Airbags

RESTRAINTS
SECTION SR
SRS AIRBAG
B
E
CONTENTS
PRECAUTION ............................................... 3 FOR SIDE AND ROLLOVER COLLISION : When F
SRS is not activated in a collision ............................11
PRECAUTIONS ................................................... 3
REMOVAL AND INSTALLATION ............... 15 G
EXCEPT FOR EUROPE .............................................. 3
EXCEPT FOR EUROPE : Precaution for Supple- DRIVER AIR BAG MODULE ............................ 15
mental Restraint System (SRS) "AIR BAG" and Exploded View .........................................................15
"SEAT BELT PRE-TENSIONER" .............................. 3 Removal and Installation .........................................15 SR
EXCEPT FOR EUROPE : Precautions Necessary
for Steering Wheel Rotation After Battery Discon- SPIRAL CABLE ................................................ 18
nection ....................................................................... 3 Exploded View .........................................................18
I
EXCEPT FOR EUROPE : Precaution for Disposal...... 4 Removal and Installation .........................................18
EXCEPT FOR EUROPE : Service ............................ 4
PASSENGER AIR BAG MODULE ................... 21
FOR EUROPE ............................................................. 4 Exploded View .........................................................21 J
FOR EUROPE : Precaution for Supplemental Re- Removal and Installation .........................................21
straint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" ................................................... 4
SIDE AIR BAG MODULE .................................. 24
Exploded View .........................................................24 K
FOR EUROPE : Precautions Necessary for Steer-
ing Wheel Rotation After Battery Disconnection ...... 5 Removal and Installation .........................................24
FOR EUROPE : Precaution for Disposal .................. 6 CURTAIN AIR BAG MODULE .......................... 26 L
FOR EUROPE : Service ........................................... 6 Exploded View .........................................................26
Removal and Installation .........................................26
PREPARATION ............................................ 7
CRASH ZONE SENSOR ................................... 29 M
PREPARATION ................................................... 7
Exploded View .........................................................29
Special Service Tool ................................................. 7
Removal and Installation .........................................29
Commercial Service Tools ........................................ 7
N
SATELLITE SENSOR ....................................... 31
BASIC INSPECTION .................................... 8 Exploded View .........................................................31
COLLISION DIAGNOSIS .................................... 8 Removal and Installation .........................................31
O
FOR FRONTAL COLLISION ....................................... 8 DIAGNOSIS SENSOR UNIT ............................. 33
FOR FRONTAL COLLISION : When SRS is acti- Exploded View .........................................................33
vated in a collision ..................................................... 8 Removal and Installation .........................................33 P
FOR FRONTAL COLLISION : When SRS is not
SEAT BELT PRE-TENSIONER ........................ 35
activated in a collision ............................................... 9
Exploded View .........................................................35
FOR SIDE AND ROLLOVER COLLISION ................ 10 Removal and Installation .........................................35
FOR SIDE AND ROLLOVER COLLISION : When
SRS is activated in a collision ................................. 10
DEPLOYMENT AND DISPOSAL ...................... 36
SR-1
DRIVER AIR BAG MODULE .................................... 36 SIDE AIR BAG MODULE : Disposal ....................... 41
DRIVER AIR BAG MODULE : Deployment ............ 36
DRIVER AIR BAG MODULE : Disposal ................. 37 CURTAIN AIR BAG MODULE .................................. 41
CURTAIN AIR BAG MODULE : Deployment .......... 41
PASSENGER AIR BAG MODULE ........................... 37 CURTAIN AIR BAG MODULE : Disposal ............... 43
PASSENGER AIR BAG MODULE : Deployment ... 37
PASSENGER AIR BAG MODULE : Disposal ......... 39 SEAT BELT PRE-TENSIONER ................................ 43
SEAT BELT PRE-TENSIONER : Deployment ........ 43
SIDE AIR BAG MODULE .......................................... 39 SEAT BELT PRE-TENSIONER : Disposal ............. 44
SIDE AIR BAG MODULE : Deployment ................. 39
SR-2
PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
EXCEPT FOR EUROPE
B
EXCEPT FOR EUROPE : Precaution for Supplemental Restraint System (SRS) "AIR
BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000005891432
C
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and D
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
E
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal F
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
G
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS SR
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the I
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the J
battery, and wait at least 3 minutes before performing any service.
EXCEPT FOR EUROPE : Precautions Necessary for Steering Wheel Rotation After
K
Battery Disconnection INFOID:0000000006881565
CAUTION:
Comply with the following cautions to prevent any error and malfunction. L
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect M
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and N
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation. O
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE: P
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
SR-3
PRECAUTIONS
< PRECAUTION >
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.
EXCEPT FOR EUROPE : Precaution for Disposal INFOID:0000000006881563
• Before disposing of air bag module, pop-up roll bar and seat belt pre-tensioner, or vehicles equipped with
such systems, deploy the systems. If such systems have already been deployed due to an accident, dispose
of them as indicated in Disposing of Air Bag Module, Pop-up Roll Bar and Seat Belt Pre-tensioner.
• When deploying the air bag module, pop-up roll bar and seat belt pre-tensioner, always use the Special Ser-
vice Tool; Deployment tool (SST: KV99106400).
• When deploying the air bag module, pop-up roll bar and seat belt pre-tensioner, stand at least 5.0 m (16.4
ft.) away from the deployment component.
• When deploying air bag module, pop-up roll bar and seat belt pre-tensioner, a fairly loud noise is made, fol-
lowed by smoke being released. The smoke is not poisonous, however, be careful not to inhale smoke since
it irritates the throat and can cause choking.
