Taurus UPS

3 Phase 60kVA
Service Manual
 CONTENTS
Chapter 1 Introduction...................................................................................................................... 1
1.1 Environment Requirements ................................................................................................. 1

1.2 Outline ..................................................................................................................................... 2

1.3 Single Line Diagram.............................................................................................................. 3

1.4 Required Tools ....................................................................................................................... 4

Chapter 2 Machine Access .............................................................................................................. 5
2.1 Door ......................................................................................................................................... 5

2.2 Top Cover................................................................................................................................ 6

2.3 Front Cover............................................................................................................................. 6

Chapter 3 Power Supply & Control Board................................................................................... 7
3.1 Power Supply Board ............................................................................................................. 7

3.2 Control Board ......................................................................................................................... 7

Chapter 4 Input & Battery Capacitors........................................................................................... 8
4.1 Input Capacitors..................................................................................................................... 8

4.2 Battery Capacitors................................................................................................................. 8

Chapter 5 DC Bus Capacitors....................................................................................................... 11
5.1 Inverter DC Bus Capacitor Board ..................................................................................... 11

5.2 Rectifier DC Bus Capacitor Board .................................................................................... 13

Chapter 6 Fan Modules................................................................................................................... 14
Chapter 7 Inverter IGBT and Bypass SCR................................................................................. 15
7.1 Inverter IGBT........................................................................................................................ 15

7.2 SCR ....................................................................................................................................... 16

Chapter 8 Rectifier IGBT and DC/DC IGBT................................................................................ 17
8.1 Rectifier IGBT....................................................................................................................... 17

8.2 DC/DC IGBT......................................................................................................................... 18

Chapter 9 Output AC Capacitors ................................................................................................. 19
Chapter 1 Introduction
1.1 Environment Requirements
Finding a suitable place to install the UPS can effectively exert the functions of the UPS,
reduce the chances of the UPS malfunctioning, and prolong the usage life of the UPS;
therefore please select the most suitable environment by referring to the
recommendations below in order to prevent disasters from happening.

A. Using this product in environments with sparks, smog, or gas is prohibited in order
to prevent dangers such as flashover (ARC), injuries or fire etc.
B. Avoid placing the UPS in environments that contain corrosive substances including
dust, volatile gases or high salt.
C. The location where the UPS is installed must be well ventilated mainly because a
small amount of gas is generated from the chemical reactions when the battery is
being charged; it can easily lead to environmental hazards if the battery ruptures.
D. Check the installation location; do not place it in environments that are too hot or
where humidity is too high as stated in the manual (temperature 0-40°C with
corresponding humidity of 0-95%).
E. Please do not place it at locations with a heat source nearby in order to prevent
consuming the battery life.
F. Please do not place it outdoors and avoid direct sunlight exposure.
G. Please make sure there are no living creatures in the environment where the UPS
is placed that might cause damage to the cables, such as rats etc.
H. Please confirm the robustness of the floor in order to provide a steady environment
to place the machine and battery and to ensure no damage will be caused from
dropping.
I. It is recommended to place a fire extinguisher close by the UPS for emergency use.

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1.2 Outline
A. Parallel Communication Port
B. HMI Port
C. HMI/USB Port Switch
D. USB Port
E. Terminator Resistor Switch
F. Emergency Power off
G. Backfeed Trip

Ａ Ｂ Ｃ Ｄ Ｅ Ｆ Ｇ

Ｉｎｖｅｒｔｅｒ Ｆａｎｓ

Ｒｅｃｔｉｆｉｅｒ Ｆａｎｓ

Ｍａｉｎｓ Ｏｕｔｐｕｔ
Ｂｙｐａｓｓ Ｍａｎｕａｌ Ｂｙｐａｓｓ

Ｐｏｗｅｒ Ｔｅｒｍｉｎａｌｓ

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1.3 Single Line Diagram

3x400V+N PE 3x400V+N PE

X40 X10

4P Mains

3P MC1

4P Bypass

MC+ / MC- X20

Manual
4P
Bypass
(OPTION )
COLD START
KIT
PE

3P MC2
3P

4P Output

X50

3x400 V+N PE

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1.4 Required Tools

40mm/300mm
cross-recess screw driver

7.0mm hex screw driver

13mm/17mm/19mm
T-type wrench

Rubber roller

Thermal grease

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Chapter 2 Machine Access
2.1 Door
A. Open the door.
B. Disconnect Bus cable, color cable and Ethernet cable from the cabinet. (Figure 2-1)
C. Remove the top and bottom ‘‘L’’ pull pin. (Figure 2-2)
D. Care must be taken to remove the last ‘‘L’’ pull pin because the door will unlatch.

