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Geomech. Geophys. Geo-energ. Geo-resour.

(2022) 8:46
https://doi.org/10.1007/s40948-022-00350-0(0123456789().,-volV)
( 01234567
89().,-volV)

ORIGINAL ARTICLE

The novel idea and technical progress of lunar in-situ


condition preserved coring
Mingzhong Gao . Xuan Wang . Guoqing Zhang . Minghui Li . Tao Liu .
Haichun Hao . Cunbao Li . Heping Xie

Received: 1 December 2021 / Accepted: 14 January 2022 / Published online: 15 February 2022
Ó The Author(s) 2022

Abstract The moon is rich in material resources, of 305 cm and a maximum sampling of 110.5 kg. It
lunar-based sampling is the foundation for an in-depth presents an in-depth analysis of the inadequacy of the
understanding of lunar material resources endowment existing lunar coring principles and technologies. This
characteristics, exploring the evolution of lunar geo- paper expounds on the critical strategic significance
logical structure, and realizing lunar material and scientific value of lunar in-situ condition pre-
resources exploitation. This paper briefly introduces served coring (ICP-Coring). Simultaneously, this
the lunar sampling work represented by the Apollo paper firstly refines the scientific concept of lunar
program of the United States, the Luna program of the ICP-Coring in the field of deep space material
former Soviet Union, and China’s Chang’E-5 lunar resources exploitation as the ‘‘four preservations’’
exploration mission, a total of 10 times of successful coring (preservation of composition, vacuum storage,
coring were performed, with a maximum coring depth stratification/bedding, and compactness)—the ‘‘4 Ps’’
coring, puts forward the fundamental principles,
conception, breakthrough theory, and critical core
M. Gao  X. Wang (&)  M. Li  H. Hao  C. Li  H. Xie technology of the ‘‘4 Ps’’ lunar ICP-Coring. It explains
Guangdong Provincial Key Laboratory of Deep Earth the latest research progress, including core drilling
Sciences and Geothermal Energy Exploitation and machinery, film-forming mechanism while drilling,
Utilization, Institute of Deep Earth Sciences and Green
and a platform for fidelity coring testing and analysis
Energy, College of Civil and Transportation Engineering,
Shenzhen University, Shenzhen 518060, China under a simulated lunar environment. The research
e-mail: wangxuan2020@email.szu.edu.cn results provide theoretical and technical support for
lunar ICP-Coring and resource exploration.
M. Gao  H. Xie
State Key Laboratory of Hydraulics and Mountain River
Engineering, College of Water Resource & Hydropower, Article Highlights This paper expounds on the
Sichuan University, Chengdu 610065, China critical strategic significance and scientific value of
lunar in-situ condition preserved coring (ICP-Coring),
G. Zhang
refines the scientific concept of lunar ICP-Coring in
College of Mechatronics and Control Engineering,
Shenzhen University, Nan-hai Ave 3688, the field of deep space material resources exploitation
Shenzhen 518060, Guangdong, China as the ‘‘four preservations’’ coring, and puts forward
the fundamental principles, conception, breakthrough
T. Liu
theory, and critical core technology of the ‘‘4 Ps’’ lunar
Institute of New Energy and Low-Carbon Technology,
Sichuan University, Chengdu 610065, ICP-Coring.
Sichuan, China

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Keywords Lunar  Moon  In-situ condition maximum depth of drilling and coring is only three
preserved coring  Sampling  Drilling tools meters. Consequently, it is impossible to obtain
complete scientific information about lunar bedrocks,
limiting humanity’s comprehensive understanding of
the evolution mechanism of lunar geology and mate-
1 Introduction rial resources.
The latest lunar exploration data (Li et al. 2018; Jia
Space is an inexhaustible treasure house of resources et al. 2020) shows that through various research
for humanity. Humankind has carried out space methods such as all lunar neutron spectrum detection,
exploration activities for hundreds of years. As the infrared spectrum detection, and impact experiments
only natural satellite of the earth, the moon’s unique in the permanent shadow area, human beings speculate
material resources (rare earth, radioactive resource that there may be volatile substances such as water,
uranium, nuclear fusion raw material helium 3, etc.) ice, and rare gases that are directly related to major
can become an effective supplement and reserve to the scientific problems such as life and planetary evolu-
earth’s resources providing long-term and practical tion. The new round of lunar exploration programs
support for the sustainable development of human worldwide focuses on volatile substances like lunar
society. The exploitation of strategic lunar resources water ice and rare gases. However, most of these
and the establishment of a lunar scientific research substances occur in a specific depth range below the
base are the inevitable trend and competitive focus of surface of the lunar soil, and the extreme environment
deep space exploration, which will have a far-reaching of the moon promotes the escape of volatile substances
impact on the sustainable development of human during the sampling process. During the core drilling
society (Ouyang 2005). Hence, NASA of the United process of the Apollo and Luna missions, the lunar soil
States, ESA of Europe, JAXA of Japan, China was subjected to intense mechanical and thermal
National Space Administration, and other national disturbances due to technical limitations, resulting in
space agencies have launched a new round of lunar the loss of the core compositions to varying degrees.
exploration programs (Han 2019; Wu et al. 2017), As a result, the samples acquired had been seriously
focusing on the exploration of special substances such distorted, reducing their scientific quality. Hence, they
as lunar mineral resources, water ice resources, do not truly reflect the in-situ formation structure and
volatiles, etc., to uncover the mysteries of lunar physical and mechanical properties of the lunar
evolution and life science and initiate the future sphere, severely restricting the accurate evaluation of
process of human exploitation of lunar resources. the exploration data of the occurrence state, material
The most direct technical method of lunar resource composition, and content of the unique resources such
exploration is core drilling. Core drilling is an as lunar minerals, water ice, and volatile substances.
essential means to an in-depth study of lunar geolog- Therefore, there is an urgent need to put forward a
ical information and evaluating mineral resources coring principle, technology, and method to maximize
(Ranjith et al. 2017; Cai et al. 2017). It is an important the preservation of the in-situ properties of lunar
technical guarantee for the exploitation of lunar samples under the extreme lunar environment.
resources and the construction of a lunar base. The This paper systematically summarizes the current
Luna series of explorers of the former Soviet Union situation and achievements of lunar sampling and
was the first to achieve unmanned automatic coring expounds on the critical scientific significance of lunar
and sampling; the Apollo series manned lunar landing ICP-Coring. On this basis, the scientific meaning,
program of the United States retrieved about 382 kg of fundamental principle, and system concept of lunar
lunar soil by manual coring (Ouyang 2003). China ICP-Coring are proposed for the first time, with an in-
completed its lunar surface sampling and drilling depth analysis of the critical technical bottlenecks in
sampling in the Chang’E-5 lunar exploration mission fidelity coring in the lunar environment that need to be
in the third phase of its lunar exploration program in broken through. The main research progress of the
2020 (Leslie 2021). However, the samples obtained author’s research team is introduced in detail, focusing
from lunar exploration activities to date generally on exploring and developing the principle, technol-
come from areas near the moon’s equator, and the ogy, and equipment of fidelity coring system in the

