest H2 yield (24.8 mmol⋅g− 1), total gas yields (1.24 g⋅L− 1), and CE universal functional activity coefficient (UNIFAC) model, SRK EOS, and
(96.7%) were achieved in the presence of 0.5 wt% K2CO3. The similar MHV2 mixing rule, Lu et al. [41] established a high-pressure gas–liquid
significant effect of the K2CO3 catalyst was also demonstrated in refs equilibrium model to study the effects of pressure, temperature, and
[24,38,123]. water recycled ratio on the gas–liquid equilibrium. By using the PR EOS,
When studying the effect of various process conditions on gas yields, Marias et al. [42] explored the effect of working temperature, the initial
the inter-dependent impacts of process conditions should also be composition of the vinasse, and air supply on the composition of solid,
considered. Generally, the gas yield in the SCWG process increases with liquid, and gas products in the output of separator. Similarly, Yakaboylu
temperature and residence time. However, some studies indicated that et al. [97] studied the phase behavior of different elements (carbon,
high temperature with long residence time might cause re- chlorine, potassium, nitrogen, sodium, phosphorus, sulfur, silicon)
polymerization of intermediate products and an increase in tar and under different conditions of temperatures, pressures, and dry matter
char formation [23,45,124]. To obtain the high gas yields under the concentrations.
conditions of high temperature and long residence time, using metals as Numerous results of phase equilibrium in the high-pressure separator
the reactor materials and adding catalysts are good options [53,124]. showed that the increase of pressure and temperature is beneficial to
The studies show that using of Inconel reactor is beneficial to sup­ improve the hydrogen purity in the gas phase. As shown in Fig. 5, with
pressing the repolymerization, inhibiting the formation of tar and char the increase of pressure, the mole fraction of H2 gradually increases, but
and increasing gas yields [85]. Contrarily, at high temperature with long the mole fraction of CH4 remains unchanged. The reason is that the
residence time, gas yields in the stainless steel reactor might not always Henry constant of CH4 is higher than that of H2, and it cannot be
increase or can even decrease as the temperature increases [84,85]. It is completely separated from hydrogen in the separator [41]. Contrary to
worth mentioning that the biomass structure and constituents will affect the effect of pressure, the molar fraction of H2 in the gas phase decreases
the gasification characteristics of biomass. Susanti et al. [94] investi­ as the increase in temperature [103].
gated the gasification characteristics of biomass model compounds such Generally, to realize the enrichment of CO2 and the purification of H2
as methanol, ethanol, glucose, and glycerol, as well as model compounds with low energy consumption, the separation of CO2 and H2 can be
of petroleum fuels under different temperature and concentration con­ promoted by optimizing the operating parameters of the separator.
ditions. The comparison results revealed that the simple oxygenated However, the variation trend of the purity of H2 in the gas phase with the
hydrocarbons were easier to be gasified compared with long-chain hy­ operating temperature and pressure is opposite to recovery ratio of H2.
drocarbons under identical conditions. The increase trends of gas yields Therefore, the hydrogen purity and recovery ratio should be taken into
differed significantly with increasing temperature and decreasing con­ consideration comprehensively when selecting the operating parame­
centration. The gas yields resulting from long-chain hydrocarbon feed­ ters of the high-pressure separator. Moreover, according to the predicted
stock were more sensitive to the changes in operating conditions. The results of the model, some further treatment is needed to obtain high-
reaction routes and the operating conditions required for biomass SCWG purity hydrogen, such as pressure swing adsorption and membrane
will be different due to the biomass constituent and structure. Some separation.
related studies on the molecular dynamics and chemistry have been
carried out [125,126]. Hu et al.[51] reviewed the underlying mecha­ 3. Environmental life cycle assessment of SCWG process
nism and kinetics of biomass model compounds and summarized the
basic reaction pathway of biomass components during SCWG treatment. Recently, many studies have committed to building an efficient
Rodriguez Correa and Kruse [127] conducted a similar study. Safari SCWG process for getting hydrogen-rich combustible gases while mini­
et al. [27,128] revealed the effect of feedstock type with different mizing the environmental impacts associated with SCWG processes.

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Fig. 5. Effects of operation pressure on molar composition of the gas leaving the separator at 298 K: (a) gas composition and hydrogen recovery ratio in gas phase,
(b) gas composition in liquid phase. (adopted from [41]).

3.1. Environmental life cycle assessment methods vapor; Abiotic depletion potential (ADP); Ozone layer depletion poten­
tial (ODP); Photochemical oxidation potential (POFP); Winter smog
The LCA has been widely used in recent years to investigate the potentials (WSP), etc. And the end-point categories include Human
potential environmental impacts of the entire life cycle stages from raw Health (HHE), Ecosystem Quality (EQ), Climate Change (CC), and
material acquisition to final waste management, and identify the po­ Resource Scarcity (RS) [46].
tential for environmental improvements to facilitate industrial decision- In addition to the above ecological indicators, it is worth pointing out
making towards sustainable resource management. that the indicators of cumulative energy demand (CED) and cumulative
In the late 1960s and early 1970s, LCA has been officially defined by exergy demand aimed to detect the use of energy in each stage of a life
the International Organization for Standardization. LCA consists of four cycle can be used as a supplement to environmental performance
interrelated steps as follows [129]: indicators.

