Compressor

DAHEJ PETROCHEMICAL
COMPLEX
ONGC Petro additions Ltd.

Dual Feed Cracker Unit
EIL
SEZ, Dahej, Gujarat, India & Associated Units JOB NO. 6987
Page: 1 of 33
DATA SHEET
CENTRIFUGAL COMPRESSOR
11-KC-301
CRACKED GAS COMPRESSOR
05 31.03.11 AS-BUILT Bussink Hendewerk Prunner

04 11.10.10 Updated After Order Bussink Hendewerk Prunner
03 29.09.09 For Order Bussink Hendewerk Prunner
2.1 27.07.09 Revised case 15 and revised gas composition (all) Bussink Hendewerk
02 18.05.09 For Inquiry updated Bussink Hendewerk Prunner
01 06.03.09 For Inquiry Bussink Hendewerk Prunner
Issue Date Reason for Issue / Remark Prepared Checked Approved OPaL/EIL
ENGINEERING Linde Proj. No.: 3110 A9NK

DIVISION Linde Project Code : DAHEJ
Samsung Proj. No.: SC 2252

Samsung Job Code : OPaL
Contract No / PO No.: Item No.:

MR/OW/MM/DFC/02/2007 11-KC-301
Originator's Doc. No.: Project Doc. No.:
&AA-11-M-DE 3101.001 6987-LEPC1-AA-11-M-DE-3101.001
Intellectual property rights reserved - refer to protection notice ISO 16016

Code DAHEJ
Job No. 3110 A9NK
Data Sheet Item No. 11-KC-301
CENTRIFUGAL COMPRESSOR Doc. No. &AA-11-M-DE 3101.001
CRACKED GAS COMPRESSION Issue / Date 05 / 31.03.11
Page 2 of 33
1 05 APPLICABLE TO: { PROPOSAL { PURCHASE z AS BUILT
2 03 LINDE INQUIRY NO. 001-2KC640 LINDE ORDER 001-2KC640
3 FOR ONGC UNIT ETHYLENE PLANT
4 05 SITE DAHEJ; GUJARAT / INDIA SERIAL NO. LP: R09T013102 / MP: R09T013103
5 05 SERVICE CRACKED GAS COMPRESSION HP: R09T013104
6 05 NBR. REQUIRED 1
7 OPERATION: z CONTINUOUS { INTERMITTENT { STANDBY
8
9 03 MANUFACTURER ELLIOTT EBARA MODEL 88MD2-2+88M4I+60M4/4I
10 03 DRIVER TYPE STEAM TURBINE DRIVER MFR. ELLIOTT EBARA
11 DRIVER ITEM NO. 11-KT-301 RATED POWER KW 66642 (PER API)
12 EC MACHINERY DIRECTIVE / ATEX / PED APPLICABLE { YES z NO
13 NOTE: INFORMATION TO BE COMPLETED: z BY PURCHASER BY MANUFACTURER
14 OPERATING CONDITIONS AS PER PROCESS DATA SHEET 11-P-DP 3101 REV. 04 DATED 17.07.09
15 z OPERATING POINT CASE 1-100 (WITHOUT WATER INJECTION)
16 z PROCESS STAGE 1 2 3 4 5
17 z PROCESS STR. NO. 31-019 31-028 31-029 31-039 31-031
18 CASING LP MP HP
19 z GAS ANALYSIS DATA SEE PAGE # 7
20 02 z WEIGHT FLOW KG/H 461 085 471 835 456 431 428 017 401 852
21 z WATER INJECTION KG/H NO NO NO NO NO
22 TOTAL WEIGHT FLOW KG/H
23 INLET CONDITIONS
24 02 z PRESSURE SPECIFIED BAR A 1.20 2.20 4.40 9.03 18.27 1)
25 04 ACTUAL BAR A 1.20 2.37 4.69 9.21 18.57
26 03 z MAX. ALLOW. PRESS. TOLER. % +0/-0
27 02 z TEMPERATURE °C 38.0 33.1 35.8 36.9 36.6
28 RELATIVE HUMIDITY %
29 02 z MOLECULAR WEIGHT G/MOL 25.92 25.70 25.23 24.21 23.15
30 04 CP/CV (K1) OR (KAVG) 1.217 1.227 1.237 1.258 1.301
31 04 COMPRESSIBILITY (Z1) OR (ZAVG) 0.994 0.988 0.979 0.965 0.937
32 04 INLET VOLUME (WET) OR (DRY) M³/H 381128 195072 97586 47730 23222
33 DISCHARGE CONDITIONS
34 z PRESSURE SPECIFIED BAR A 2.40 4.60 9.30 19.10 38.47 1)
35 04 ACTUAL BAR A 2.57 4.89 9.48 19.40 38.47
36 02 z MAX. ALLOW. PRESS. TOLER. % + 10 / - 5 + 10 / - 5 +5/-5 +5/-5 +5/-0
37 04 TEMPERATURE: ACTUAL/MAX.ALLOW. °C 87 / 95 79 / 95 83 / 95 88 / 95 91 / 95 2)
38 CP/CV (K2) OR (KAVG) 1.197 1.208 1.219 1.243 1.290
39 04 COMPRESSIBILITY(Z2) OR (ZAVG) 0.992 0.986 0.975 0.959 0.933
40 02 z MAX PRESS. DROP BTW. STAGES BAR 0.20 0.20 0.27 0.83 1)
41 05
42 05
43 04 TOTAL POWER / TOLERANCE KW / % EXPECTED: 57872 // GARANTEED.: 58816 / + 0 % 3)
44 04 SPEED RPM 3673
45 04 ESTIM. SURGE @ RPM ABOVE M³/H 288904 145063 69392 35832 17981
46 04 POLYTROPIC HEAD KJ/KG 81.4 76.28 75.37 82.62 82.33
47 POLYTROPIC HEAD @ SURGE KJ/KG
48 04 POLYTROPIC EFFICIENCY % 87.8 88.8 85.9 86.2 82.2 5)
49 z CERTIFIED POINT (GUARANTEE) YES
50 PERFORMANCE CURVE NO.
51 04 z SETTLING OUT PRESSURE BAR G MAX.: 4.5 MAX.: 22.0 4)
52 z RV-VALVE SETTING PRESSURE BAR G 8.0 14.0 41,5
53 REMARKS:
54 1) INTERMEDIATE PRESSURE MAY VARY WITHIN ABOVE TOLERANCE; SPECIFIED INTERSTAGE PRESSURE DROPS SHALL BE MET
55 2) DISCHARGE TEMPERATURE OF NEITHER STAGE SHOULD EXCEED +90°C (WITH WATER INJECTION) and +95 °C DRY
56 3) SHAFT POWER SHALL BE GUARANTEED WITH ZERO PLUS TOLERANCE.
57 04 MECH. LOSSES INCL. ARE: 324 kW (for BEARINGS & SEALS)
58 4) PRELIMINARY / SUBJECT OF CONFIRMATION
59 5) FLANGE TO FLANGE
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03.11.03 Copying is only allowed after approval by LINDE AG