• Always activate one air bag module at a time.
• Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave pop-up
roll bar and seat belt pre-tensioner unattended for more than 10 minutes after deployment.
• Wear gloves when handling a deployed air bag module, pop-up roll bar and seat belt pre-tensioner.
• Never apply water to the deployed air bag module, pop-up roll bar and seat belt pre-tensioner.
• Wash your hands after work is completed.
• Place the vehicle outdoors with an open space of at least 6.0 m (19.7 ft) on all sides when deploying air bag
module, pop-up roll bar and seat belt pre-tensioner while mounted in vehicle.
• Use a volt meter to make sure the vehicle battery is fully charged.
• Never dispose of the air bag module, pop-up roll bar and seat belt pre-tensioner that does not deploy.
EXCEPT FOR EUROPE : Service INFOID:0000000006881564
• Never use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
• Before servicing the SRS, turn ignition switch OFF, disconnect battery negative terminal and wait at least 3
minutes or more.
For approximately 3 minutes after the battery negative terminal are removed, it is still possible for the air bag
and seat belt pre-tensioner to deploy. Therefore, never work on any SRS connectors or wires until at least 3
minutes have elapsed.
• Diagnosis sensor unit must always be installed with their arrow marks “⇐” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before installa-
tion and replace as required.
• The spiral cable must be aligned in the neutral position since its rotations are limited. Never turn steering
wheel and column after removal of steering gear.
• Handle air bag module carefully. Always place driver and passenger air bag modules with the pad side fac-
ing upward and seat mounted side air bag module standing with the stud bolt side facing down.
• Conduct self-diagnosis to check entire SRS for proper functioning after replacing any components.
• After air bag inflates, the front instrument panel assembly should be replaced if damaged.
FOR EUROPE
FOR EUROPE : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and
"SEAT BELT PRE-TENSIONER" INFOID:0000000006881567
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
SR-4
PRECAUTIONS
< PRECAUTION >
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected
by the passenger air bag deactivation switch. A
WARNING:
Always observe the following items for preventing accidental activation. B
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal C
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this D
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
• The vehicle may be equipped with a passenger air bag deactivation switch which can be operated by
the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and E
will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled and
could inflate for certain types of collision. After SRS maintenance or repair, make sure the passenger
air bag deactivation switch is in the same position (ON or OFF) as when the vehicle arrived for ser- F
vice.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: G
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) SR
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
I
battery, and wait at least 3 minutes before performing any service.
FOR EUROPE : Precautions Necessary for Steering Wheel Rotation After Battery Dis-
connection INFOID:0000000006881566 J
CAUTION:
Comply with the following cautions to prevent any error and malfunction. K
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables. L
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and M
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
N
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE: O
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.) P
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.
SR-5
PRECAUTIONS
< PRECAUTION >
FOR EUROPE : Precaution for Disposal INFOID:0000000005891434
• Before disposing of air bag module, pop-up roll bar and seat belt pre-tensioner, or vehicles equipped with
such systems, deploy the systems. If such systems have already been deployed due to an accident, dispose
of them as indicated in Disposing of Air Bag Module, Pop-up Roll Bar and Seat Belt Pre-tensioner.
• When deploying the air bag module, pop-up roll bar and seat belt pre-tensioner, always use the Special Ser-
vice Tool; Deployment tool (SST: KV99106400).
• When deploying the air bag module, pop-up roll bar and seat belt pre-tensioner, stand at least 5.0 m (16.4
ft.) away from the deployment component.
• When deploying air bag module, pop-up roll bar and seat belt pre-tensioner, a fairly loud noise is made, fol-
lowed by smoke being released. The smoke is not poisonous, however, be careful not to inhale smoke since
it irritates the throat and can cause choking.
• Always activate one air bag module at a time.
• Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave pop-up
roll bar and seat belt pre-tensioner unattended for more than 10 minutes after deployment.
• Wear gloves when handling a deployed air bag module, pop-up roll bar and seat belt pre-tensioner.
• Never apply water to the deployed air bag module, pop-up roll bar and seat belt pre-tensioner.
• Wash your hands after work is completed.
• Place the vehicle outdoors with an open space of at least 6.0 m (19.7 ft) on all sides when deploying air bag
module, pop-up roll bar and seat belt pre-tensioner while mounted in vehicle.
• Use a volt meter to make sure the vehicle battery is fully charged.
• Never dispose of the air bag module, pop-up roll bar and seat belt pre-tensioner that does not deploy.
FOR EUROPE : Service INFOID:0000000005891435
• Never use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
• Before servicing the SRS, turn ignition switch OFF, disconnect battery negative terminal and wait at least 3
minutes or more.
For approximately 3 minutes after the battery negative terminal are removed, it is still possible for the air bag
and seat belt pre-tensioner to deploy. Therefore, never work on any SRS connectors or wires until at least 3
minutes have elapsed.
• Diagnosis sensor unit must always be installed with their arrow marks “⇐” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before installa-
tion and replace as required.
• The spiral cable must be aligned in the neutral position since its rotations are limited. Never turn steering
wheel and column after removal of steering gear.
• Handle air bag module carefully. Always place driver and passenger air bag modules with the pad side fac-
ing upward and seat mounted side air bag module standing with the stud bolt side facing down.
• Conduct self-diagnosis to check entire SRS for proper functioning after replacing any components.
• After air bag inflates, the front instrument panel assembly should be replaced if damaged.
SR-6
PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000006821366
B
Tool number
Description C
Tool name
D
KV99105300
Anchors air bag module
Air bag module bracket
E
S-NT354
Disposes of driver air bag module, passenger