(i) Goal and scope definition. Determining the system boundary is (iv) Interpretation of the results and overall assessment.
the prerequisite for LCA. In LCA, the entire life cycle of a product
from cradle to grave is usually taken as the system boundary of
the research. However, because the entire life cycle of a product 3.2. Environmental life cycle assessment results
covers many contents and a large span of time and space, some
studies limit the system boundary to hydrogen generation, that is, Following the principles and framework of ISO 14040 Environ­
the analysis from cradle to gate. If the use stage of hydrogen is mental management (ISO, 2006)-Life cycle assessment, many studies
included, it is defined as cradle-to-grave analysis. have assessed the environmental impact of SCWG systems. Due to the
(ii) Life cycle inventory for collecting and compiling all of the rele­ difference in key technologies and objectives of various SCWG systems,
vant inputs and outputs related to production [130]. Different system boundaries, target products, functional units, and operating
software (Gabi [131], Simapro [132,133], LCAiT [134], etc.) are conditions (temperature, pressure, slurry concentration, heating
used for the inventory data collection. All inventory data methods, etc.) will be different, which have a great effect on the LCA
collected must be converted into functional units, with the goal of results. To improve the environmental benefits of the SCWG process,
standardizing the inputs and outputs of each unit. Functional many sensitivity analyses have been conducted to classify and quantify
units also provide the possibility of comparing environmental the uncertainties in the LCA of the SCWG process [136]. Table 5 sum­
benefits between different systems. The most common functional marizes the effect of some sensitivity factors on environmental perfor­
unit is the amount of H2 produced, which can be measured by mance. Two impact categories, GWP and AP, are selected as indicators
weight, energy or, volume. However, in some cases, the quanti­ to measure environmental emissions.
fied electricity generated from H2 can also be used as the func­ The sensitivity analysis on the LCA in the Solar-based SCWG system
tional unit in SCWG systems. [46] and ISCWGC-HPP system [13] were conducted by our previous
(iii) Life cycle impact assessment (LCIA). LCIA methodology sim­ studies. Fig. 6 depicts the environmental impact of the two SCWG sys­
plifies hundreds of flows traversing the system boundary into tems at various stages of their life cycle in different scenarios. In both
several environmental areas of interest to systematically evaluate systems, the GWP and AP were mainly derived from the operation stage,
the environmental impacts. There are several LCIA methods, such and the GWP decreases with the increase in the reactor temperature and
as Eco-indicator 99 & 95 [133], EPS 2000, CML [131–133], and biomass concentration. In the ISCWGC-HPP system, the adoption of CCS
Impact 2002. decreased the GWP from 0.66 kg CO2-eq/(kW⋅h) to 0.058 kg CO2-eq/
(kW⋅h) at 700 ◦ C, 15 wt% and 25 MPa [13]. However, in the solar-
The environmental performance indicator was calculated based on powered SCWG pilot plant, the application of CCS effectively reduced
the life cycle analysis (LCA) method to assess the environmental impacts the GWP but increased power consumption and the overall environ­
which are associated with a product, process, or service over its entire mental impact of the system. Contrary to the above two systems, in the
life cycle. Generally, the mid-point impact categories include [135]: SCWG system with external recycle of liquid residual [47], the increase
Global warming potential (GWP) that can be normalized to CO2 equiv­ of slurry concentration resulted in a slight increase in GWP and stan­
alent emissions; Eutrophication potential (EP) used as a measure of dardized GWP, by 7.26% and 7.59%, respectively. Similarly, the high
phosphorus and nitrogen; Acidification potential (AP) which is attrib­ pressure was also regarded as a negative factor, which aggravated the
uted to the acid formed by the reaction of SOx, NOx, and NH3 with water value of GWP. The influence of temperature on GWP was consistent with
our previous studies [13,46]. Taking the change of production input

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J. Chen et al. Energy Conversion and Management 226 (2020) 113497

Table 5
Evaluation studies of LCA on SCWG from recent literatures.
Technology Functional Software or LCIA Impact category Sensitivity factors System Results and remark
unit (FU) database methodology boundary