DAHEJ
Code
3110 A9NK
Job No.
Data Sheet Item No.
11-KC-301
CENTRIFUGAL COMPRESSOR &AA-11-M-DE 3101.001
Doc. No.
CRACKED GAS COMPRESSION 05 / 31.03.11
Issue / Date
Page3 of 33
1 02 THE MOLECULAR WEIGHT OF THE CRACKED GAS AT THE SUCTION OF THE 1ST STAGE CAN VARY BETWEEN 24.5 KG/KMOLE AND
2 02 26.0 KG/MOLE FOR COMPRESSOR OPERATION WHERE KICKBACK LINES ARE CLOSED (I.E. WHERE THE NET FEED TO EACH STAGE
3 02 EXCEEDS THE MINIMUM FLOW OF THE RESPECTIVE STAGE). VENDOR TO SUBMIT PERFORMANCE CURVES THESE 2 CASES 1-100
4
5 WASH OIL INJECTION:
6 VENDOR SHALL PROVIDE INJECTION NOZZLES FOR INTERMITTENT WASH OIL INJECTION INTO EACH SUCTION LINE AND
7 03 AND COMPRESSOR CASING OF STAGE 1-4.
8 NUMBER OF NOZZLE ASSEMBLIES REQ'D TO ACHIEVE EVEN WASH OIL DISTRIBUTION SHALL BE DETERMINED BY VENDOR.
9 02 WASH OIL INJECTION WILL TAKE PLACE AT ONE STAGE ONLY AT A TIME. THE BFW INJECTION WILL CONTINUE TO FLOW TO ALL
10 02 STAGES WHILE WASH OIL IS BEING INJECTED
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12 04 WASH OIL INJECTION FLOW RATE: REFER TO ELLIOTT UTILITY LIST: 0012KC6401-11-P-CU 3100.001, PAGE 4
13 - PROPERTIES OF WASH OIL: TYPICAL MIN. MAX. TEST METHOD
14 - API GRAVITY @ 60° F 14 12.5 16.0 ASTM D 287
15 - FLASH POINT (PMCC) ( °F) 180 150 ASTM D 93
16 - AROMATICS CONTENT ( %) 95 90
17 - CLOUD POINT ( °F) < 30
18 - KAURI BUTANOL VALUE 100
19 - DISTILLATION RANGE (°F) IBP = 400; 50% = 475; 95% = 550; EP = 580; ASTM D 86
20 - COLOR DARK GREEN VISUAL
21 - NORMAL TEMP. 30°C (AMBIENT)
22 02 - PRESS. (UPSTREAM OF CONTR: VALVE) 42 BAR A
23 02 - DENSITY RANGE 750 – 1100 KG/M3
24 02 - VISCOSITY RANGE 0.9 cP – 4.5 cP
25 02 HYDROGENATED C9+ PRODUCT FROM THE PYROYSIS GASOLINE HYDROGENATION IS NORMALLY USED AS WASH OIL.
26 04
27 02 FLOW RATES AND COMPOSITIONS SHOWN UNDER PROCESS STREAMS 31-019, 31-028, 31-029 AND 31-039 DO NOT INCLUDE
28 02 VALUES FOR ANY KIND OF LIQUID INJECTION (BFW and/or WASHOIL). Æ REFER TO SKETCH ON PAGE 5
29 04 A MAX WASH OIL FLOW RATED OF 2 WT-% PER STAGE HAS BEEN ASSUMED // WASH OIL PUMP IS DESIGNED FOR 13M³/H
30 05 MECHAN. DESIGN FOR THE WASH OIL SYSTEM: 82 BARG / 110°C
31
32 METALLURGY OF CRACKED GAS COMPRESSOR PARTS SHALL TAKE INTO CONSIDERATION THE FOLLOWING SOUR GAS CONTENT:
33 02 - MAX CO2 CONTENT OF 165 VOL PPM (DURING KICKBACK OPERATION)
34 02 - MAX H2S CONTENT OF 115 VOL PPM DURING DECOKING OF FURNACES THE H2S CONTENT MAY REACH 250 WT PPM
35 02 THESE MAXIMUM CONCENTRATIONS DO NOT OCCUR SIMULTANEOUSLY // THE SOURGAS CONTENT CAN INCREASE ABOVE THE
36 02 GIVEN VALUES E.G. BY MISOPERATION OF THE DMDS DOSING. COMPRESSOR SHALL BE DESIGNED FOR SOUR GAS SERVICE ACC.
37 02 TO NACE INDEPENDENT FROM GAS ANALYSIS BECAUSE HIGHER H2S CONTENT CAN BE OCCURE DURING UPSET CONDITIONS.
38 05 SEAL GAS DESIGN (MORE DETAILS ARE SHOWN IN "SEAL GAS CONCEPT FOR 11-KC-301"; &AA-00-P-PA 1210)
39 02 UNHYDROGENATED C2- AND PLANT NITROGEN ARE USED AS SEAL GAS DURING NORMAL OPERATION. ETHYLENE PRODUCT AND
40 02 PLANT NITROGEN ARE AVAILABLE AS BACK-UP SEAL GAS AND ETHANE (FROM THE C2 REFRIGERATION CYCLE FILLED WITH
41 02 ETHANE) IS USED WITH PLANT NITROGEN DURING START-UP
42 02 DELVERY CONDITIONS OF SEAL GAS AT B.L. OF THE CRACK GAS COMPRESSOR ARE:
43 02 C2- ETHYLENE ETHANE PLANT N2 (UN-INTERUPTED N2 SUPPLY FOR SECOND SEALGAS)
44 02 TEMPERATURE MIN (°C) 50.0 33.0 33.0
45 02 TEMPERATURE NORM (°C) 68.0 45.0 / 90 45.0 40.0 (AMBIENT)
46 02 TEMPERATURE MAX (°C) 98.0 50.0 / 100 50.0
47 04 PRESSURE MIN (BARA) 31.0 31.0 34.0 5.0
48 02 PRESSURE NORM (BARA) 36.6 37.0 37.0 6.0
49 02 PRESSURE MAX (BARA) 38.5 39.0 39.0 7.0
50 02 NOTES:
51 02 NORMAL OPERATION - ETHYLENE SEAL GAS INLET TEMP.: 90°C // WORST CASE: NORM. 45°C (COMING FROM ETHYLENE STORAGE TANK)
52 05 AS PER ELLIOTT DETAIL CHECK, NO SEALGAS HEATER IS REQUIRED (BASED O SEALGAS PRESSURE REDUCTION AT EACH CASING)
53 03
54 02 BEFORE STARTING THE 11-KC-301, THE ETHYLENE COMPRESSOR 11-KC-401 IS IN OPERATION AND THEREFORE THE PRIMARY
55 02 SEALGAS (ETHYLENE OR ETHANE) IS AVAILABLE.
56
57 02 POLYMERISATION INHIBITOR INJECTION
58 02 DOSING OF POLYMERISATION INHIBITOR INTO THE SUCTION LINE UP STREAM STAGE I, II, III AND VI OF THE COMPRESSOR IS
59 02 PROVIDED
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Code DAHEJ
Job No. 3110 A9NK
Page 4 of 33
1 OPERATING CONDITIONS
2 03 z OPERATING POINT CASE 1-100 (WITH CONSTANT WATER INJECTION)
4 02 z PROCESS STR. NO. 31-019 31-028 31-029 31-039 31-031
5 CASING LP MP HP
7 02 z WEIGHT FLOW KG/H 461 085 471 835 456 431 428 017 401 852
8 03 WATER INJECTION KG/H appr. 2270 appr. 1360 appr. 1320 appr. 3350 appr. 2800 )
9 03 TOTAL WEIGHT FLOW KG/H 463 355 473 195 457 751 431 367 404 652
10 INLET CONDITIONS
12 03 ACTUAL BAR A 1.20 2.37 4.68 9.17 18.52
14 02 z TEMPERATURE °C 38.0 33.1 35.8 36.9 36.6
17 03 CP/CV (K1) OR (KAVG) 1.217 1.227 1.237 1.258 1.301
19 03 INLET VOLUME (WET) OR (DRY) M³/H 381 128 195 156 97 818 47 959 23 301
22 03 ACTUAL BAR A 2.57 4.88 9.44 19.35 38.47
23 02 z MAX. ALLOW. PRESS. TOLER. % + 10 / - 5 + 10 / -5 +5/-5 +5/-5 +5/-0
24 03 TEMPERATURE:ACTUAL/MAX.ALLOW. °C 82 / 90 76 / 90 80 / 90 81 / 90 85 / 90 2) 4)
25 03 CP/CV (K2) OR (KAVG) 1.200 1.210 1.222 1.251 1.300
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30 03 TOTAL POWER/TOLERANCE KW / % EXPECTED: 57591 3)
36 z CERTIFIED POINT (GUARANTEE) NO
38 z SETTLING OUT PRESSURE BAR G SEE PAGE 2
39 z RV-VALVE SETTING PRESSURE BAR G SEE PAGE 2
40 03 REMARKS: ) A CONSTANT BFW-INJECTION FLOW FOR ALL CASES TO BE USED
43 04 3) MECH. LOSSES INCL. ARE: 323 kW (for BEARINGS&SEALS)
45 02 BOILER FEED WATER INJECTION
46 02 PROVISIONS FOR THE INJECTION OF BOILER FEED WATER VIA THE COMPRESSOR CASING MUST BE PROVIDED.
47 02 FOR PRELIMARY DESIGN PURPOSE THE BOILER FEED WATER IS AVAILABLE AT THE FOLLOWING CONDITIONS:
48 02 - TEMPERATURE 42.0 °C
49 02 - PRESSURE 50.5 BARA
50 04
51 02
52 04
53 04
54 02 NOZZLE CHANGE SHALL BE POSSIBLE DURING COMPRESSOR OPERATION
55 04
56 04
57 04 WATER-INJECTION PROCESS SKETCH Æ REFER TO SKETCH ON PAGE 5
58 03
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Code DAHEJ
Job No. 3110 A9NK
Page 5 of 33
2 z OPERATING POINT CASE 1-105 (WITHOUT WATER INJECTION)
4 02 z PROCESS STR. NO. 31-019 31-028 31-029 31-039 31-031
5 CASING LP MP HP
7 02 z WEIGHT FLOW KG/H 484 139 495 427 479 252 449 418 421 945
8 z WATER INJECTION KG/H NO NO NO NO NO
9 TOTAL WEIGHT FLOW KG/H
10 INLET CONDITIONS
12 04 ACTUAL BAR A 1.20 2.36 4.65 9.15 18.44
14 02 z TEMPERATURE °C 38.0 33.1 35.8 36.9 36.6
17 04 CP/CV (K1) OR (KAVG) 1.217 1.227 1.236 1.258 1.301
22 04 ACTUAL BAR A 2.56 4.85 9.42 19.27 38.47
25 04 CP/CV (K2) OR (KAVG) 1.197 1.208 1.219 1.243 1.288
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29 04 POWER REQ'D PER CASING KW 12625 23728 24231
30 04 TOTAL POWER/TOLERANCE KW / % EXPECTED: 60584 5) 3)
40 REMARKS:
43 04 3) MECH. LOSSES INCL. ARE: 331 kW (for BEARINGS & SEALS).
44 03 4) FLANGE TO FLANGE
45 04 5) BASIS FOR TURBINE RATING
46
47 PROCESS SKETCH CRACKED GAS COMPRESSOR
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Code DAHEJ
Job No. 3110 A9NK
Page 6 of 33
2 03 z OPERATING POINT CASE 1-105 (WITH CONSTANT WATER INJECTION)
4 02 z PROCESS STR. NO. 31-019 31-028 31-029 31-039 31-031
5 CASING LP MP HP
7 02 z WEIGHT FLOW KG/H 484 139 495 427 479 252 449 418 421 945
8 03 WATER INJECTION KG/H appr. 2270 appr. 1360 appr. 1320 appr. 3350 appr. 2800 6)
10 INLET CONDITIONS
12 03 ACTUAL BAR A 1.20 2.36 4.64 9.11 18.39
14 02 z TEMPERATURE °C 38.0 33.1 35.8 36.9 36.6
17 03 CP/CV (K1) OR (KAVG) 1.217 1.227 1.236 1.258 1.301
22 03 ACTUAL BAR A 2.56 4.84 9.38 19.22 38.47
25 03 CP/CV (K2) OR (KAVG) 1.200 1.210 1.221 1.250 1.299
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30 03 TOTAL POWER/TOLERANCE KW / % EXPECTED : 60323 3)
40 REMARKS:
43 04 3) MECH. LOSSES INCL. ARE: 330 kW (for BEARINGS & SEALS)
45 04 5) -----
46 03 6) A CONSTANT BFW-INJECTION FLOW FOR ALL CASES TO BE USED
47
48 02 BOILER FEED WATER (BFW-) INJECTION (SEE PAGE 4)
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Code DAHEJ
Job No. 3110 A9NK
Page 7 of 33
2 03 GAS ANALYSIS MOL / MOL MW CASE 1
3 1ST STAGE 2ND STAGE 3RD STAGE 4TH STAGE 5TH STAGE
4 PROCESS STREAM NO. 31-019 31-028 31-029 31-039 31-031
5 HYDROGEN H2 2.02 0.2115 0.2075 0.2106 0.2162 0.2226
6 CARBON MONOXIDE CO 28.01 0.0003 0.0003 0.0003 0.0003 0.0003
7 CARBON DIOXIDE CO2 44.01 0.0001 0.0000 0.0001 0.0001 0.0000
8 HYDROGEN SULFIDE H2S 34.08 0.0000 0.0000 0.0000 0.0000 0.0000
9 METHANE CH4 16.04 0.1676 0.1995 0.2026 0.2075 0.2142
10 ACETYLENE C2H2 26.04 0.0043 0.0041 0.0042 0.0043 0.0044
11 ETHYLENE C2H4 28.05 0.2747 0.2786 0.2835 0.2906 0.2974
12 ETHANE C2H6 30.07 0.1083 0.1074 0.1094 0.1121 0.1144
13 MAPD 40.07 0.0042 0.0041 0.0042 0.0043 0.0042
14 PROPENE C3H6 42.08 0.0659 0.0643 0.0660 0.0685 0.0680
15 PROPANE C3H8 44.10 0.0103 0.0100 0.0103 0.0107 0.0106
16 VINYL ACETYLENE C4H4 52.08 0.0003 0.0003 0.0004 0.0004 0.0003
17 1-3 BUTADIENE C4H6 54.09 0.0158 0.0157 0.0165 0.0168 0.0158
18 1 BUTENE C4H8 56.11 0.0162 0.0161 0.0169 0.0173 0.0162
19 i-BUTANE i-C4H10 58.12 0.0015 0.0015 0.0015 0.0016 0.0015
20 n-BUTANE n-C4H10 58.12 0.0019 0.0019 0.0020 0.0020 0.0019
21 BENZENE C6H6 78.11 0.0207 0.0293 0.0260 0.0144 0.0064
22 TOLUENE C7H8 92.14 0.0127 0.0083 0.0030 0.0007 0.0001
23 XYLENES C8H10 106.20 0.0030 0.0006 0.0001 0.0000 0.0000
24 E-BENZENE / STYRENE C8H8 105.16 0.0031 0.0005 0.0001 0.0000 0.0000
25 C5 69.00 0.0158 0.0175 0.0197 0.0186 0.0145
26 C6 84.60 0.0056 0.0077 0.0085 0.0062 0.0035
27 C7 99.20 0.0011 0.0012 0.0007 0.0003 0.0001
28 C8+ 116.60 0.0015 0.0006 0.0001 0.0000 0.0000
29 C9 / C10 AR 126.43 0.0010 0.0001 0.0000 0.0000 0.0000
30 H2O 18.02 0.0529 0.0229 0.0135 0.0071 0.0036
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36 REMARKS: GENERAL:
37 1) THE COMPRESSOR SHALL BE DESIGNED TO POSITIVELY ASSSURE THAT NO CRACKED GAS CAN SLIP FROM
38 THE FOURTH STAGE TO THE FIFTH STAGE
39 2) FOR BFW- & WASHOIL INJECTION REFER TO COMMENTS ON PREVIOUS PAGES
40 3) INDICATED FLOW RATES AND GAS COMPOSITIONS DO NOT INCLUDE ANY INJECTION FLOW
41 4) NOZZLE CHANGE SHALL BE POSSIBLE DURING COMPRESSOR OPERATION
42 5) FOR ALL OPERATING POINTS VENDOR SHALL PROVIDE WITH BID AT LEAST:
43 - CURVES to SHOW: VOLUME FLOW m3/h vs HEAD kj/kg
44 04 VOLUME FLOW m3/h vs PRESSURE
45 VOLUME FLOW m3/h vs POLYTR. EFFICIENCY
46 VOLUME FLOW m3/h vs SHAFT POWER kW
47 - CURVES TO COVER SPECIFIED SPEED RANGE AT 5% STEPS.
48 6) PERFORMANCE DATA ALSO TO BE SUPPLIED IN DIGITAL / TABULAR FORM (EXCEL 6.0 OR HIGHER).
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Code DAHEJ
Job No. 3110 A9NK
Page 8 of 33
2 03 z OPERATING POINT CASE 14 – BYPASS with LOW MOLWEIGHT (W/O WATER INJECTION) )
4 02 z PROCESS STR. NO. 31-019 31-028 31-029 31-039 31-031
5 CASING LP MP HP
7 03 z WEIGHT FLOW (PER PROCESS) KG/H 196 313 206 269 200 199 197 144 196 412
8 03 z RECYCLE FLOW (AS PER CURVES) KG/H 121 000 121 000 121 000 155500 155500 5)
9 03 TOTAL WEIGHT FLOW (L7 + L8) KG/H 317313 327269 321199 362644 351612
10 INLET CONDITIONS
12 04 ACTUAL BAR A 1.20 2.38 4.69 9.14 18.32
14 03 z TEMPERATURE °C 35.4 37.1 37.9 38.6 36.7
17 04 CP/CV (K1) OR (KAVG) 1.243 1.247 1.254 1.268 1.301
22 04 ACTUAL BAR A 2.58 4.89 9.41 19.15 38.47
24 04 TEMPERATURE:ACTUAL/MAX.ALLOW. °C 90.5 / 95 88.3 / 95 90.1 / 95 93.5 / 95 94.9 / 95 2)
25 04 CP/CV (K2) OR (KAVG) 1.219 1.225 1.232 1.248 1.283
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31 04 SPEED RPM 3918 (= 100%)
39 z RV-VALVE BAR G SEE PAGE 2
40 03 REMARKS:
45 03 5) MINIMUM REQUIRED BYPASS FLOWS AS PER BY VENDOR DESIGN
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48 02 KICKBACK OPERATION )
49 02 THE MOLECULAR WEIGTH OF THE CRACK GAS AT THE SUCTION OF THE 1ST STAGE CAN VARY BETWEEN 20.5 KG/KMOL AND
50 02 29.0 KG/KMOL FOR COMPRESSOR OPERATION WHERE THE KICKBACK LINE(S) ARE OPEN
51 02 CASE 14 AND CASE 15 SHOW KICKBACK OPERATION.
52 03
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Code DAHEJ
Job No. 3110 A9NK
Page 9 of 33
5 HYDROGEN H2 2.02 0.2739 0.2662 0.2703 0.2736 0.2751
9 METHANE CH4 16.04 0.1357 0.1492 0.1515 0.1532 0.1540
10 ACETYLENE C2H2 26.04 0.0040 0.0039 0.0040 0.0040 0.0040
11 ETHYLENE C2H4 28.05 0.3046 0.3087 0.3134 0.3163 0.3175
12 ETHANE C2H6 30.07 0.1698 0.1675 0.1701 0.1716 0.1721
13 MAPD 0.0017 0.0016 0.0017 0.0017 0.0017
14 PROPENE C3H6 44.09 0.0337 0.0327 0.0332 0.0334 0.0334
15 PROPANE C3H8 52.08 0.0162 0.0157 0.0159 0.0160 0.0160
16 VINYL ACETYLENE C4H4 56.10 0.0002 0.0002 0.0002 0.0002 0.0002
17 1-3 BUTADIENE C4H6 58.12 0.0069 0.0067 0.0068 0.0067 0.0067
18 1 BUTENE C4H8 78.11 0.0046 0.0045 0.0045 0.0045 0.0045
19 i-BUTANE i-C4H10 0.0013 0.0013 0.0013 0.0013 0.0013
20 n-BUTANE n-C4H10 0.0023 0.0022 0.0023 0.0022 0.0022
21 BENZENE C6H6 0.0028 0.0028 0.0028 0.0025 0.0024
22 TOLUENE C7H8 0.0006 0.0006 0.0006 0.0005 0.0005
23 XYLENES C8H10 0.0002 0.0002 0.0002 0.0001 0.0001
24 E-BENZENE / STYRENE C8H8 0.0002 0.0002 0.0002 0.0001 0.0001
25 C5 0.0039 0.0037 0.0038 0.0036 0.0036
26 C6 0.0004 0.0004 0.0004 0.0004 0.0004
27 C7 0.0001 0.0001 0.0001 0.0001 0.0000
28 C8+ 0.0001 0.0001 0.0001 0.0001 0.0001
