Doc No.

GENERAL RISK ASSESSEMENT FORM Issue 1

Rev 1

Department ADMIN Personnel Participated & Consulted: Prepared by: Site Safety Supervisor GRA Approval (Project Director)

Area LAVANG ESTATE, BINTULU Name Designation Name: Cynthia Chua Cynthia Chua Sian Sian Paul Cho Ming Kang

Sia Chee Hang supervisor

CONSTRUCTION AND
COMPLETION OF REINFORCE Naki, Along,Jugah Worker Signature: Signature: Signature:
Process / Activity
CONCRETE ROAD (PACKAGE
Johari, Leo Worker
A)
Lai Worker Date: 08/10/2022 Date: 08/10/2022 Date: 11/10/2022
OH&S Risk Identification Risk Analysis Risk Evaluation Action Plan
OH&S Risk
Determination of control hierarchy:
Applicable OH&S 1. Elimination of hazards
Significant
Leg/Reg/COP (in 2. Substitution
No. Activity / Sub-activity / Situation Hazard Hazardous Event / Severity caused by the Existing Control Measures (ECM) L S Hazard? Rating Category
addition to OSHA Sec 3. Engineering
Exposure event / exposure (Y/N)
15, FM(SHW) reg) 4. Administrative
5. PPE

1. Obtain PTW related to work.

2. Inspection all tools,machinery
and equipment prior to start
work.
3. Have a valid licence.
4. Identify proposed route
Administrative :
5. Follow LCTM speed limit.
Moving vehicle Hit by moving vehicle Bodily injury OSHA 1994 Sec 24 1 3 Y 3 I Plan road routine briefing before
PPE: entering plant
1. LCTM basic PPE
( Long sleve jacket/ coverall,
Safety helmet, Safety glass,
Mobilization of equipment and Safety shoe)
1 material tools and preparation at
work site.
1. Close supervision
2. Only trained person to handle
3. Barricade working area.
4. Daily Housekeeping
PPE:
Tripping, falling,slipping 1. LCTM basic PPE ( Long sleve
Working at slipery Bodily injury, bruises, OSHA 1994 sec.24
while housekeeping/ 1 2 N 2 I
surface scratches FMA 1967 Section 23,32 jacket/ coverall, Safety helmet,
demobilise.
Safety shoe)
2. Wear semi leather glove.
 1.Close supervision during Administrative:
working 1. Avoid trepassing barricade area
2. Apply buddy system or work rotation
2. PPE : every 1 hour or less.
1. LCTM PPE standard 3. Provide adequate information,
Handling sharp OSHA 1994 sec.24
sharp edges incised wound 2. Safety Helmet, Safety Shoes, 3 3 Y 9 III instruction, training or supervision
object FMA 1967 Section 32,38
Safety 4. Use proper PPE to handle sharp
Glass, Long Sleeve Jacket with object
reflector,cut resistance glove.
Unload tools and material
2 3. Proper full-body harness PPE:
manually from vehicle
1.Cut resistance glove
 Unload tools and material
2
manually from vehicle

1.Close supervision during

working
2. Job rotation
Handling heavy
Overexertion Back pain and sprain OSHA 1994 Sec 24 3. Briefing on safety handling 1 2 N 2 I
equipment
heavy equipment before start
work

1. Obtain PTW related to work.

2. Inspection all tools,machinery
and equipment prior to start
work.
3. Have a valid licence.
4. Identify proposed route
Administrative :
5. Follow LCTM speed limit.
Moving vehicle Hit by moving vehicle Bodily injury OSHA 1994 Sec 24 1 3 Y 3 I Plan road routine briefing before
entering plant
PPE:
1. LCTM basic PPE
( Long sleve jacket/ coverall,
Safety helmet, Safety glass,
3 Baricade the working area Safety shoe)

Tripping, falling,slipping
Working at slipery
while housekeeping/
surface
demobilise.
1. Close supervision
2. Only trained person to handle
3. Barricade working area.
4. Daily Housekeeping
PPE:
Bodily injury, bruises, OSHA 1994 sec.24
1. LCTM basic PPE ( Long sleve 1 2 N 2 I
scratches FMA 1967 Section 23,32
jacket/ coverall, Safety helmet,
Safety shoe)
2. Wear semi leather glove.

1.Close supervision during

working
Working with
2. Always do simple streching to
awkward or bad posture back pain, muscle strain OSHA 1994 Section 24 1 2 N 2 I
reduce pain
extreme posture
3. Use Job rotation if necessary

1.Close supervision during

working
2. Design a job rotation system in
FMA 1967 Section 34
Working in hot exposure to excessive which employees rotate between
Dehydration, heat strock OSHA 1994 Section 1 2 N 2 I
weather heat jobs.
15,24
3. Scheduled breaks
4. Drink plenty of water
5. Rest in a shaded place.

