PROJECT TITLE USM CUSTODY TRANSFER METERING SYSTEM PAYO SELINCAH PROJECT GENT PT. DHARMA PRATAMA SEJATI PT. ENERGASINDO HEKSA KARYA DOCUMENT TITLE ELECTRICAL CALCULATION FOR CABLE VOLTAGE DROP DOCUMENT STATUS pvoroved | poor an nse | ‘are wh es ois he att ed scaling eb fsa fans dah a 0 ‘APRIL 02, 2008 | ISSUED FOR DESIGN ES / 05, FEBRUARY 25, 2006| ISSUED FOR REVIEW wa | 5/08 | €8/08 [Fa wer] ove | eesenovon va] LL er | — TOTAL OR PARTIAL REPRODUCTION AND / OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER TSAR eee CONTRACTOR JOB NO. C-201 / 2008 Q Q CONTRACTOR DOCUMENT NO. 114-063-003 eae CLIENT DOCUMENT NO. canes sors ee TOOTUSM CUSTODY TRANSFER METERING SYSTEM 2s. PAYO SELINCAH PROJECT ~~ PT. DHARMA PRATAMA SEJATI PT, ENERGASINDO HEKSA KARYA TABULATION OF REVISED PAGES REVISIONS, ean REVISIONS PT. ISTANA KARANG LAUT a 2 3 4 | ss 6 57 58 I 100 Client Document Number Contractor Document Number Sheet Number 114-063-003, 20F9 068.008USM CUSTODY TRANSFER METERING SYSTEM ae, PAYO SELINCAH PROJECT =~ PT. DHARMA PRATAMA SEJATI PT, ISTANA KARANG LAUT PT. ENERGASINDO HEKSA KARYA i ATTACHMENT Client Document Number Contractor Document Number Sheet Number 11-063 - 003, 9 OFSINTERNAL TRANSMITTAL MEMO NO: C-202 - 1196 Se PROJECT KUNGRAD GAS DEHYDRATION UNIT DATE 19/03/09 : SUED BY HELFA YANI ISSUED TO Circulation List Sign: Date Circulation List: 1 SUMARYONO , ISTANA KARANG LAUT 2 EKA KRISHNAMURTI, ISTANA KARANG LAUT 3. NUR FAJAR ALAMSYAH , ISTANA KARANG LAUT. 4. DILIP SUNDERDAS , ISTANA KARANG LAUT. 5 BYUNG SANG YOO , CW SINGAPORE ‘The purpose of this Internal Transmittal Memo isto issue internally the following documents : Document Rev. Description Copies | Remarks m2esTo.O 8 “ypc LV Meter Schema Type-1 (shee) TAS. Purpose ISSUED FOR APPROVAL, Comments {for Routing Check List ste for action/Return Issued, signed by Returned, signed by Copy to Date Project Control Master file / PAGE 10F 4Client ‘Contractor USM CUSTODY TRANSFER METERING SYSTEM ~~. Ges PAYO SELINCAH PROJECT ee PT. ISTANA KARANG LAUT CALCULATION DOC NO. : 11-063-003 DHARMA PRATAMA SEJATI FOR REVISION : 1 PY: ENERGASINDO HEKSA KARYA CABLE VOLTAGE DROP ues BOLD TABLE OF CONTENTS 1, INTRODUCTION 2. SCOPE AND OBJECTIVE.. 3. CODES, STANDARDS AND COMPANY SPECIFICATIONS. 4, DESIGN CONDITIONS 5. CABLE SIZING CALCULATION METHOD .. 4.1. Cable Sizing Calculation Against Short Circuit Current .. 4.2 Countinuous Current Carrying Capacity... 4.3. Cable Ampacity. 4.4 Voltage Drop 44.1 3 Phase AC Cable. 44,2 1 Phase AC Cable 443 DC Cable. 6. ATTACHMENT. ® evan a bb bb T1-063-003-1‘Client 4 USM CUSTODY TRANSFER METERING SYSTEM. Gass PAYO SELINCAH PROJECT Contactor — PT. ISTANA KARANG LAUT CALCULATION DHARMA PRATAMA SEJATI FOR PI ENERGASINDO HEKSA KARYA CABLE VOLTAGE DROP DOC NO. : 11-063-003 REVISION : 1 PAGE =: 4 0F 9 3. INTRODUCTION PT. Dharma Pratama Sejati QQ PT. Energasindo Heksa Karya intends to construct Custody Transfer Meter with a station for gas handling and metering. It's namely Payo Selincah USM Station. Located in Tempino-Jambi, Sumatra. Payo Selincah USM Station will receive sales gas from junction at 28° Pipeline and then transfer to PT. Transportasi Gas Indonesia facilities through onshore pipeline. PT. Perusahaan Listrik Negara (Persero) will become end user. Payo Selincah USM