ISCWGC-HPP [13] 1 kW⋅h of net SimaPro, CML, ECO- GWP, AP, ADP, T: 600 ◦ C -700 ◦ C Cradle-to- GWP: 0.058–0.95 kg CO2-eq/FU
power output Ecoinvent Indicator 99 ODP, EP, POFP, C: 2–15 wt% gate AP: 3.13 × 10− 4-1.14 × 10− 3
database NOx Without/With CCS kg SO2-eq/FU
High temperature, slurry
concentration and adopt of CCS
are beneficial to decrease the
GWP
Solar-based SCWG of 1 kg H2 SimaPro, CML-IA, ReCiPe GWP, ADP, AP, Heat method: solar, Cradle-to- GWP: − 2.46–10.95 kg
biomass [46] Ecoinvent Endpoint, EP, ODP, POFP, electricity, heat supply/ grave CO2-eq/FU
database CED, HH, EQ, RS treatment of methane. AP: 0.074–0.193 kg SO2-eq/FU
C: 0.1–0.8 wt% High concentration and adopt
Without/With CCS of CCS are beneficial to
decrease the GWP.
SCWG of biomass with 1 kg H2 – GWP T: 500-560 ◦ C Cradle-to- Standardized GWP: 6.48 ×
external recycle of C: 2.78–2.95% gate 10− 3-3.52
liquid residual [47] P: 21–26 MPa Increase of temperature,
decrease of slurry
concentration and pressure
could decrease GWP
SCWG of sewage 1 g H2 Umberto – GWP, AP, EP, – Cradle-to- GWP: 0.7 g CO2-eq/FU
sludge [137] CED gate AP: 0.1 g SO2-eq/FU
SCWG of microalgae 1 MJ H2 – – GHG Change in input factors Cradle-to- GWP: 13.11–19.69 kg CO2-eq/
[138] of production: ±10% gate FU
SCWG of glycerol 1 kg H2 SimaPro CML 2000 GWP, ADP, ODP, – Cradle-to- GWP: 3.77 kg CO2-eq/FU
[132] AP, EP, POFP, grave AP: 1.24 × 10− 2 kg SO2-eq/FU
CED

Fig. 6. Impact assessment results of the GWP and AP during the life cycle of SCWG (a:redrawn from [46]; In the 1–8 case, the heating method of reactors and
preheater, treatment methods of methane, and whether to use CCS are different. b:redrawn from [13]; In the A-H process, the temperature, feedstock concentration,
and whether to use CCS are different).

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J. Chen et al. Energy Conversion and Management 226 (2020) 113497

factors as a sensitive factor, Pankratz et al. [138] concluded that the other hydrogen production technologies and the energy supply mode of
GHG emission range of the SCWG of microalgae system was between systems are presented by boxplot in Fig. 8. It can be seen that the GWP of
13.11 and 19.69 kg CO2-eq/kg H2. Galera and Gutiérrez Ortiz [132] the SCWG system is generally less than the average value of 1.78 kg
evaluated the environmental performance of supercritical water CO2-eq/kg H2 [13,132,137,138]. The maximum and minimum values of
reforming of glycerol for hydrogen and electricity production. The re­ GWP in the Solar-based SCWG of biomass system [41] are 10.95 kg
sults showed that the CO2 emission of the process was only 3.77 kg CO2- CO2-eq/kg H2 and − 2.46 kg CO2-eq/kg H2, respectively [46]. The large
eq/kg H2. gap of GWP in the different cases of the solar-based SCWG system is
Besides the sensitivity analysis, the dominance analysis has also been caused by the way of handling the by-product methane and whether to
adopted to identify the dominant units or subsystems that have the use a CCS unit. From the GWP perspective, the traditional biomass
greatest potential environmental impacts on the SCWG system. Domi­ gasification technology [4,131,142] is comparable to SCWG technology.
nance analysis can also provide optimization methods for improving However, the GWP generated from traditional fossil fuel gasification
system environmental performance. Through the dominance analysis, process is as high as 11.30 kg CO2-eq/kg H2 [135], 18 kg CO2-eq/kg H2
Gasafi et al. [137] identified the hot spots related to environmental [143], 19.75 kg CO2-eq/kg H2 [4], or even 29.33 kg CO2-eq/kg H2 [144],
impacts in the SCWG of sewage sludge process chain. The analysis losing the competitiveness with SCWG process. Compared with other
showed that GWP mainly came from the additional heat supply during hydrogen production technologies, the average value of GWP and AP of
the gasification process, and the process of producing blending agent in the steam reforming process is the highest. GWP and AP generated by
the dewatering step was the main source of the AP. Aiming to reduce the steam reforming systems vary widely, whether in the systems based on
complexity of the research, Gasafi [139] conducted further Pareto- biomass feedstock such as sugarcane juice [145], biomethane [133],
dominance analysis of the SCWG system of sewage sludge. Fig. 7 bioethanol [133], or in the systems based on fossil fuel including
shows the normalized impact results of human toxicity potential being methane [133,142,144], ethane [144], naptha [144], natural gas, and
plotted versus the GWP potential. It is indicated that the sewage sludge ethanol [146–150]. Additionally, the auto-thermal reforming process
gasification process, natural gas production pre-chain, and the con­ for hydrogen production [133,150,151], also has a significant environ­
struction process were the main environmental emission sources of the mental impact.
system. Therefore, those phases should be given priority in life cycle Besides the feedstock type, the energy supply mode of the system also
assessment to improve the ecological compatibility of the whole system. affects the environmental performance of the hydrogen production
Especially, the storage, transportation, and distribution of hydrogen system. International Energy Agency indicated that greenhouse gas
to the end-user also affect the environmental impact and the cost of emissions could be obviously reduced via replacing fossil fuel by
hydrogen production. Demir et al. [140] conducted a detailed perfor­ renewable energies, such as nuclear, wind, solar energy, photovoltaic,
mance and cost evaluation study on the whole life cycle of hydrogen and hydropower [152]. Thermochemical water decomposition pro­
from generation to final consumption. Wulf et al. [141] presented a LCA cesses driven by nuclear, solar, and wind energy are the most remark­
of three hydrogen supply chain architectures. However, the existing life able methods for large-scale hydrogen production, and also have the
cycle studies on the SCWG systems rarely extend the assessment scope to acceptable environmental performance. As shown in Fig. 8, the average
the utilization and consumption stage of hydrogen after leaving the GWP of water electrolysis and water-splitting systems is 1.35 and 2.32
system. kg CO2-eq/kg H2 respectively, and the average value AP of those two
systems is also within the acceptable range. In detail, water electrolysis
3.3. Comparison with other technologies for hydrogen production processes, whether driven by nuclear [146,153], wind [146,147], or
solar power [135,146,147,154], have excellent environmental perfor­
In this section, GWP and AP are selected as the typical environmental mance. However, its environmental performance is still slightly inferior
impact indicators, and a comparison link between different hydrogen to that of the water-splitting technology. The minimum CO2 emission of
production systems is established with the function unit of 1 kg H2. the water-splitting system is close to zero [146,148]. The value of GWP
The environmental performance comparison results of SCWG to in other thermochemical water splitting systems, such as the system