1. Close supervision
2. Only trained person to handle
3. Barricade working area.
4 Detecting underground cable 4. Daily Housekeeping
Tripping, falling,slipping
Working at slipery OSHA 1994 sec.24 PPE:
while housekeeping/ Body Injury 1 2 N 2 I
/uneven surface FMA 1967 Section 23,32 1. LCTM basic PPE ( Long sleve
demobilise.
jacket/ coverall, Safety helmet,
Safety shoe)
2. Wear semi leather glove.
4 Detecting underground cable

1. Obtain PTW related to work.

2. Inspection location before
work start
3. Make sure location are safe
from dangerous animal or insect
working near vanomous animal/insect OSHA 1994 Section 24
Poisoned / toxication 1 2 N 2 I
shrubbery area attack/bite FMA 1967 Section 23 PPE:
1. LCTM basic PPE
( Long sleve jacket/ coverall,
Safety helmet, Safety glass,
Safety shoe, safety glove)

1.Closed supervision during

working
2. Design a job rotation system in
FMA 1967 Section 34
Working in hot exposure to excessive which employees rotate between
Dehydration, heat strock OSHA 1994 Section 1 2 N 2 I
weather heat jobs.
15,24
3. Scheduled breaks
4. Drink plenty of water
5. Rest in a shaded place.

1.Close supervision during

working
Working with
2. Always do simple streching to
awkward or bad posture back pain, muscle strain OSHA 1994 Section 24 1 2 N 2 I
reduce pain
extreme posture
3. Use Job rotation if necessary

1.Close supervision during Administrative:

working
2. PPE :
Handling sharp tool 1. LCTM PPE standard
OSHA 1994 sec.24
or equipment sharp edges/ surface incised wound 2. Safety Helmet, Safety Shoes,
FMA 1967 Section 32,38
(road cutter) Safety
Glass, Long Sleeve Jacket with
reflector,cut resistance glove.
3. Proper full-body harness
1. Avoid trepassing barricade area
2. Apply buddy system or work rotation
every 1 hour or less.
3. Provide adequate information,
3 3 Y 9 III instruction, training or supervision
4. Use proper PPE to handle sharp
object
PPE:
1.Cut resistance glove

1.Close supervision during

working

2. PPE :
accute ear 1. LCTM PPE standard
working with road
noise exposure irritation/ringing ears OSHA 1994 sec.24 2. Safety Helmet, Safety Shoes, 1 2 N 2 I
cutter
(tinnitus) Safety
Glass, Long Sleeve Jacket with
reflector,cut resistance glove.
3. Ear muff or ear plug
 1.Close supervision during Administrative :
working 1. Short briefing to be conducted by
FMA 1967 Section 32
undetected electric 2. PPE : work supervisor prior to start works.
exposed electric cable electrocuted OSHA 1994 Section 1 3 Y 3 I
cable 1. LCTM PPE standard and 2. supervisor need to brief Always check
15,24
Apply Fire resistant cloting that it is de-energized first by using a
tester.

1. Close supervision
2. Only trained person to handle
3. Barricade working area.
4. Daily Housekeeping
Tripping, falling,slipping
Working at slipery Bodily injury, bruises, OSHA 1994 sec.24 PPE:
while housekeeping/ 1 2 N 2 I
/uneven surface scratches FMA 1967 Section 23,32 1. LCTM basic PPE ( Long sleve
Cleaning and clearing unwanted demobilise.
5 jacket/ coverall, Safety helmet,
residue after excavation work
Safety shoe)
2. Wear semi leather glove.

1. Close supervision
2. Only trained person to handle
3. Barricade working area.
4. Daily Housekeeping
PPE:
Protuding nails and incised wound/bodily OSHA 1994 sec.24
cut/poked by sharp edges 1. LCTM basic PPE ( Long sleve 1 2 N 2 I
reenforcing steel injury FMA 1967 Section 32,38
jacket/ coverall, Safety helmet,
Safety shoe)
2. Wear semi leather glove.
3. Wear antislip shoes

Working with stuck between moving
rotating equipment
1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
PPE :
1. LCTM PPE standard
Bodily injuriy OSHA 1994 Sec 24 1 2 N 2 I
object 2. Safety Helmet, Safety Shoes,
Safety
Glass, Long Sleeve Jacket with
reflector.
3. Chemical glove 4. Face
mask/Respirator

1. Close supervision
2. Only trained person to handle
3. Barricade working area.
4. Daily Housekeeping
PPE:
Pouring crusher run overwhelming dust breathing dificulty,Lung OSHA 1994 sec.24
1. LCTM basic PPE ( Long sleve 1 2 N 2 I
from vehicle particle and skin irritation FMA 1967 Section 32,38
jacket/ coverall, Safety helmet,
Safety shoe)
2. Wear safety glass/goggle
3. Wear proper face mask -N95
 1. Obtain PTW related to work.
2. Inspection all tools,machinery
and equipment prior to start
work.
3. Have a valid licence.
4. Identify proposed route
5. Follow LCTM speed limit. Administrative :
Moving vehicle Hit by moving vehicle Bodily injury OSHA 1994 Sec 24 1 3 Y 3 I Plan road routine briefing before
PPE: entering plant
1. LCTM basic PPE
( Long sleve jacket/ coverall,
Safety helmet, Safety glass,
Safety shoe)

1.Close supervision during

working
Working with
2. Always do simple streching to
awkward or bad posture back pain, muscle strain OSHA 1994 Section 24 1 2 N 2 I
reduce pain
extreme posture
3. Use Job rotation if necessary

1.Close supervision during

working
2. Design a job rotation system in
FMA 1967 Section 34
Working in hot exposure to excessive which employees rotate between
Dehydration, heat strock OSHA 1994 Section 1 2 N 2 I
weather heat jobs.
15,24
3. Scheduled breaks
4. bring planty of water
5. Rest in a shaded place.