KV99106400
air bag module, side air bag module, curtain air
Deployment tool G
bag module, and seat belt pre-tensioner
S-NT357
SR
KV99110500
Deployment tool adapter • Connects the deployment tool and driver air
• Deployment tool adapter for driver bag module
air bag module • Connects the deployment tool and passen- I
• Deployment tool adapter for pas- ger air bag module
senger air bag module • Connects between the deployment tool and
• Deployment tool adapter for curtain curtain air bag module
air bag module • Connects the deployment tool and seat belt J
• Deployment tool adapter for seat PHIA0184E
pre-tensioner
belt pre-tensioner
K
KV99109000
Deployment tool adapter Connects between the deployment tool and
L
Deployment tool adapter for side air side air bag module
bag module
ZZA1190D M
Commercial Service Tools INFOID:0000000005891437
N
Tool name Description
Remover tool Removes clips, pawls, and metal clips

P
JMKIA3050ZZ
SR-7
COLLISION DIAGNOSIS
< BASIC INSPECTION >
BASIC INSPECTION
COLLISION DIAGNOSIS
FOR FRONTAL COLLISION
FOR FRONTAL COLLISION : When SRS is activated in a collision INFOID:0000000005891438
CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been
completed.
2. Replace the diagnosis sensor unit.
3. Remove the front air bag modules, crash zone sensor, bracket and seat belt pre-tensioner assemblies.
4. Check the SRS components using the table below:
Replace any SRS components showing visible signs of damage. (dents, cracks and deformation, etc.)
5. Install new front air bag modules, crash zone sensor assembly, bracket and seat belt pre-tensioner
assemblies.
6. Perform self-diagnosis using CONSULT or air bag warning lamp. Refer to SRC-16, "CONSULT Function"
or SRC-13, "On Board Diagnosis Function" for details. Ensure entire SRS operates properly.
7. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-13, "Description".
SRS INSPECTION (FOR FRONTAL COLLISION)
Part Inspection
If the driver air bag has deployed:
Driver air bag module REPLACE
Install with new fasteners.
If the passenger air bag has deployed:
Passenger air bag module (if
REPLACE
equipped)
If any of the front air bags or seat belt pre-tensioners* have been activated:
Crash zone sensor REPLACE the crash zone sensor and bracket with new fasteners.
*: Confirm seat belt pre-tensioner activation using CONSULT only.
Seat belt pre-tensioner assem-
If either the driver or passenger seat belt pre-tensioner* has been activated:
blies
REPLACE all seat belt pre-tensioner assemblies with new fasteners.
(All applicable locations: buckle,
retractor, lap outer)
If any of the SRS components have been activated:
Diagnosis sensor unit REPLACE the diagnosis sensor unit.
1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for defor-
mities.
Steering wheel 3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall.
6. If damaged − REPLACE.
If the driver front air bag has deployed:
Spiral cable
REPLACE the spiral cable.
1. Remove passenger seat assembly.
2. Check control unit case for dents, cracks of deformities.
Occupant classification system 3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
(Passenger seat) 4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged − REPLACE seat cushion assembly with new fasteners.
SR-8
COLLISION DIAGNOSIS
Part Inspection
A
1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
Harness and connectors 3. If no damage is found, reinstall the harness and connectors.
4. If damaged − REPLACE the damaged harness. Do not attempt to repair, splice or modify any B
SRS harness.
If the passenger air bag has deployed:
Instrument panel assembly
REPLACE the instrument panel assembly. (integrated type)
C
FOR FRONTAL COLLISION : When SRS is not activated in a collision INFOID:0000000005891439
CAUTION: D
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been E
completed.
2. Check the SRS components using the table below:
Replace any SRS components showing visible signs of damage. (dents, cracks and deformation, etc.) F
3. Perform self-diagnosis using CONSULT or air bag warning lamp. Refer to SRC-16, "CONSULT Function"
or SRC-13, "On Board Diagnosis Function" for details. Ensure entire SRS operates properly.
4. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to G
SRS INSPECTION (FOR FRONTAL COLLISION)
SR
Part Inspection
If the driver air bag has NOT been deployed:
1. Remove driver air bag module. Check harness cover and connectors for damage, terminals for I
deformities, and harness for binding.
2. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
Driver air bag module
3. If no damage is found, reinstall with new fasteners. J
4. If damaged − REPLACE. Install driver air bag module with new fasteners.
CAUTION:
Before disposing of such systems, deploy the systems.
If the passenger air bag has NOT been deployed: K
1. Remove passenger air bag module. Check harness cover and connectors for damage, termi-
nals for deformities, and harness for binding.
Passenger air bag module (if 2. Install passenger air bag module into the instrument panel to check fit with the instrument panel.
L
equipped) 3. If no damage is found, reinstall with new fasteners.
4. If damaged − REPLACE. Install passenger air bag modules with new fasteners.
CAUTION:
Before disposing of such systems, deploy the systems. M
If the front air bags or seat belt pre-tensioners have NOT been activated:
1. Remove the crash zone sensor. Check harness connectors for damage, terminals for deformi-
ties, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation, etc.) of the crash zone sensor N
Crash zone sensor
and bracket.
3. Install the crash zone sensor to check fit.
4. If no damage is found, reinstall with new fasteners.
O
5. If damaged − REPLACE the crash zone sensor and bracket with new fasteners.
SR-9
COLLISION DIAGNOSIS
Part Inspection
If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and harness for
binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
blies
4. Check seat belt adjuster for damage.
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged − REPLACE. Install the seat belt pre-tensioners with new fasteners.
CAUTION:
If none of the SRS components have been activated:
1. Check case for dents, cracks or deformities.
Diagnosis sensor unit 2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new fasteners.
4. If damaged − REPLACE. Install diagnosis sensor unit with new fasteners.
1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for defor-
mities.
Steering wheel 3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
If the driver front air bag has not deployed:
1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
Spiral cable
3. Check steering wheel for noise, binding or heavy operation.
1. Remove passenger seat assembly.
2. Check control unit case for dents, cracks of deformities.
Occupant classification system 3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
(Passenger seat) 4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged − REPLACE seat cushion assembly with new fasteners.
1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
Harness and connectors 3. If no damage is found, reinstall the harness and connectors.
4. If damaged − REPLACE the damaged harness. Do not attempt to repair, splice or modify any
SRS harness.
If the passenger air bag has NOT deployed:
1. Visually check instrument panel assembly for damage.
Instrument panel assembly
2. If no damage is found, reinstall the instrument panel assembly.
3. If damaged − REPLACE the instrument panel assembly.
FOR SIDE AND ROLLOVER COLLISION