29 C9 / C10 AR 0.0029 0.0024 0.0012 0.0004 0.0002
30 H2O 0.0334 0.0285 0.0150 0.0074 0.0036
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36 REMARKS: GENERAL
37 1) THE COMPRESSOR SHALL BE DESIGNED TO POSITIVELY ASSSURE THAT NO CRACKED GAS CAN SLIP FROM
38 THE FOURTH STAGE TO THE FIFTH STAGE
39 2) FOR BFW- & WASHOIL INJECTION REFER TO COMMENTS ON PREVIOUS PAGES
41 03 4) SEE NOTE 4) ON PAGE 7
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Code DAHEJ
Job No. 3110 A9NK
Page 10 of 33
2 03 z OPERATING POINT CASE 15 – BYPASS with HIGH MOLWEIGHT (W/O WATER INJECTION)
4 02 z PROCESS STR. NO. 31-019 31-028 31-029 31-039 31-031
5 CASING LP MP HP
7 03 z WEIGHT FLOW (PER PROCESS) KG/H 301 160 314 913 300 626 271 640 255 920
8 04 z RECYCLE FLOW (AS PER CURVES) KG/H 60 000 60 000 60 000 77 000 77 000 5)
9 04 TOTAL WEIGHT FLOW (L7 + L8) KG/H 361 160 374 913 360 626 348 640 332 920
10 INLET CONDITIONS
12 04 ACTUAL BAR A 1.20 2.36 4.79 9.55 18.96
14 03 z TEMPERATURE °C 35.2 32.7 35.8 37.9 36.4
17 04 CP/CV (K1) OR (KAVG) 1.220 1.224 1.235 1.260 1.307
22 04 ACTUAL BAR A 2.56 4.99 9.82 19.79 38.47
23 02 z MAX. ALLOW. PRESS. TOLER. %+ 10 / - 5 + 10 / - 5 + 5 / -5 +5/-5 +5/-0
24 03 TEMPERATURE:ACTUAL/MAX.ALLOW. °C 85 / 95 80 / 95 85 / 95 89 / 95 89 / 95 2)
25 04 CP/CV (K2) OR (KAVG) 1.199 1.204 1.217 1.245 1.295
28
29
40 REMARKS:
45 03 5) MINIMUM REQUIRED BYPASS FLOWS AS PER BY VENDOR DESIGN
46
47
48 02 KICKBACK OPERATION )
49 02 THE MOLECULAR WEIGTH OF THE CRACK GAS AT THE SUCTION OF THE 1ST STAGE CAN VARY BETWEEN 20.5 KG/KMOL AND
50 02 29.0 KG/KMOL FOR COMPRESSOR OPERATION WHERE THE KICKBACK LINE(S) ARE OPEN
51 03 CASE 14 AND CASE 15 SHOW KICKBACK OPERATION.
52 03
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5 HYDROGEN H2 2.02 0.1591 0.1599 0.1625 0.1713 0.1749
9 METHANE CH4 16.04 0.2609 0.2601 0.2645 0.2782 0.2864
10 ACETYLENE C2H2 26.04 0.0032 0.0032 0.0032 0.0034 0.0034
11 ETHYLENE C2H4 28.05 0.2932 0.2928 0.2984 0.3105 0.3175
12 ETHANE C2H6 30.07 0.0564 0.0564 0.0575 0.0596 0.0607
13 MAPD 0.0047 0.0047 0.0049 0.0048 0.0047
14 PROPENE C3H6 0.0754 0.0757 0.0779 0.0788 0.0779
15 PROPANE C3H8 0.0026 0.0026 0.0027 0.0028 0.0027
16 VINYL ACETYLENE C4H4 0.0003 0.0003 0.0003 0.0003 0.0003
17 1-3 BUTADIENE C4H6 0.0189 0.0195 0.0205 0.0192 0.0181
18 1 BUTENE C4H8 0.0212 0.0218 0.0229 0.0215 0.0203
19 i-BUTANE i-C4H10 0.0007 0.0007 0.0007 0.0007 0.0006
20 n-BUTANE n-C4H10 0.0001 0.0001 0.0001 0.0001 0.0001
21 BENZENE C6H6 0.0185 0.0306 0.0247 0.0103 0.0051
22 TOLUENE C7H8 0.0083 0.0069 0.0023 0.0004 0.0001
23 XYLENES C8H10 0.0019 0.0005 0.0001 0.0000 0.0000
24 E-BENZENE / STYRENE C8H8 0.0019 0.0004 0.0000 0.0000 0.0000
25 C5 0.0235 0.0277 0.0305 0.0239 0.0194
26 C6 0.0073 0.0114 0.0116 0.0064 0.0038
27 C7 0.0009 0.0012 0.0007 0.0002 0.0001
28 C8+ 0.0010 0.0005 0.0001 0.0000 0.0000
29 C9 / C10 AR 0.0008 0.0001 0.0000 0.0000 0.0000
30 H2O 0.0387 0.0224 0.0135 0.0073 0.0036
31
32
33
34
35 TOTAL
36 REMARKS:
37 1) THE COMPRESSOR SHALL BE DESIGNED TO POSITIVELY ASSSURE THAT NO CRACKED GAS CAN SLIP FROM THE FOURTH
38 STAGE TO THE FIFTH STAGE
39 2) FOR BFW- & WASH OIL INJECTION REFER TO COMMENTS ON PREVIOUS PAGES
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Job No. 3110 A9NK
Page 12 of 33
2 z OPERATING POINT CASE AIR DRYING
4 z PROCESS STR. NO.
5 CASING LP MP HP
6 z GAS ANALYSIS HIGH GRADE INDIAN INDUSTRIAL AIR (@ SEA SIDE)
7 04 z WEIGHT FLOW KG/H 298 254 287 485 284 293 188 749 187 977
8 04 RECYCLE FLOW KG/H 0 0 0 0 0
10 INLET CONDITIONS
11 02 z PRESSURE SPECIFIED BAR A 0.96 1)
12 04 ACTUAL BAR A 0.96 1.61 2.76 4.48 7.96
13 { MAX. ALLOW. PRESS. TOLER. %
14 z TEMPERATURE (RECOOLING) °C 47.0 38.0 38.0 38.0 38.0
15 03 RELATIVE HUMIDITY % 90
17 03 CP/CV (K1) OR (KAVG) 1.400 1.400 1.400 1.400 1.400
19 04 INLET VOLUME (WET) OR (DRY) M³/H 296050 162056 93503 37869 21728
21 02 z PRESSURE SPECIFIED BAR A APPR.:15.0 1)
22 03 ACTUAL BAR A 1.81 2.96 4.75 8.79 15.0
24 03 TEMPERATURE:ACTUAL °C 121 106 102 117 115 2)
25 03 CP/CV (K2) OR (KAVG) 1.400 1.400 1.400 1.400 1.400
28
29
30 04 TOTAL POWER/TOLERANCE KW / % EXPECTED: 25665
40 REMARKS:
41 02 1) SPECIFIED INTERSTAGE PRESSURE DROPS AS PER CASE 1-100 SHALL BE CONSIDERED
42 03 2) MAX. DISCHARGE TEMPERATURE AS PER VENDOR DESIGN
45
46 AS PER NEXT PAGE, SITE DATA FOR AIR DRYING OPERATION ARE AS FOLLOWS:
47 - AMBIENT TEMP:. 47 °C:
48 - RELATIVE HUMIDITY 90 %
49 - AIR PRESSURE MIN.: 1008 MBAR
50
51 02 NOTE:
52 02 NO DESIGN CASE FOR MACHINE UNIT
53
54 05 DGS - CONDITIONS FOR AIR DRYING OPERATION : (REFER ALSO TO "SEAL GAS CONCEPT FOR 11-KC-301"; &AA-00-P-PA 1210)
55 04 N2-SEAL GAS (LP-N2) IS AVAILABLE DURING AIR DRYING OPERATION, THIS LP-N2 GAS WILL BE USED FOR PURGING THE DGS
56 04 AFTER START OF THE 11-KC-301 UNIT, COMPRESSED AIR (AFTER 5TH STAGE) WILL AUTOMATIC SUPPLY THE PRIMARY SEAL
57 04 GAS PART AND LP-N2 WILL BE UNCHANGED USED FOR SECONDARY- AND/ BUFFER GAS PART OF DGS.
58 04 AIR DRYING OPERATION : COMPRESSOR ALWAYS TO BE STARTED FROM A DEPRESSURIZED STATE (ALL STAGES)
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Job No. 3110 A9NK
Page 13 of 33
2 02 z OPERATING POINT CASE N2 OPERATION (PLANT N2-CASE)
4 03 WATER INJECTION KG/H 4630 3297 2701 3502 2702 5)
5 CASING LP MP HP
6 z GAS ANALYSIS
7 03 z WEIGHT FLOW KG/H 80 000 80 000 80 000 80 000 80 000 5)
8 04 RECYCLE FLOW KG/H 300 000 300 000 300 000 170 000 170 000 (W/O WATER-
9 04 TOTAL WEIGHT FLOW KG/H 380 000 380 000 380 000 250 000 250 000 INJECTION)
10 INLET CONDITIONS
11 02 z PRESSURE SPECIFIED BAR A 1.20 1)
12 04 ACTUAL BAR A 1.20 2.10 3.64 5.91 10.68
14 z TEMPERATURE (RECOOLING) °C 47.0 38.0 38.0 38.0 38.0
16 z MOLECULAR WEIGHT G/MOL 28.0 28.0 28.0 28.0 28.0
17 03 CP/CV (K1) OR (KAVG) 1.401 1.402 1.404 1.407 1.413
21 02 z PRESSURE SPECIFIED BAR A APPR.:20.0 1)
22 04 ACTUAL BAR A 2.30 3.84 6.18 11.51 20.00 1)
24 04 TEMPERATURE (W/O / WITH WATERINJECT.) °C 123 / 108 106 / 96 101 / 91 116 / 90 114 / 94 2)
25 03 CP/CV (K2) OR (KAVG) 1.399 1.401 1.403 1.407 1.413
28
29
30 04 TOTALPOWER/TOLERANCE KW / % 34076 // WITH BFW-INJECTION: 33538
31 04 SPEED RPM 3335 // WITH BFW-INJECTION: 3314
40 REMARKS:
41 02 1) SPECIFIED INTERSTAGE PRESSURE DROPS AS PER CASE 1-100 SHALL BE CONSIDERED
42 04 2) MAX. DISCH. TEMP. AS PER VENDOR DESIGN (W/O / W) BFW-INJECTION (CALCULATED FOR INJECTION FLOWS AS PER CASE 1)
43 03 3) ---
45
46 02 5) NET FRESH NITROGEN FLOW THROUGH THE COMPRESSOR WILL BE CIRCA 80 T/H (VENDOR TO SPECIFY THE KICKBACK
47 02 FLOWS IF REQUIRED)
48 03 BOILER FEED WATER INJECTION CONSIDERED FOR NITROGEN OPERATION TO REDUCE DISCHARGE TEMP. // WATERFLOW TO
49 03 BE ADJUSTED AT SIDE
50 02 NO DESIGN CASE FOR MACHINE UNIT
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Job No. 3110 A9NK
Page 14 of 33
1 PROCESS CONTROL
2 METHOD { SUCTION THROTTLING FROM BARA TO BARA
3 { VARIABLE INLET GUIDE VANES
4 z SPEED VARIATION FROM 80% TO 105%
5 05 BASED ON DYN. z HOTGAS BYPASS FROM ( STAGE) 5TH DISCH. TO 5TH SUCTION 5)
SIMULATION
6 z COOLED BYPASS FROM ( STAGE) 3RD DISCH. TO 1ST SUCTION 5)
7 FROM ( STAGE) 5TH DISCH. TO 4TH SUCTION 5)
8 FROM ( STAGE) TO
9
10 04 SIGNAL SOURCE SUCTION PRESSURE 1ST STAGE VIA 11-PIC-31301
11 SIGNAL TYPE z ELECTRONIC { PNEUMATIC { OTHER
12 RANGE z 4 – 20 MA { 0.2 - 1.0 BARG
13 ANTI SURGE BYPASS z AUTOMATIC { MANUAL { NONE
14 BY z VENDOR 1) { PURCHASER
15
16 LOCATION
17 { INDOOR { HEATED z UNHEATED z OUTDOOR
18 z UNDER ROOF z PARTIAL SIDES { GRADE z MEZZANINE
19 z ELECTR. AREA / MOTOR CLASS.: ZONE 2, GRP. IIC, T3 (PER IEC)
20 { WINTERIZATION REQUIRED z TROPICALIZATION REQUIRED
21
22 SITE DATA 2) 3) 4)
23 z ELEVATION M: 7.1 M (ABOVE SEA LEVEL) z BAROMETER HPA: MAX. 1011 MIN. 1008
24 z RANGE OF AMBIENT TEMPERATURES DRY BULB 42 °C MEAN MAX.: 40 / MEAN MIN.: 13
25 z SITE RATED: 47 NORMAL: AVG 40 MAXIMUM: 47 MINIMUM: 5.6
26 UNUSUAL COND.: { DUST { FUMES z MARINE ATMOSPH.
27 z OTHER:: HUMID AND SALT LADDEN ATMOSPHERE, RELATIVE HUMIDITY: 90%
28
29 APPLICABLE SPECIFICATIONS
30 z API 617, ISSUE NO. 7 { API 613, ISSUE NO. 5 z API 614, ISSUE NO. 4
31 z API 670, ISSUE NO. 4 z API 671, ISSUE NO. 3
32 z LIST OF ATTACHMENTS { MANUFACTURER STANDARD z OTHER
33
34 PAINTING ACCORDING TO
35 { MANUFACTURER STANDARD { LIST OF ATTACHMENT z OTHER: SEE "LOA"
36
37 SHIPMENT
38 { DOMESTIC z EXPORT z EXPORT BOXING REQUIRED
39 z OUTDOOR STORAGE MORE THAN 6 MONTHS
40
41 REMARKS:
42 1) ANTI-SURGE VALVES AND ANTI-SURGE CONTROL SYSTEM
43 03 2) EARTHQUAKE ZONE III (PER INDIAN STANDARD IS 1893 – 2005)
44 3) MINIMUM AMBIENT DESIGN TEMPERATURE 0° C
45 4) EQUIPMENT AND INSTRUMENTATION NOT INSTALLED UNDER A ROOF, OR SHELTER, OR PROVIDED WITH A SUNSHADE,
46 SHALL BE DESIGNED FOR AN AMBIENT TEMPERATURE OF 60 °C
47 05 5) FOR DETAIL INFORMATION OF ALL BYPASS CONFIGURATIONS –BASED ON THE DYNAMIC SIMULATION STUDY- PLS. REFER TO
48 05 THE ELLIOTT PROCESS PID: 0012KC-P-FP-0801
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Job No. 3110 A9NK
Page 15 of 33
1 UTILITIES
2 z COOLING WATER (FOR OIL COOLER AND GLANDSTEAM CONDENSER)
3 MIN NORMAL MAX MECH.DESIGN
4 02 SUPPLY PRESSURE BAR G 3.5 4.5 8.4
5 SUPPLY TEMPERATURE °C 25 33 35 65
6 RETURN PRESSURE BAR G 2.5 8.4
7 02 RETURN TEMPERATURE °C 42 65
2
8 02 FOULING FACTOR M K/W 0.00034
9 WATER SOURCE z COOLING TOWER { FRESH WATER
10 03 { OTHER z CHLORIDE MG/L 51
11 CORROSION DUE TO
12 MATERIAL
13
14 02 z INSTRUMENT AIR (FREE OF OIL)
16 04 PRESSURE BAR G 4.0 5.5 8.8
17 TEMPERATURE °C AMBIENT AMBIENT AMBIENT 65
18 DEW POINT @ ATM. °C -40
19
20 02 z INERT GAS (NITROGEN) (FREE OF OIL)
21 05 (LP-N2) MIN NORMAL MAX MECH.DESIGN
22 04 PRESSURE BAR G 4.0 5.0 6.0 10.3
23 TEMPERATURE °C AMBIENT AMBIENT 65
24 02 DEW POINT @ ATM. °C -100
25
26 z STEAM @ HEADER => FOR CONDITIONS AT TURBINE FLANGES REFER TO TURBINE DATA SHEETS
28 02 VHP PRESSURE BAR G 102 118.0
29 TEMPERATURE °C 500 0 / 530
30 HP PRESSURE BAR G 35.0 40.0
31 02 TEMPERATURE °C 370 0 / 475
32 04 MP PRESSURE BAR G 12.0 13.0 14.0 18.0
33 03 TEMPERATURE °C 260 280 300 0 / 380
34 03 LP PRESSURE BAR G 3 3.0 4.0 7.5
35 03 TEMPERATURE °C 185 210 230 0 / 300
36 04 COND. PRESSURE BAR G 0.18 BAR A F.V / 1.0
37
38 z ELECTRICITY
39 VOLTAGE HERTZ PHASES
40 DRIVERS BELOW 0.18 KW 230 (+/- 6%) 50 (+/- 3%) 1
41 DRIVERS BETWEEN 0.18 AND 160 KW 415 (+/- 6%) 50 (+/- 3%) 3
42 DRIVERS ABOVE 160 KW 6 600 (+/- 6%) 50 (+/- 3%) 3
43 HEATING > 2KW 230 (+/- 6%) 50 (+/- 3%) 1
44 CONTROL MAINS & INSTRUMENTATION
45 SOLENOIDS; PLC; TRANSMITTERS
46 03 TOTAL UTILITY CONSUMPTION FOR MORE DETAILS REFER TO UTILITY LIST: 0012KC6401-11-P-CU
47 04 COOLING WATER (CW), OIL OOLER M³/H ~ 150 (FOR EACH)
48 04 CW, OIL OOLER FOR OIL PUMP M³/H ~ 0.5
49 04 POWER MAIN OIL PUMP (STEAM) KG/H ~ 15650 SEAL GAS HEATER (KW) N.A.
50 04 POWER AUX. OIL PUMP KW 160 JACKING OIL PUMP (KW) N.A.
51 04 POWER EMERGENCY OIL PUMP KW 18.5 LOCAL CONTROL PANEL (VA) SEE 11-KT-301
52 04 HEATERS, OIL TANK KW 36
53 04 INSTRUMENT AIR,CONTR VALVE NM³/H ~ 12
54 04 INERT GAS N2, OILTANK NM³/H 40
55 REMARKS:
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Job No. 3110 A9NK
Page 16 of 33
1 CONSTRUCTION FEATURES LP COMPRESSOR CASING
2 SPEEDS
3 MIN. 80% 100% MAX.CONT.: 105% TRIP SPEED
4 04 RANGE 1) RPM 3134 3918 4114 4525
5
6 LATERAL CRITICAL SPEEDS 1ST 2ND 3RD 4TH
7 UNDAMPED (CALC.) RPM
8 05 DAMPED (CALC. / TEST) RPM 1800–1900 / 1885 6600 / ---
9 03 MODE BENDING BENDING
10
11 TORSIONAL CRITICAL SPEEDS 1ST 2ND 3RD 4TH
12 04 RPM 461 923 1092 12299
13 z VIBRATION
14 03 z ALLOWABLE TEST LEVEL (PEAK TO PEAK) µM 25.4
15 (API 617. CHAPTER 1 PARA.2.6.8.8)
16 03 ROTATION, VIEWED FROM TURBINE TO COMPR. { CW z CCW
17
18 03 CASING (WELDED)
19 03 CASING MODEL 88MD2-2 CASING SPLIT HORIZONTAL
20 03 MATERIAL 4) ASTM A516 Gr.60 CASING SEALING METAL TO METAL
21 03 THICKNESS MM ~65 CORROS. ALLOW. MM 3.2
22 03 MAX. CASING CAPACITY M³/H ~ 339500
23 03 MAX. OPER.PRESS.. BAR G 8.0 MAX. OPER. TEMP. °C 170
24 03 MAWP BAR G 8.0 MIN. OPER. TEMP. °C 0
25 03 TEST PRESS. HYDRO BAR G 12.0 MIN/MAX ALLOW. TEMP. °C 0 / +170
26 TEST PRESS. HELIUM BAR G
27 RADIOGRAPHIC QUALITY { NO z YES FOR: FOR BUTT WELDS
28
29 04 DIAPHRAGMS MATERIAL JIS SS400 (ASTM A36)
30 04 DISCH. VOLUTE MATERIAL ASTM A536 GR.60-40-18
31
32 SHAFT
33 04 MATERIAL AISI 4340 Mod. DIAM. AT COUPLING:
34 04 MAX. YIELD STRENGTH N/MM² 827.8 DRIVE END MM APPR.: 190.5
35 04 SHAFT HARDNESS BNH 248 – 302 NON DRIVE END MM APPR.: 165.1
36 SHAFT END z TAPERED { CYLINDRICAL
37 03 BALANCE PISTON N/A
38 MATERIAL ------ AREA MM² ------
39 FIXATION METHOD ------
40
41 SHAFT SLEEVES
42 04 AT INTERSTAGE - MATERIAL AISI 410 (SS) AT SHAFT END - MATERIAL SS
43
44 LABYRINTHS 2) 3)
45 03 SHAFT END TYPE ABRADABLE ROTATING/STATIONARY ROTATING
46 03 MATERIAL STEEL / FLUOROSINT ABRADABLE SEALS z YES { NO
47
48 03 IMPELLER EYE TYPE ABRADABLE ROTATING/STATIONARY ROTATING
50
51 03 IMP. BACK TYPE ABRADABLE ROTATING/STATIONARY ROTATING
53
54 03 BALANCE PISTON N/A ROTATING/STATIONARY N/A
55 MATERIAL ABRADABLE SEALS { YES { NO
56 REMARKS:
57 03 1) DELETED
58 03 2) ABRADABLE SEALS: PTFE-MATERIAL (= FLUOROSINT)
59 3) USE OF ALUMINIUM NOT PERMITTED // 4) @ BARREL SECTION
60 04 5) ASTMA34 or Eq.