1. Close supervision
2. Only trained person to handle
Laying and compacting
3. Barricade working area.
compacted hardcore using
6 4. Daily Housekeeping
compactor roller and lean
Tripping, falling,slipping PPE:
concrete Working at slipery Bodily injury, bruises, OSHA 1994 sec.24
while housekeeping/ 1. LCTM basic PPE ( Long sleve 1 2 N 2 I
/uneven surface scratches FMA 1967 Section 23,32 jacket/ coverall, Safety helmet,
demobilise.
Safety shoe)
2. Wear semi leather glove.
3. Wear antislip shoes

1.Close supervision during Administrative:

working 1. Avoid trepassing barricade area
2. Apply buddy system or work rotation
2. PPE : every 1 hour or less.
1. LCTM PPE standard 3. Provide adequate information,
Handling sharp OSHA 1994 sec.24
sharp edges incised wound 2. Safety Helmet, Safety Shoes, 3 3 Y 9 III instruction, training or supervision
object FMA 1967 Section 32,38
Safety 4. Use proper PPE to handle sharp
Glass, Long Sleeve Jacket with object
reflector,cut resistance glove.
3. Proper full-body harness PPE:
1.Cut resistance glove
 1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
PPE :
Exposed to Acute respiratory
OSHA 1994 sec.24 1. LCTM PPE standard
concentrated excessive dust particle distress syndrome 1 2 N 2 I
FMA 1967 Section 32,38 2. Safety Helmet, Safety Shoes,
concrete dust (ARDS)
Safety
Glass, Long Sleeve Jacket with
reflector.
3. Chemical glove 4. Face
mask/Respirator

1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
Exposed to PPE :
Acute respiratory
concrete chemical excessive chemical OSHA 1994 sec.24 1. LCTM PPE standard
distress syndrome 1 2 N 2 I
from hardening inhalation FMA 1967 Section 32,38 2. Safety Helmet, Safety Shoes,
(ARDS)
process Safety
Glass, Long Sleeve Jacket with
reflector.
3. Chemical glove 4. Face
mask/Respirator

1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
Concrete splash onto PPE :
Contact to OSHA 1994 sec.24
skin, Skin or eye irriation 1. LCTM PPE standard 2 1 N 2 I
concrete FMA 1967 Section 32,38
eye 2. Safety Helmet, Safety Shoes,
Safety
Glass, Long Sleeve Jacket with
reflector.
3. Chemical glove

1.Close supervision during

working
2. Job rotation
Handling heavy
Overexertion Back pain and sprain OSHA 1994 Sec 24 3. Briefing on safety handling 1 2 N 2 I
equipment/tools
heavy equipment before start
work

1.Close supervision during

working
Working with 2. Job rotation
awkward or bad posture back pain, muscle strain OSHA 1994 Section 24 3. Briefing on safety handling 1 2 N 2 I
extreme posture heavy equipment before start
work

Fingers caught in Cuts to fingers/hands.
Laying BRC
between object/ material
1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
PPE :
OSHA 1994 sec.24
1. LCTM PPE standard 2 1 N 2 I
Crushed fingers FMA 1967 Section 32,38
2. Safety Helmet, Safety Shoes,
Safety
Glass, Long Sleeve Jacket with
reflector.
3. Impact glove

1.Closed supervision during

working
2. Job rotation
Overexertion Musle or back sprain FMA 1967 Section 12 3. Briefing on safety handling 1 2 N 2 I
heavy equipment before start
work

Handling/transferin 1.Closed supervision during Administrative:

g/lifting BRC working
manually
2. PPE :
1. LCTM PPE standard
7 Placing form work (hot work) OSHA 1994 sec.24
sharp edges pricked/ incised wound 2. Safety Helmet, Safety Shoes,
FMA 1967 Section 32,38
Safety
Glass, Long Sleeve Jacket with
reflector,cut resistance glove.
3. Proper full-body harness
1. Avoid trepassing barricade area
2. Apply buddy system or work rotation
every 1 hour or less.
3. Provide adequate information,
3 3 Y 9 III instruction, training or supervision
4. Use proper PPE to handle sharp
object
PPE:
1.Cut resistance glove

1. Close supervision
2. Only trained person to handle
3. Barricade working area.
4. Daily Housekeeping
PPE:
Walking inside Tripping, falling,slipping
Bodily injury, bruises, OSHA 1994 sec.24 1. LCTM basic PPE ( Long sleve
formwork while housekeeping/ 1 2 N 2 I
scratches FMA 1967 Section 32,38 jacket/ coverall, Safety helmet,
installation area demobilise.
Safety shoe)
2. Wear semi leather glove.
3. Wear antislip shoes