FOR SIDE AND ROLLOVER COLLISION : When SRS is activated in a collision
INFOID:0000000005891440
CAUTION:
WORK PROCEDURE
completed.
2. Replace the following components:
• Front seat back assembly (on the side on which side air bag is activated)
• Door finisher (on the side on which door-mounted curtain air bag is activated)
• Pop-up roll bar assemblies and pop-up roll bar covers
SR-10
COLLISION DIAGNOSIS
• Satellite sensor LH/RH (on the side on which side air bag is activated)
• Diagnosis sensor unit A
• Seat belt pre-tensioner assemblies
3. Check the SRS components and the related parts using the following table.
Replace any SRS components and the related parts showing visible signs of damage. (dents, cracks, B
deformation, etc.)
4. Perform self-diagnosis using CONSULT and “AIR BAG” warning lamp. Refer to SRC-16, "CONSULT
Function" or SRC-13, "On Board Diagnosis Function" for details. Make sure entire SRS operates properly.
C
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) D
Part Inspection
If the curtain air bag LH has deployed: E
Curtain air bag module LH REPLACE the curtain air bag module LH.
If the curtain air bag RH has deployed: F
Curtain air bag module RH REPLACE the curtain air bag module RH.
If the side air bag LH has deployed:
Side air bag module LH G
REPLACE front seatback assembly LH.
If the side air bag RH has deployed:
Side air bag module RH
REPLACE front seatback assembly RH.
SR
If any of the SRS components have deployed:
Satellite sensor (LH or RH)
REPLACE the satellite sensor on the collision side with new fasteners.
If any of the SRS components have deployed:
Diagnosis sensor unit I
REPLACE the diagnosis sensor unit with new fasteners.
If either the driver or passenger seat belt pre-tensioner* has been activated:
blies
REPLACE all seat belt pre-tensioner assemblies with new fasteners.
(All applicable locations: buckle, J
1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation, etc.).
Center inner pillar
2. If damaged − REPAIR the center inner pillar. K
1. Check for visible signs of damage (dents, cracks, deformation, etc.) of the interior trim on the
Trim/headlining collision side.
2. If damaged − REPLACE the damaged trim parts.
L
If the door-mounted curtain air bag module LH has deployed:
Door-mounted curtain air bag
REPLACE the door finisher LH and door-mounted curtain air bag module.
module LH
M
If the door-mounted curtain air bag module RH has deployed:
Door-mounted curtain air bag
REPLACE the door finisher RH and door-mounted curtain air bag module.
module RH
If the pop-up roll bar has deployed: N
Pop-up roll bar assemblies REPLACE pop-up roll bar assemblies and pop-up roll bar covers.
FOR SIDE AND ROLLOVER COLLISION : When SRS is not activated in a collision O
INFOID:0000000005891441
CAUTION:
P
WORK PROCEDURE
completed.
2. Check the SRS components and the related parts using the following table.
• If the front seat back assembly is damaged, the front seat back assembly must be replaced.
SR-11
COLLISION DIAGNOSIS
• If the door finisher assembly is damaged, the door finisher assembly and door-mounted curtain air bag
module must be replaced.
3. Perform self-diagnosis using CONSULT and “AIR BAG” warning lamp. Refer to SRC-16, "CONSULT
Function" or SRC-13, "On Board Diagnosis Function" for details. Make sure entire SRS operates properly.
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)
Part Inspection
If the curtain air bag LH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the center pillar on the col-
lision side.
2. If damaged − Remove the curtain air bag module LH.
3. Check for visible signs of damage (tears etc.) of the curtain air bag module LH.
Curtain air bag module LH
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the curtain air bag module LH with new fasteners.
6. If damaged − REPLACE the curtain air bag module LH with new fasteners.
CAUTION:
If the curtain air bag RH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the center pillar on the col-
lision side.
2. If damaged − Remove the curtain air bag module RH.
3. Check for visible signs of damage (tears etc.) of the curtain air bag module RH.
Curtain air bag module RH
5. If no damage is found, reinstall the curtain air bag module RH with new fasteners.
6. If damaged − REPLACE the curtain air bag module RH with new fasteners.
CAUTION:
If the side air bag LH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the seat back on the col-
lision side.
Side air bag module LH 2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged − REPLACE the front seatback assembly LH.
CAUTION:
If the side air bag RH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the seat back on the col-
lision side.
Side air bag module RH 2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged − REPLACE the front seatback assembly RH.
CAUTION:
1. Remove the satellite sensor (LH or RH) on the collision side. Check harness connectors for
damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation, etc.) of the satellite sensor (LH
Satellite sensor (LH or RH)
or RH).
3. Install the satellite sensor (LH or RH) to check fit.
4. If no damage is found, reinstall the satellite sensor (LH or RH) with new fasteners.
5. If damaged − REPLACE the satellite sensor (LH or RH) with new fasteners.
1. Check case and bracket for dents, cracks or deformities.
Diagnosis sensor unit 2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
4. If damaged − REPLACE the diagnosis sensor unit with new fasteners.
SR-12
COLLISION DIAGNOSIS
Part Inspection
A
If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and harness for
binding. B
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
blies
4. Check seat belt adjuster for damage.
5. Check for deformities of the center pillar inner. C
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged − REPLACE. Install the seat belt pre-tensioners with new fasteners.
CAUTION: D
If the front LH or front RH side air bag modules have NOT deployed:
1. Visually check the seat on the collision side. E
2. Remove the seat on the collision side and check the following for damage and deformities.
- Harness, connectors and terminals
Seat (with side air bag)
- Frame and recliner (for front and rear seat), and also adjuster and slides (for front seat)
3. If no damage is found, reinstall the seat. F
4. If damaged − REPLACE the damaged seat parts using new fasteners. If the front seat back is
damaged, the front seat back assembly must be replaced.
1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation, etc.). G
Center inner pillar
2. If damaged − REPAIR the center inner pillar.
1. Check for visible signs of damage (dents, cracks, deformation, etc.) of the interior trim on the
Trim/headlining collision side.
2. If damaged − REPLACE the damaged trim parts.
SR
If the door-mounted curtain air bag LH has NOT deployed:

1. Check for visible signs of damage (dents, tears, deformation, etc.) of the door finisher on the
collision side. I
2. If damaged − REPLACE the door finisher LH with new fasteners.
3. Check for visible signs of damaged (tears etc.) of the door-mounted curtain air bag module LH.
Door-mounted curtain air bag 5. If no damage is found, reinstall door finisher. J
module LH CAUTION:
When removing door-mounted curtain air bag module from door finisher, never reuse
door finisher.
K
6. If damaged − REPLACE the door finisher LH and door-mounted curtain air bag module LH with
new fasteners.
CAUTION:
Before disposing of such systems, deploy the systems. L
SR-13
COLLISION DIAGNOSIS
Part Inspection
If the door-mounted curtain air bag RH has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the door finisher on the
collision side.
2. If damaged − REPLACE the door finisher RH with new fasteners.
3. Check for visible signs of damage (tears etc.) of the door-mounted curtain air bag module RH.
Door-mounted curtain air bag 5. If no damage is found, reinstall door finisher.
module RH CAUTION:
When removing door-mounted curtain air bag module from door finisher, never reuse
door finisher.
6. If damaged − REPLACE the door finisher RH and door-mounted curtain air bag module RH with
new fasteners.
CAUTION:
If the pop-up roll bar has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation, etc.) of the pop-up roll bar.
2. If damaged − REPLACE the pop-up roll bar with new fasteners.
4. If no damage is found, reinstall the pop-up roll bar with new fasteners.
Pop-up roll bar
5. Check for visible signs of damage (dents, cracks, deformation, etc.) of the seatback support
brace assembly.
6. If damaged − REPAIR the seatback support brace assembly.
CAUTION:
SR-14
DRIVER AIR BAG MODULE
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
Exploded View INFOID:0000000006044238
B
SR
JMHIA1524GB K
1. Steering column upper cover 2. Combination switch 3. Steering angle sensor (if equipped)
4. Spiral cable 5. Steering wheel 6. Driver air bag module L
7. Steering lock escutcheon 8. Steering column lower cover 9. Steering column assembly
: Pawl
: Always replace after every disassembly M
: N·m (kg-m, ft-lb)
N
Removal and Installation INFOID:0000000006044239
WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes O
or more.
• Always work from the side of air bag module. Never work in front of it.
• Never use the air tools or electric tools for servicing. P
REMOVAL
SR-15
1. Locate retaining clip access hole (LH/RH) and insert a 5.0 mm
(0.197 in) diameter, blunt-ended tool (A).
JMHIA1525ZZ
NOTE:
When inserting a blunt-ended tool (A), check that the tool con-
tacts torsion spring (1). By pressing torsion spring, connection of
driver air bag module is disengaged.
JMHIA1526ZZ
2. Pull out the driver air bag module assembly.

