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Thermodynamic Modeling and Parametric Study
Thermodynamic Modeling and Parametric Study
Thermodynamic Modeling and Parametric Study
Keywords: In this study a detailed thermodynamic model of a small-scale natural gas/hydrogen-fueled gas turbine system is
Gas turbine presented. The thermodynamic model includes both a basic thermodynamic analysis and an exergy analysis.
Natural gas Exergy analysis aims on the identification of exergy destruction in the various system components. Specifically,
Hydrogen combustion it is investigated how hydrogen addition in the fuel supply can affect exergy loss. Off-design modeling is also
Dual-fueled
implemented to realistically evaluate performance at part-load operation. A parametric study is conducted to
Thermodynamic modeling
Parametric study
examine the effect of hydrogen ratio on system performance. The hydrogen ratio is varied from 0 to 0.9, to
examine the behavior of the developed model at different hydrogen contents. The results suggest that hydrogen
addition to the natural gas fuel supply can change the operational behavior of the gas turbine cycle. Although net
electrical efficiency is only marginally increased as hydrogen ratio is increased (0.347 vs. 0.356), the exergetic
efficiency is more significantly affected, mainly due to the reduction of combustor losses as hydrogen content
increases (0.338 vs. 0.360). Also, hydrogen addition has a positive effect in terms of carbon emissions, since even
a tiny hydrogen injection at a hydrogen ratio of 0.1 (on a volumetric basis) results in a 6.1% reduction in CO2
emissions, as compared to methane-only fueling. Overall, the results suggest that even a small amount of hy-
drogen addition to the gas turbine cycle can have a significantly positive effect in terms of system efficiency and
operational cost.
https://doi.org/10.1016/j.seta.2019.100560
Received 23 February 2019; Received in revised form 22 October 2019; Accepted 24 October 2019
2213-1388/ © 2019 Elsevier Ltd. All rights reserved.
A. Arsalis Sustainable Energy Technologies and Assessments 36 (2019) 100560
Efficiency (−)
gas increases (with an increase in specific heat capacity) [7]. This in- combustion chamber of an existing natural gas-fueled gas turbine cycle
crease favors the generation of work at an identical turbine inlet tem- will not need to be modified in the case of hydrogen injection, because
perature, while the increased moisture content results to an increase in hydrogen addition in the fuel allows reduction of natural gas at the
turbine power output [6]. Also, small hydrogen contents in a natural same time, provided the combustion temperature is kept fixed. Since
gas-based combustion process in a gas turbine cycle can have a positive the energy density of hydrogen is higher than methane, the total fuel
effect in terms of reducing unburned methane and CO emissions, in flow rate entering the combustion chamber will be lower in comparison
addition to CO2 emission reduction [8]. A recent study suggested that a to a methane-only system [10,11].
natural gas-fueled gas turbine can be easily converted for hydrogen Currently, the open literature includes a very limited number of
fueling, with a modification of its control software, and without any studies on methane/hydrogen fueled gas turbine systems. Ebaid et al.
changes to the moving components [9]. The size and structure of the [12], studied an 100 MWe PV/hydrogen-fueled gas turbine hybrid
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A. Arsalis Sustainable Energy Technologies and Assessments 36 (2019) 100560
system. Simplistic assumptions were considered for the gas turbine System modeling of the gas turbine cycle
model to determine load consumption, in relation to the generation of
electricity from the PV system. The authors assumed that the gas tur- The mathematical modeling, including the calculation of all ther-
bine would be fueled only with hydrogen and that the gas turbine mophysical properties, and the associated parametric study are con-
would operate only at design conditions with a fixed thermal efficiency ducted with the commercially available software Engineering Equation
at 44%. Guandalini et al. [3], considered hydrogen injection to a cen- Solver (EES) – Professional version. The values of the isentropic effi-
tralized natural gas grid, in relation to large-scale wind turbine systems. ciencies for the compressor and turbine depend on the load of the gas
Although part-load operation was considered through regression func- turbine cycle power output. In this study a part-load model, based on
tions based on an industrial turbine, actual modeling of the gas turbine the methodology developed in [15,16], has been formulated to de-
cycle was not implemented. termine part-load performance. Therefore, based on a selected load, the
The current study attempts to provide a detailed thermodynamic value of the isentropic efficiency is calculated through data interpola-
modeling of a natural gas/hydrogen-fueled gas turbine system, using tion.
both first and second law approaches. Also, the modeling includes both
design and off-design considerations, so that system operation at part- Thermodynamic model
load conditions will not be compromised by simplistic fixed conditions.