1. Obtain PTW related to work.

Administrative:
2. Inspection all tools,machinery
1. Avoid trepassing barricade area
and equipment prior to start 2. Apply buddy system
work.
3. Provide adequate information,
3. Only trained person to handle
instruction, training or supervision
PPE:
cutting excessive cut/poked by sharp OSHA 1994 sec.24 4. Use proper PPE to handle sharp
Body Injury 1 3 Y 3 I
steel bar manually object/edges FMA 1967 Section 32,38 1. LCTM basic PPE object 5.
( Long sleve jacket/ coverall,
baricade designated work area with fire
Safety helmet, Safety glass,
blacket
Safety shoe, safety glove, fire
blanket)
PPE:
1.Cut resistance glove
 1. Obtain PTW related to work. Administrative:
2. Inspection all tools,machinery 1. Avoid trepassing barricade area
and equipment prior to start 2. Apply buddy system
work. 3. Provide adequate information,
3. Only trained person to handle instruction, training or supervision
cutting excessive OSHA 1994 sec.24
PPE: 4. Use proper PPE to handle sharp
steel bar using spark Fire FMA 1967 Section 1 3 Y 3 I
1. LCTM basic PPE object 5.
power tools 21,22,32,38
( Long sleve jacket/ coverall, baricade designated work area with fire
Safety helmet, Safety glass, blacket
Safety shoe, safety glove, fire
blanket) PPE:
1.Cut resistance glove

1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
PPE :
OSHA 1994 sec.24
Oiling form work chemical splash onto skin, 1. LCTM PPE standard
skin or eye iritation FMA 1967 Section 1 2 N 2 I
structure eye 2. Safety Helmet, Safety Shoes,
21,22,32,38
Safety
Glass, Long Sleeve Jacket with
reflector.
3. Chemical glove 4. Face
mask/Respirator

1.Close supervision during

working
2. Design a job rotation system in
FMA 1967 Section 34
Working in hot exposure to excessive which employees rotate between
Dehydration, heat strock OSHA 1994 Section 1 2 N 2 I
weather heat jobs.
15,24
3. Scheduled breaks
4. bring planty of water
5. Rest in a shaded place.

1. Obtain PTW related to work.

2. Inspection all tools,machinery
and equipment prior to start
work.
3. Have a valid licence.
4. Identify proposed route
5. Follow LCTM speed limit. Administrative :
Moving vehicle Hit by moving vehicle Bodily injury OSHA 1994 Sec 24 1 3 Y 3 I Plan road routine briefing before
PPE: entering plant
1. LCTM basic PPE
( Long sleve jacket/ coverall,
Safety helmet, Safety glass,
Safety shoe)
mixer pouring concrete into form
8
work
 mixer pouring concrete into form
8
work

1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
Exposed to PPE :
Acute respiratory
concrete chemical excessive chemical OSHA 1994 sec.24 1. LCTM PPE standard
distress syndrome 1 2 N 2 I
from hardening inhalation FMA 1967 Section 32,38 2. Safety Helmet, Safety Shoes,
(ARDS)
process Safety
Glass, Long Sleeve Jacket with
reflector.
3. Chemical glove 4. Face
mask/Respirator

1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
Concrete splash onto PPE :
Contact to OSHA 1994 sec.24
skin, Skin or eye irriation 1. LCTM PPE standard 2 1 N 2 I
concrete FMA 1967 Section 32,38
eye 2. Safety Helmet, Safety Shoes,
Safety
Glass, Long Sleeve Jacket with
reflector.
3. Chemical glove

Tripping, falling,slipping
Walking inside form Bodily injury, bruises,
while housekeeping/
work area
demobilise.
1. Close supervision
2. Only trained person to handle
3. Barricade working area.
4. Daily Housekeeping
PPE:
OSHA 1994 sec.24
1. LCTM basic PPE ( Long sleve 1 2 N 2 I
scratches FMA 1967 Section 23,32
jacket/ coverall, Safety helmet,
Safety shoe)
2. Wear semi leather glove.
3. Wear antislip shoes

1. Obtain PTW related to work.

2. Inspection all tools,machinery
and equipment prior to start
work.
3. Have a valid licence.
4. Identify proposed route
Administrative :
5. Follow LCTM speed limit.
Moving vehicle Hit by moving vehicle Bodily injury OSHA 1994 Sec 24 1 3 Y 3 I Plan road routine briefing before
entering plant
PPE:
1. LCTM basic PPE
( Long sleve jacket/ coverall,
Safety helmet, Safety glass,
Safety shoe)

9 Compacting the concrete road

 1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
Exposed to PPE :
Acute respiratory
concrete chemical excessive chemical OSHA 1994 sec.24 1. LCTM PPE standard
distress syndrome 1 2 N 2 I
from hardening inhalation FMA 1967 Section 32,38 2. Safety Helmet, Safety Shoes,
(ARDS)
process Safety
Glass, Long Sleeve Jacket with
reflector.
9 Compacting the concrete road
3. Chemical glove 4. Face
mask/Respirator

1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
Exposed to PPE :
Acute respiratory
concrete chemical excessive chemical OSHA 1994 sec.24 1. LCTM PPE standard
distress syndrome 1 2 N 2 I
from hardening inhalation FMA 1967 Section 32,38 2. Safety Helmet, Safety Shoes,
(ARDS)
process Safety
Glass, Long Sleeve Jacket with
reflector.
3. Chemical glove 4. Face
mask/Respirator

1.Closed supervision during

working
2. Job rotation
Handling needle Excessive vibration Hand-Arm Vibration OSHA 1994 sec.24
3. Briefing on safety handling 1 2 N 2 I
vibrators exposure Syndrome (HAVS) FMA 1967 Section 32,38
heavy equipment before start
work