3. Disconnect the driver air bag module harness connector.
CAUTION:
• For installing/removing the driver air bag module harness
connector, insert thin screwdriver wrapped in tape into
notch, lift lock and remove connector.
• Install the connector with lock raised, and push lock into
the connector.
• After installing the connector, check that the lock is
pushed securely into it.
PHIA0953J
4. Remove the driver air bag module.

CAUTION:
• Always place the driver air bag module with pad side facing
upward.
: Upward
JMHIA1026ZZ
SR-16
• Never impact the driver air bag module.
• Replace the driver air bag module if it has been dropped or A
sustained an impact.
JMHIA0009ZZ
D
• Never insert any foreign objects (screwdriver, etc.) into the driver air bag module.
• Never disassemble the driver air bag module.
• Never expose the driver air bag module to temperatures exceeding 90 °C (194 °F). E
• Never allow oil, grease, detergent, or water to come in contact with the driver air bag module.
INSTALLATION
Note the following item, and install in the reverse order of removal. F
CAUTION:
• Fix the driver air bag module harness (A) to the harness fixing
hook (B). G
SR
JMHIA1027ZZ
J
• Never damage the harness while installing.
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-13, "Description". K
• After the work is completed, check that no system malfunction is detected by air bag warning lamp.
SR-17
SPIRAL CABLE
SPIRAL CABLE
JMHIA1524GB
1. Steering column upper cover 2. Combination switch 3. Steering angle sensor (if equipped)
4. Spiral cable 5. Steering wheel 6. Driver air bag module
7. Steering lock escutcheon 8. Steering column lower cover 9. Steering column assembly
Refer to GI-4, "Components" for symbols in the figure.
WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Never use the air tools or electric tools for servicing.
REMOVAL
1. Remove the driver air bag module. Refer to SR-15, "Removal and Installation".
2. Remove the steering wheel. Refer to ST-10, "Removal and Installation".
3. Remove the steering column covers. Refer to IP-15, "Removal and Installation".
SR-18
SPIRAL CABLE
4. Disconnect the spiral cable body side harness connectors (A)
and steering angle sensor harness connector (B). A
JMHIA1527ZZ
D
5. Remove the spiral cable fixing screws.
6. Disengage the pawls with a flat-bladed screwdriver (A), and then
pull out forward the spiral cable and steering angle sensor. E
: Pawl
JMHIA1528ZZ
SR
7. Remove steering angle sensor fixing screws, and then remove steering angle sensor (if equipped).
CAUTION:
• Never impact the spiral cable.
• Replace the spiral cable if it has been dropped or sustained I
an impact.
JMHIA0009ZZ
L
• Never disassemble the spiral cable.

• Never apply lubricant to the spiral cable.
• Never allow oil, grease, detergent, or water to come in contact with the spiral cable. M
INSTALLATION
Note the following item, and install in the reverse order of removal. N
CAUTION:
SR-19
SPIRAL CABLE
• The spiral cable may snap during steering operation if the
cable is installed in an improper position.
The neutral position is set as follows.
• Carefully turn the spiral cable clockwise to the end position.
Then turn it counterclockwise (about 2 and a half turns) and
stop turning at the mark (B) on which the stopper insertion
holes are in the same position.
• The service part is installed in the neutral position by the
stopper and can be set without adjusting after the stopper is
removed.
• Never over turn the spiral cable or go beyond the number of
turns required. (This will cause the cable to snap)
• Adjust the spiral cable locating pin (A) to the steering wheel
locating pin hole (C).
JMHIA0879ZZ
• Always adjust the neutral position of steering angle sensor after replacing or removing/installing
combination meter. For the adjustment of the steering angle sensor neutral position, refer to MWI-
117, "Description".
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-13, "Description".
SR-20
PASSENGER AIR BAG MODULE
A
RHD models B
SR
JMHIA1529GB
1. Passenger air bag module 2. Instrument panel assembly K

: Pawl
Refer to GI-4, "Components" for symbols in the figure.
L
WARNING: M
or more.
• Always work from the side of air bag module. Never work in front of it. N
REMOVAL
1. Remove glove box escutcheon (without glove box lid). Refer to IP-15, "Removal and Installation". O
2. Remove the cluster lid C, instrument finisher B, and glove box cover (without glove upper box). Refer to
IP-15, "Removal and Installation".
3. Remove the glove upper box and glove box cover (with glove upper box). Refer to IP-15, "Removal and P
Installation".
SR-21
4. Disconnect the passenger air bag module harness connector
(A) from passenger air bag module.
5. Remove the passenger air bag module fixing bolts (B).
JMHIA1530ZZ
6. Disengage passenger air bag module fixing pawls with hands.

CAUTION:
Never insert a remover tool between passenger air bag
module and instrument panel assembly. Doing so may
cause damage.
: Pawl
JMHIA1531ZZ
CAUTION:
• Always place the passenger air bag module with pad side fac-
ing upward.
: Upward
JMHIA1532ZZ
• Never impact the passenger air bag module.

• Replace the passenger air bag module if it has been dropped
or sustained an impact.
JMHIA0009ZZ
• Never insert any foreign objects (screwdriver, etc.) into the passenger air bag module.
• Never disassemble the passenger air bag module.
• Never expose the passenger air bag module to temperatures exceeding 90 °C (194 °F).
• Never allow oil, grease, detergent, or water to come in contact with the passenger air bag module.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
• Never use the old fixing bolts after removal, replace with the new bolts.
SR-22
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-13, "Description". A
SR
SR-23
SIDE AIR BAG MODULE
SIDE AIR BAG MODULE
JMHIA1561GB
1. Seatback frame 2. Side air bag module