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unique environment of the moon, aiming at acquiring the Apollo lunar landing missions were stored in a
samples that preserve the in-situ environmental infor- sample box or sealed in the coring tube, which cannot
mation of lunar soil and lunar rock for conducting maintain the integrity and authenticity of the lunar soil
fidelity storage and testing, thereby forming a techni- samples (Zhang 2012; Li 2014). In addition, the
cal and theoretical system for the exploration, devel- United States has developed a set of arm-loaded rotary
opment, and utilization of space mineral resources to percussion drilling samplers. The mechanical arm
vigorously promote the development of relevant supplies the drilling pressure during the drilling
science, technology, and industries, and to ultimately process through compression of the energy storage
provide new technology and new equipment for spring between the drilling device and the drill rig. The
China’s and even the world’s lunar exploration drilling depth is compensated in real-time by the
programs. It holds tremendous application prospects mechanical arm (Davé et al. 2013; Glass et al. 2014).
and scientific value. The sampler uses a drill bit with a diameter of 6 mm.
During the drilling process, sand enters the collection
chamber through the annulus between the drill bit and
2 The current research in China and worldwide the coring tube and is tested by an analyzing device.
For asteroid sampling research, the United States has
Lunar sampling is a systematic project. In addition to developed an ultrasonic percussion drill (USDC)
the performance of the coring device, which affects based on the principle of piezoelectric driving. The
the coring result, its adaptability to the lunar space drill can convert high-frequency vibration into low-
environment (tremendous temperature difference, frequency impact, effectuating the downward drilling
intense radiation, microgravity, ultra-high vacuum) of the drill rig. Compared with traditional drill rigs,
and the unique physical and mechanical properties of USDC can drill into rocks of higher hardness with
lunar soil and lunar rock are also critical to the success lower drilling pressure, which overcomes the difficult-
or failure of coring. Lunar sampling began in the to-operate weakness of conventional drill rigs in a low
1950s. Representative missions to date include the gravity environment (Zacny et al. 2013a, b, c; Bar-
Apollo manned lunar landing mission of the United Cohen et al. 2014). NASA has developed a DAME
States, the Luna lunar exploration mission of the drilling and sampling test platform with fully auton-
former Soviet Union, and China’s lunar exploration omous drilling control capabilities based on various
program. fault identification methods for future unmanned lunar
deep drilling and sampling missions. DAME can
2.1 The US Apollo lunar sampling operations accurately identify six types of failures such as ‘‘drill
rod stuck’’ and ‘‘drill rod tension’’ through the closed-
The Apollo 11 manned lunar landing mission carried loop control method and can perform targeted repairs
out by the United States in 1969 implemented lunar according to the kind of failure (Badescu 2009).
soil sampling for the first time (Zacny et al. 2008). In Honeybee Robotics of the United States has equipped
the Apollo 11, 12, and 14 moon-landing missions, the DAME lunar or Mars coring system developed by
astronauts used a press-fit lunar coring tube for coring NASA with online real-time monitoring equipment
operations, with a maximum sampling depth of 70 cm (such as laser vibrometer) and intelligent real-time
and a total of 99.2 kg of lunar-based samples were control software, which can identify extraordinary
obtained (Glass et al. 2010). Astronauts used the hand- drilling operational issues such as blocked drills, stuck
supported rotary percussion drill ALSD (Apollo Lunar drills, drill bit mud wraps, bent drill rods, hard rocks
Surface Drill) to sample the lunar soil in the three lunar (Statham 2011). And the Comet sample collection and
landing missions of Apollo 15, 16, and 17, operating a transfer system STAM (Zacny 2007) developed by
sampling depth range of 250–300 cm. About 282.5 kg Honeybee Robotics can process samples while they
of lunar samples were obtained (Gouache et al. 2011). are being collected, making it possible to perform in-
The drill came with a maximum rotation speed of 280 situ analysis.
r/min, a maximum impact frequency of 37.8 Hz, and It is evident that the sampling operations of the
maximum impact energy of 4.4 J/blow (Hong 2001; Apollo lunar exploration missions carried out by the
Stoker et al. 2008). The lunar soil samples obtained by United States have ‘‘insufficient depth’’ and ‘‘non-