1. Obtain PTW related to work.

2. Inspection all tools,machinery
and equipment prior to start
work.
3. Have a valid licence.
4. Identify proposed route
Administrative :
Moving vehicle Hit by moving vehicle Bodily injury OSHA 1994 Sec 24 5. Follow LCTM speed limit. 1 3 Y 3 I Plan road routine briefing before
entering plant
PPE:
1. LCTM basic PPE
( Long sleve jacket/ coverall,
Safety helmet, Safety glass,
Safety shoe)

10 Floating/ Belting / Brooming

 1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
Exposed to PPE :
Acute respiratory
concrete chemical excessive chemical OSHA 1994 sec.24 1. LCTM PPE standard
distress syndrome 1 2 N 2 I
from hardening inhalation FMA 1967 Section 32,38 2. Safety Helmet, Safety Shoes,
(ARDS)
process Safety
Glass, Long Sleeve Jacket with
reflector.
10 Floating/ Belting / Brooming 3. Chemical glove 4. Face
mask/Respirator

1.Closed supervision during

working
2. Design a job rotation system in
FMA 1967 Section 34
Working in hot exposure to excessive which employees rotate between
Dehydration, heat strock OSHA 1994 Section 1 2 N 2 I
weather heat jobs.
15,24
3. Scheduled breaks
4. Drink plenty of water
5. Rest in a shaded place.

1.Closed supervision during

working
Working with
2. Always do simple streching to
awkward or bad posture back pain, muscle strain OSHA 1994 Section 24 1 2 N 2 I
reduce pain
extreme posture
3. Use Job rotation if necessary

Tripping, falling,slipping
Working at slipery
while housekeeping/
surface
demobilise.
1. Close supervision
2. Only trained person to handle
3. Barricade working area.
4. Daily Housekeeping
Bodily injury, bruises, OSHA 1994 sec.24 PPE:
1 2 N 2 I
scratches FMA 1967 Section 23,32 1. LCTM basic PPE ( Long sleve
jacket/ coverall, Safety helmet,
Safety shoe)
2. Wear semi leather glove.

1.Closed supervision during

working
2. Design a job rotation system in
FMA 1967 Section 34
Working in hot exposure to excessive which employees rotate between
Dehydration, heat strock OSHA 1994 Section 1 2 N 2 I
weather heat jobs.
15,24
3. Scheduled breaks
4. Drink plenty of water
5. Rest in a shaded place.
1.Closed supervision during
working
Working with
2. Always do simple streching to
awkward or bad posture back pain, muscle strain OSHA 1994 Section 24 1 2 N 2 I
reduce pain
extreme posture
3. Use job rotation if necessary

1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
Exposed to PPE :
11 Filling of joints and edging Acute respiratory
concrete chemical excessive chemical OSHA 1994 sec.24 1. LCTM PPE standard
distress syndrome 1 2 N 2 I
from hardening inhalation FMA 1967 Section 32,38 2. Safety Helmet, Safety Shoes,
(ARDS)
process Safety
Glass, Long Sleeve Jacket with
reflector.
3. Chemical glove 4. Face
mask/Respirator
11 Filling of joints and edging

1. Close supervision
2. Only trained person to handle
3. Safe work practise
4. Barricade working area
Concrete splash onto PPE :
Contact to OSHA 1994 sec.24
skin, Skin or eye irriation 1. LCTM PPE standard 2 1 N 2 I
concrete FMA 1967 Section 32,38
eye 2. Safety Helmet, Safety Shoes,
Safety
Glass, Long Sleeve Jacket with
reflector.
3. Chemical glove

1.Closed supervision during

working
2. Job rotation
Handling with
Overexertion Musle or back sprain OSHA 1994 Sec 24 3. Briefing on safety handling 1 2 N 2 I
heavy equipment
heavy equipment before start
work

1. Close supervision
2. Only trained person to handle
3. Barricade working area.
4. Daily Housekeeping
Tripping, falling,slipping
Working at slipery OSHA 1994 sec.24 PPE:
while housekeeping/ Body Injury 1 2 N 2 I
surface FMA 1967 Section 23,32 1. LCTM basic PPE ( Long sleve
demobilise.
Housekeeping and Demobilized jacket/ coverall, Safety helmet,
12
of equipment Safety shoe)
2. Wear semi leather glove.

1.Closed supervision during Administrative:

working 1. Avoid trepassing barricade area
2. Apply buddy system or work rotation
2. PPE : every 1 hour or less.
1. LCTM PPE standard 3. Provide adequate information,
Handling sharp OSHA 1994 sec.24
sharp edges incised wound 2. Safety Helmet, Safety Shoes, 3 3 Y 9 III instruction, training or supervision
object FMA 1967 Section 32,38
Safety 4. Use proper PPE to handle sharp
Glass, Long Sleeve Jacket with object
reflector,cut resistance glove.
3. Proper full-body harness PPE:
1.Cut resistance glove
 Appendix 4.3
OH&S Risk Assessment Criteria Page 1 of 1
Issue 4