: Always replace after every disassembly
WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait at least 3
minutes or more.
• Always work from the rear of air bag module.
REMOVAL
1. Remove the front seat assembly. Refer to SE-32, "Removal and Installation".
2. Remove the seatback trim and pad. Refer to SE-32, "Disassembly and Assembly".
NOTE:
Remove the side air bag module from the seat frame together with the seatback trim and pad.
3. Remove the side air bag module from the seatback trim and pad.
CAUTION:
SR-24
SIDE AIR BAG MODULE
• Always place the side air bag module with pad side facing
upward. A
: Upward
B
JMHIA0274ZZ
D
• Never impact the side air bag module.
• Replace the side air bag module if it has been dropped or sus-
tained an impact. E
G
JMHIA0009ZZ
• Never insert any foreign objects (screwdriver, etc.) into the side air bag module. SR
• Never disassemble the side air bag module.
• Never expose the air bag module to temperatures exceeding 90 °C (194 °F).
• Never allow oil, grease, detergent, or water to come in contact with the side air bag module. I
INSTALLATION
Install in the reverse order of removal.
CAUTION: J
• Never use the old fixing nuts after removal, replace with the new nuts.
tioning parts, reset the memory using self-diagnosis or CONSULT. Refer to SRC-13, "On Board Diag-
K
nosis Function" or SRC-16, "CONSULT Function".
SR-25
CURTAIN AIR BAG MODULE
JMHIA1533GB
1. Curtain air bag

WARNING:
or more.
• Always work from the side of air bag module. Never work in front of it.
REMOVAL
1. Remove the headlining. Refer to INT-36, "NORMAL ROOF : Removal and Installation".
2. Disconnect the curtain air bag module harness connector.
CAUTION:
SR-26
• For installing/removing the curtain air bag module har-
ness connector, insert thin screwdriver wrapped in tape A
into notch, lift lock and remove the connector.
• Install the connector with lock raised, and push lock into
the connector.
B
• After installing the connector, check that the lock is
pushed securely into it.
PHIA0953J
D
3. Remove the curtain air bag module fixing bolts, and then remove the curtain air bag module.
NOTE:
Remove bolts according to the order as shown in the figure.
E
SR
J
JMHIA1534ZZ
: Vehicle front
K
CAUTION:
• Never impact the curtain air bag module.
• Replace the curtain air bag module if it has been dropped or L
JMHIA0009ZZ
O
• Never insert any foreign objects (screwdriver, etc.) into the curtain air bag module.
• Never disassemble the curtain air bag module.
• Never expose the curtain air bag module to temperatures exceeding 90 °C (194 °F). P
• Never allow oil, grease, detergent, or water to come in contact with the curtain air bag module.
INSTALLATION
CAUTION:
SR-27
SR-28
CRASH ZONE SENSOR
CRASH ZONE SENSOR
A
SR
I
JMHIA1535GB
1. Crash zone sensor 2. Radiator core support upper 3. Bracket J


K
WARNING: L
or more.
• Never use the air tools or electric tools for servicing. M
REMOVAL
1. Remove the bumper fascia fixing clips (A).
N
JMHIA1543ZZ
SR-29
CRASH ZONE SENSOR
2. Pull back bumper fascia upper center, it makes work space.
JMHIA1536ZZ
3. Remove the crash zone sensor fixing nuts, and then remove bracket and crash zone sensor.
4. Disconnect the crash zone sensor harness connector.
CAUTION:
• Never impact the crash zone sensor.
• Replace the crash zone sensor if it has been dropped or sus-
tained an impact.
JMHIA0009ZZ
• Replace the crash zone sensor of deployed driver air bag and deployed passenger air bag.
INSTALLATION
CAUTION:
• Never use the old fixing nut after removal, replace with the new nut.
• Always install normally aligning to the cutout hole, because performance of the crash zone sensor
excessively fluctuates according to the installation position.
SR-30
SATELLITE SENSOR
SATELLITE SENSOR
A
SR
J
JMHIA1537GB
1. Satellite sensor K
: Vehicle front
L

M
WARNING:
N
or more.
REMOVAL O
1. Remove the center pillar lower garnish. Refer to INT-28, "CENTER PILLAR LOWER GARNISH : Removal
and Installation".
2. Remove the satellite sensor fixing nuts. P
3. Disconnect the harness connector and then remove the satellite sensor.
CAUTION:
SR-31
SATELLITE SENSOR
• Never impact the satellite sensor.
• Replace the satellite sensor if it has been dropped or sus-
tained an impact.
JMHIA0009ZZ
• Replace the satellite sensor of deployed side air bag module and deployed curtain air bag module.
INSTALLATION
CAUTION:
• Never use the old fixing nuts after removal, replace with the new nuts.
• Always install normally aligning to the cutout hole, because performance of the satellite sensor
excessively fluctuates according to the installation position.
SR-32
DIAGNOSIS SENSOR UNIT
A
RHD models B
SR
JMHIA1538GB
1. Diagnosis sensor unit K

: N·m (kg-m, ft-lb) L

: N·m (kg-m, in-lb)

M
WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes N
or more.
• Before disconnecting the air bag sensor unit harness connector, be sure to disconnect the each har-
ness connector of the air bag module and pre-tensioner seat belt to prevent air bag deployment by
O
static electricity and pre-tensioner seat belt operation.
• When replacing the air bag diagnosis sensor unit, always check with the parts department for the lat-
est parts information. Installing an incorrect air bag diagnosis sensor unit may or may not cause the P
air bag warning lamp to illuminate and may cause incorrect deployment of the supplemental air bags
and seat belt pre-tensioners in a collision resulting in serious personal injury or death.
REMOVAL
1. Always check the air bag diagnosis sensor unit ECU discriminated number (identification number) using
CONSULT.
2. Disconnect each connector of all air bag modules and pre-tensioner seat belts.
SR-33
3. Remove the center console assembly. Refer to IP-24, "Removal and Installation".
4. Disconnect the diagnosis sensor unit harness connectors.
5. Remove the diagnosis sensor unit mounting bolts, and then remove the diagnosis sensor unit.
CAUTION:
• Never impact the diagnosis sensor unit.
• Replace the diagnosis sensor unit if it has been dropped or
JMHIA0009ZZ
• Replace the diagnosis sensor unit of deployed driver air bag module, deployed passenger air bag
module, deployed side air bag module, deployed curtain air bag module, and deployed seat belt pre-
tensioner.
INSTALLATION
Install air bag diagnosis sensor unit in the reverse order of removal.
CAUTION:
• Never use the old bolts after removal, replace with the new bolts.
• After replacing the air bag diagnosis sensor unit, confirm using CONSULT that the ECU discrimi-
nated number (identification number) of the new replacement air bag diagnosis sensor unit matches
the ECU discriminated number (identification number) of the replaced (old) air bag diagnosis sensor
unit.
NOTE:
If the ECU discriminated number of the new replacement air bag diagnosis sensor unit differs from the ECU
discriminated number of the replaced air bag diagnosis sensor unit, reconfirm the parts information and verify
that the correct air bag diagnosis sensor unit was installed.
SR-34
SEAT BELT PRE-TENSIONER
A
Refer to SB-7, "SEAT BELT RETRACTOR : Exploded View". B