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Job No. 3110 A9NK
Page 17 of 33
1 CONSTRUCTION FEATURES (CONTINUED) LP COMPRESSOR CASING
2 04 IMPELLERS (WITH VANED RETURN CHANNEL)
3
D3
D2
D0
D1
4 COMPRESSOR STAGE NO. 1ST STAGE (DOUBLE FLOW)

5 04 BEARING SPAN MM ~ 5099
6 IMPELLER NO. 1 2 2 1
7 03 OPEN/CLOSED CLOSED CLOSED CLOSED CLOSED
8 03 2-D / 3-D 3D 3D 3D 3D
9 03 IMP. FABRICATION WELDED CLOSED CLOSED CLOSED
10 03 IMP. GEOMETRY D0 MM 540 540 540 540
11 D1 MM
12 04 D2 MM 1459 1452 1452 1459
13 03 B MM 99.1 81.9 81.9 99.1
14 04 β IN/OUT °/ ° 32.4 / 52.9 31.2 / 49.6 31.2 / 49.6 32.4 / 52.9
15 03 NO. OF BLADES 13 15 15 13
16 04 MACH NO. @ IMP. EYE 1) 0.49 0.45 0.45 0.49
17 04 DIFF.GEOMETRY D3 MM 2068 2241 2241 2068
18 03 DIFFUSER VANED / UNVANED U U U U
19 04 POLYTR. HEAD KJ/KG 40.41 41.29 41.29 40.41 @ DESIGN
20 03 FLOW COEFF. ϕ = V / ((π/4)D2²U2) 2) 0.113 0.083 0.083 0.113 @ DESIGN
-4 -4 -4 -4
21 03 PRESS. COEFF. ψ = 2Y / U2² 2) 10.0x10 11.0x10 11.0x10 10.0x10 @ DESIGN
22 04 POLYTR. EFFICIENCY % 88.6 87.7 87.7 88.6 @ DESIGN
23 03 MATERIALS: DISC 17-4PH 17-4PH 3)
24 03 COVER 17-4PH 17-4PH 3)
25 03 VANES 17-4PH 17-4PH 3)
26 03 TIP SPEED @ 100% SPEED M/S 300 300 300 300
27 04 MAX. YIELD STRENGTH N/MM² 896.3 827.4 827.4 896.3 3)
28 03 BRINELL HARDN.: MAX./ MIN. BNH 311 / 258 311 / 258 311 / 258 311 / 258
29 COUPLINGS & GUARDS
30 z COUPLING BETWEEN z MP & LP CASING { LP & HP CASING
31 z COUPLING FURNISHED BY VENDOR
32 03 z TYPE DRY FLEXIBLE TYPE
33 z LUBRICATION NON LUBE
34 04 MANUFACTURER EAGLE
35 04 MODEL 100E416
36 04 RATING/RPM / S.F. KW/100RPM 1510 KW/100 RPM / S.F. 1.52
37 04 MAX. OUTER DIAMETER MM 433.1
38 04 DISTANCE TO GUARD MM ~ 50
39 04 SPACER/ WT/ LENGTH/ DBSE 83.5 KG / 1180.7 / 1200
40 04 COUPLING TAPER 1/16
41 04 COUPLING MATERIAL SNCM 439
42 04 HUB WEIGHT KG 68.4 / 68.4
43 04 TOTAL WEIGHT KG 220.3
44 z GUARD FURNISHED BY: { COMPR. VENDOR z COMPR. VENDOR { COMPR. VENDOR
45 z TYPE: z NON SPARKING z FULLY CLOSED z OIL TIGHT
46 04 z GUARD VENT(S) / DRAIN 5) NUMBER 2 SIZE MIN 2" MATERIAL ALUM. (NON SPARKING)
47 z VENDOR MOUNT COUPLING HALF z VENDOR SHIP COUPLING HALF TO DRIVER MFR
48 03 REMARKS: 1) @ 100% SPEED (CASE 14)
49 2) V: ACTUAL INLET VOLUME (M³/S), D2: IMPELLER DIAMETER, U2: TIP SPEED (M/S) Y: STAGE HEAD (KJ/KG)
50 02 3) MATERIALS SUITABLE FOR SOUR GAS SERVICE ACCORDING TO NACE-STANDARD
51 03 4) DELETED
52 03 5) TEMPERATURE INSIDE THE GUARD SHALL NOT EXCEED + 90 °C // PERSONNEL PROTECTION (WIRE FENCE) TO BE USED
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Job No. 3110 A9NK
Page 18 of 33
2 BEARING HOUSING CONSTRUCTION
3 03 TYPE (SEPARATE/INTEGRAL) SEPARATE SPLIT HORIZONTAL
4 04 MATERIAL JIS SS400 z PROVISION FOR N2 PURGING (1/4 NPT)
5 04
6 BEARING AND BEARING HOUSINGS
7 LOCATION RADIAL INLET DISCHARGE
8 z TYPE 1) TILTING PAD TILTING PAD
9 03 MANUFACTURER ELLIOTT ELLIOTT
10 04 DIAMETER / LENGTH MM 254 / 203.2 254 / 203.2
11 04 LOADING ACTUAL / ALLOW. N/MM² 1.18 / 4.14 1.17 / 4.14
12 04 MATERIAL BASE / BABBITT 2) CS / TIN CS / TIN
13 03 LOAD B'TWN / ON PAD B'TWN B'TWN
14 03 PIVOT: CTR / OFF SET % CTR CTR
15 NO. OF PADS 5 5
16 03 z LUBRICATION FLOODED / DIRECTED FLOODED
17
18 THRUST BEARING LOCATED AT:
19 z LOCATION THRUST ACTIVE INACTIVE
20 TYPE 1) TILTING PAD TILTING PAD
21 04 MANUFACTURER KINGSBURY KINGSBURY
22 03 AREA MM² 67548 67548
23 03 LOADING ACTUAL / ALLOW. N/MM² - / 6.0 - / 6.0
25 PIVOT: CTR / OFF SET % CTR CTR
26 03 NO. OF PADS 6 6
27 03 LUBRICATION FLOODED / DIRECTED FLOODED
28 z THRUST COLLAR INTEGR./REPL. REPLACEABLE
29 03 THRUST COLLAR MATERIAL JIS SNCM 439 (AISI 4340 OR EQ.)
30
31 BEARING TEMPERATURE DEVICES
32 { THERMOCOUPLES { SINGLE { DOUBLE ELEMENTS
33 z RESISTANCE TEMP. DETECTORS { SINGLE z DOUBLE ELEMENTS
34 z RESISTANCE MATERIAL PT OHMS 100
35 LOCATION: RADIAL BEARING
36 NO. OF SENSORS EACH BRG. TWO
37 LOCATION: THRUST BEARING
38 NO. OF SENSORS ACT. / INACT. TWO / TWO
39 z MONITOR SUPPL. BY VENDOR
40 z LOCATION CCR { ENCLOSURE
41 z MANUFACTURER BN MODEL
42 05 SCALE RANGE 3)
43 05 ALARM SET °C 3) SHUTDOWN SET °C 3)
44
45 REMARKS:
46 1) TO BE SUITABLE FOR REVERSE ROTATION
47 03 2) THE USE OF COPPER & COPPER ALLOYS IS ACCEPTABLE FOR BEARING PADS-METAL
48 05 3) ALARM AND SHUTDOWN VALUES ARE SHOWN IN THE ELLIOTT INSTRUMENT LIST: 0012KC6401-11-J-LA-3100.001
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Page 19 of 33
2 z SHAFT END SEALS 1) )
3 SEAL TYPE { LABYRINTH
4 { MECHANICAL SEAL { SINGLE { DOUBLE
5 z DRY GAS SEAL { SINGLE z TANDEM { DOUBLE
6 z INTERMEDIATE LABYRINTHS { LABYRINTHS @ BEARING SIDE
7 z CARBON RINGS & SEPARATION GAS AS SEPARATION SEAL
8 { OTHER:
9 04 MANUFACTURER JOHN CRANE MODEL 28ATBD
10 04 NOTE: SEALS ARE BALANCED
11 BUFFER GAS- / SEAL GAS SYSTEM (DATA PER SHAFT SEAL)
12 03 z DRY GAS SEAL (TANDEM GAS SEAL)
13
to safe
6 4 3 1
location Process
Bearing 5 2 side
side
14 z 1 TYPE PRIMARY SEALGAS C2 - 4) z 1 SOURCE OPER./START UP ETHYLENE 4)