RISK RANKING CATEGORY - SEVERITY

5 4 3 2 1
CATASTROPHE CRITICAL MAJOR MINOR NEGLIGIBLE

Nature of Injury OR ill Multiple Fatalities Single fatality or
health that can be permanent total disability (e.g.
caused by work -related lost an eye, lost of limb(s)), or
hazardous event or ill-health causing irreversible
exposure(s) health effects (e.g. cancer,
total lost of hearing)
Major injury (e.g. loss of Minor injury or health effect, No or slight injury, or no health
consciousness, lost of finger(s) minor anxiety or panic or effect, or requiring treatment
or toe(s), broken limb(s) - refer stress, or (MTFA.FA), and / or not
to OSH(NADOPOD) regulation requiring outpatient medical affecting work performance
2004 First Schedule) or treatment, or
ill-health (including affecting work performance
occupational poisoning or such as restriction to activities,
disease - refer to and/or
OSH(NADOPOD) regulation causing away from work =< 4
2004 Third Schedule), or calendar days
hospitalised, disabling injury
but recoverable, and/or
major mental health (e.g
psychosis, hallucination, acute
stress disorder, bipolar
disorder (manic depression),
depression, Schizophrenia,
loneliness) and/or
cognitive disorders (e.g.
dementia, traumatic amnesia),
and/or
causing away from work more
than 4 calendar days,

Community One or more fatality
Environment Severe environmental
damage.
Severely polluting the
environment in surrounding
plant area including river, soil
or air.
Pollution covers the range of
>200m from plant.
Disaster state, destroying
community, flora and fauna.
One or more severe injury
or illness
Significant environmental
damage.
Significantly polluting the
environment in surrounding
plant area including river, soil
or air.
Pollution covers the range
from 50m to 200m from plant.
Severely affecting nearby
community, flora and fauna.
One or more minor injury Annoyance complaints NA
or illness from public.
Moderate environmental Contamination No enviromental damage or
damage. Damage sufficiently to attack issue.
Sufficient to pollute the the environment within plant
environmental at plant area area.
including nearby river, soil or
air.
Pollution covers up to 50m
from plant.
Affecting adjacent community,
flora and fauna.

Fire & Explosion Extensive Damage Heavy Damage Repairable Damage General Damage Unnoticeable Damage
Irrepairable Major equipment damage Jet fire Equipment Damage Smoke
UVCE/ BLEVE Tank fire Mechanical explosion Fire occurrence
Gas release
Cost Major < 500 K 500 K < 250 K 250 K < 50 K 50 K < 5 K Minor < 5 K
Legal impact when High potential to receive order Potential to receive order Potential written warning by Potential verbal concern by No legal implication
risk are not controlled to stop operation. to stop operation local agency local agency
Potential fine > RM500K Potential fine > 100K; BUT Potential fine > RM5K; BUT Potential fine, Max < RM5K
High potential of incarceration Potential fine < 500K Potential fine < RM100K
(imprisonment) Potential of incarceration
(imprisonment)

COA Condition of Assessment

W hazard created from the work itself By isk
d )
V hazard created in the vicinity of workplace U se ral R ent
e m
i ng en s s
O hazard originating outside workplace Be A (G sse
R routine activity A R A
CO G
NR non-routine activity

COA Condition of Assessment t)

E Emergency A en
ER ssm
N Normal By sse
AbN Abnormal ed A
Us Ri s k
Determination of Significant Aspect i ng nt
Contidition Significant Aspect B e nm e
A o
S >3 Yes CO n v i r
RR > 8 Yes (E
Note: Minimum admin control is needed when S > 3
 Appendix 4.3
OH&S Risk Assessment Criteria Page 1 of 1
Issue 4
RISK RANKING CATEGORY - LIKELIHOOD
Percentage Number of
Consideration on (Engineering,
Rating Likelihood basis occurance Consideration on human factors
Administractive, PPE)
(estimation) (actual)

The probability to happen is

extremely small ( < 1% )
For Administrative control on human factors, the following are observed:
I. Competence, Awareness, Training - Excellent

No case so far
All applicable controls are ii. Physical condition - height, strength - matches the worker or better
Very Unlikely

relevant, applied and iii. Workers on shift and shift duration - monitored, no longer than 8 hours in one shift
systematically implemented in iv. Fitness required against the work nature - based on medical condition, approved by panel doctor (e.g. MC,
1

terms of Engineering,
Administrative and PPE/spill kit.
Could happen, however
Yearly health surveillance, Pre-recruitment and upgrading check -up)
v. Behaviour towards safety/environmental - Staffs/worker have the culture of following SWP, concern on
safety/environmental prior to execution of work and react if control not implemented, program for environmental /
behaviour based safety being implemented and maintained with objectives set for continual improvement

For Administrative control on human factors, the following are observed:

One case in 5 to 10
I. Competence, Awareness, Training - Adequate
All applicable control are applied, ii. Physical condition - height, strength - matches the worker
( 1 to 9% )
very rare
Unlikely

however, further control on iii. Workers on shift and shift duration - adequate, no longer than 12 hours in one shift,
years
2

engineering, administrative and/or iv. Fitness required against the work nature - based on acceptable medical condition, approved by panel doctor
PPE/spill kit is required v. Behaviour towards safety/environmental - Staffs/worker have the habit of following SWP, concern on
safety/environmental prior to execution of work, program for environmental / behaviour based safety being
implemented
One case in 1 to 5 year
Chances to happen is

For Administrative control on human factors, any four of the following are observed:
I. Competence, Awareness, Training - Adequate
relatively high

Certain engineering,
( 10 to 59% )

ii. Physical condition - height, strength - matches the worker

administrative and/or PPE/spill kit
Likely

iii. Workers on shift and shift duration - adequate, no longer than 12 hours in one shift,
control are available, however, not
3

iv. Fitness required against the work nature - based on acceptable medical condition, approved by panel doctor
adequate or relevant to minimize
v. Behaviour towards safety/environmental - Staffs/worker have the habit of following SWP, concern on
the risk.
safety/environmental prior to execution of work, program for environmental / behaviour based safety being
implemented

