WORK INSTRUCTION - SAFETY WELDING

Job Preparation
PPE Routine Inspection
1 Power distribution box to
Safety provide integrity verified 30mA ELCB
Mask glasses powered outlets, QC-pass
≤ 20 m
labeled
2 Power distribution box is
Welding Apron 1
Power
positioned within 20 meter radius Outlet 2
helmet
with arc VRD
flash filter 3 Power cabling, including (Voltage Reduce
FR leather Devices)
extension cords, are integrity
gloves
verified and QC-pass labeled
3
Long 4 Welding machine is integrity
pants Thick rubber verified and QC labeled;
soled safety no damage, VRD is ’ON’,
shoes
confirming open voltage <10-12VAC 4

Install Safety Barricade 5 Cabling properly plugged

into/ tightened to the welding
machine, fully insulated
5 6 7
6 Extension cords’ female/
male connectors, if applicable,
to be commercially made and
fully insulated
Electrode holder
7 Electrode holder is fully
insulated and intact, no damage

8 Power cabling run above 8

ground on insulated hooks

9 Work/return clamp to be
installed close to welding object/
Electrode holder is put into its holder,
area 9
when not used ≤1m

Safety Devices Welder & fitter Housekeeping

Not permitted in area :
Clean area

Rubber mat/mattress

Fire blanket
Fire
Extinguisher

Welder and fitter

LOTO Devices First Aid Combustible material
are competent

PT. WILMAR NABATI INDONESIA –GRESIK

 WORK INSTRUCTION - SAFETY WELDING
Welding
Good Practice Bad Practice

5 3

1 4

1. Wear PPE correctly 3. Fitter & Fire watcher Combustible material

2. There is rubber mat 4. Fire Extinguisher 5. Barricade There’s no rubber mat Not wear PPE correctly
(cloth, plastics, etc)

Job Verification

PPE checklist
□√ Welding helmet
with arc flash filter
□√ Safety glasses Devices checklist
□√ Mask Welding Inspection
□√ Power distribution box
□√ Apron □√ Safety devices
□√ Power cabling
□√ FR leather gloves □√ Welding machine □√ Fire watcher
□√ Long pants □√ Welding cabling □√ Barricade
□√ Safety shoes □√ Electrode holder □√ Housekeeping

Verification PPE of worker Verification all devices are safe for used Verification welding jobs

End of Jobs

!!!! NEVER LEAVE A POWERED-UP WELDING MACHINE UNATTENDED !!!

When job is still in progress and needs to be left unattended;

1. Welding machine to be switched off, unplugged and LOTO-ed by the welder
When job finished, clean up area
2. Provide tag “Work In Progress” or similar at point of barricading the area

PT. WILMAR NABATI INDONESIA –GRESIK