The developed system model sets a basis for future application-specific The total power output of the gas turbine is given by the sum of the
systems, including PV modules, electrolyzer stacks, hydrogen storage partial power outputs resulting from the combustion of methane and
units, and heat integration and recovery to satisfy realistic load profiles. hydrogen fuels:
A parametric study is conducted to examine the effect of hydrogen ratio
on key parameters, such as the power output, the fuel mass flow rate, Wgt = Wgt ,CH4 + Wgt ,H2 (1)
the heat input rate, the flue gas composition, the thermodynamic and The generated net electrical power output resulting from the ex-
exergetic efficiencies, and the exergy destruction ratio. The parametric pansion of the hot flue gas in the turbine can be given as a function of
study also investigates the effect of hydrogen injection in terms of CO2 the enthalpies of the processes from air compression to turbine ex-
emission reduction, which is a significant factor in the design of sus- pansion. Through an energy balance of products and reactants for the
tainable energy systems. combustion of methane fuel, terms can be rearranged to solve for power
output:
System configuration Wgt ,CH4 = nCH4 ·((H3,CH4 H4,CH4 ) aCH4 ·(h¯2 h¯1))· gen (2)
h̄1 and h̄2 are the specific enthalpies of air at the compressor inlet
The system configuration is shown in Fig. 1. The combustor of the
and the compressor outlet, respectively. The above equation is solved
gas turbine cycle is fueled with natural gas and hydrogen, and the
for nCH4 to determine the molar flow rate of the methane fuel.
generated flue gas is expanded in the turbine to generate electricity via
The molar flow rate of air for methane combustion is given by:
an electric generator.
The following assumptions have been made for this study: na,CH4 = aCH4 · nCH4 (3)
The volumetric flow rate of air for methane combustion entering the
1. For calculation simplicity, natural gas is assumed to have the ther-
compressor is given by:
mophysical properties of methane.
2. A catalytic combustion process is assumed for the gas turbine cycle V1,CH4 = na,CH4 · v¯1 (4)
to allow complete chemical reaction of the fuel reactants.
3. The combustion temperature is fixed and therefore it remains con- Similarly, for hydrogen:
stant at part-load conditions, although at more realistic conditions, Wgt ,H2 = nH2 ·((H3,H2 H4,H2) aH2 ·(h¯2 h¯1))· gen (5)
this value would normally drop slightly and steadily with decreasing
load [6]. The reason of keeping the combustion temperature con- na,H2 = aH2 ·n H2 (6)
stant is to avoid mismatch of data calculation for the part-load
model, since data from the part-load model are fed to the thermo- V1,H2 = na,H2 · v¯1 (7)
dynamic model, and therefore variation of combustion temperature
would create inconsistency in the calculation of the isentropic effi- The total volumetric flow rate of air entering the compressor is the
ciencies with the part-load model. sum of the partial volumetric flow rates:
4. Ambient conditions are set at a pressure of 1 atm and a temperature V1 = V1,CH4 + V1,H2 (8)
of 15 °C. The pressure and temperature values at the inlet of the air
compressor are set equal to the ambient conditions. The fuel tem- The sum of the two partial volumetric flow rates is the total flow
perature is assumed to remain constant and equal to ambient con- rate of air needed to enter the combustor for the reactions with methane
ditions. and hydrogen.
5. The electric generator efficiency is fixed at 0.972 [13], for a gas The lower heating value of methane on a molar basis is given by:
turbine nominal power output of 12.9 MWe. The latter value is taken
from available manufacturer’s data for an industrial gas turbine Table 1
(Siemens SGT-400) [13]. A pressure ratio of 16.8 is assumed for the Values of the constant parameters in the thermodynamic model at design.
air compressor [13]. Parameter description Value
6. A constant pressure drop of 5% is assumed for the combustor pro-
pamb Ambient pressure 1 atm
cess [14].
Tamb Ambient temperature 15 °C
7. The model assumes that the gas turbine will respond to an electric Tf Fuel temperature 15 °C
load. Therefore, the electric load is treated as an input parameter. Electric generator efficiency 0.972
gen
Wgt Gas turbine power output 12.9 MWe
The above input values for the gas turbine cycle at design conditions Compressor pressure ratio 16.8
c
are tabulated in Table 1. b Combustor efficiency 0.95
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A. Arsalis Sustainable Energy Technologies and Assessments 36 (2019) 100560
LHVCH4 = h¯ CH4, ref 2·h¯ H2O, g , ref h¯ CO2, ref (9) cycle efficiency and fuel mass flow rate have been calculated, the part-
load isentropic efficiencies for the compressor and turbine are calcu-
Ef , in,CH4 = nCH4 · LHVCH4 (10) lated. The calculated data are then saved as a lookup table in the main
Similarly, for hydrogen: model of the gas turbine cycle, and are used through interpolation to
calculate performance at any given operating load condition.