Figure 2-1

‘
‘
Ｌ’’
ｐｕｌｌ ｐｉｎ

‘‘
Ｌ’’
ｐｕｌｌ ｐｉｎ

Figure 2-2

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2.2 Top Cover
A. Loose the four screws and the top cover can be taken out. (Figure 2-3)

Figure 2-3

2.3 Front Cover

A. Open the door. (Section 2-1).
B. Loose the four screws. (Figure 2-4)
C. Slightly loose the two screws in right side. (Figure 2-5)
D. The front cover can be removed.

Figure 2-4 Figure 2-5

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Chapter 3 Power Supply & Control Board
3.1 Power Supply Board
A. Remove the top cover. (Section 2.2)
B. Remove all cables.
C. Loose the six screws. (Figure 3-1)
D. Power supply board can be replaced.

3.2 Control Board

A. Remove the top cover. (Section 2.2)
B. Remove all cables.
C. Loose the seven screws. (Figure 3-1)
D. Control board can be replaced.

Ｐｏｗｅｒ Ｓｕｐｐｌｙ Ｂｏａｒｄ

Ｃｏｎｔｒｏｌ Ｂｏａｒｄ

Figure 3-1

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Chapter 4 Input & Battery Capacitors
4.1 Input Capacitors
A. Remove the door. (Section 2.1)
B. Loose the four screws of fuse panel. (Figure 4-1)
C. Shift the fuse panel. (Figure 4-2)
D. Loose the five screws of the switch panel and it can be removed. (Figure 4-3)
E. Loose the two screws near the capacitor board (Figure 4-4), then shift the capacitor
drawer. (Figure 4-5)
F. Disconnect the power cables and signal wires from terminals.
G. Loose the six screws and input capacitors board can be replaced. (Figure 4-6)

4.2 Battery Capacitors

A. Remove the door. (Section 2.1)
B. Loose the four screws of fuse panel. (Figure 4-1)
H. Shift the fuse panel. (Figure 4-2)
C. Loose the five screws of the switch panel and it can be removed. (Figure 4-3)
D. Loose the two screws near the capacitor board (Figure 4-4), then shift the capacitor
drawer. (Figure 4-5)
E. Disconnect the power cables and signal wires from terminals.
F. Loose the six screws and battery capacitors board can be replaced. (Figure 4-7)

Ｆｕｓｅ ｐａｎｅｌ

Figure 4-1

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 Ｓｗｉｔｃｈ ｐａｎｅｌ

Figure 4-2

Ｉｎｐｕｔ Ｃａｐａｃｉｔｏｒ
Ｂｏａｒｄ
Ｂａｔｔｅｒｙ Ｃａｐａｃｉｔｏｒ
Ｂｏａｒｄ

Figure 4-3

Ｉｎｐｕｔ Ｃａｐａｃｉｔｏｒ Ｂａｔｔｅｒｙ Ｃａｐａｃｉｔｏｒ

Ｂｏａｒｄ Ｂｏａｒｄ

Figure 4-4

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 Figure 4-5

Figure 4-6

Figure 4-7

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Chapter 5 DC Bus Capacitors
5.1 Inverter DC Bus Capacitor Board
A. Remove the top cover. (Section 2.1)
B. Remove the Bus cable, color cable and Ethernet cable to panel.
C. Remove all the cables to control board and panel power board.
D. Loose the two screws. (Figure 5-1)
E. Lift the control board plate. (Figure 5-2)
F. Remove the 6+1 Bus cables and N wire of driver board.
G. Loose the four screws of driver board plate and remove it. (Figure 5-3)
H. Remove all the wires in DC Bus board.
I. Loose the fifteen screws in DC Bus board. (Figure 5-4)
J. DC Bus board can be replaced.