Station has several functions which is: a. To receive normal flowrate 18-20 MMSCFD of sales gas from junction at 28” Pipeline. The design gas flowrate is 40 MMSCFD. b. To control sales gas flow, metering and regulate from Payo Selincah USM Station to PT. Transportasi Gas Indonesia facilities. c. To protect the Station/Pipeline from overpressure and low pressure by shutting down SDV. SCOPE AND OBJECTIVE The purpose of this calculation is to verify the selected cable size considering load current, voltage drop limitation for USM CUSTODY TRANSFER METERING SYSTEM PAYO. SELINCAH PROJECT. CODES, STANDARDS AND COMPANY SPECIFICATIONS IEC 60287 Electric cables - Calculation of the current rating IEEE 141 Electrical Power Distribution of Industrial Plant IEEE 399 Power System Analysis NFPA 70 National Electric Code DESIGN CONDITIONS a. Electrical system voltage : 380/220 VAC, 3-phase, 4-Wire, 50 Hz b. Permissible voltage drop are given = 3% voltage drop on feeders - 5% from the service equipment to final utilization equipment 11-063-003-1Client Contactor USM CUSTODY TRANSFER METERING SYSTEM ~~, Gass PAYO SELINCAH PROJECT ee PT. ISTANA KARANG LAUT CALCULATION DOC NO. : 11-063.003 DHARMA PRATAMA SEJATI FOR REVISION PIVENERGASINDO HEKSA KARYA CABLE VOLTAGE DROP PAGE =: 6 0F9 ¢, Insulating material for power and control cables is Steel Wire Armour (SWA). d. Cable routed outdoors shall! be armoured type. . Cables installed inside rooms shall be non-armoured type. 5. CABLE SIZING CALCULATION METHOD There are 4 (four) steps for calculating the size of LV Cable required by this method : Step 1 Calculate short circuit rating i, Step2——: Calculate continuous current carrying capacity ili, Step 3 Determine if cable size suit to ampacity iv. Step 4 Determine if cable size suit to voltage drop. 4.1 Cable Sizing Calculation Against Short Circuit Current Formula for short circuit rating as per IEC 60287 it A = K mm? Where : A = Cross sectional area of the conductor (mm?) ! = Short circuit current (A) t = Total fault clearance time (seconds) K = Constant dependent on the type of conductor, the insulations, and the initial and final temperatures Where 7, 234.5472 225.7 log —— rose 8 2345471 1 = Initial temperature of conductor (°C) T2 Final temperature of conductor (°C) 11-063-005-1Client Contactor USM CUSTODY TRANSFER METERING SYSTEM os Gas PAYO SELINCAH PROJECT ae PT. ISTANA KARANG LAUT CALCULATION DOC NO. : 411-063-003 ERGASINDO HEKSA KARYA FOR REVISION : 4 CABLE VOLTAGE DROP PAGE 6 OF 9 42 Countinuous Current Carrying Capacity The cable continuous current rating (Id) shall be Jn, ly ——#__. Derating Factor «1.25 (Safety Factor ) i Px 1000_ xV xf Where te Full Load Current (A) P = Load Consumed Power (kW) v = System Voltage = 380 V pf Power Factor Derating Factor : Kix Ke Where KF Group Derating Factor Ko = ‘Temperature Derating Factor ‘Temperature derating factor as per NEC article 310 Ko = Where : Teo Conductor Temperature Limit in °C SWA Insulated : Tw = 90°C PVC Insulated : Ty = 70°C Te = Maximum ambient in °C (35°C) Ta Reference ambient in °C (30°C) For SWA K, = 0.957 For PVC Kz = 0.935 T1-063-003-1Client Contractor PAYO SELINCAH PROJECT @) Gas USM CUSTODY TRANSFER METERING SYSTEM “mY ‘ PT. ISTANA KARANG LAUT DHARMA PRATAMA SEJATI PI: ENERGASINDO HEKSA