15 04 1 PRIMARY SEALGAS FLOW KG/H
228 1 PRIMARY SEALGAS PRESS. BARG 35.6 4)
16 04 2 LEAK GAS FLOW (GUAR.) 2) KG/H 0.50 / 1.28 3 FLOW TO FLARE MIN / MAX KG/H / 24.9
17 02 z 4 TYPE SECONDARY SEALGAS NITROGEN z 3 MIN/MAX: FLARE BACK PRESS. BARG 0.2 / 2.5 5)
18 04 4 SECONDARY SEALGAS FLOW KG/H 24.4 4 SECONDARY SEALGAS PRESS BARG 0.4
19 04 z 5 LEAKGAS FLOW (GUAR.) 2) KG/H 0.35 / 0.71 5 SEPARATION GAS PRESS. BARG 0.45
20 z 6 TYPE SEPARATION GAS NITROGEN z SLOW ROLL REQUIRED YES
21 04 6 SEPARATION GAS FLOW KG/H 8.5 / 17.03 LIFT OFF SPEED RPM 230
22 03 MATERIAL STATIONARY RING CARBON MATERIAL ROTATING RING SILICON CARBIDE
23 { DRY GAS SEAL (DOUBLE GAS SEAL)
24
Bearing 4 3 2
1 Process
side side
25 { 1 TYPE BUFFER GAS { 1 SOURCE OPER./START UP