Fig. 7. Pareto-dominance analysis on the SCWG of sewage sludge system (adopted from [139]).

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J. Chen et al. Energy Conversion and Management 226 (2020) 113497

Fig. 8. Comparison of environmental performance among various hydrogen production technologies.

using CdZnS or ZnO as catalysis [154], Cu-Cl or S-I cycle [135,146,147], product gas from starch waste SCWG plant. The economic analysis re­
are approximately around 0.5 kg CO2-eq/kg H2. sults showed that the membrane unit accounted for more than 35% of
The above discussion shows that the average GWP and AP generated the equipment cost. Since then, many studies on the economic evalua­
by water-splitting technology for hydrogen production are the lowest tion of SCWG process have been conducted. In the economic evaluation
compared with other hydrogen production technologies. The water- on SCWG plant with the throughput of 1 dry-t/d water hyacinth, the
splitting technologies have excellent environmental benefits. The initial cost of SCWG process components was considered, but the
steam reforming has poor environmental performance due to its highest transportation cost, OC and labor cost of the product gas were ignored
averaged GWP and AP. The environmental competitiveness of SCWG is by Matsumura [79]. Gasafi et al. [45] found that those cost categories
significantly higher than that of steam reforming and auto-thermal which were ignored by Matsumura would significantly affect the final
reforming but inferior to water electrolysis, water-splitting, and con­ economic results of sewage sludge SCWG plants. In their economic
ventional gasification technologies. analysis, the total revenue requirement (TRR), which is the sum of the
total capital investment (TCI), minimum return on investment (ROI),
4. Techno-economic analysis of SCWG process fuel cost (FC) and operation and maintenance costs (OMC), was adopted
to determine the HPC of the sewage sludge SCWG plant.
The process of SCWG has attracted extensive attention in recent Similarly, Lu et al. [76] also used TRR to analyze the HPC of solar-
years due to its high energy conversion efficiency and environmental driven biomass SCWG with a treatment capacity of 1 t/h. Do et al.
benefit. Meanwhile, the SCWG can directly deal with wet materials, [157] adopt the economic values such as ROI, payback period, and in­
thereby eliminating the capital-intensive drying step. To promote large- ternal rate of return (IRR) to calculate the TCI and total production cost
scale development and commercialization of SCWG, further economic (TPC) of bio heavy-oil from the treatment of sewage sludge in super­
evaluation is required. Techno-economic analysis (TEA) can be used to critical and subcritical water. To determine the feasibility of SCWG of
evaluate the economic feasibility from both technical and economic black liquor from a pulp mill, Özdenkçi et al. [158] evaluated the
perspectives and assess the profitability and optimize the costs of the profitability of five energy production scenarios based on the net present
SCWG system. The common software, Hysys or UniSim, can be used for value (NPV) and IRR. Besides the aforementioned cost categories, the
plant design and its economic and sensitivity analysis [155]. manufacturing cost [155], depreciation cost [35], construction costs of
To evaluate the competitiveness of the SCWG hydrogen production the SCWG plant [76,159,160] were also considered by many economic
process, the hydrogen production cost (HPC) is compared between evaluation studies. The details of the cost composition of the SCWG
different SCWG systems and traditional hydrogen production processes. system are shown in Table 6.
To eliminate currency value differences due to the inflation rate between In addition to those economic evaluation methods mentioned above,
different years, this review updated the collected HPC data with 2019 the common analysis methods also include life cycle cost [161], analytic
US$ based on the US Consumer Price Index Data. hierarchy process, or Fuzzy analytic hierarchy process [162,163],
exergo-economic [164–167], and a discounted cash flow analysis [168].
4.1. General review of economic analysis
4.2. Sensitivity analysis
The first economic analysis on the SCWG plant was published by
General Atomics in 1997. The HPC of a SCWO pilot plant under the Sensitivity analysis is the most common method of uncertainty
conditions of 20% and 40% dry matter content at the throughput of analysis on economic evaluation. By analyzing the effects of sensitivity
5625 kg⋅h− 1 sewage sludge was studied [48]. In 1999, Amos [156] used factors on the cost of SCWG plants, it is possible to make a correct
a complex membrane technology purification device to purify the judgment on the optimal design of the plant from an economic