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fidelity’’ issues. The ultimate sampling depth was (Bar-Cohen et al. 2009). Unlike the previous sampling
about three meters, which did not touch the lunar rock method, the Luna-24 explorer adopted the indepen-
layer, and the sampling equipment used a regular dent control method based on the threshold judgment
coring tube, which failed to maintain the in-situ principle and judged the relationship between the
information of the lunar soil samples; hence it was drilling pressure and the set threshold with the help of
difficult to accurately analyze the in-situ physical and a spring mechanism. The impact motor was started in
mechanical properties of lunar soil, compromising the time to overcome the drilling resistance when the
objectivity of lunar resource evaluation. drilling pressure exceeded the set threshold, which
significantly improved the operational performance of
2.2 The Luna lunar sampling operations the sampler (Van et al. 2005). During the Luna-24
of the former Soviet Union coring process, the soft coring bag gradually wrapped
up the lunar soil sample, and there was no slip motion
The Luna lunar explorer series of the former Soviet between them. After sampling, the sample was no
Union was the first to complete unmanned lunar core longer stored in the drilling tool but wound up in the
drilling, sampling and return to the earth (Harvey et al. sample barrel and transported back to the earth with
2011). The Luna-16 explorer independently drilled the return module, maintaining the in-situ bedding
lunar soil with the equipped sampler for the first time information of lunar soil to a certain extent (Zacny
and ultimately stopped drilling due to excessive load. et al. 2013b).
Its drilling depth was about 35 cm, and the sample We can see that the lunar exploration missions of
mass acquired was about 101 g (Harvey 2006). The the former Soviet Union had limited sampling depth
sampling method of the Luna-20 explorer launched and quality, and the collected lunar samples were of a
later was similar to that of Luna-16, but it encountered single type. Thus, although there was some break-
strong resistance during drilling, resulting in motor through in preserving stratigraphic information, in-
overheating and failure. It was eventually forced to situ condition-preserved lunar samples were not
abort drilling at a depth of 25 cm and collected about acquired due to technical limitations, resulting in the
55 g of lunar soil (Zacny et al. 2013a). The Luna-24 loss of rich information resources of the samples.
explorer completed the last lunar surface sampling
mission of the former Soviet Union. The impact motor 2.3 The lunar sampling operations of China’s
was frequently turned on during drilling, and the alarm lunar exploration program
went off due to excessive drilling pressure. The final
drilling depth was about 225 cm, the total length of the The Chang’E-5 lunar explorer launched in the third
returned sample was about 160 cm with a mass of phase of China’s lunar exploration program in 2020
about 171 g (Zacny et al. 2013b). The Luna-16 and was the explorer that carried out China’s first
Luna-20 explorers of the former Soviet Union both unmanned lunar sampling mission and returned sam-
drilled lunar soil employing an extended manipulator ples to the earth (Che et al. 2021). The mission adopted
equipped with a sampler (Harvey et al. 2011). The augur drilling and surface excavation sampling (Ma
augur drill rod was fitted with a coring barrel inside for et al. 2018). The drilling and sampling operation lasted
sampling. When the sampling drill went into a about 3.12 h, during which the drilling movement of
specified depth, both the sample and the drilling tool the drilling and sampling device was about 1.68 m, the
were transferred to the collection container above the effective travel distance of lunar soil drilling distance
return module and returned to the earth. Since the was about 1 m, the cover of the sealing packaging
lunar soil samples collected in these two times are device was opened in place in 169 s, and the primary
directly encapsulated in the drill pipe, it was not packaging container and drilled samples successfully
possible to apply sample fidelity storage technology, entered into the sealing and packaging device. The
resulting in the distortion of the bedding information surface sampling operation lasted about 15.82 h,
of the samples acquired. The Luna-24 adopted the during which two lunar contact sampling operations
improved slide rail deep drilling sampling method, and sample deposits were performed, and ten non-
made greater use of the dead weight of the landing contact lunar samplings and sample deposits were
module, significantly increasing the drilling pressure carried out. The surface sampling primary packaging

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containers and samples successfully entered the sealed In summary, many innovative studies and sampling
packaging device, and the sealed packaging device missions have been carried out in China and world-
completed the lunar surface sealing operation as wide for lunar coring exploration (Table 1). Countries
planned (Deng et al. 2021). The drilling sampling have obtained lunar samples of different depths and
was jointly implemented by the drilling control unit weights through various sampling equipment. How-
and drilling sampling device. It adopted a footage- ever, the lunar coring operations that have been carried
rotation-percussion coaxial drive. The maximum out were ‘‘regular coring.’’ Preservation of the in-situ
power of a single machine exceeded 800 W, which lunar environment was absent in the coring process,
successfully achieved effective control of the drilling resulting in the loss of critical in-situ information such
and coring of the profile lunar soil. The surface as water, ice, and rare gases in the core samples,
sampling was jointly implemented by a surface substantially compromising the authenticity and sci-
sampling control unit, a mechanical sampling arm, entificity of samples and seriously restricting the
and a surface sampling primary packaging device. The accurate exploration of lunar-based material
system was equipped with a robotic arm with multiple resources. Thus, there is a pressing need to refine the
degrees of freedom, lightweight and small size, large scientific concept of lunar ICP-Coring, propose the
arm spread, and high load, integrating various func- lunar ICP-Coring concept and improve the weakness
tions such as shoveling, digging, suction, receiving, of coring technology, explore the fundamental prin-
and grasping. The repeated positioning accuracy was ciple and technical device of lunar ICP-Coring, obtain
better than one mini meter, capable of working in lunar samples with the in-situ environmental infor-
different working modes to obtain multi-point samples mation preserved, and promote the long-term devel-
from the moon’s surface. The sample packaging was opment of deep space strategy.
jointly implemented by the sealing control unit and the
sealing packaging device. A two-stage packaging
design including primary and sealing packaging was 3 The scientific concept and fundamental principle
adopted to ensure that the lunar samples were some- of ICP-Coring of lunar material resources
what differentiated and free from pollution. The
drilling and surface primary packages were designed The regular lunar soil and rock samples obtained by
separately to differentiate and isolate the drilling and lunar sampling are separated from the lunar in-situ
surface samples, which were then transferred to the environment, so they can not accurately convey the
sealed packaging device to avoid sample mixing information such as in-situ geological composition
through physical isolation. To minimize the influence and occurrence state or provide accurate scientific data
of the lunar surface environment on the in-situ limiting the depth and breadth of lunar research.
properties of the lunar samples, sealing with ultra- Therefore, the study on lunar ICP-Coring is of great
low leakage rate was achieved by a sealing ring and significance for acquiring lunar in-situ information
metal extrusion before the explorer took off so that the and material resources in future lunar explorations.
lunar samples were in a super-pure environment. The Lunar ICP-Coring is a new scientific concept and
lunar sampling mission of the Chang’E-5 ultimately engineering practice. Its comprehensive and effective
acquired about 1731 g of profile samples and surface development requires the intersection and integration
samples in the high latitude region of the moon (Yang of multiple disciplines and fields. Based on the
et al. 2021). extreme environment of the moon (great temperature
It can be seen that the Lunar sampling mission of difference up to 313 °C, microgravity only 1/6 g, high
Chang ‘e-5 achieved low leakage rate sealing and vacuum up to 1.01 9 10–12 Pa), the unique physical
protected the lunar samples in a relatively good and mechanical properties of lunar soil and rock and
manner. However, due to the limited influence of the operational characteristics of space mechanism,
drilling tool power and sampling method, the sampling etc., the scientific concept and fundamental principle
depth and quality were limited, and the lunar rock of lunar ICP-Coring were refined, which mainly
samples were not taken, also the sample stratification involves preserving in-situ properties of lunar samples
and compactness were not preserved. in four aspects: composition, vacuum, bedding and
compactness.