26 1 BUFFER GAS FLOW NM³/H 1 BUFFER GAS PRESS. BARG
27 { 2 TYPE SEAL GAS SUPPLY 2 SEAL GAS PRESSURE BARG
28 { 2 SEAL GAS FLOW (GUAR:) 2) NM³/H 4 SEPARATION GAS PRESS. BARG
29 3 FLOW TO SAFE AREA NM³/H
30 4 TYPE SEPARATION GAS { SLOW ROLL REQUIRED
31 4 SEPARATION GAS FLOW 2) NM³/H LIFT OFF SPEED RPM
32 MATERIAL STATIONARY RING MATERIAL ROTATING RING
33 04 REMARKS: ) WITHIN THE TRAIN, THE SAME MATERIAL COMPONENTS AND O-RING-MATERIAL WILL BE USED
34 1) TO BE SUITABLE FOR REVERSE ROTATION / BI-DIRECTIONAL TYPE
35 04 2) NORM FLOW / MAX. FLOW (GUARANTEED ) - INDICATION
36 03 3) ----
37 02 4) FOR SEAL GAS CONDITIONS REFER TO PAGE 3, AT START-UP ETHYLENE OR ETHANE IS USED AS EXTERNAL GAS
38
39 03 PRIMARY SEAL GAS IS REQUIRED FOR TURNING OF ROTOR (AFTER SHUT DOWN OF THE COMPR.-UNIT) AS PER VENDOR DESIGN
40 03
41 04 INITIAL PLANT-START UP CASE FOR 11-KC-301: AN EMERGENCY BACKUP WITH N2-SUPPLY VIA N2 LORRY FOR THE PRIMARY
42 04 SEAL IS NECESSARY (ONLY IN CASE OF A FAILURE OF 11-KC-401 COMPRESSOR)- TEMPORARY FACILITY ONLY-
43 04 - NORMAL CASE: THE ETHYLENE/ETHANE GAS –SUPPLIED BY 11-KC-401-COMPR. WILL BE USED FOR THE PRIMARY SEALS
44 04 - FOR FURTHER DETAILS / REQUIRED DEPRESSURIZATION AFTER STOP OF 11-KC-301 – REFER TO THE SEAL GAS CONCEPT
45 04 (DOCUMENT NUMBER: &AA-00-P-PA 1210)
46
47 04 SEALS FOR AIR DRYING CASE: NO OTHER / SPECIAL SEALS REQUIRED
48 02 5) FLARE HEADER – MECHAN. DESIGN PRESSURE: 3,5 BARG
49

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2 VIBRATION DETECTORS 1)
3 z TYPE: NON CONTACT MODEL
4 z MANUFACTURER BN
5 z NO. @ EA SHAFT BEARING TWO TOTAL NO. FOUR
6 z OSCILLATOR-DETECTOR BN SUPPLIED BY VENDOR
7 03 z MANUFACTURER BN MODEL 3500
8 MONITOR: z SUPPLIED BY VENDOR
11 05 SCALE RANGE 2) TIME DELAY SEC.
12 05 ALARM SET µM 2) SHUTDOWN SET µM 2)
13
14 KEY PHASOR
16 z MANUFACTURER BN
17 z NO. @ EA SHAFT BEARING ONE PER SHAFT TOTAL NO. ONE
19
20
21 AXIAL POSITION DETECTOR
23 z MANUFACTURER BN z NO. REQUIRED P. SHAFT TWO
24 z OSCILL.-DEMODULATOR BN SUPPLIED BY VENDOR
26 MONITOR: SUPPLIED BY VENDOR
29 05 SCALE RANGE 2) TIME DELAY SEC
30 05 ALARM SET MM 2) SHUTDOWN SET MM 2)
31
32 CASING VIBRATION TRANSDUCERS NOT APPLICABLE
33 { TYPE: MODEL
34 { MANUFACTURER { NO. REQUIRED
35 { LOCATION
36 { OSCILL.-DEMODULATOR SUPPLIED BY
37 { MANUFACTURER MODEL
38 MONITOR: SUPPLIED BY
39 { LOCATION { ENCLOSURE
41 SCALE RANGE
42 ALARM SET µM SHUTDOWN SET µM
43
44 REMARKS:
45 1) PREFERRED ARRANGEMENT 45° / 45° FROM HORIZONTAL
46
47 COMPRESSION FITTINGS AT CASING FOR BEARING TEMPERATURE PROBES AND NON CONTACT PROBES TO BE OILTIGHT
48
50
51
52
53
54
55
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Job No. 3110 A9NK
Page 21 of 33
1 CONSTRUCTION FEATURES MP COMPRESSOR CASING
2 SPEEDS
4 04 RANGE 1) RPM 3134 3918 4114 4525
5
8 05 DAMPED (CALC. / TEST) RPM 1900-2000 / 1952 5700 / ---
10
12 04 RPM 461 923 1092 12299
13 z VIBRATION
14 03 z ALLOWABLE TEST LEVEL (PEAK TO PEAK) µM 25,4
15 (API 617. CHAPTER 1 PARA.2.6.8.8)
17
19 03 CASING MODEL 88M4I CASING SPLIT HORIZONTAL
25 TEST PRESS. HYDRO BAR G 21.0 MIN/MAX ALLOW. TEMP. °C 0 / +170
28
29 04 DIAPHRAGMS MATERIAL JIS SS400 (ASTM A36) AND ASTM A536 GR. 60-40-18
30 04 DISCH. VOLUTES MATERIAL ASTM A536 GR.60-40-18
31
32 SHAFT
34 03 MAX. YIELD STRENGTH 827.8 DRIVE END MM APPR.: 228.6
35 03 SHAFT HARDNESS 248 – 302 NON DRIVE END MM APPR.: 190.5
37 BALANCE PISTON
38 03 MATERIAL AISI 4140 AREA MM²
39 03 FIXATION METHOD SHRINK FIT
40
41 SHAFT SLEEVES
43
44 LABYRINTHS 2) 3)
47
50
53
54 03 BALANCE PISTON ABRADABLE ROTATING/STATIONARY ROTATING
56 REMARKS:
57 03 1) DELETED
59 03 3) USE OF ALUMINIUM NOT PERMITTED // 4) @ BARREL SECTION
60 04 5) ASTMA34 or Eq

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Job No. 3110 A9NK
Page 22 of 33
1 CONSTRUCTION FEATURES (CONTINUED) MP COMPRESSOR CASING
2 04 IMPELLERS (INLINE CONCEPT WITH VANED RETURN CHANNEL)
3
D3
D2
D0
D1
4 COMPRESSOR STAGE NO. ND 2 STAGE 3RD STAGE