For removal and installation procedures, refer to SB-9, "SEAT BELT RETRACTOR : Removal and Installa- C
tion".
SR
SR-35
DEPLOYMENT AND DISPOSAL
DRIVER AIR BAG MODULE : Deployment INFOID:0000000005891458
CHECKING DEPLOYMENT TOOL

Connecting to Battery
CAUTION:
The battery must show voltage of 9.6 V or more.
Remove the battery from the vehicle and place it on dry wood blocks
approximately 5.0 m (16.4 ft) away from the vehicle.
• Wait 3 minutes or more after the vehicle battery is disconnected
before proceeding.
• Connect red clip of deployment tool (A) to battery positive terminal
and black clip to negative terminal.
Check that the polarity is correct. The right side lamp in the
tool, marked “deployment tool power”, should illuminate with a
green light. If the right side lamp illuminates red, reverse the
connections to the battery.
JMHIA0204ZZ
Deployment Tool Check

Press the deployment tool switch (C) to the ON position. The left
side lamp in the tool, marked “air bag connector voltage” should illu-
minate (B). If it does not illuminate, replace the deployment tool (A).
JMHIA0205ZZ
Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)
Left side lamp, green* Right side lamp, green*

Switch operation
“AIR BAG CONNECTOR VOLTAGE” “DEPLOYMENT TOOL POWER”
OFF OFF ON
ON ON ON
*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.
DEPLOYMENT OF DRIVER AIR BAG MODULE (OUTSIDE OF VEHICLE)

1. Unless the vehicle is being scrapped, deploying the air bag in
the vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module bracket (SST: KV99105300) (A) in a vice
secured to a firm foundation deployment.
JMHIA0208ZZ
SR-36
2. Using wire (D), secure driver air bag module (1) to air bag mod-
ule bracket (SST: KV99105300) (A) at two places. A
CAUTION:
Use wire of at least 1.0 mm (0.039 in) diameter.
3. Firmly secure air bag module bracket (SST: KV99105300) with B
driver air bag module attached, in a vise.
4. Connect deployment tool adapter (SST: KV99110500) (C) to
driver air bag module and deployment tool connector (SST:
C
KV99106400) (B).
JMHIA1043ZZ
D
5. Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal (B).
6. The lamp on the right side of the tool, marked “deployment tool E
power”, should illuminate green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, illuminates and the
F
air bag module (1) deploys.
CAUTION:
When deploying the driver air bag module, stand at least 5.0
m (16.4 ft) away from the air bag module. G
JMHIA0209ZZ
DRIVER AIR BAG MODULE : Disposal INFOID:0000000005891459 SR
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

Deployed air bag module and seat belt pre-tensioner are very hot. Before disposing of air bag module and I
seat belt pre-tensioner, wait at least 30 minutes or more, and 10 minutes or more, respectively. Seal them in a
plastic bag before disposal.
CAUTION:
J
• Never apply water to a deployed air bag module or seat belt
pre-tensioner.
• Always use gloves when handling a deployed air bag module
or seat belt pre-tensioner. K
• No poisonous gas is produced upon air bag module deploy-
ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking. L
• Never disassemble the air bag module and seat belt pre-ten-
sioner.
• Air bag module and seat belt pre-tensioner cannot be reused.
• Wash your hands clean after the work is complete. M
SBF276H

PASSENGER AIR BAG MODULE : Deployment INFOID:0000000006102935
N

O
CAUTION:
P
SR-37
before proceeding.
JMHIA0204ZZ

JMHIA0205ZZ

Switch operation
OFF OFF ON
ON ON ON
nates green.
DEPLOYMENT OF PASSENGER AIR BAG MODULE (OUTSIDE OF VEHICLE)

1. Remove the passenger air bag module (2) from lid (1).
JMHIA1539ZZ
2. Make 8.5 mm (0.335 in) diameter hole (B) in air bag module
bracket (SST: KV99105300) (A) at the position shown in figure.
JMHIA0225ZZ
SR-38
3. Firmly secure air bag module bracket (SST: KV99105300) (A) in
a vise. A
4. Insert two bolts (D) through air bag module bracket and passen-
ger air bag module (1) lower side holes, and fix then with two
nuts. B
5. Connect deployment tool (SST: KV99106400) (B) and deploy-
ment tool adapter (SST: KV99110500) (C) to passenger air bag
module. C
JMHIA1540ZZ
D
nal and black clip to negative terminal (B).
7. The lamp on the right side of the tool, marked “deployment tool E
8. Press the button on the deployment tool (A). The left side lamp
on the tool, marked “air bag connector voltage”, illuminates and F
the passenger air bag module (1) deploys.
CAUTION:
• When deploying the passenger air bag module, never
stand on the deploying side. G
• Stand at least 5.0 m (16.4 ft) away from the passenger air JMHIA0209ZZ
bag module.
SR
PASSENGER AIR BAG MODULE : Disposal INFOID:0000000006102936
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER I

Deployed air bag module and seat belt pre-tensioner are very hot. Before disposing of air bag module and
plastic bag before disposal. J
CAUTION:
pre-tensioner.
• Always use gloves when handling a deployed air bag module K
or seat belt pre-tensioner.
ment. However, be careful not to inhale gas since it irritates L
the throat and can cause choking.
sioner.
M
• Wash your hands clean after the work is complete.
SBF276H
SIDE AIR BAG MODULE N

SIDE AIR BAG MODULE : Deployment INFOID:0000000006821356
CHECKING DEPLOYMENT TOOL O
CAUTION: P
SR-39
before proceeding.
JMHIA0204ZZ

JMHIA0205ZZ

Switch operation
OFF OFF ON
ON ON ON
nates green.
DEPLOYMENT OF SIDE AIR BAG MODULE (OUTSIDE OF VEHICLE)