LHVH2 = h¯ H2, ref h¯ H2O, g, ref (11) To avoid unrealistic operating schemes, the exhaust temperature of
the combustor is kept constant at all loads. On the other hand, the ro-
Ef , in,H2 = n H2 · LHVH2 (12) tating speed of the compressor and the turbine can be allowed to vary;
The total energy rate of fuel and the corresponding net electrical therefore they are reduced as the load decreases. Since it is assumed
efficiency, on an LHV basis, are given by: that the compressor and turbine are connected in a single shaft, the
rotating speed of the compressor is always assumed to be equal to the
Ef , in = Ef , in,CH4 + Ef , in,H2 (13) rotating speed of the turbine. The compressor rotating speed at full-load
conditions is fixed at 14,100 rpm, per manufacturer’s data [13]. The
Wgt
el, net = design data mentioned in the description below are those identified at
Ef , in (14) design.
The auxiliary equations for the thermodynamic model of the gas The fuel mass flow rate is defined as the difference between turbine
turbine cycle are given in Appendix A. These include the equations and compressor mass flow rates:
needed for the calculation of the reaction coefficients for the combus- m f = mt mc (22)
tion of both methane and hydrogen in the gas turbine cycle for both the
stoichiometric and actual reactions. Additionally, the mass balance and The gas turbine cycle efficiency ratio is [15]:
energy balance equations are given for the gas turbine cycle. = 3.18· N 4.69·N 2 + 3.69·N 3 1.18·N 4
gt (23)
Exergy analysis The power output ratio is defined as the ratio of off design to design
net power output for the gas turbine cycle:
An exergy analysis can provide an in-depth evaluation of the sources N
of irreversibility in an energy system. For the current system config- N =
Ndes (24)
uration, exergy analysis is used to reveal the trend of exergy destruction
when varying hydrogen content in the total fuel. The methodology for Similarly, for gas turbine cycle efficiency:
exergy analysis has been described in detail in a previous publication gt
[17]. The main equations are summarized in Table 2. gt =
gt , des (25)
The exergy destruction for each system component is calculated
through exergy balances. The exergy balances for the compressor, The previous equation is solved for gt to determine the off-design
turbine, and combustor are the following, respectively: efficiency of the gas turbine cycle. Similarly, the off-design mass flow
rate ratio is determined based on a curve function for the fuel con-
m1·xq,1 + Wc = m2· xq,2 + Xdes, c (15) sumption ratio [15]:
m3· xq,3 = m4 · xq,4 + Wt + Xdes, t (16) Gf = 0.288 + 0.624·N + 0.088·N 2 (26)
Xf + m2· xq,2 + mf ·x q, f = m3·xq,3 + Xdes, comb (17) mf
Gf =
The associated exergy destruction ratios for the above components mf , des (27)
are defined as [18]: For the compressor, the pressure ratio is defined for design and off-
Xdes, c design conditions, respectively:
yD, c =
Xf (18) p2, des
c, des =
p1, des (28)
Xdes, t
yD, t = p2
Xf (19) c =
p1 (29)
Xdes, comb
yD, comb = The ratio of reduced pressure ratio to its design value, the ratio of
Xf (20)
reduced rotating speed to its design value, the ratio of reduced effi-
The total rate of exergy destruction is the sum of component exergy ciency to its design value, and the ratio of reduced mass flow rate to its
destruction rates: design value, are the following, respectively [15]:
c , des (30)
Part-load model
Table 2
Modeling equations used in the exergy analysis.
The gas turbine cycle must be able to respond to off-design condi-
tions, i.e. at power output below the nominal power output of Variable description Model equation
12.9 MWe. In a previous study, [15] the compressor and turbine mass Exergy rate of fuel (W)
Xf Xf = mCH4 · hCH4 + mH2·h H2
flow rates were provided to the model as input parameters and based on Exergetic efficiency (−) Wgt
2
those values two output variables were determined, namely isentropic 2 =
Xf
efficiency and pressure ratio. The study included typical curve functions XPH , i Physical exergy for stream i (W) XPH , i = mi ·x q,i
to approximate gas turbine cycle efficiency and fuel mass flow rate at XCH , i Chemical exergy of stream i (W) XCH , i = mi· x CH ,i
part-load conditions. However, since the modeling needs of the current Xi Total exergy of stream i (W) Xi = XPH , i + XCH ,i
study are different, it is assumed that after the part-load gas turbine
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A. Arsalis Sustainable Energy Technologies and Assessments 36 (2019) 100560
nc Table 3
nc =
nc, des (31) Values of the input parameters for the validation of the system model at design.