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Table 6
Economic analysis on different SCWG systems.
Feedstock Base Target Capacity Cost categories Sensitivity factors Results and remarks
year products
Indicator Positive factor Negative factor

SCWG of 2017 Bio 100 t/d Lifetime: 20 year ROI, economic Plant capacity (20–100 t/ TCI > TPC The updated net
sewage heavy-oil TCI: 15.1 M$ potential d), minimum bio heavy-
sludge [157] TPC: 2.1 M$/yr Sewage sludge treatment oil selling price:0.95
ROI: 5.7%/yr credit > Bio heavy-oil $/L
Payback period: price
9.63 yr
SCWG of 2007 H2 5 t/d Lifetime: 20 year HPC Learning effect, Sludge EPC > Interest on debt > Updated HPC range:
sewage Direct cost: 8.5 revenue Operating labor > Energy 3.91–10.72 $/GJ
sludge [49] M€ price
Indirect cost: 3.5
M€
Carrying charges:
1.76 M €
FC: 0.65 M€
OMC: 0.42 M€
SCWG of 2011 H2/CH4 481 kg/h Fixed capital Annual net Feed concentration, – Annual net income
sewage H2 yeild investment: 53.4 income Sewage treatment will be the highest at
sludge [155] M$ incentives (550 $/t-dry), 3.78 $/kg H2 selling
TCI: 64.06 M$ H2 selling price price.
SCWG of 2011 H2 579 kg/h TCI: 6.21 M$ Annual net Feed concentration (15, – Updated profitable
glucose [155] H2 yeild Direct income 25 wt%) H2 selling price: 5.68
manufacturing H2 selling price (0–8 $/kg for 15 wt%,
costs: 12.87 M$ $/kg) 4.32 $/kg for 25 wt
Indirect %.
manufacturing
costs: 3.34 M$
Annual general
expenses: 19.13 M
$
SCWG of algal 2016 H2 2000 dry Lifetime:20 years HPC Capacity (500–5000 t/ Biomass cost, IRR, Updated HPC range:
biomass t/d Total EPC: 56.2 M day), Production yield, 4.78–5.0 $/kg at
[159] $ 2000 t/d capacity.
TCI: 277.8 M$
Installed capital
cost: 169.6 M$
Solar-driven 2016 Algae-to- 7600 t/yr Lifetime: 30 years Levelized cost – Cost of algae > Discount Updated levelized
SCWG + FT of liquid of fuel TCI, OC, of fuel rate > FT unit > syngas cost of fuel as low as
algae [169] fuel Penalty cost for storage 2.60 $/L gasoline
CO2 emissions equivalent
SCWG of 2012 SNG 86,500 t/d Construction SNG Feed concentration > Construction cost > Updated SNG cost:
microalgae costs: 14,360 €/ha production Harvesting concentration Electricity cost > CO2 79–129 $/GJ
[160] Labor costs: cost > Biomass productivity uptake
27,342 €/ha/yr
TPC: 97,931
€/ha/yr
SCWG of 2014 SNG 1 kg/h Indirect cost, OC, Break-even – The enzyme for bagasse The break-even SNG
sugarcane SNG yield Depreciation cost prices for SNG, hydrolysis costs (4.24, price is lower than
biorefinery electricity 10.14 $/kg), Percentage 32.40 $/MWh is
residues[35] of bagasse (50%, 70%, profitable
80%)
SCWG integrate 2016 Energy, 800 k adt Lifetime: 25 year Minimum pulp Reactor temperature – The minimum
pulp mill of Pulp pulp/yr TCI, OMC selling price (450 ◦ C, 600 ◦ C), Feed updated profitable
black liquor concentration selling price: 691,
[170] 692 $/adt pulp
SCWG on CHP- 2018 CHP, H2 100 t/h Lifetime: 20 year HPC Temperature (600, Chemical loss (0–20%), Updated HPC range:
Inc-700 of black EPC: 9.7–13.5 M€ 700 ◦ C), Reactor material Change in CHP price 1.74–4.65 $/kg
black liquor liquor TCI: 64.9–47.8 M€ (stainless steel, inconel) (±20%)
[158] inlet Total OC: NPV IRR (0.06–0.09), Chemical loss (0–20%) Updated maximum
61.8–59.1 M€ Lifetime (0–20 year) NPV: 46.78 M$
Total Revenue: Change in CHP price
65.7–72.0 M€/yr (±20%)
Solar-driven 2010 H2 1 t/h Lifetime: 20 year HPC Treatment capacity TCI > Interest rate > Updated HPC range:
SCWG of wet EPC: 3.495 × 106 (1–10 t/h), Operation Biomass feedstock > 6.60–4.31 $/kg.
biomass [76] RMB time > By-product CH4 Labor & administration >
Installed costs: Electricity
2.823 × 106 RMB
Indirect
costs:2.614 × 106
RMB
OC: 1.24 × 106
RMB
SCWG of coal 2015 H2, power 2000 t/d – HPC – Updated HPC range:
[171] 0.94–1.52 $/kg
(continued on next page)

