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    MS Lab Internal

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    Vamsi Krishna
    This document contains a laboratory internal examination for a Manufacturing Systems course at MVGR College of Engineering. It consists of 10 questions, with each question having two parts - the first part asks students to explain a concept related to manufacturing or CNC machines and the second part asks students to write a part program for a 2D drawing and simulate the cutting using the SINUMERIK 808D controller. The concepts covered in the first parts include how stepper motors, servo motors, ball lead screws, linear motion drives work, classification of CNC machines, types of maintenance, tool and work offset compensation, differences between conventional and CNC machine tools, and the concept of 5S.

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    MS Lab Internal

    Uploaded by

    Vamsi Krishna
    10 views6 pages
    This document contains a laboratory internal examination for a Manufacturing Systems course at MVGR College of Engineering. It consists of 10 questions, with each question having two parts - the first part asks students to explain a concept related to manufacturing or CNC machines and the second part asks students to write a part program for a 2D drawing and simulate the cutting using the SINUMERIK 808D controller. The concepts covered in the first parts include how stepper motors, servo motors, ball lead screws, linear motion drives work, classification of CNC machines, types of maintenance, tool and work offset compensation, differences between conventional and CNC machine tools, and the concept of 5S.

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    Nanajajja

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    1669437474303_MS Lab Internal

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    This document contains a laboratory internal examination for a Manufacturing Systems course at MVGR College of Engineering. It consists of 10 questions, with each question having two parts - the first part asks students to explain a concept related to manufacturing or CNC machines and the second part asks students to write a part program for a 2D drawing and simulate the cutting using the SINUMERIK 808D controller. The concepts covered in the first parts include how stepper motors, servo motors, ball lead screws, linear motion drives work, classification of CNC machines, types of maintenance, tool and work offset compensation, differences between conventional and CNC machine tools, and the concept of 5S.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    10 views6 pages

    MS Lab Internal

    Uploaded by

    Vamsi Krishna
    This document contains a laboratory internal examination for a Manufacturing Systems course at MVGR College of Engineering. It consists of 10 questions, with each question having two parts - the first part asks students to explain a concept related to manufacturing or CNC machines and the second part asks students to write a part program for a 2D drawing and simulate the cutting using the SINUMERIK 808D controller. The concepts covered in the first parts include how stepper motors, servo motors, ball lead screws, linear motion drives work, classification of CNC machines, types of maintenance, tool and work offset compensation, differences between conventional and CNC machine tools, and the concept of 5S.

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    of 6

    MVGR COLLEGE OF ENGINEERING (A) :: VIZIANAGARAM

    DEPARTMENT OF MECHANICAL ENGINEERING


    LABORATORY INTERNAL EXAMINATION
    A2MEI301-MANUFACTURING SYSTEMS (INTEGRATED COURSE)

    CLASS: VII SEMESTER TIME: 2 Hours


    DATE: 22-11-22 MAX.MARKS: 40

    1. a. Explain how the stepper motor works with a sketch.

    b. Write a part program for the following 2D drawing and simulate the cutting in the
    SINUMERIK 808D controller. Assume suitable tools for the purpose along with its cutting
    parameters.

    2. a. Explain the different operation modes of a CNC machine.


    b. Write a part program for the following 2D drawing and simulate the cutting in the
    SINUMERIK 808D controller. Assume suitable tools for the purpose along with its
    cutting parameters.
    3. a. Explain how the servo motor works with a sketch.

    b. Write a part program for the following 2D drawing and simulate the cutting in the
    SINUMERIK 808D controller. Assume suitable tools for the purpose along with its cutting
    parameters.

    4. a. Why the tool and work offset compensation data are required?

    b. Write a manual part programming for the following cutting geometry without
    considering tool radius compensation.

    Assume Tool size = 0.25-inch, Feed rate = 6 inches per minute, Cutting speed = 300 rpm,
    Tool start position: 2.0, 2.0. Programming in inches.
    5. a. Explain how the Ball Lead Screw works with a sketch.
    b. Write a part program for the following 2D drawing and simulate the cutting in the
    SINUMERIK 808D controller. Assume suitable tools for the purpose along with its
    cutting parameters.
    6. a. Explain the Classification of CNC machines based on the number of axes.
    b. Write a part program for the following 2D drawing and simulate the cutting in the
    SINUMERIK 808D controller. Assume suitable tools for the purpose along with its
    cutting parameters.

    7. a. Explain the stages of TPM and its eight major pillars. What are the different types of
    maintenance and how is TPM superior to the rest?

    b. Write a part program for the following 2D drawing and simulate the cutting in the
    SINUMERIK 808D controller. Assume suitable tools for the purpose along with its
    cutting parameters.
    8. a. Explain how the Linear Motion Drive works with a sketch.
    b. Write a part program for the following 2D drawing and simulate the cutting in the
    SINUMERIK 808D controller. Assume suitable tools for the purpose along with
    its cutting parameters.

    9. a. Compare and contrast Conventional & CNC Machine tools.


    b. Write a part program for the following 2D drawing and simulate the cutting in the
    SINUMERIK 808D controller. Assume suitable tools for the purpose along with its
    cutting parameters.
    10. a. Discuss the concept of ‘5s’ in the context to lean manufacturing.
    b. Write a part program for the following 2D drawing and simulate the cutting in the
    SINUMERIK 808D controller. Assume suitable tools for the purpose along with its cutting
    parameters.

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