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Table 1 Overview of lunar sampling in China and worldwide


Country Explorer Sample weight (kg) Drilling depth (cm) Sampling device

USSR (1970–1976) Luna-16 0.101 35 Hollow-rod drill sampler


Luna-20 0.055 25 Hollow-rod drill sampler
Luna-24 0.170 200 Slide rail impact sampling device
USA (1969–1972) Apollo-11 22.000 35 Press-fit lunar soil coring tube
Apollo-12 34.600 70 Press-fit lunar soil coring tube
Apollo-14 42.600 35 Press-fit lunar soil coring tube
Apollo-15 77.000 237 Rotary percussion drill rig
Apollo-16 95.000 223 Rotary percussion drill rig
Apollo-17 110.500 305 Rotary percussion drill rig
China(2020) Chang’E-5 1.731 200 Double-tube core barrel

3.1 The principle of core drilling with in-situ 3.2 The principle of core drilling with in-situ
material composition preservation in the lunar vacuum preservation in the lunar environment
environment (composition preservation (vacuum preservation coring)
coring)
Since the lunar surface vacuum degree is as high as
The actual sample composition in the lunar in-situ 1.01 9 10–12 Pa, the lunar soil and rock are com-
environment includes mineral composition, water ice pletely isolated from air in an extreme vacuum
resources, and volatile substances. Their physico- environment (Ouyang 2005). In the ultra-high vacuum
chemical properties are the basis for studying the environment, the particle spacing of samples is much
composition of lunar materials and are of enormous smaller than that of the ground, which results in the
significance for exploring the formation and evolution prominent influence of van der Waals force between
of the moon. External factors such as mechanical grains, and the weak cohesion and tensile strength
disturbance and temperature rise during core drilling between grains of lunar soil (Zhou et al. 2019). In
will result in destructive impacts on in-situ samples at addition to changes in mechanical properties, physical
different depths of the moon, for instance, water ice and chemical reactions such as oxidation may also
evaporation, escape of volatile elements, and changes occur if the sample leaves the vacuum environment,
in chemical properties of minerals, which will seri- leading to qualitative changes in its original mineral
ously hinder the research on lunar water content and microbial compositions. Consequently, such
distribution, resource occurrence state, the proportion changes will affect the scientific judgment of the
of volatiles, mineral crystallization characteristics and existence of trace elements and water ice, and the
other scarce elements (Gao et al. 2020a, 2021a). sample will lose its scientific research value, which
Hence, the coring process in the lunar in-situ envi- has adverse effects on humanity’s endeavor in reveal-
ronment needs to preserve the fidelity of in-situ ing the laws of the moon’s evolution. Thus, in the
material compositions to ensure the authenticity and process of in-situ condition-preserved core drilling,
reliability of the in-situ data of lunar samples to storage, and transfer, preserving the vacuum degree of
facilitate the accurate analysis of lunar material the lunar soil and rock storage environment can avoid
resources and provide a guarantee for lunar scientific the loss of water content and other volatile substances
research. in the sample and fill the gap in the field of lunar water
ice detection.

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3.3 The principle of core drilling happen in the real particle bonding and cementation
with preservation of the structural state, density, number of pores, and volume of the
characteristics of the in-situ strata in the lunar core, which will affect the core’s physical and
environment (bedding preservation coring) mechanical properties such as cohesion, internal
friction angle, and strength (Gao et al.
In the normal geological sequence of the moon bedrock 2021b, 2021c). Therefore, lunar ICP-Coring has
layer, the first rock layer formation is located in the exceptionally demanding requirements for preserving
deep part of the moon bed. The rock layer formed later the compactness of lunar soil and lunar rock. The
is located relatively close to the moon’s surface. The compactness of sample cores genuinely reveals the
geological sequence analysis utilizes time sequence to characteristics of the in-situ state of lunar soil and rock
analyze the spatial distribution law of the geological and reflect the occlusion between lunar soil and lunar
body and the depositional environment changes. It rock particles, which can prove the in-situ physical
truly reflects the regional structural characteristics and and mechanical properties of the lunar soil and rock
evolution process (Gao et al. 2018). Conventional and provide reliable data for the exploration and
coring loosens the original bedding surface of lunar research of lunar-based mineral resources. Preserving
rock due to the disturbance of drilling power and the compactness of lunar soil and rock during the
drilling speed, causing disorder in the rock formation, coring process in the lunar in-situ environment is also
affecting its spatial structure and in-situ geological conducive to quantitatively describing the changing
sequence (Gao et al. 2020b, 2022). The study of the laws of the sedimentary environment, inverting the
lunar in-situ environment and geological sequence lunar structure process, and exploring the reconstruc-
contributes to determining rock formation time and tion of the sedimentary environment within a short
composition according to the superimposed relation- time span.
ship of the spatial geometric position of the moon rock
layer, leading to accurate classification, comparison,
and analysis of the sequence strata in the sample cores, 4 The conception and research progress of crucial
which provides valuable theoretical and measured data technologies of ICP-Coring system in a simulated
for the zoning of lunar sedimentary facies, lithofacies lunar environment
paleogeography reconstruction, and paleogeography
evolution. Preserving the in-situ bedding sequence of Based on the scientific connotation and fundamental
lunar rock samples is also necessary for studying the principles of lunar ICP-Coring, considering the impact
morphological characteristics, interrelationships, tem- of extreme environments such as high vacuum,
poral and spatial distribution patterns, and structural microgravity, and extreme temperature differences
changes of the lunar rock stratigraphic units in the in- on the moon, and thoroughly absorbing and utilizing
situ state, restoring the actual lunar geological struc- previous research results and technical advantages in
tural features, and analyzing the evolutionary history China and abroad, the essential technical conception
and the current status of the moon, leading to the of the lunar ICP-Coring system was proposed. We
accurate evaluation of the material resource endow- conducted many studies, including developing a core
ment features at different depths. drilling robot, the ICP-Coring film-forming-while-
drilling technology, research on in-situ packaging and
3.4 The principle of core drilling with in-situ storage technology, and constructing an ICP-Coring
material compactness preservation in the lunar testing and analysis platform in a simulated lunar
environment (compactness preservation environment.
coring)
4.1 The development of unmanned self-adaptive
Lunar ICP-Coring is essentially a core drilling oper- drilling devices for the extreme lunar
ation in the unique environment of the moon. A certain environment
degree of stress release will occur when the core leaves
its in-situ environment, destroying its initial compact- Lunar ICP-Coring operates in extreme environments
ness and enlarging its pores. That is when changes such as lunar microgravity, high vacuum, drastic