DEN = p · 1 ( m
nc ) + n ·(n c c m) 2
(36) t = (1 t·(1 nt )2)·
nt
Gt
· 2
nt
Gt (50)
The values for the remaining constants are m = 1.06, p = 0.36 and
The value of t is 0.3.
c4 = 0.3.
Finally, a similar process to the compressor section is repeated for
Results and discussion
the turbine. Initially some parameters must be defined. For calculation
simplicity, at off-design conditions the condition set at design operation
This section starts with a validation of the system model with
for the pressure drop in the combustor is retained, i.e.:
available experimental data. Next the system model of the gas turbine
p3 = p2 · b (37) cycle is analyzed at design conditions, and then at off-design conditions.
The term b is a pressure loss coefficient for the combustor, set at a Finally, the results of the parametric study are presented in detail, with
typical value of 0.95 [14]. The equations below relate the turbine emphasis on the performance of the system and its effect on key
parameters to the compressor parameters parameters.
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A. Arsalis Sustainable Energy Technologies and Assessments 36 (2019) 100560
Table 6
Values of the key output parameters at design conditions.
Parameter description Value
Table 5
Thermophysical property values at design conditions.
Parameter description Stream
1 2 3 4
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A. Arsalis Sustainable Energy Technologies and Assessments 36 (2019) 100560
Fig. 8. Effect of part-load operation on the values of excess air for natural gas
Fig. 5. Fuel consumption and power output generation for the system at part-
and hydrogen fuels.
load operation.
Fig. 6. Variation of inlet air and exhaust flue gas for the system at part-load Fig. 9. Effect of hydrogen ratio variation on the values of partial power output
operation. (methane vs. hydrogen).
isentropic efficiencies will deteriorate at off-design conditions. more flue gas). Specifically, in Fig. 6, the mass flow rate curves for both
In Figs. 6 and 7, it is shown that low efficiency occurs at loads below the flue gas and air stop to decrease linearly below the load of 60%;
60%, because the system consumes more air (also more fuel, generating while the exact same effect also occurs for the fuel flow rate curves, as
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A. Arsalis Sustainable Energy Technologies and Assessments 36 (2019) 100560
Fig. 10. Effect of hydrogen ratio variation on total fuel mass flow rate.
Fig. 11. Effect of hydrogen ratio variation on the molecular composition of the
exhaust flue gas.
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A. Arsalis Sustainable Energy Technologies and Assessments 36 (2019) 100560
combustion is significantly higher than methane combustion, the respectively). However, the improvement of exergetic efficiency is more
comparatively more efficient combustion of hydrogen decreases flue significant, mainly due to the high reduction of combustor losses, as
gas generation, and therefore the flow rate of incoming air remains hydrogen ratio increases (0.338 and 0.360 for a hydrogen ratio of 0 and
practically unchanged. Finally, for a hydrogen ratio of 0.1, CO2 emis- 0.9, respectively). Therefore, for the same amount of total fuel flow
sions are reduced by 6.1% as compared to no hydrogen content in the rate, hydrogen combustion results in a higher power output, in com-
fuel, with a further reduction to 24.2% for a hydrogen ratio of 0.5. parison to methane-only combustion. Also, hydrogen addition affects
positively the system performance in terms of CO2 emissions, since even
Conclusions a hydrogen ratio of 0.1 (on a volumetric basis) results in a 6.1% re-
duction in CO2 emissions, with a further reduction to 24.2% for a hy-
This study presents a detailed thermodynamic model, considering drogen ratio of 0.5, as compared to methane-only fueling. The devel-
both first law and second law analyses, of a small-scale natural gas/ oped model can be used as a basis for future more application-specific
hydrogen-fueled gas turbine cycle, along with performance evaluation studies in the field of decentralized power generation, combining var-
at both design and off-design conditions. Evaluation of performance at ious technologies (e.g. a PV-electrolyzer-gas turbine system).
off-design conditions is very important, because in real-life conditions,
the system will operate mostly at off-design, with several part loads.
Funding
Therefore, it is necessary to develop a simulation model that determines
performance at off-design conditions, as accurately as possible, to cor-
This research did not receive any specific grant from funding
respond to realistic operation.
agencies in the public, commercial, or not-for-profit sectors.