1. Make 6.5 mm (0.256 in) diameter hole (B) in air bag module
bracket (SST: KV99105300) (A) at the position shown in figure.
JMHIA0225ZZ
2. Firmly secure air bag module bracket (SST: KV99105300) in a

vise.
3. Insert two bolts through air bag module bracket and side air bag
module (1) upper side holes, and fix them with two nuts (C).
4. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99109000) (B) to side air bag mod-
ule connector.
JMHIA0284ZZ
SR-40
5. Connect red clip of deployment tool (SST: KV99106400) (A) to
battery positive terminal and black clip to negative terminal (B). A
6. The lamp on the right side of the tool, marked “deployment tool
7. Press the button on the deployment tool. The left side lamp on B
the tool, marked “air bag connector voltage”, illuminates and the
air bag module (1) deploys.
CAUTION: C
When deploying the side air bag module, stand at least 5.0
m (16.4 ft) away from the side air bag module.
JMHIA0285ZZ
D
SIDE AIR BAG MODULE : Disposal INFOID:0000000006821357
E
plastic bag before disposal. F
CAUTION:
pre-tensioner. G
ment. However, be careful not to inhale gas since it irritates SR
sioner. I
SBF276H
CURTAIN AIR BAG MODULE J
CURTAIN AIR BAG MODULE : Deployment INFOID:0000000006821358
K
CAUTION: L
approximately 5.0 m (16.4 ft) away from the vehicle. M
before proceeding.
and black clip to negative terminal. N
green light. If the right side lamp illuminates red, reverse the O
JMHIA0204ZZ

P
SR-41
JMHIA0205ZZ

Switch operation
OFF OFF ON
ON ON ON
*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check the lamp illuminates
green.
DEPLOYMENT OF CURTAIN AIR BAG MODULE (OUTSIDE OF VEHICLE)

1. Cut the inflator (1) from curtain air bag module (2).
JMHIA1541ZZ
2. Connect deployment tool adapter (SST: KV99110500) (B) and

deployment tool (SST: KV99106400) (A) to the inflator (1).
JMHIA1542ZZ
3. Put the inflator connected with the deployment tool (SST:

KV99106400) and deployment tool adapter (SST: KV99110500)
into a tire without a wheel.
PHIA0937J
SR-42
4. Put the tire with the inflator (1) onto another tire without a wheel.
Add an additional tire without a wheel and then a tire mounted A
on a wheel on top.
CAUTION:
Tie all tires together with a strap in order keep them stand-
B
ing.
nal and black clip to negative terminal.
C
7. Press the button on the deployment tool (A). The left side lamp PHIA1173E
on the tool, marked “air bag connector voltage”, will illuminate D

and the air bag module inflator (1) will deploy.
CAUTION:
When deploying the curtain air bag module, stand at least 5.0 m (16.4 ft) away from the curtain air E
bag module.
CURTAIN AIR BAG MODULE : Disposal INFOID:0000000006821359

F

Deployed air bag module and seat belt pre-tensioner are very hot. Before disposing of air bag module and G
CAUTION:
• Never apply water to a deployed air bag module or seat belt SR
pre-tensioner.
or seat belt pre-tensioner. I
J
sioner.
• Wash your hands clean after the work is complete. K
SBF276H

SEAT BELT PRE-TENSIONER : Deployment INFOID:0000000006503578 L

M
CAUTION:
Remove the battery from the vehicle and place it on dry wood blocks N
before proceeding. O
tool, marked “deployment tool power”, should illuminate with a P
JMHIA0204ZZ
SR-43
JMHIA0205ZZ

Switch operation
OFF OFF ON
ON ON ON
nates green.
DEPLOYMENT OF SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)

1. Firmly grip pre-tensioner (1) in a vise (A) and cut off the web-
bing.
JMHIA0830ZZ
2. Connect deployment tool (SST: KV99106400) (A) and deploy-

ment tool adapter (SST: KV99110500) (B) yellow connector to
seat belt pre-tensioner (1).
3. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal (C).
5. Press the button on the deployment tool. The left side lamp on
the tool, marked “seat belt pre-tensioner connector voltage”, illu-
minates and the seat belt pre-tensioner deploys.
CAUTION: JMHIA1687ZZ
When deploying the seat belt pre-tensioner, stand at least

5.0 m(16.4 ft) away from the seat belt pre-tensioner.
SEAT BELT PRE-TENSIONER : Disposal INFOID:0000000006503579

CAUTION:
SR-44
pre-tensioner. A
B
sioner. C
SBF276H
SR
SR-45

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RESTRAINTS

Disposes of driver air bag module, passenger

Commercial Service Tools INFOID:0000000005891437

Remover tool Removes clips, pawls, and metal clips

FOR SIDE AND ROLLOVER COLLISION

If the door-mounted curtain air bag LH has NOT deployed:

: N·m (kg-m, ft-lb)

2. Pull out the driver air bag module assembly.

4. Remove the driver air bag module.

Removal and Installation INFOID:0000000006044241

• Never disassemble the spiral cable.

1. Passenger air bag module 2. Instrument panel assembly K

6. Disengage passenger air bag module fixing pawls with hands.

• Never impact the passenger air bag module.

1. Seatback frame 2. Side air bag module

: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000006821345

1. Curtain air bag

Removal and Installation INFOID:0000000006821347

1. Crash zone sensor 2. Radiator core support upper 3. Bracket J

: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000006821349

1. Diagnosis sensor unit K

: N·m (kg-m, ft-lb) L

Removal and Installation INFOID:0000000006044251

Refer to SB-7, "SEAT BELT RETRACTOR : Exploded View". B

CHECKING DEPLOYMENT TOOL

Deployment Tool Check

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

Left side lamp, green* Right side lamp, green*

DEPLOYMENT OF DRIVER AIR BAG MODULE (OUTSIDE OF VEHICLE)

DRIVER AIR BAG MODULE : Disposal INFOID:0000000005891459 SR

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

PASSENGER AIR BAG MODULE

CHECKING DEPLOYMENT TOOL

Deployment Tool Check

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

Left side lamp, green* Right side lamp, green*

DEPLOYMENT OF PASSENGER AIR BAG MODULE (OUTSIDE OF VEHICLE)

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER I

SIDE AIR BAG MODULE N

CHECKING DEPLOYMENT TOOL O

Deployment Tool Check

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

Left side lamp, green* Right side lamp, green*

DEPLOYMENT OF SIDE AIR BAG MODULE (OUTSIDE OF VEHICLE)

2. Firmly secure air bag module bracket (SST: KV99105300) in a

CURTAIN AIR BAG MODULE J

CURTAIN AIR BAG MODULE : Deployment INFOID:0000000006821358

Deployment Tool Check

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

Left side lamp, green* Right side lamp, green*

DEPLOYMENT OF CURTAIN AIR BAG MODULE (OUTSIDE OF VEHICLE)

2. Connect deployment tool adapter (SST: KV99110500) (B) and

3. Put the inflator connected with the deployment tool (SST:

on the tool, marked “air bag connector voltage”, will illuminate D

CURTAIN AIR BAG MODULE : Disposal INFOID:0000000006821359