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temperature difference, and intense radiation. There operating modes of the retractable blades are
are challenges such as complex conditions in the deep shown in Fig. 2. The positioning device limits
part of the lunar base, unknown hardness of the lunar the rotational movement of the
rock, lack of visualization in the drilling process, and retractable blades, controlling their fastening
the difficulty of heat dissipation. Under such circum- via drilling pressure. The positioning device
stances, employing existing drilling tools in lunar contains components such as screws, springs,
coring operations will encounter problems such as pressure plates, and positioning pins. As shown
poor environmental adaptability, excessive tool wear, in Fig. 3, where the screw is connected to the
and mission termination. There is an urgent need for drill bit and floats with the core barrel, the spring
innovative designs of drill bits and coring tools for the remains compressed during the entire operating
unknown lunar geological environment (Xie et al. process so that the positioning device does not
2020). connect with the drill bit in the absence of
drilling pressure.
(1) Retractable and flexible self-coring drill bit
(2) Universal joint coring robot
Aiming at addressing the problems of unknown
lunar rock hardness and non-visualization of the To cope with the unclear target of lunar core
drilling process in the extreme lunar environ- drilling operations and solve the emergent situation
ment, an unmanned, retractable, and flexible where high-strength lunar rock may cause a screech-
self-coring drill bit for the lunar environment ing halt to the coring operation during the coring
was designed; the blade posture of the drill bit process, we have designed a universal joint coring
can adapt to the unknown lunar geological robot capable of direction adjustment during the lunar
environment through variation, thereby improv- coring process. Thus, the coring robot can change its
ing the efficiency of coring. When the coring drilling direction to avoid high-strength rocks that are
process is complete, during the lifting process, difficult to drill in the unknown lunar geological
the drill bit can retract the drill minimizing the environment. The design of the universal joint coring
damage to the coring hole, the demand for robot is shown in Fig. 4, which is composed of an
lifting force, the possibility of a drill jam, and actuator, a universal joint, a servo motor, a rotary
improving the coring process’s continuity. The frame, bellows, and other components.
design of the flexible coring bit is shown in Among the components, the bellows mainly pre-
Fig. 1. It comprises retractable blades, a drill bit, vent impurities such as lunar soil and rock debris from
a spring, a core barrel, and a positioning pin. falling into the actuator system to ensure its normal
Among them, the retractable blades can freely operation. The actuator is responsible for transmitting
adjust the feed. In addition, its posture can be the power of the servo motor to the rotary frame to
controlled through the drill bit rotation to adapt control the rotation angle of the universal joint. It
to different geological environments. The includes a plurality of gears and a transmission shaft.
retractable blades can freely rotate around the The bevel gear cooperates to convert the rotation in the
rotating hinge, and its position is determined by horizontal direction into the rotation in the vertical
the shape of the drill and the positioning device. direction. The spur gear set prevents interference of
The drill bit shape, stop position, and the various the transmission structure and increases the torque.
The driveshaft is responsible for transmitting the
power of the gear to the rotary frame causing it to
rotate. The supporting shaft is responsible for sup-
porting the rotary frame in the universal joint to ensure
that the virtual shaft in the rotary frame is in a
crisscross shape; both the driveshaft and the support
shaft can rotate freely at the groove of the universal
joint. The specific structure of the transmission
components and the schematic diagram of the univer-
sal joint robot after rotation are shown in Fig. 5.
Fig. 1 Design drawing of flexible core drill bit

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Fig. 2 Diagram of various


positions of
retractable blades

Fig. 3 Design drawing of


the positioning device

universal joint are not identical, and the rotation


direction of a single universal joint robot gives the
corer only the option to obtain samples in the oblique
direction in the subsequent coring operation, uniform
velocity sample coring in a vertical direction is
achieved through the combination of two universal
joint robots.

4.2 Film-forming while drilling, and in-situ


packaging storage technologies ICP-Coring

Fig. 4 Design drawing of universal joint coring robot


Lunar microgravity, high vacuum, extreme tempera-
ture difference, and other extreme environments have
The operating process of the universal joint coring seriously impacted the preservation of in-situ infor-
robot is as follows: when encountering rocks that are mation of samples during traditional core drilling. The
difficult to drill into, the propulsion unit of the coring film-forming while drilling ICP-Coring and in-situ
device is retracted, and then a direction change is packaging and storage technologies to address such
achieved through the universal joint robot so that the issues were proposed. The in-situ information of the
coring robot avoids the hard rock and continue its samples is preserved through the innovatively
sampling operation (Fig. 6). Given the nature of designed core storage device during the core drilling
unequal velocity of a single cross-axis universal joint, and sample storage stage. It also explains the central
that is, the angular velocities at both ends of the mechanism of realizing ICP-Coring.

