Professional Documents
Culture Documents
Chapter 1
Chapter 1
Operation System
Operations Objectives
TOPIC: PRODUCTIVITY
Location of Facilities
Scheduling
Dispatching
Quality Control
Maintenance Management
Schedule: Tuesday/Thursday/Saturday
Introduction
Management Concepts, things that will help us in the future, involves operating
everyday operations have to support the company’s strategic goals, so they are
essential for all commercial outlets for customer satisfaction. Before undergoing
the course, we did not have a clear idea how to be a successful operations manager.
From the course, we learn that, to be a successful operations manager, one needs to
PRESENTOR 1
and produced as per the specification of customers within prefixed time and cost.
Mass Production – This production system is justified by very large volume of production. The
Continuous Production – Production facilities are arranged as per the sequence of production
OPERATIONS SYSTEM
Converts inputs in order to provide outputs, which are required by a customer. It converts
physical resources into outputs, the function of which is to satisfy customer wants.
DATAMEX COLLEGE OF SAINT ADELINE
Gotaco Bldg. 2, 32 Mac Arthur Highway, Valenzuela, 1440 Metro Manila
Tel No. 82927536
EVERETT E. ADAM & RONALD J. EBERT
- defines as ‘An operating system is the part of an organisation that produces the organistion’s
Ray Wild
- defines operations system as ‘a configuration of resources combined for the provision of goods
or services’.
1. Behavior
Operations managers are concerned with the activities, which affect human behaviour through
models. They want to know the behaviour of subordinates, which affects managerial activities.
2. Models
Models represents schematic representation of the situation, which will be used as a tool for
Resources
Resources are the human, material and capital inputs to the production process. Human resources
are the key assets of an organization. As the technology advances, a large proportion of human
Systems are the arrangement of components designed to achieve objectives according to the
plan. The business systems are subsystem of large social systems. In turn, it contains subsystem
such as personnel, engineering, finance and operations, which will function for the good of the
organisation.
PRESENTOR 2
• CUSTOMER SERVICE
• RESOURCE UTILISATION
• A STRATEGIC PERSPECTIVE
After assessing the potential within an industry, an overall organizational strategy must be
developed, including some basic choices of the primary basis for competing. In doing so,
OPERATIONS OBJECTIVES
1. Product/service characteristics.
2. Process characteristics.
3. Product/service quality.
4. Efficiency
The operations sub-goals can be attained through the decisions that are made in the
various operations areas. Each decision involves important tradeoffs between choices
about product and process versus choices about quality, efficiency, schedule and
adaptability.
STRATEGIC PLANNING
PRESENTOR 3
PRODUCTIVITY
Productivity is defined in terms of utilization of resources, like material and labour. In simple
When productivity is measured separately for each input resource to the production process it is
called factor productivity or partial productivity. When productivity is measured for all the
Productivity Analysis
For the purposes of studies of productivity for improvement purposes, following types of
1. Trend analysis
DATAMEX COLLEGE OF SAINT ADELINE
Gotaco Bldg. 2, 32 Mac Arthur Highway, Valenzuela, 1440 Metro Manila
Tel No. 82927536
2. Horizontal analysis
3. Vertical analysis
4. Budgetary analysis
1. Capital/labour ratio
3. Work-force changes
5. Regulatory effects
6. Bargaining power
7. Managerial factors
Industrialized nations are developing two strategies to remain competitive in the business.
NEW PRODUCTS
- High volume products like steel, textiles, etc. With constitute an industrial base are not
secure.
- The production runs of these higher valued specialty items and custom designed products
are often much shorter than for traditional mass produced goods.
The following are some of the characteristics of the Japanese firm as compared with the
American firms.
1. Corporate objectives: Employees and customers are given priority over shareholders.
5. Materials: Resources are limited. Space is used efficiently and inventories are kept to a
bare minimum.
DATAMEX COLLEGE OF SAINT ADELINE
Gotaco Bldg. 2, 32 Mac Arthur Highway, Valenzuela, 1440 Metro Manila
Tel No. 82927536
6. Financing: More use is made of debt capital and less of equity capital.
7. Training: Employees are thoroughly trained and rotated to learn a variety of skills.
8. Worker participation: Employees are thoroughly trained and rotated to learn a variety of
productivity improvements via suggestions, quality circles and consultation with supervisors.
organization operates. The social impact of an organization is a reflection of the values held by
top management.
PRESENTOR 4
1. Location of facilities.
3. Product Design.
DATAMEX COLLEGE OF SAINT ADELINE
Gotaco Bldg. 2, 32 Mac Arthur Highway, Valenzuela, 1440 Metro Manila
Tel No. 82927536
4. Process Design.
6. Quality Control.
7. Materials Management.
8. Maintenance Management.
LOCATION OF FACILITIES
long-term commitment about the geographically static factors that affect a business
departments, work centres and equipment in the conversion process. The overall
objective of the plant layout is to design a physical arrangement that meets the required
PRODUCT DESIGN
- Product design deals with conversion of ideas into reality. Every business organisation
have to design, develop and introduce new products as a survival and growth strategy.
DATAMEX COLLEGE OF SAINT ADELINE
Gotaco Bldg. 2, 32 Mac Arthur Highway, Valenzuela, 1440 Metro Manila
Tel No. 82927536
Developing the new products and launching them in the market is the biggest challenge
PROCESS DESIGN
converting the raw material into finished goods. These decisions encompass the selection
of a process, choice of technology, process flow analysis and layout of the facilities.
- Production planning and control can be defined as the process of planning the production
in advance, setting the exact route of each item, fixing the starting and finishing dates for
each item, to give production orders to shops and to follow-up the progress of products
according to orders.
PLANNING
- Is deciding in advance what to do, how to do it, when to do it and who is to do it.
Planning bridges the gap from where we are, to where we want to go. It makes it
ROUTING
- Maybe defined as the selection of path, which each part of the product will follow,
which being transformed from raw material to finished products. Routing determines
DATAMEX COLLEGE OF SAINT ADELINE
Gotaco Bldg. 2, 32 Mac Arthur Highway, Valenzuela, 1440 Metro Manila
Tel No. 82927536
the most advantageous path to be followed for department to department and machine to
PRESENTOR 5
SCHEDULING
- Determines the programme for the operations. Scheduling may be defined as 'the fixation
of time and date for each operation' as well as it determines the sequence of operations to
be followed.
DISPATCHING
- Is concerned with the starting the processes. It gives necessary authority so as tos tart a
particular work, which has been already been planned under ‘Routing’ and ‘Scheduling’.
- Quality Control may be defined as ‘a system that is used to maintain a desired level of
quality in a product or service’. It is a systematic control of various factors that affect the
quality of the product. Quality Control aims at prevention of defects at the source, relies
MAINTENANCE MANAGEMENT
DATAMEX COLLEGE OF SAINT ADELINE
Gotaco Bldg. 2, 32 Mac Arthur Highway, Valenzuela, 1440 Metro Manila
Tel No. 82927536
- In modern industry, equipment and machinery are a very important part of the total
productive effort. Therefore their idleness or downtime becomes are very expensive.
Hence, it is very important that the plant machinery should be properly maintained.
1. To achieve minimum breakdown and to keep the plant in good working condition at
2. To keep the machines and other facilities in such a condition that permits them to be
3. To ensure the availability of the machines, buildings and services required by other
sections of the factory for the performance of their functions at optimal return on
investment.