KARYA, CALCULATION DOC NO. : 11-063-003 FOR REVISION CABLE VOLTAGE DROP ds BUD 4.3. Cable Ampacity Cable Ampacity shall be determined as per manufacturer's cable catalog, To determine if the selected cable size is suited with cable ampacity, continuous current carrying capacity must be lower than cable ampacity (Id < Cable Ampacity) 4.4 Voltage Drop 4.4.1 3 Phase AC Cable Va Where L v N " " VB x Ip, x (RCosg + X Sing) x L Vx N x 1000 x 100% Percentage of Voltage Drop Full Load Current (A) Cable Resistance (0/ 1000 m) Cable Reactance (0/ 1000 m) Power Factor (pf) Cos (pf) Estimated cable length (m) System Voltage (V) Number of Run Parallel Conductors on same phase 4.4.2 1 Phase AC Cable Vd Where 2x Ty x (RCosg + X Sin g) x L x N x 1000 x 100% Percentage of Voltage Drop Full Load Current (A) Cable Resistance (0/ 1000 m) Cable Reactance (0/ 1000 m) Power Factor (pf) T1-063-003-1Client Contactor ‘ USM CUSTODY TRANSFER METERING SYSTEM AA G4s PAYO SELINCAH PROJECT ee PT. ISTANA KARANG LAUT CALCULATION DOC NO. : 11-063-003 PIrENBROASINDO HSUMA RARYA FOR REVISION : 1 CABLE VOLTAGE DROP Eee eoae ® = Cos * (pf) L = Estimated cable length (m) v System Voltage (V) N = Number of Run Parallel Conductors on same phase 44.3 DC Cable Va = 2x ROXIXL «so 9%, V x N x 1000 Where Vd = Percentage of Voltage Drop h = Load Current (A) Ro = Cable DC Resistance (0 1000 m) L = Estimated cable length (m) v = ‘System Voltage (V) N = Number of Run Parallel Conductors on same phase And Re = Rox(t+k*@) Where Ro = DC Resistance at 20°C K 5 3.93 x 10° = Cable Temperature e = (In/imax) ? x (90-20) To determine if the selected cable size is suited with voltage drop. 6. ATTACHMENT Cable Catalog Cable Sizing Calculation T1-063-003-1cuENT PrOEeT TLE USM CUSTODY TRANSFER METERING SYSTEM Gas PAYO SELINCAH PROJECT sper ‘PT. DHARMA PRATAMA SEJATI PT, ENERGASINDO HEKSA KARYA ee PT. ISTANA KARANG LAUT ATTACHMENT Client Document Number Contractor Document Number 14-063 - 003 Sheet Number 9 OFSNYFGbY 18 pryemno casei ————— + LOW VOLTAGE ARMOURED CABLE (COPPER CONDUCTOR, PVC INSULATED, FLAT EEL WIRE ARMOURED AND PVC SHEATHED) Type of Cable NYFopy Rated Voltage 0.6 kv Skee Range 2x10... 300 mt 310. 400 mm? 4x6... 400 mme 5x4... 50 mm! SPLN 43-2: 1994 00-1999 specication suid. lec 605 Other Specitication are avallable on request Application Indoor ana Outdoor Installation atect burial Proterably use wero considerable mechanical stress must be envisaged Identiication of Cores Twin-Cores Ught-tiue, Black Theoe-Cores Syste | GreenvYellow, Light-biuo, Black system LUght-Blue, Yellow, Black Four-Cores System | GreeniYellow, Light-blue Yeltow, Block system 0 Lght-biue, Red Yellow, Black Five-Cores Greeni¥ellow, Light-blue, Red, Yellow, Black Above Five Cores Black with white numbor Other colouts are avaliable on request Constuction 1. Annealed Copper Conductor 2. Bdtuded PVC Insulated 8. Extuded PVC Inner Sheath 4. Flot steel wie and tape armoured 5. Exttuded PYC Outer Sheathed WeTWIN CORES, ARMOURED CABLE (COPPER CONDUCTOR, PVC INSULATED FLAT STEEL WIRE ARMOURED AND P'VC SHEATHED) ype of Cabie NvEGby Specification SPUN 43-2-1994 Rated Voltage 6/1 kv SN. 04-2700-1999 Tec 60802 CONSTRUCTION we mm to | ed eae eee eee oer eee pea Ret Neuer) Bitte CG soya | Conductor Insulation In Ground ina sd rit] On| | eh) aril ™ wisn | 120 0.153. 