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46 Page 10 of 20 Geomech. Geophys. Geo-energ. Geo-resour. (2022) 8:46

Fig. 5 The structure of the


transmission components
and the universal joint robot
after rotation

Fig. 6 Operating process of


single-double universal joint
coring robots

(1) Film-forming while drilling technology ICP- and limited space were innovatively developed.
Coring The principle and technology are based on the
The ultimate challenge in lunar ICP-Coring lies viscoelasticity theory and the dynamic
in how to achieve real-time packing and in-situ reversibility principle of supramolecular struc-
sealing of the sample core in the limited space of ture, combined with the creep and self-healing
the core barrel during the dynamic coring properties of viscoelastic bodies. They are
process under the harsh lunar environment such developed to achieve the formation of a sealing
as high vacuum and extreme temperature film on the surface of the core during core
difference, thereby maintaining the in-situ bed- drilling in a low temperature and vacuum
ding, compactness, and composition of cores, environment and completely seal and cover
and protecting the in-situ occurrence state of the core to obtain the most authentic composi-
material resources, and accurately determining tion, properties, and state of the lunar core.
the in-situ material abundance. In response to As shown in Fig. 7a, we imagine that a self-
the challenge, the viscoelastic in-situ self-heal- healing elastic body is preset inside the coring
ing sealing principle and technology, enabling tube. When the core starts to enter the coring
self-triggered film-forming and real-time seal- tube and comes into contact with the viscoelas-
ing in a low-temperature vacuum environment tic body, dynamic bond dissociation occurs in

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Geomech. Geophys. Geo-energ. Geo-resour. (2022) 8:46 Page 11 of 20 46

Fig. 7 Schematic diagrams


of film-forming while
drilling. a Coring process
b Sealing process at the
bottom of the core

the molecular bonds of the elastic body. As a innovatively designed and developed a poly-
result, self-healing viscoelastic bodies consoli- borosiloxane sealing film composed of mont-
date at the bottom of the core after the core is morillonite nano-networks, which has the
fully inserted, self-healing through dynamic advantages of self-forming, effective self-heal-
bonding such as hydrogen bonding and dynam- ing, molecular barrier, and being pollution-free.
ically seals to completely wrap around the core The reversible dissociation and association
to achieve ICP-Coring (as shown in Fig. 7b). between B and O atoms give the sealing film
In order to implement the principle and process excellent viscoelasticity and self-forming prop-
conception mentioned above in the unique erties, ensuring that the film material adaptively
environment of the moon, this study coats the core during the dynamic coring

Fig. 8 Diagram of the


mechanism of the fidelity
preservation film.
a Diagram of the synthesis
mechanism of the fidelity
preservation film.
b Diagram of the dynamic
bond dissociation and
reconstruction mechanism
of the fidelity preservation
film

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46 Page 12 of 20 Geomech. Geophys. Geo-energ. Geo-resour. (2022) 8:46

Fig. 9 Self-forming performance of sealing film. a Rheological test diagram of self-healing sealing film. b Self-forming simulation
experiment. c Low temperature creep experiment of self-healing sealing film

process and maintains the bedding structure and temperature conditions (- 20 °C) (Fig. 9c). It
density of the core (Fig. 8a). The rheological was found still to creep slowly, demonstrating
properties are shown in Fig. 9a; the storage the excellent self-forming properties of the
modulus curve and loss modulus curve intersect sealing film.
at 1.4 Hz (G0 ¼ G00 ). The storage modulus of the The sealing film has excellent self-healing
film material is lower than the loss modulus properties because of weak intermolecular
when the frequency is less than 1.4 Hz, indicat- cross-linking (formed by unreacted –OH in
ing that the material has a flow molding property PDMS) and dynamic coordination bond
like ‘‘liquid.’’ Further, the dynamic molding (formed between B and O in the polymer),
experiment results show that the film material which enables real-time sealing at the bottom of
can conform to the core surface and cover it in a the sample core while preventing the impact,
narrow space at room temperature (Fig. 9b). collision, tearing and other external forces in the
The film material was further stretch tested coring process from destroying the integrity of
under a simulated lunar environment with low- the film material (Fig. 8b). Figure 10a reveals

Fig. 10 Self-healing performance of sealing film. a Self-healing behavior experiment at room temperature. b Self-healing behavior
experiment in low temperature. c Healing efficiency of sealing film

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Geomech. Geophys. Geo-energ. Geo-resour. (2022) 8:46 Page 13 of 20 46

the highly effective self-healing capability of water vapor permeability coefficients of the film
the film material. The test results show that the material were 5.20 9 10–11, 5.34 9 10–11,
film sections were lightly attached after being 5.54 9 10–11, and 5.75 9 10–11 gm/(m2spa).
cut, and it self-healed in 30 s and did not break The performance of the film material remained
off even with twisting. The quantitative charac- consistent and exhibited sound barrier and
terization of the healing efficiency of the film healing capability, capable of constant long-
(Fig. 10c) indicated that the material’s self- term preservation of the material information in
healing efficiency was as high as 99%. The the core.
damage-healing test was also carried out under The moon is still an unmanned planet waiting to
simulated low-temperature lunar conditions be developed, and complete protection of the
(- 20 °C). The results showed that the material lunar environment needs to be considered for
healed itself and could be stretched within lunar exploration missions. The main chemical
15 min (Fig. 10b), showing the superior low- components of lunar soil/rock are SiO2, Al2O3,
temperature healing capability of the sealing FeO, MgO, CaO, etc. (Xu 1985), which do not
film, which is suitable for the extreme lunar have mutual chemical interactions with poly-
environment. borosiloxane and montmorillonite nano lamel-
The composite of nano-composite fillers con- lar fillers; hence no chemical reaction and
structs a three-dimensional barrier network, erosion will occur. We conducted simulation
which further boosts the film’s protection of experiments using rock cores from the earth
the material information inside the sample core. whose main composition includes SiO2, FeO,
We constructed the film material’s excellent etc. The XRD spectrum shows (Fig. 12) that
molecular barrier capability using the three- there is no significant change in the core
dimensional nano-barrier network technology. composition before and after the sealing film
As shown in Fig. 11a, when 10 wt% filler was is coated, which proves that the material does
added, the barrier performance of the film not change the composition properties of the
material reached 4.74 9 10–11 gm/(m2spa); rock formation and is pollution-free.
the healing barrier performance is shown in (2) In-situ packaging and storage technology for
Fig. 11b. The initial water vapor permeability condition-preserved coring
coefficient of the film material was
In addition to the film-forming-while-drilling tech-
5.19 9 10–11 gm/(m2spa), and four damage-
nology, in-situ packaging and storage of lunar in-situ
healing tests were performed. The recorded
condition-preserved cores is also the key to lunar ICP-