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Table 6 (continued )
Feedstock Base Target Capacity Cost categories Sensitivity factors Results and remarks
year products
Indicator Positive factor Negative factor

Throughput capacity
(100, 500, 1000, 2000 t/
d)
Rate of ROI Heat supply (Industrial – The heat supply of
waste heat < Natural gas electricity has the
< Solar concentrating < highest rate of ROI:
Particle oxidant < 5.5 year
Electricity)

perspective. A key evaluation indicator in economic analysis is the ex­ of microalgae system may come from extracting microalgae before the
pected cost of the final product. The previous economic sensitivity gasification process. Albarelli et al. [173] indicated that the economic
analysis studies regarding the SCWG of various feedstocks like sewage benefit of direct microalgae SCWG in a microalgae-sugarcane bio­
sludge, algal biomass, and black liquor are summarized in Table 6. The refinery is higher by 7.15% than that of a biorefinery considering low-
table also gives the final product price and the sensitivity factors pressure solvent extraction prior to SCWG. Albarelli et al. [35] also
affecting the final product cost of SCWG systems. suggested that the coupling sugarcane biorefinery with the SCWG pro­
Sewage sludge has been considered as a promising biomass resource cess would significantly reduce the SNG production costs. When the
for producing renewable and sustainable fuels. Do et al. [157] per­ production capacity of the plant was 1 kg/h SNG, the production cost of
formed a TEA for bio heavy-oil production process from the treatment of SNG will be reduced to approximately 10.8–29.16 $/MWh.
100 t/d sewage sludge in super- and sub-critical water. The sensitivity The TEA of sewage sludge and algae SCWG shows that the plant
analysis showed that the increase of plant capacity, sewage sludge capacity and feedstock concentration are the important sensitive factors.
treatment credit, and the sales price of bio-heavy oil had a positive effect Moreover, other operating conditions of the SCWG system also have a
on the economic potential and ROI, while they had a negative impact on great impact on the cost of the end products. In the SCWG of black li­
TCI and TPC. According to the sensitivity analysis results of Gasafi et al. quor, the reaction temperature was studied in the refs [170,158].
[49], the equipment cost (EPC) is the most negative sensitivity factor Magdeldin et al. [170] found that the minimum profitable selling price
affecting HPC, and the increase in EPC will lead to a sharp increase of of the product from the SCWG of 50% weak black liquor was 691 $/air-
hydrogen cost. A 50% increase in equipment costs would increase HPC dried ton (adt) of pulp for the 450 ◦ C reactor case and 692 $/adt for the
by 72%, and the updated HPC range for this system is estimated as 600 ◦ C reactor case. Besides the reactor temperature, the influence of the
3.91–10.72 $/GJ. Their studies also showed that the learning effect and reactor material was studied by Özdenkçi et al. [158]. It is indicated that
sludge revenue could reduce the HPC. If the industry or the government using Inconel reactor materials were beneficial to reduce the HPC, but
gives certain incentives to the collection and treatment of sewage the increase of energy prices and chemical loss have a negative effect on
sludge, the benefits from gasified sewage sludge will be even greater. NPV and HPC. Additionally, the operation time as the most positive
The incentives for sewage treatment were also suggested in the study of factor was mentioned by Lu et al. [76] in the study of a solar-driven
Al-Mosuli et al. [155]. In a SCWG plant with a hydrogen production SCWG system. As shown in Fig. 9, a 30% increase in operation time
capacity of 481 kg/h, when the sewage treatment reward exceeded 550 leads to a 21% decrease in HPC. In the coal SCWG system, SKLMF
$/t-dry (updated to 593.96 $/t-dry), an updated annual net income was analyzed the influence of various heat supply modes on the rate of ROI,
up to 7,624,573 $ at the hydrogen selling price of 3.78 $/kg. The author and reported that the most economical heating method was the utili­
also illustrated that the annual net income of the plant increased with zation of industrial waste heat. The minimum HPC was 0.111 $/Nm3
the increase in the feed concentration in a SCWG of glucose system as (updated to 0.94 $/kg) when the maximum throughput capacity is 2000
well as in a SCWG of sewage system [155]. t/d [171]. Meanwhile, in the SCWG of water hyacinth process [79],
As shown in Table 6, there are also many economic analysis studies when the heat exchanger efficiency increased from 75% to 90%, HPC
on the treatment of algal biomass in SCW. The economic study on algae decreased by about 0.004 $/MJ.
SCWG system [159] showed that the HPC dropped sharply as the plant
capacity increased from 500 to 5000 t/d firstly, then flattened out at the
capacity of 2000 t/d which gave an updated HPC value of 4.78–5.0
$/kg. This trend was the result of the trade-off between capital, raw
materials, and labor cost, signifying the economies of scale. The studies
on other positive factors showed that a 20% increase in product yield led
to 0.81 $/kg decrease in the product cost. It is worth noting that the HPC
can be greatly reduced when the payment from the producer of CO2 is
considered. Rahbari et al. [169] indicated that the feedstock cost had the
most significant effect on the cost of liquid fuel from a solar-driven
SCWG-reforming of algae and Fischer-Tropsch (FT) processes, and the
updated levelized cost of liquid fuel was as low as 2.6 $/L of gasoline-
equivalent. Brandenberger et al. [160] performed the TEA of synthetic
natural gas (SNG) production process via catalytic SCWG of microalgae.
It is concluded that the feed concentration had the most significant effect
on the SNG production cost. Under optimistic hypothetical conditions,
the updated cost range of SNG was 79–129 $/GJ when the microalgae
treatment capacity of the SCWG plant was 86,500 t/d. However, it is still
higher than the current natural gas price [172]. Thus, the current
technology of processing wet microalgae into SNG via SCWG does not
seem economically attractive. The high-cost requirements in the SCWG Fig. 9. Effects of different component cost on HPC in solar-driven SCWG of wet
biomass system (adopted from [76]).