5 04 BEARING SPAN MM ~ 4952
6 IMPELLER NO. 1 2 3 4
7 OPEN/CLOSED CLOSED CLOSED
8 2-D / 3-D 3D 3D
9 IMP. FABRICATION WELDED WELDED
10 03 IMP. GEOMETRY D0 MM 522 522 522 522
11 D1 MM
12 04 D2 MM 1410 1410 1410 1368
13 03 B MM 107 94 84 74
14 04 β IN/OUT °/ ° 31.7 / 52.9 30.4 / 49.7 30.6 / 43.0 32.0 / 39.0
15 03 NO. OF BLADES 13 15 15 15
16 04 MACH NO. @ IMP. EYE 1) 0.49 0.45 0.43 0.39
17 04 DIFF.GEOMETRY D3 MM 2068 2201 2186 2228
18 03 DIFFUSER VANED / UNVANED U U U U
19 04 POLYTR. HEAD KJ/KG 37.30 39.44 39.89 36.46 @ C1-100
20 03 FLOW COEFF. ϕ = V / ((π/4)D2²U2) 2) 0.129 0.096 0.064 0.047 @ C1-100
-4 -4 -4 -4
21 03 PRESS. COEFF. ψ = 2Y / U2² 2) 10.0x10 11.0x10 11.0x10 10.0x10 @ C1-100
22 04 POLYTR. EFFICIENCY % 88.0 88.5 88.9 88.2 @ C1-100
23 03 MATERIALS: DISC 17-4PH 17-4PH 3)
24 03 COVER 17-4PH 17-4PH 3)
25 03 VANES 17-4PH 17-4PH 3)
26 03 TIP SPEED @ 100% SPEED M/S 289.9 289.9 289.9 289.9
27 04 MAX. YIELD STRENGTH N/MM² 896.3 827.4 827.4 827.4 3)
28 03 BRINELL HARDN. MAX./MIN. BNH 311 / 258 311 / 258 311 / 258 311 / 258
30 z COUPLING BETWEEN z MP CASING & TURBINE { MP CASING & LP CASING
35 04 MODEL 100F322
36 04 RATING/RPM / S. F. KW/ 100 RPM 2510 KW/100 RPM / S.F. 1.53
38 DISTANCE TO GUARD MM ~ 50
39 04 SPACER/ WT/ LENGTH/ DBSE 109 KG / 1133.6 / 1200
42 04 HUB WEIGHT KG 37.7 / 128.5
46 04 z GUARD VENT(S) / DRAIN 5) NUMBER 2 SIZE MIN.: 2" MATERIAL ALUM. (NON SPARKING)
48 03 REMARKS: 1) @ 100% SPEED (CASE 14)
51 03 4) DELETED
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Job No. 3110 A9NK
Page 23 of 33
4 04 MATERIAL JIS SS400 z PROVISION FOR N2 PURGING (1/4" NPT)
5 04
10 03 DIAMETER / LENGTH MM 254 / 203.2 254 / 203.2
14 03 PIVOT: CTR / OFF SET % CTR CTR
15 NO. OF PADS 5 5
17
22 03 AREA MM² 86710 86710
23 03 LOADING ACTUAL / ALLOW. N/MM² 0.78 / 6.28 - / 6.28
26 03 NO. OF PADS 6 6
30
44
45 REMARKS:
49
50
51
52
53
54
55
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59
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Page 24 of 33
8 { OTHER:
13
to safe
6 4 3 1
location Process
Bearing 5 2 side
side

17 02 z 4 TYPE SECONDARY SEALGAS NITROGEN 3 MIN/MAX: FLARE BACK PRESS. BARG BARG
24
Bearing 4 3 2
1 Process
side side

35 03 2) NORM FLOW / MAX. FLOW (GUARANTEED) - INDICATION
36 03 3) ---
38
40 03
41
42 04 INITIAL PLANT-START UP CASE - EMERGENCY BACKUP: SEE NOTE ON PAGE 19
43
44
45
47
48 02 5) FLARE HEADER – MECHAN. DESIGN PRESSURE: REFER TO PAGE 19
49

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Page 25 of 33
4 z MANUFACTURER BN
13
14 KEY PHASOR
19
20
31
33 { TYPE: MODEL
35 { LOCATION
41 SCALE RANGE
43
44 REMARKS:
46
48
50
51
52
53
54
55
56
57
58
59
60

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Job No. 3110 A9NK
Page 26 of 33
1 CONSTRUCTION FEATURES HP COMPRESSOR CASING
2 SPEEDS
4 04 RANGE 1) RPM 3134 3918 4114 4525
5
8 05 DAMPED (CALC. / TEST) RPM 1800-1900 / 1905 6300 / ---
10
12 RPM 461 923 1092 12299
13 z VIBRATION
14 03 z ALLOWABLE TEST LEVEL (PEAK TO PEAK) µM 25.4
15 (API 617. CHAPTER 1 PARA.2.6.8.8)
17
19 03 CASING MODEL 60M4/4I CASING SPLIT HORIZONTAL
25 04 TEST PRESS. HYDRO BAR G 62.3 MIN/MAX ALLOW. TEMP. °C 0 / +170
28
29 04 DIAPHRAGMS MATERIAL JIS SS400 (ASTM A36 ) AND ASTM A536 GR.60-40-18
30 04 DISCH. VOLUTE MATERIAL ASTM A536 GR.60-40-18
31
32 SHAFT
34 03 MAX. YIELD STRENGTH 827.8 DRIVE END MM APPR.: 165.1
35 03 SHAFT HARDNESS 248 – 302 NON DRIVE END MM N/A
37 03 CENTER SEAL SLEEVE (BACK TO BACK ARRANGEMENT OF THE IMPELLERS)
38 03 MATERIAL AISI 410SS AREA MM²
39 03 FIXATION METHOD SHRINK FIT
40
41 SHAFT SLEEVES
43
44 LABYRINTHS 2) 3)
47
50
53
54 03 CENTER SEAL ABRADABLE ROTATING/STATIONARY ROTATING
55 04 MATERIAL STEEL / NI-CR ABRADABLE SEALS z YES { NO
56 REMARKS:
57 1) DELETED
59 03 3) USE OF ALUMINIUM NOT PERMITTED // 4) @ BARREL SECTION
60 04 5) ----

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Job No. 3110 A9NK
Page 27 of 33
1 CONSTRUCTION FEATURES (CONTINUED) HP COMPRESSOR CASING
2 04 IMPELLERS (BACK TO BACK ARRANGEMENT)
3
D3
D2
D0
D1
4 COMPRESSOR STAGE NO. 4TH STAGE 5TH STAGE

5 04 BEARING SPAN MM 4425
6 IMPELLER NO. 1 2 3 4 8 7 6 5
7 OPEN/CLOSED CLOSED CLOSED
8 03 2-D / 3-D 3D 3D
9 03 IMP. FABRICATION WELDED WELDED
10 04 IMP. GEOMETRY D0 MM 355 355 355 355 458 458 458 458
11 D1 MM
12 04 D2 MM 1032 1032 1032 1032 982 1013 1013 1013
13 03 B MM 57 50 45 51 22 23 27 31
14 04 β IN/OUT °/ ° 30.1/ 49.7 30.1/ 49.7 31.2/ 49.7 30.4/ 43.0 32.8/ 61 32.9/ 60 33.1/ 60 33.1/ 60
15 03 NO. OF BLADES 15 15 15 15 15 15 15 15
16 04 MACH NO. @ IMP. EYE 0.33 0.31 0.30 0.28 0.29 0.31 0.30 0.33 1)
17 04 DIFF.GEOMETRY D3 MM 1360 1360 1360 1407 1557 1522 1522 1522
18 03 DIFFUSER VANED / UNVANED U U U U U U U U
19 04 POLYTR. HEAD KJ/KG 20.30 20.73 21.13 20.95 19.72 20.81 21.04 21.20 2)
20 04 FLOW COEFF. ϕ = V / ((π/4)D2²U2) 0.081 0.069 0.059 0.051 0.026 0.030 0.035 0.041 2)
21 03 PRESS. COEFF. ψ = 2Y / U2² 10.0x10-4 10.0x10-4 11.0x10-4 10.0x10-4 11.0x10-4 11.0x10-4 11.0x10-4 11.0x10-4 2)
22 04 POLYTR. EFFICIENCY % 87.3 86.9 86.5 86.8 81.5 82.2 82.9 84.0
23 03 MATERIALS: DISC 3) AISI 410 SS 3)
24 03 COVER 3) AISI 410 SS 3)
25 03 VANES 3) AISI 410 SS 3)
26 04 TIP SPEED @ 100% SPEED M/S 212.0 212.0 212.0 212.0 201.4 207.7 207.7 207.7
27 03 MAX. YIELD STRENGTH N/MM² 620.5 620.5 620.5 620.5 620.5 620.5 620.5 620.5 3)
28 03 BRINELL HARDN. MAX./MIN. BNH 235 / 212 235 / 212 235 / 212 235 / 212 235 / 212 235 / 212 235 / 212 235 / 212
30 z COUPLING BETWEEN z HP-CASING & LP-CASING
35 04 MODEL 100E316
36 04 RATING/RPM/S. F. KW/ 100 RPM 1030 KW/100 RPM / S.F. 1.57
38 DISTANCE TO GUARD MM ~ 50
39 SPACER/ WT/ LENGTH/ DBSE 55.8 KG / 762.6 / 782.2
42 04 HUB WEIGHT KG 48.4 / 48.5
46 04 z GUARD VENT(S) / DRAIN 5) NUMBER 2 SIZE MIN.: 2" MATERIAL ALUM. (NON SPARKING)
48 REMARKS: 1) @ 100% SPEED
51 03 4) DELETED
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Job No. 3110 A9NK
Page 28 of 33
4 04 MATERIAL JIS SS400 z PROVISION FOR N2 PURGING (1/4" NPT)
5 04
10 03 DIAMETER / LENGTH MM 203.2 / 177.8 203.2 / 177.8
15 03 NO. OF PADS 5 5
17
22 03 AREA MM² 46452 46452
23 04 LOADING ACTUAL / ALLOW. N/MM² 1.6 / 5.3 - / 5.3
26 03 NO. OF PADS 6 6
30
44
45 REMARKS:
49
50
51
52
53
54
55
56
57
58
59
60

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Job No. 3110 A9NK
Page 29 of 33
8 { OTHER:
13
to safe
6 4 3 1
location Process
Bearing 5 2 side
side

17 02 z 4 TYPE SECONDARY SEALGAS NITROGEN 3 MIN/MAX: FLARE BACK PRESS. BARG BARG
24
Bearing 4 3 2
1 Process
side side

35 04 2) NORM FLOW / MAX. FLOW (GUARANTEED) - INDICATION
36 03 3) ---
38
40 03
41
42 04 INITIAL PLANT-START UP CASE - EMERGENCY BACKUP: SEE NOTE ON PAGE 19
43
44
45
47
48 02 5) FLARE HEADER – MECHAN. DESIGN PRESSURE: REFER TO PAGE 19
49