Fig. 11 Barrier performance of sealing film. a Variation of water vapor permeability coefficient with different filler content. b Change
of water vapor permeability coefficient of sealing film after healing from multiple damages

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46 Page 14 of 20 Geomech. Geophys. Geo-energ. Geo-resour. (2022) 8:46

Fig. 12 XRD spectrum of


rock samples before and
after sealing film coating

Coring. Therefore, storage and transportation with in- environment is provided in each tube of the in-situ
situ environment preservation after core drilling condition-preserved chamber to maintain its in-situ
necessitate focusing on overcoming technologies for properties meeting the in-situ environment preserva-
preserving the in-situ information of samples from tion requirements of lunar samples from different
different depths in extreme environments and long- depths. We also designed an in-situ condition-pre-
term storage in an in-situ environment to achieve served sample storage device based on the principle of
lasting and highly accurate preservation of in-situ magnetism, which is composed of a coring tube, an
information of lunar samples. outer barrel, a rotating inner tube, a magnet, rock-
In terms of preserving the in-situ compactness of breaking parts, sealing parts, and other parts. The
lunar samples, ‘we have proposed a technique and structural design is shown in Fig. 13. Its operating
method for pressure detection between lunar rock and principle is that the collected lunar rock sample drives
soil based on the combination of depth calculation and the impact magnet to move to the upper part of the
precision sensing. Based on the pressure data between coring tube until it reaches the coring designed height.
the lunar rock and soil, the in-situ condition-preserved At this point, the receiving magnet attracts the impact
chamber can be filled with an inert gas of the same magnet, thereby accelerating its movement towards
pressure without destroying the fidelity film and the receiving magnet. Concurrently, the impact mag-
keeping the vacuum of the sample, to help maintain net will break the weakened lever and release the
the in-situ compactness of the lunar sample. A multi- synchronization card. The synchronization card syn-
tube lunar in-situ condition-preserved storage cham- chronizes the rotary inner tube with the outer coring
ber is designed to preserve the in-situ environmental barrel. The inner coring tube remains non-rotary,
information of lunar samples at different depths. The creating a rotation speed difference between the rotary
sealed lunar samples will be stored in the coring inner tube and the inner coring tube. The sealing cloth
device. Upon returning to the lunar surface, the coring can be twisted and deformed by utilizing this speed
device will be positioned and stored in the tube of the difference, causing the lunar rock to be cut off,
sample in-situ condition-preserved chamber. Each completing the sealing operation. The same speed
tube independently stores the lunar-based samples difference can be used to drive the rock-breaking
from different depths and does not interfere with each slider to slide out along the slide rail so that the pointed
other. Simultaneously, with the help of in-situ envi- tip of the rock-breaking slider pushes into the lunar
ronmental information sensing and feedback control rock, aided by the impact force of the impact module,
technology in the coring process, the exact recon- causing the lunar rock to be cut off. A specific volume
structed environment identical to the in-situ of debris holding space is reserved on the upper part of

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Geomech. Geophys. Geo-energ. Geo-resour. (2022) 8:46 Page 15 of 20 46

Fig. 13 Structural design


drawing of the storage
device

the storage module to provide a temporary storage platform in a simulated lunar environment will be
location for the rock debris/lunar soil that needs to be conducive to exploring efficient rock-breaking prin-
discharged during the drilling process to keep it from ciples and testing lunar ICP-Coring technology.
affecting the subsequent drilling and coring process. Moreover, full-scale drilling tests based on lunar soil
and rock simulants can be carried out to simulate and
4.3 Development of an ICP-Coring testing test an entire multi-parameter coupling ICP-Coring
and analysis platform in a simulated lunar process at different depths and perform real-time
environment monitoring and recording of changes in the coring
environmental vacuum, temperature, coring torque,
In the lunar coring equipment development and and drilling pressure, etc., thereby providing a testing
equipment ground experiment, NASA and the Center platform and technical support for the manufacturing
for Astrobiology have jointly developed the MARTE technology of a lunar ICP-Coring robot.
extraterrestrial sampling System, which has a power of
(1) Overview of the experimental platform
150 W, a diameter of 48 mm, and a core length of
To study the process of core drilling and coring
200 mm (Stoker et al. 2008). Harbin Institute of
in a simulated lunar environment, we developed
Technology has developed a series of conventional
an ICP-Coring testing and analysis platform in a
drilling and sampling test platforms for lunar soil, such
lunar-based simulated environment (Fig. 14),
as 2, 1, and 0.5-m bionic coring apparatus, and carried
which can perform relevant tests on the envi-
out relevant experiments, but the extreme lunar
ronmental suitability and reliability under the
occurrence environment was not considered (Zhang
single or multiple coupling effects of different
et al. 2015). Beijing University of Aeronautics and
occurrence depths, vacuum, high and low tem-
Astronautics developed a lunar surface drilling vac-
peratures of the moon. The lunar environmental
uum environment simulation device with a load
vacuum degree is 1.01 9 10–12 Pa, the highest
vacuum of 10 Pa. The temperature range is - 40 °C
temperature reaches 130 °C, while the lowest
to ? 80 °C, and the effective drilling depth is
temperature can be - 183 °C, with a maximum
2000 mm (Ding et al. 2016). In summary, the existing
temperature difference of 313 °C, and there is no
development of lunar coring equipment has the
apparent magnetic field. To simulate drilling
disadvantages of low power, low torque and limited
operations under such an environment, the ICP-
coring depth, which cannot realize the simulation of
Coring testing and analysis platform in the
extreme temperature difference and high vacuum
simulated lunar environment comprises a dril-
degree in lunar extreme environment.
ling system, a lunar environment simulation
Carrying out ICP-Coring tests in a simulated lunar
system, and a testing and analysis system. The
environment is a prerequisite for exploring and
drilling system includes a rotary motor, an
exploiting lunar geological resources. Therefore,
impact motor, and a footage motor, the lunar
establishing an ICP-Coring testing and analysis
environment simulation system includes a