Ｐａｎｅｌ Ｐｏｗｅｒ Ｂｏａｒｄ

Figure 5-1

Figure 5-2

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 ７

1 2 3 4 5 6

Ｄｒｉｖｅｒ Ｂｏａｒｄ
Figure 5-3
１１１ ２２２ ３３３ ４４４ ５５５ ６６６

１ ２ ３ ４ ５ ６

Figure 5-4

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5.2 Rectifier DC Bus Capacitor Board
A. Open the door.
B. Remove the front cover. (Section 2.3)
C. Remove the seven Bus cables and N wire of driver board. (Figure 5-5)
D. Loose the four screws of driver board plate and remove it. (Figure 5-6)
E. Remove all the wires in DC Bus board.
F. Loose the fifteen screws in DC Bus board.
G. DC Bus board can be replaced.

Ｎ ７

1 2 3 4 5 6
１ ２ ３ ４ ５ ６

Figure 5-5

Figure 5-6

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Chapter 6 Fan Modules
A. Remove the front panel. (Section 2.3)
B. Unplug the corresponding fan cables in fan carry board. (Figure 6-1)
C. Loose the four screws of each fan. (Figure 6-2)

Figure 6-1 Figure 6-2

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Chapter 7 Inverter IGBT and Bypass SCR
7.1 Inverter IGBT
A. Remove the inverter driver board. (Step A~G in Section 5.1)
B. Loose the nine screws of corresponding IGBT (Figure 7-1), and the sequence for
corner screws is depicted in Figure 7-2.
C. Remove the IGBT and clear the thermal grease on heat sink.
D. Use a roller to apply the thermal grease on new IGBT with grease thickness
50um~100um.

Figure 7-1

４ １

２ ３

Figure 7-2

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7.2 SCR
A. Remove the top cover. (Section 2.1)
B. Lift the control board plate. (Step A~E in Section 5.1)
C. Remove all the cables and wires in SCR driver board. (Figure 7-3)
D. Loose the other screws and remove the SCR driver board. (Figure 7-4)
E. Remove the SCR and clear the thermal grease on heat sink.
F. Use a roller to apply the thermal grease on new SCR with grease thickness
50um~100um.

Figure 7-3

Figure 7-4

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Chapter 8 Rectifier IGBT and DC/DC IGBT
8.1 Rectifier IGBT
A. Open the door and remove the front cover. (Section 2.3)
B. Lift the control board plate. (Step A~E in Section 5.1)
C. Loose the nine screws of corresponding IGBT (Figure 8-1), and the sequence for
corner screws is depicted in Figure 7-2.
D. Remove the IGBT and clear the thermal grease on heat sink.
E. Remove the SCR and clear the thermal grease on heat sink.
F. Use a roller to apply the thermal grease on new IGBT with grease thickness
50um~100um.

Figure 8-1

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8.2 DC/DC IGBT
A. Open the door and remove the front cover. (Section 2.3)
B. Remove the driver board plate. (Step C~D in Section 5.2), hence four DC/DC
IGBTs may be accessed. (Figure 8-2)
C. Loose the five screws and two cables of corresponding IGBT (Figure 8-3).
D. Remove the IGBT and clear the thermal grease on heat sink.
E. Use a roller to apply the thermal grease on new IGBT with grease thickness
50um~100um.

Figure 8-2

Figure 8-3

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Chapter 9 Output AC Capacitors
A. Open the door and remove the front cover. (Section 2.3)
B. Remove the driver board plate. (Step C~D in Section 5.2)
C. Slightly loose the hexagon nut of cylindrical AC capacitor. (Figure 9-1)
D. Rotate the capacitor and loose the two hexagon nut to release the power wires.
(Figure 9-2)
E. The capacitors can be replaced.

Figure 9-1

Figure 9-2

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