Type Of Mechanics Of
Machining Material Removal
Brittle fracture caused
by the impact of
Ultrasonic abrasive grain due to
machining tool vibrating at high
frequency (Amplified
by tapered horn).
Abrsive Jet svinsing aaah
Machining grains at high speed.
Electric Melting and
discharge evaporation, aided by
machining cavitation.
Electrochemical .
ae Electrolysis
machining
Electron beam Melting and
machining vapourisation
Laser beam Melting and
vapourisation
machining
Material
. Tool
Medium . oath
Material Application
The hard and
brittle ial,
Tough and cemiconductor
Slurry ductile (soft :
teal non-metals( eg.
steel) Glass and
ceramic).
Abrasives:
(AlOs SIC), Hard and Brittle
Air, CO2 Nozzle metal and non-
(we, metallic material.
sapphire)
Dielectric copper All conducting
fluid graphite metals and alloys
Conducting Copper, All conducting
electrolyte brass, steel metals and alloys
Abeam of
vacuum an electron All material.
moving at
high velocity
Ahigh
Normal power laser .
atmosphere | beam (Ruby All material
rod)Process Shape (Job) Application
Ultrasonic Machining Round and irregular holes, impressions
Abrasive jet
Drilling, cutting, deburring, etching, cleanin
Machining 9, 9, 9. 19, 9
Electric discharge Blind complex cavities, micro holes for nozzles, through
machining cutting of non-circular holes, narrow slots.
Electrochemical Blind complex cavities, curved surfaces, through cutting,
machining large through cutting
Laser beam
a drilling fine holes.
machining
Electron beam Drilling fine holes, cutting contours in sheets, cutting
machining narrow slots.