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46 Page 16 of 20 Geomech. Geophys. Geo-energ. Geo-resour. (2022) 8:46

Fig. 14 ICP-Coring testing


and analysis platform in a
simulated lunar
environment

loading test chamber, a liquid nitrogen refriger- (2) Lunar environment simulation system of the
ation module, a heating module, a vacuum platform
module, and a control module, the testing and The lunar environment simulation system
analysis system includes various sensors and a (Fig. 15) is the key to simulating the lunar
central control platform for detecting tempera- environment’s high vacuum and extreme tem-
ture, torque, drilling pressure, displacement, and perature difference on the experimental plat-
drilling speed to visualize the drilling process. form. It adopts the tight sealing technology of
In conclusion, the testing and analysis platform customized magnetic fluid leveraging magnetic
can simulate the full coverage of the lunar fluid colloidal solution properties such as non-
environment temperature range, the maximum precipitation, non-coagulation, non-decomposi-
vacuum degree simulation of existing technical tion, high saturation magnetization, leading to
conditions, and the simulation of different advantages such as lasting service life, wear-
occurrence depths of lunar rocks. It can perform free, high reliability, and excellent adaptability.
sampling tests with different powers and drilling The achievable ultimate vacuum of the system
methods. under a no-load state is 1 9 10–2 Pa, and the
leakage rate is 1 9 10–12 Pa.m3/sec. In

Fig. 15 Lunar environment


simulation system

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Geomech. Geophys. Geo-energ. Geo-resour. (2022) 8:46 Page 17 of 20 46

addition, it adopts an electric heating plate drilling resistance torque was 7.5 Nm (Wang et al.
heating system and uses direct liquid nitrogen 2016). The design parameters of the fidelity coring
evaporation for cooling, and the test chamber is testing and analysis platform in a simulated environ-
equipped with temperature and vacuum degree ment can be planned as shown in Table 2, by
sensors. referencing the drilling parameter planning of lunar
(3) Related design parameters of the experimen- surface sampling institutions that has been carried out,
tal platform considering the needs of experimenting and research-
ing drilling under a simulated environment, and
In subsurface drilling on extraterrestrial celestial
combining with the lunar drilling capacity design
bodies, the rotation speed of drill pipes is generally
and analysis of simulated lunar rock surface drilling
limited to 500 r/min due to environmental and
load test.
technical constraints. For example, the rated speed of
the ALSD system in the Apollo mission was 280
r/min, and its impact frequency was 37.8 Hz; the
5 Conclusion
maximum impact work was 4.4 J (Haggerty 1978).
Some scholars used numerical simulation software to
Deep space exploration is of great significance to
establish a mechanical model of the lunar soil and
exploiting space resources and promoting cutting-
drilling tools to dynamically simulate the process of
edge science and technology. It is a complete mani-
the drilling tools drilling into the lunar soil. The
festation of a country’s capabilities in cutting-edge
recorded drilling resistance was about 300 N, and the
science and technology. The moon has become the

Table 2 Parameters
Item Design parameters Remarks

Vacuum environment The net size of the outer Drilling parameters such as drill pipe torque, impact work, weight-on-
simulation chamber diameter of the outer cylinder bit are designed based on the existing lunar sample hardness and rock
size is drillability; the temperature is based on the lunar limit temperature
U 780 9 1200 mm difference and the existing technical conditions for saturation design;
the vacuum degree simulation design is based on the existing
The net size of the sample
technical conditions
inner diameter is
U 400 9 1000 mm
Effective drilling depth 850 mm
Rotation adjustment 0 * 215 r/min
speed
Drill pipe torque range 0 * 300 Nm
Impact adjustment 0 * 30.3 Hz
frequency range
Impact work 10 J
Adjusting range of 0 * 500 mm/min
footage speed
Drilling pressure 0 * 3000 N
adjustment range
Load-free ultimate B 1  102 Pa
vacuum
Load drilling vacuum B 10 Pa
Vacuum time Depressurization time: \ 12 h
Ambient temperature of - 185 °C * 200 °C
vacuum simulator
Sealing method Magnetic fluid seal

123
46 Page 18 of 20 Geomech. Geophys. Geo-energ. Geo-resour. (2022) 8:46

first choice for deep space exploration because of its the Program for Guangdong Introducing Innovative and
unique spatial location and abundance of scarce Entrepreneurial Teams (No. 2019ZT08G315), and the
Postgraduate Innovation Development Fund Project of
natural resources. Shenzhen University (315-0000470824).
(1) The lunar sampling represented by the US
Declarations
Apollo program, the Luna program of the
former Soviet Union, and China’s Chang’e-5 Conflict of interest The authors state that they have no
lunar mission are all ‘‘ordinary sampling’’, financial and personal conflicts.
ignoring the preservation of the lunar in-situ
Open Access This article is licensed under a Creative Com-
environment, and there is an issue of sampling mons Attribution 4.0 International License, which permits use,
depth and fidelity. The problem is that essential sharing, adaptation, distribution and reproduction in any med-
in-situ information such as volatile gas, com- ium or format, as long as you give appropriate credit to the
pactness, and stratigraphic sequence in the original author(s) and the source, provide a link to the Creative
Commons licence, and indicate if changes were made. The
obtained core samples is lost, restricting images or other third party material in this article are included in
research on major issues such as lunar resource the article’s Creative Commons licence, unless indicated
exploration, the origin of life, and the evolution otherwise in a credit line to the material. If material is not
of geological structures. included in the article’s Creative Commons licence and your
intended use is not permitted by statutory regulation or exceeds
(2) Lunar ICP-Coring is a new scientific concept the permitted use, you will need to obtain permission directly
and engineering practice. Its comprehensive and from the copyright holder. To view a copy of this licence, visit
practical development requires the intersection http://creativecommons.org/licenses/by/4.0/.
and integration of multiple disciplines and
fields. The ‘‘4 Ps’’ coring (preservation of
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