17
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

In brief, the factors affecting the economic benefit of the SCWG the energy supply modes directly affect its HPC. It can be seen that HPC
systems can be categorized into two major categories. One category is of systems based on hydroelectricity [190,196,197] and geothermal
about system characteristics, including system capacity, production energy [198–201] are lower than that of wind [165,202–206] and solar
yield, and operating conditions. Among them, the system capacity, energy [207–212] systems. The reason is that power produced by wind
feedstock concentration, and reaction temperature are widely regarded and solar energy is intermittent, which increases the cost of the pro­
as positive factors. Another category of factors is the economic factors duced electricity and reduces the economic benefits of water electrolysis
involved in the operation of the system. Besides the cost categories technology. In conclusion, the HPC of water electrolysis systems driven
involved in guaranteeing the basic operation of the plant, the economic by hydroelectricity and geothermal energy is comparable to that of
benefits of the SCWG systems also depend on the financial measures of SCWG systems.
the government. Especially, in the SCWG technology of sewage sludge, it
is necessary to guide public funds to participate in the construction and 5. Challenges and opportunities
operation of the SCWG system to achieve the goal of energy conserva­
tion, emission reduction, and development of the circular economy. The SCWG system is an energy-intensive process for which thermo­
dynamic analysis can determine the source, cause, and degree of energy
loss. As discussed above, in the SCWG system, the reactor, preheater,
4.3. Comparison with other technologies for hydrogen production
and heat exchanger are proved to have a significant contribution to the
exergy destruction. Therefore, in the future development of the SCWG
The large-scale application of SCWG technology depends on its cost
system, it is necessary to strengthen the thermal integration network of
competitiveness compared with traditional hydrogen production
the system to reduce exergy or energy loss. Although the sensitivity
methods [174,175]. To find out the possibility of using wet biomass
analysis can determine which of operation factors are sensitive to the
energy as a renewable energy source, Matsumura [79] compared SCWG
energy efficiency, exergy efficiency, and thermodynamic equilibrium,
technology with bio-methanation technology from an economic
each factor of the actual system optimization process needs to be opti­
perspective. The evaluation results showed that the HPC of SCWG
mized and selected according to the performance objectives of the sys­
technology was 0.01 $/MJ lower than that of bio-methanation tech­
tem. To determine a preferred choice, maybe a more detailed
nology. According to the cost range of disposal sewage sludge, Gasafi
environmental analysis or techno-economic analysis of the SCWG sys­
et al. [49] determined that SCWG was more cost-effective than elec­
tem should be conducted.
trolysis (updated to 45.62 $/GJ) when the sewage sludge revenue
So far, there are few environmental LCA studies on the SCWG pro­
exceeded 105.46 $/t dry matter. When the sewage sludge revenue once
cess. Especially, there is a lack of sensitivity and uncertainty analysis of
exceeded 358.81 $/t dry matter, the cost competitiveness of the SCWG
LCA, and most of the existing literatures fail to further explain the
system was comparable to that of natural gas reforming (updated to
robustness of the LCA results. Moreover, the environmental impact of
11.6 $/GJ).
the system largely depends on the operating parameters, so how to find
Fig. 10 shows the updated HPC of different systems for hydrogen
the balance between production benefit and environmental performance
production. It can be seen that the cost of SCWG technology is between
is a challenge for the future development of the SCWG technology.
0.94 and 6.6 $/kg [49,76,155,159,171], and the average HPC is 3.81
Finally, few studies have assessed the potential or real social impacts of
$/kg, slightly higher than that of pyrolysis technology (3.33 $/kg)
the process. Therefore, the combination of LCA with social life cycle
[176,177], thermochemical Cu-Cl water-splitting cycle (3.27 $/kg)
assessment is expected to be applied in the SCWG system to improve the
[178–182] and S-I water-splitting cycle (3.45 $/kg) [4,183–186], but
social environment and economic benefits, and provide guidance for the
lower than that of solar thermal based hybrid sulfur cycle [187–189].
future comprehensive sustainability assessment [213,214].
Due to the wide HPC range of steam reforming
Meanwhile, the economic feasibility analysis of the SCWG plant is a
[4,167,176,178,190,191], conventional gasification of biomass
crucial step in making sound decisions for commercial applications.
[164,167,191–193] and conventional gasification of fossil fuels
However, according to the recently published papers, there is still
[191,194,195], it is hard to determine the cost competitiveness of SCWG
relatively little information about its commercial viability, especially in
technology over those systems. However, in terms of the average HPC,
the SCWG of fossil fuel process. The economic sensitivity analysis shows
SCWG technology is cost-competitive. For water electrolysis technology,