For Administrative control on human factors, any 2 of the following are observed:
One case within 6
months to 1 year

I. Competence, Awareness, Training - not adequate

Can happen

(60 to 94%)
Most likely

frequently

Most of engineering, ii. Physical condition - height, strength - poorly match with physical work assigned
administrative and/or PPE/spill kit iii. Workers on shift and shift duration - poorly control, more than 12 hours per shift,
4

control are inadequate. iv. Fitness required against the work nature - poorly evaluated
v. Behaviour towards safety/environmental - poor acceptance of SWP, inadequate environmental / behaviour
based safety program

For Administrative control on human factors, any 3 or more of the following are observed:
Once case in
(95 to 100%)
Expected to

less than 6

I. Competence, Awareness, Training - not adequate

months
happen
Certain

There's no obvious control on the ii. Physical condition - height, strength - poorly match with physical work assigned
5

activity. iii. Workers on shift and shift duration - poorly control, more than 12 hours per shift,
iv. Fitness required against the work nature - poorly evaluated
v. Behaviour towards safety - poor acceptance of SWP, inadequate behaviour based safety program
 Appendix 4.4
OH&S Risk Assessment Criteria Page 1 of 1
Issue 2

Risk Category
Risk Risk Risk
Action and Time Scale
Category Rating Conclusion
I 1- 3 Trivial No action required.
II 4- 6 Acceptable No action required.
Efforts shall be made to reduce the risk.
III 8 - 16 Significant
Risk reduction measures shall be implemented within a defined time period (6 months).
Work should not be started until the risk has been reduced.
IV 20 - 25 Intolerable Considerable resources shall be allocated to reduce the risk.
Where the risk involved work in progress, urgent action (within 3 working days, and minimum administrative control) shall be taken.

Note: When the severity, S is ≥3, minimum administrative control shall be present. If absent, the additional control (minimum admin) is required.

Severity LxS Significant Hazard?

1,2 <8 N
≥3 ≥8 Y

HAZARD
Type (source with a potential to cause injury
and ill health)
handling of organic chemical
handling of corrosive concentrated
chemical
handling of corrosive concentrated
chemical
smoking / spark at chemical storage area
causing explosion
handling of chemical releasing vapor
handling of chemical releasing vapor
Chemical
chronic inhalation of fume (repeated or prolonged exposure to anaemia, a reduced ability of the blood to distribute oxygen
fume from soldering
fume from welding
handling of chemical that release toxic
substance
handling of chemical with open lid
smoking / spark at chemical storage area
causing fire
handling of chemical that release benzene
vapor
working in X-ray room
working at high noise area
working in hot / cold chamber
working with laser
working with equipment generating
microwave
Physical
working with equipment generating low
freqency
working with equipment generating
infrared
ultra violet from welding
working under hot sun
recapping needles contaminated with
blood
recapping needles contaminated with
blood
exposed to toxic plant (e.g. aconite, wolfbane, monkshood in
handling toxic plant
Biological
cleaning moldy building materials
handling of food (uncooked ground beef,
raw vegetable such as sprouts)
consume contaminated food
cleaning of dust
Fixed or constrained body positions.
Continual repetition of movements.
Force concentrated on small parts of the
body, such as the hand or wrist.
work that does not allow sufficient
recovery between movements
Ergonomic usage of pneumatic hammer, hand drill
machine, chain saw
working long hours on a computer
handling tools that have handles with hard
or sharp edges
twisting and forceful gripping motions with
hands
poor work design, lack of implementing
change management, poor work planning,
Psychosocial high/inappropriate job demands or lack of
control over work, no clear work
procedures
working with high voltage
fire
working with equipment exposure to
ligtning or AC power
working with high voltage
working in moving objects area
working with sharp objects
workng with moving parts, gears
workng with moving parts, gears
workng with moving parts, gears
walking in the snake infested area
Others working in confined space
(mechanical,
work at height
electrical,
slippery floor
machinery, etc)
walking / working below moving objects
moving vehicle
working nearby hazardous activity (e.g.
grass cutting)
working with moving parts
workng with moving parts / machines
workng with moving parts, gears
workng with moving rotating parts
workng with moving rotating parts
workng with moving materials
workng with hot surface
OH&S Hazards & Risks
OH&S RISK
Hazardous event / exposure that can occur Severity caused by the event / exposure
chemical splash onto skin, eye skin or eye iritation
chemical splash onto skin skin burnt
chemical splash onto eyes blindness
hit by explosion Fatality
acute inhalation of vapor (short period of exposure to high narcosis (unconsciousness), due to a repressive effect on the
concentration of chemical vapour) - e.g. n-hexane central nervous system.
chronic inhalation of vapor (repeated or prolonged exposure
Chronic effect - e.g. cause peripheral neuropathy (disease of
to relatively low concentration of chemical vapour) - e.g. n-
the peripheral nerves), an irreversible effect
hexane
relatively low levels of substance) - e.g. lead throughout the body
chronic inhalation of fume lung damage
inhalation of toxic substance refer to SDS
swallow (ingestion) of chemical refer to SDS
burnt by fire bodily injury / fatality
inhalation of benzene vapor leukaemia - cancer of blood-forming tissues
exposed to X-ray radiation cancer
exposed to excessive noise hearing impairment
exposed to high/low temperature hyperthermia / hypothermia
exposed to laser damage to the eyes, skin
exposed to microwave frequency (e.g. cellular tower),
DNA damage
> permissible limit
exposed to low frequency (1 to 300 Hz) no potential health effect as to date
exposed to infrared (gas cutting, welding, brazing, laser or
impaired vision or blindness
furnace operation)
exposed to ultra violet (from welding) photoconjunctivitis (snow blindness)
exposed to ultra violet (from sun ray) sunburn / swelling (skin)
exposed to pathogenic virus (e.g. hepatitis virus) acquired hepatitis A / B / C
exposed to pathogenic virus (e.g. pricked with HIV
acquired HIV / AIDS
contaminated needle)
numbness, tingling, cardiac irregularity
contact with skin)
exposed to fungi (inhale fungal spore) allergy and asthma
exposed to pathogenic bacteria (e.g. e. coli (O157:H7) from
diarrhea, vomitting, stomach cramp
water treatment activity)
exposed to pathogenic bacteria (e.g. typhoid fever bacteria
typhoid fever
from canteen food)
exposed to allergen rashes
repetitive motion cumulative trauma disorder (CTD) - tendonitis
forceful hand exertion CTD - Trigger finger, finger snapping and jerking movements
repetitive motion cumulative trauma disorder (CTD) - tendonitis
CTD - Reynaud's Syndrome or white finger, intermittent
vibration impact numbness and tingling, and eventual loss of sensation and
control in the fingers and hands.
long hours staring at computer screen red eyes
forceful hand exertion CTD - Trigger finger, finger snapping and jerking movements
CTD - De Quervin's Disease, pain, tenderness, and swelling
forceful hand exertion
over the thumb side of the wrist, and difficulty gripping
sexual harrasment mental stress
exposed to noisy / crowded workplace mental stress
having excessive load mental stress
bullying mental stress
exposed to conductive material electric shock
inhalation of smoke asphyxiation (acute lack of oxygen that can cause death)
exposed to high static voltage electric shock
exposed to high voltage electrocuted
hit/poked by object/mass bodily injury
cut/poked by sharp object/edges bodily injury
hand drawn into rotating gears hand injury
finger drawn into rotating gears finger injury
finger caught in between moving shaft and stopper finger injury
Snake bite fatality
lack of oxygen asphyxiation (acute lack of oxygen that can cause death)
fall from height bodily injury
fall on same level bodily injury
hit by falling object head injury
hit by vehicle bodily injury
stabbed / punctured by flying object bodily injury
stabbed / punctured by moving parts of machinery bodily injury
hand sheared between two machines hand injury
finger sheared between a machinery part and workpiece finger injury
finger drawn in between counter-rotating parts finger injury
finger caught in between rotating and fixed- parts finger injury
body caught in between materials in motion bodily injury
contact against hot surface skin burn
 Applicable OH&S Legislation / Regulations / Code of Practices