The system model is validated against measured manufacturer’s
data from an industrial gas turbine and results show a good agreement
between the model and the reference data. In general, the results sug- Declaration of Competing Interest
gest that hydrogen addition to the natural gas fuel supply could alter
significantly the operation of the gas turbine cycle. It is observed that The authors declare that they have no known competing financial
net electrical efficiency can slightly improve, as hydrogen ratio is in- interests or personal relationships that could have appeared to influ-
creased (0.347 and 0.356 for a hydrogen ratio of 0 and 0.9, ence the work reported in this paper.
Appendix A
At the air compressor exit the specific enthalpy is determined as follows [14]:
h¯s,2 h¯1
h¯2 = h¯1 +
c (52)
where h̄1 is the specific enthalpy at the inlet, and h̄s,2 is the isentropic specific enthalpy at the outlet (J/kg).
The stoichiometric reactions of methane and hydrogen with air are the following, respectively:
CH 4 + as,CH4 (0.21O2 + 0.79N2) bs,CH4 CO2 + cs,CH4 H2 O + ds,CH4 N2
The following expressions provide the conservation for carbon, hydrogen, oxygen and nitrogen atoms, respectively, for methane fuel:
1 = bs,CH4
4 = 2·cs,CH4
as,CH4 ·2·0.21 = 2·bs,CH4 + cs,CH4
as,CH4 ·2·0.79 = 2·ds,CH4 (53)
Similarly, for hydrogen:
2 = 2·bs,H2
as,H2 ·2·0.21 = bs,H2
as,H2 ·2·0.79 = 2·cs,H2 (54)
The actual reaction of methane and hydrogen with excess air are the following, respectively:
CH 4 + aCH4 (0.21O2 + 0.79N2) bCH4 CO2 + cCH4 H2 O + dCH4 N2 + eCH4 O2
The corresponding conservation expressions for methane and hydrogen, respectively, are given as follows:
aCH4 = (1 + eaCH4 )· as,CH4
1 = bCH4
4 = 2· cCH4
aCH4 ·2·0.21 = 2·bCH4 + cCH4 + 2· eCH4
aCH4 ·2·0.79 = 2·d CH4 (55)
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A. Arsalis Sustainable Energy Technologies and Assessments 36 (2019) 100560
Ss,4,H2 = bH2 ·¯sH2O, s,4,H2 + cH2· s¯N2, s,4,H2 + d H2· s¯O2, s,4,H2 (68)
Considering an entropy balance on the isentropic turbine:
Ss,4,CH4 = S3,CH4 (69)
Hs,4,H2 = bH2 ·h¯ H2O, s,4,H2 + cH2· h¯ N2, s,4,H2 + d H2·h¯ O2, s,4,H2 (72)
The total enthalpy of the products exiting the isentropic turbine, per mole of fuel, is given by:
Hs,4 = Hs,4,CH4 + Hs,4,H2 (73)
The enthalpy of the products exiting the actual turbine, per mole of fuel, for methane and hydrogen, respectively, are given by:
H4,CH4 = H3,CH4 (H3,CH4 Hs,4,CH4 )· t (74)
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A. Arsalis Sustainable Energy Technologies and Assessments 36 (2019) 100560
The total molar flow rate of inlet air to the compressor is the sum of the partial molar flow rates needed for the combustion of methane and
hydrogen:
na = na,CH4 + na,H2 (78)
The resulting flue gas exiting the combustor can be related to the reactants with a molar flow rate balance, summing the flue gas flow rates from
the combustion of the two fuels:
n3 = nCH4,3 + nH2,3 (79)
The above equation can be analyzed as follows:
nCH4,3 = na,CH4 + nCH4
n H2,3 = na,H2 + n H2 (80)
The partial molar flow rates can be related to the corresponding mole fractions as follows:
ni,CH4,3 = nCH4,3· yi,3,CH4
ni,H2,3 = n H2,3· yi,3,H2 (81)
In the above equations i is the product species, i.e·H2O, CO2, O2, and N2.
A molar flow rate balance results in the following general expression:
ni,3 = ni,CH4,3 + ni,H2,3 (82)
The mole fractions are found with the following general expression:
ni,3
yi,3 =
n3 (83)
Assuming no change of composition in the flue gas during expansion in the turbine:
yi,4 = yi,3 (84)
When mass fractions must be determined, the following relations deriving from the composition relations for gas mixtures are used:
M4 = yi,4 ·Mi
i (85)
Mi
x i,4 = yi,4 ·
M4 (86)
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