Fig. 10. Comparison of the HPC among different hydrogen production technologies.

18
J. Chen et al. Energy Conversion and Management 226 (2020) 113497

that the economic benefits of the system not only depend on the system time, and feed concentration are the main factors that affect the
characteristics, but also on the economic factors related to the operation thermodynamic equilibrium of SCWG reactions.
of the system. In addition to the controllable factors including system (2) According to the sensitivity analysis of LCA of SCWG systems, the
capacity, product yield and operating parameters, the economic benefits increase of temperature and slurry concentration is in favor of
of the SCWG system also depend on the implementation of national reducing the environmental burden. The average of GWP and AP
incentives for clean energy production, as well as the market prices of generated in the SCWG process for hydrogen production are 1.78
raw materials, fuel consumption of the process, and the final products. kg CO2-eq/kg H2 and 17.88 kg SOx-eq/kg H2, respectively.
Thus, the SCWG system should also have the ability to resist external Compared with other hydrogen production technologies, the
economic risks. overall environmental performance of the SCWG process is at a
To realize the energy conservation, emission reduction, and devel­ medium level, without significant advantages.
opment of the circular economy in the SCWG process, the adoption of (3) The techno-economic analysis results show that the increase of
renewable energy is a good option in the future. However, the technical system capacity, feedstock concentration, and reaction tempera­
difficulties of producing hydrogen from SCWG technology driven by ture are favorable to decrease the HPC. Meanwhile, the economic
renewable energy sources need to be further investigated. Meanwhile, in benefits of SCWG systems also depend heavily on the financial
the development of SCWG technology, main obstacles, including plug­ measures of the government. The average HPC calculated from
ging, catalyst deactivation, and corrosion, also need to be solved ur­ various SCWG systems is 3.81 $/kg, which is comparable with
gently. Currently, the salt deposition is a major issue causing catalyst other hydrogen production systems.
deactivation and plugging in the SCWG process. This issue can be alle­
viated by increasing the heating rate via mixing biomass with high In the future, more high-quality environmental and tech-economic
temperature preheated water at the reactor entrance [84]. Additionally, studies and energy saving and emission reduction technology [223,
the fluidized bed reactor has been proved to be an effective solution to 224] should be carried out to optimize the operational parameters and
inhibit the plugging caused by char formation [215–218]. Other studies improve the SCWG processes. Compared with other hydrogen produc­
used the phenol and bimetallic catalysts to suppress repolymerization to tion technologies, the competitiveness of SCWG technology should be
decrease char formation [26,219]. To remove the inorganic salt depo­ further enhanced to promote its large-scale commercialization.
sition and prevent plugging, some studies separated salts prior to the
reactor or separated the solids in a vertical reactor [17,220]. In addition, Declaration of Competing Interest
the catalyst deactivation is an inevitable problem. Some measures to
prevent the catalyst from deactivation include using alumina and The authors declare that they have no known competing financial
magnesia as a catalyst support and using bimetallic catalysts (such as interests or personal relationships that could have appeared to influence
ruthenium and cobalt) [221]. The methods for reducing corrosion the work reported in this paper.
include selecting reactor materials that are resistant to corrosion (such
as stainless steel and Nickel alloys) and maintaining high temperatures Acknowledgements
(e.g. 600 ◦ C or more) [127,222]. Besides, some contents in the feedstock
will also lead to corrosion. For example, the alkaline composition and This work was financially supported by National Natural Science
sulfide leads to dealloying, and the salt fouling leads to under-deposit Foundation of China under the research grant of 52076071, Key Projects
corrosion. To choose the suitable solutions for the challenges of Hunan Province Science and Technology Plan (NO. 2018SK2019) and
mentioned above, the economic and environmental performance of the Fundamental Research Funds for the Central Universities.
problem-solving methods should also be studied to improve economic
benefits and enhance the attractiveness of industrial applications. References

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