320 320 13.92 35 j ae 288 5 a0 a | om aw was oo ue as | 2/eTHREE CORES, ARMOURED CABLE (COPPER CONDUCTOR, PVC INSULATED FLAT STEEL WIRE ARMOURED AND PVC SHEA Tyne chcavie NweGby Specification SPLN 43-2.19} Rata Vorace osiK SN 04-2700 - ie 60500 CONSTRUCTION Conductor Wall Thickness No. of Approx Approx, Standard Core Se oretal —welWicign Length Pack Constuetion No.of Wie insulation sheath ne men tom, tebe 2 GIR |S aS See ie0) rem Ww 10 18 922 800 36 m 7 0 La 1360 500 Br 3°) 2s m 7 12 20 1857 500, 3 35 rm 7 2 20 2290 500 Dun: 3-50 sm Ma 20 2503 500 rum, | ae ito sn 14 22 3356 500 Den 3 95 sm 1” 22 500 Dam | 3 10 sm 37 22 500 Drm 3 180 om 7 22 300 Drum 3 tes sm 26 300 Dun 4 3) 240 em 30 250 Drum 3 300 sm 30 250 num 3 250 Daun Re UIUC) 0.0470 20 5 Note ite condition oro aiorent ratings sould be muted by ring facton ox ow Ta Roduionce a1 20°C | cutenCaryng Capecty 30° gency “Sore So einai Conductor Insution tn Ground In air tee RS Maka > me Bs) ves % us so over 2 ne oa » naa ser 2 ves ose 2 aos ow us oss 2 20 oat » 28 | oven 2 358 oasa 2 as avon ~” 4 | 20 PresFOUR CORES, ARMOURED CABLE Dy] (COPPER CONDUCTOR, PVC INSULATED FLAT STEEL WIRE ARMOURED AND PVC SHEATHED) type of Cable NyFGoy Specitication SPIN 43-2-1994 Rated Vattage osn kw SNL. 04-2700-1999 lec 60502 I ean "eet sue BeeHWAPRGm Hanger rocking | pee aarp : aii) om > ta) Ba = | i ede eS Resistance at 20°¢ Curent Carving Copacty 3130" gran cpoup ] Nest sue Ctrenfet" AC Yoltoge Conductor intuition In Ground ina Vee. | He) nT hoa é 3.08 0 82 4a 10 1.83 30 6 60 we 116 30 89 80 5 0727 30 n6 105 35 0.524 20 13e 130 50 0.387 20 165 160 70 0.268 205 200 98 0293 20 245 245 120 0.153 20 280 285 180 oa 20 315 325 185 0.0991 2 355 370 240 0.0754 20 415 435 300 0.080) 20 465 500 400 0.0470 20 535 600 CATALOGUE LOW VOLTAGE CaaLe 21 4Bozs: oe oe seo 00 oor oes cos] tty eee8 9s - ove reo 2600 sty sey ove stow sia over = v0 wre = ou ss | nov wee over a eve ore a we om | cov 205 over oes sewo ‘sre wz we oa | aio wer ove = a0 wee oe oe | wow = wove a 00 oo we wz | oo ose ores os 08 re = oo | eo oeze eee 5 eso 0 wr oe se | ov i or @ wos00 80 wr oo | ao eri wor « aie08 owt * ce * | mov we owes a 9 one ° 5 | sv a oat 2 soe = * » ° mov se ws ee weov0 ore 5 « se | mov ose con * ive ora @ « | vv (uuiaoese> | ygantrcesioteien ois | samrox | tacoma | moana | ay ewan moi como | “ace 09 ‘suru vaya nnav9 9¥ Yeome oe oe oe0e wo a | om | sor oe | oe om 00 ome a =| | ew es er mm ene are oe = |e | ew om oes = = oe om a = [ww oe ore a 0 oo = oe a | wo wae oree oe 8 ero = om | ww ome owes 5 cae wo o on = | ww a we 5 v0 caro a ms = [ww os oe oon ours 0 [= a wer a veo = 5 ® [sew = on 2 noe oe = e ° | mee 10d yatta | Mud a0 o> SU DATO Dan (woot a) | (woooi sa) %a | eure eH aye (ry scone | tt ommo ome ee ‘ena ‘eoeu viva a1@vo ovlf g leosgoe ees a spe aa [ata |e Sa [ome | 82, | aio |e vo lew] see Se | et ets | et nts |e, tag ee, | es LOTS 2 ws | vem se] ae P| Ps i aan Pema | net fa] So vwechonemy [somsms | ™unorman Zv0o107 souaoesa wane NOUWINSWo dowd 3O¥LI0N aTEVDee ee srsr eva nsaiiva | xoe aoon aLive zoe oz ae a srsr | or | xoB goon awaLive tose eiowew | ow - - = oo ~ emaea 20 THT TORT CC) secu ows | amo umm | wg 7 on 5 a Vive wavs 1 NOLLVIND V9 dOUd FOVLIOA S1avo W029 em oars SWESISNVEL SISNOWST