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Chapter 14- Single Station Manufacturing Cells Example 1 A total of 800 parts must be produced in the lathe section of the machine shop during a particular 40-hr week. The average machine cycle time to produce a shaft is 11.5 min. How many lathes are required during the week? Gin Gz B00 shorts re Wh — Ainunber gf tacking ee AT AT = Ave’ leble tine wee vectloo d whe oo. (Sm) + 4.200 min = 1S3,dhe whe QT. n> Leolto) . 383 leter =7 | [other AT= Yobr Ge Serre pees present in art pak (fe Manyfactoing Eythons complicate the emgititon of the auaberof the Wels fobinns. These ee Setep tre, eit «(hese Mele These footers: effect hur ary WS adhe woler Gre #9 LiFe! Example 2 A total of 800 parts must be produced in the lathe section of the machine shop during @ particular 40-hr week. The parts are of 20 different styles, and each style is produced | its own batch. Average batch quantity is 40 parts. Each batch requires a setup and the average setup time is 3.5 hr. The average machine cycle time to produce a shaft is 11.5 min. Availability on the lathes is 100%. How many lathes are required during the week? Gen @zteestph wh=(Q%) + (Zsmube bold) m2 Lo elffirat yes ap shqls 2/533 +(8 5.20) 27 U3.Bhe Qvarepe- bokh Sle Yb pos ae ne wee 2 203.39 suse (eth ($2 dshe AT Gp Tes [l-sh In His exon we bras The auaber t seb up The. let's te me tat bce The sunken of Sef up Example 5 A stamping plant must be designed to supply an automotive engine plant with sheet metal stampings. ‘The plant will operate one 8 hour shift for 250 days per year and must produce 15,000,000 good quality ‘stampings annually. Batch size = 10,000 good stampings produced per batch. Serap rate = 5%. On average it takes 3.0 sec to produce each stamping when the presses are running. Before each batch, the press must be set up, and it takes 4 hr. to accomplish each setup. Presses are 90% reliable during production and 100% reliable during setup. How many stamping presses will be required to accomplish the specified production? jot Ee “ pw Wee Sees, on- (3/1604) {-©o% be At Use(3). low)= Ineo he/p ee nuaber bebches a = [Neen ere ~ [yeobhy Sebeg wee (Seo Leds boe~ he/yr pt> We OY) sows he [Pe fae ne toaie it yp bere = Pte [s11 Lee zl bio Example 7 ‘A machine shop has many CNC lathes that operate on a semiautomatic cycle under part program control. A significant number of these machines produce the same part, with a machine cycle time= 2.75 min, One worker is required to perform unloading and loading of parts at the end of the cycle. This takes 25 sec. determine how many machines one worker can service ifit takes an average of 20 sec to walk between the machines and no machine idle time is allowed. Tc fMochne egele You 152 Srowe Clee Tele esi tioning fee nz Wox leper & Tar 75 Ts 40 Given Toye 2-75 73 = U3 ee 27 4 [ bP 7 Ieee + O23 mr 2.4540.Uler _ BCR 4.2. N= Mox integer

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