Factories and Machinery Act (FMA) 1967

No. Reg/Order
1 Electric Passenger & Goods Lift Regulations 1970
2 Fencing of Machinery & Safety Regulations 1970
3 Notification, Certificate of Fitness and Inspection Regulation 1970
4 Persons -In-Charge Regulations 1970
5 Safety, Health & Welfare Regulations 1970
6 Steam Boiler and Unfired Pressure Vessel Regulations 1970
7 Lead Regulations 1984
8 Asbestos Process Regulations 1986
9 Building Operations & Works of Engineering Construction (Safety) Regulations 1986
10 Noise Exposure Regulations 1989
11 Mineral Dust Regulations 1989

Occupationa Safety & Health Act (OSHA) 1994

No. Reg/Order
1 Control of Industrial Major Accident Hazards (CIMAH) Regulations 1996
2 Safety and Health Committee (SHC) Regulations 1996
3 Classification, Labelling and Safety Data Sheet of Hazardous Chemicals (CLASS) Regulations 2013
4 Safety and Health Officer (SHO) Regulations 1997
5 Safety and Health Officer (SHO) Order 1997
6 Prohibition of Use of Substance Order 1999
7 Use and Standards of Exposure of Chemicals Hazardous to Health (USECHH) Regulations 2000 .
8 Notification of Accident, Dangerous Occurrence, Occupational Poisoning & Occupational Diseases (NADOOPOD) Regulations 2004

Others
No. Act/Reg./Order
1 Fire Services Act 1988
1.1 Fire Certificate Regulations 2001
2 Poisons Act 1952
2.1 Poisons Regulations 1952
2.2 Sodium Arsenite Regulations 1949
2.3 Sodium Hydroxide Regulations 1962
2.4 Psychotropc Substance Regulations 1989
3 Electricity Supply Act 1990
3.1 Electricity Regulation 1994
4 Atomic Energy Licensing Act 1984
4.1 Licensing Regulations
4.2 Basic Safety Standards Regulations
4.3 Transport Regulations

Code of Practices (COP)

No. COP
1 COP of Food Hygiene 1980
2 COP for Safe Working in a Confined Space 2010
3 COP on Prevention and Management of HIV/AIDS at the Workplace 2001
4 COP on Indoor Air Quality 2010