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Job No. 3110 A9NK
Page 30 of 33
4 z MANUFACTURER BN
13
14 KEY PHASOR
19
20
31
33 { TYPE: MODEL
35 { LOCATION
41 SCALE RANGE
43
44 REMARKS:
46
48
50
51
52
53
54
55
56
57
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Job No. 3110 A9NK
Page 31 of 33
1 CONSTRUCTION FEATURES (CONTINUED)
2 CASING CONNECTIONS
3 CONNECTION z DESIGN z z z MATING GAS
4 APPROVAL SIZE RATING POSITION FLANGED FLG 1) VELOCITY
5 REQ'D. FACING OR BY VENDOR (M/SEC) )
6 03 1ST INLET YES 66'' 300# / RF DOWN FLANGED YES 25.8
7 03 1ST INLET YES 66'' 300# / RF DOWN FLANGED YES 25.8
8 03 1ST DISCH. YES 66'' 300# / RF DOWN FLANGED YES 28.1
9 03 2ND INLET YES 66'' 300# / RF DOWN FLANGED YES 26.3
10 03 2ND DISCH. YES 48" 300# / RF DOWN FLANGED NO 28.6
11 03 3RD INLET YES 48" 300# / RF DOWN FLANGED NO 25.2
12 03 3RD DISCHARGE YES 36" 300# / RF DOWN FLANGED NO 25.7
13 03 4TH INLET YES 36" 600# / RF DOWN FLANGED NO 21.9
14 03 4TH DISCHARGE YES 24" 600# / RF DOWN FLANGED NO 28.8
15 03 5TH INLET YES 24" 600# / RF DOWN FLANGED NO 24.2
16 03 5TH DISCHARGE YES 20" 600# / RF DOWN FLANGED NO 21.3
17 z INDIVIDUAL STAGE DRAINS REQUIRED - MIN. 3/4“
18 { VALVED & BLINDED z VALVED & BLINDED & MANIFOLDED
19 ALLOWABLE PIPING FORCES AND MOMENTS =>TO BE MIN. 3.0 TIMES PER NEMA SM23 /03/
20 04 FORCE N MOMENT NM FORCE N MOMENT NM
21 INLET 1ST DISCHARGE 1ST
22 AXIAL 3) 3) 3) 3)
23 VERTICAL 3) 3) 3) 3)
24 HORIZONTAL 90° 3) 3) 3) 3)
25 INLET 2ND DISCHARGE 2ND
26 AXIAL 3) 3) 3) 3)
27 VERTICAL 3) 3) 3) 3)
28 HORIZONTAL 90° 3) 3) 3) 3)
29 INLET 3RD DISCHARGE 3RD
30 AXIAL 3) 3) 3) 3)
31 VERTICAL 3) 3) 3) 3)
32 HORIZONTAL 90° 3) 3) 3) 3)
33 INLET 4TH DISCHARGE 4TH
34 AXIAL 3) 3) 3) 3)
35 VERTICAL 3) 3) 3) 3)
36 HORIZONTAL 90° 3) 3) 3) 3)
37 INLET 5TH DISCHARGE 5TH
38 AXIAL 3) 3) 3) 3)
39 VERTICAL 3) 3) 3) 3)
40 HORIZONTAL 90° 3) 3) 3) 3)
41 MOUNTING PLATES
42 04 z BASE PLATE SUPPLIED BY VENDOR (BASEPLATE SEPARATE FOR EACH COMPRESSOR CASING)
43 02 z COMPRESSORS ONLY 2) { DRIVER { GEAR
44 { OPEN z NON-SKID DECKING z LEVELING PADS
45 { DRIP RIM z COLUMN MOUNTING z SUB PLATES REQUIRED
46 z LEVELING (CHOCK) BLOCKS REQUIRED
47 03 { SOLE PLATES THICKNESS MM
48 z ANCHOR BOLTS/SLEEVES z ALIGNMENT SHIMS IN SS
49 z PRIMER FOR EPOXY GROUT REQU. { TYPE
50 GEAR UNIT
51 { FURNISHED BY: { REFERENCE API 613 { OTHER
52 { SEE DATA SHEETS
53 CONTROLS AND INSTRUMENTATION
54 SCOPE OF INSTRUMENTATION AND CONTROL SHALL BE IN ACCORDING WITH THE AGREED AS DICUSSED VENDOR P&I-DIAGRAMS
55 AND AGREED SCOPE OF SUPPLY.
56 REMARKS: ) @ CASE 1-105
57 03 1) INCL BOLTS, NUTS, GASKETS ETC FOR ALL SPECIAL FLANGES (FOR 66" ONLY NECESSARY)
58 03 2) SEPARATE BASEPLATE FOR EACH COMPRESSOR CASING, PREFABRICATED PIPING/TUBING TO A MAX EXTEND
59 02 ALL SKID EDGE PIPING SHALL BE FLANGED
60 04 3) ALL DETAILS ARE IDENTIFIED IN DETAIL VENDOR DOCUMENT: 0012KC6401-11-M-CX 3100.001

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Page 32 of 33
1 INSPECTION AND TESTING
2 SHOP INSPECTION AND TESTS 1)
3 REQUIRED WITNESSED OBSERVED
4 SHOP INSPECTION z z
5 CLEANLINESS z z {
6 QC PROGRAM REVIEW (JOB MADE QUALITY PLAN) z
7 HYDROSTATIC TEST OF CASINGS z z {
8 IMPELLER OVERSPEED AT 115 % OF MCS SPEED z { z
9 FIT IN OF SPARE ROTOR z z {
10 MECHANICAL RUN z MAIN z SPARE ROTOR WITH z z {
11 z CONTRACT COUPLING z IDLING ADAPTOR(S)
12 z CONTRACT PROBES { SHOP PROBES
13 ROTOR BALANCING { LOW z HIGH SPEED z z {
14 RUN OUT z MECHANICAL z ELECTRICAL z z {
15 CLEARANCE CHECK z MAIN z SPARE ROTOR z { z
16 TEST WITH SHOP LO/ CO CONSOLE z z {
17 VARY LUBE & SEAL OIL PRESSURE AND TEMPER. z z {
18 POLAR FORM VIBRATION DATA z z {
19 BEARING AND SHAFT END SEAL INSPECTION 5) 6) z z {
20 GAS LEAK TEST @ DISCH. PRESS. 2) z z {
21 03 { BEFORE z AFTER FINAL MECH RUNNING TEST
22 03 PERFORM. TEST (GAS) (AIR), ASME PTC10 CLASS 2 z z {
23 MECHANICAL STRING TEST (COMPR & TURBINE) { { {
24 TORSIONAL VIBRATION MEASUREMENTS { { {
25 02 TANDEM TEST (ALL COMP.CASINGS BASE MOUNTED, TESTED @ ONCE) z z {
26 PRESSURE TEST OF AUX. PIPING (WITHIN COMPR.BASE) z { {
27 FINAL INSPECT.& DIMENSIONAL CHECK OF COMPL. z z {
28 SOUND LEVEL TEST => FOR REFERENCE ONLY z z {
29 FULL LOAD / SPEED / PRESS TEST z z {
30 COUPLING TO SHAFT FIT z { z
31 CERTIFIED COPIES OF TEST DATA z
32 REPAIR PROCEDURE (WPS / PQR) z
33 DRY GAS SEAL TEST IN VENDOR SHOP z { z
34
35 MATERIAL INSPECTION AND REQUIREMENTS
36 EXAMINATION CERTIFICATE
37 SHAFT IMPELLER BLADE F. BALANCE COMPRESS. CASING
38 AXIAL COMPR. PISTON CASING DIAPHR.'S
39 CHEMICAL ANALYSIS B B B B B
40 TENSILE TEST B B B B B
41 04 NOTCH. BAR IMPACT T. (1) B B B B
42 HARDNESS TEST
43 HARDN. T. (ONLY IF H2S) B B B
44 ULTRASONIC EXAM. B B B B
45 RADIOGRAPHIC EXAM. B
46 SURFACE CRACK EX. (2) B B B B B
47
48 KIND OF CERTIFICATE: A >>> 2.2: DIN50049/ EN10204 B>>>3.1: DIN50049/ EN10204
49
50 03 NOTES: (1) STEEL PARTS ONLY; TEST TEMP. 0 °C (AT DESIGN TEMP.)
51 (2) MAGNETIC PARTICLE OR LIQUID PENETRANT PROCEDURE
52
53 REMARKS:
54 1) REFER TO "LIST OF ATTACHMENTS"
55 04 2) AT MAX SEALING PRESSURE WITH N2 (TEST WILL BE EXECUTED AT. LP: 4.5 BARG // MP: 9.0 BARG // HP: 37.5 BARG)
56
57 03 NOTE: PERFORMANCE TEST (SEPARAT FOR EACH CASING): CLOSED LOOP TEST FOR: LP, MP, HP (FOR ONE ROTOR)
58 TANDEM TEST (ALL COMPR. CASINGS TOGETHER): ONLY FOR MAIN ROTOR NECESSARY
59 04 5) BEARING AND SHAFT END SEAL INSPECTION, DURING ROTOR EXCHANGE (1X FOR EACH CASING)
60 04 6) BEARING INSPECTION AFTER EACH MECHANICAL RUNNING TEST

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Page 33 of 33
1 MISCELLANEOUS
2 RECOMMENDED STRAIGHT RUN OF PIPE DIAMETERS BEFORE SUCTION
3 z PIPING z ANSI { DIN
4 z VENDOR´S REVIEW & COMMENTS ON PURCHASER´S PIPING & FOUNDATION
5 z COMPRESSOR TO BE SUITABLE FOR FIELD RUN IN ON AIR
6 z PROVISION FOR LIQUID INJECTION EACH COMPRESSOR STAGE
7 z VENDOR´S REVIEW & COMMENTS ON PURCHASER´S CONTROL SYSTEM
8 { EXTENT OF PROCESS PIPING BY VENDOR
9 { SHOP FITUP OF VENDOR PROCESS PIPING
10 03 z WELDING HARDNESS TESTING
11 z AUXILIARY EQUIPMENT MOTORS EXPLOSION PROOF
12
13
14 03 WEIGHTS (TONS) APRR. VALUES (COMPLETE UNIT TOTAL: APPR. 662)
15 MAIN EQUIPMENT
16 04 COMPR. LP ~ 192.4 COMPR. MP ~ 190 COMPR. HP ~ 108.2
17 04 GEAR ----- DRIVER SEE TURBINE BASE INCL.
18 ROTORS
19 04 COMPR. LP 12.5 COMPR. MP 11.4 COMPR. HP 6.0
20 04 GEAR ----- DRIVER SEE TURBINE
21
22 04 COMPR UPPER CASE (HEAVIEST) 73 (FOR LP- CASING PART)
23 SEAL OIL TRAPS
24 04 LO. CONSOLE (TOTAL) EMPTY: ~27.2 FULL: ~50
25 04 BFW-PANELS ~2.0
26 OVERHEAD SEAL OIL (TANKS) -----
27 04 OVERHEAD LUBE OIL TANK EMPTY: ~ 2.8
28 04 GAS (DGS) PANELS: 1.0 / 1.0 / 2.4
29 04 MAX. FOR MAINTENANCE (IDENTIFY) FOR LP- CASING UPPER PART
30 04 TOTAL SHIPPING WEIGHT REFER TO DETAIL DRAWINGS
31
32
33 03 SPACE REQUIREMENTS (METER) APRR. VALUES
34 03 COMPLETE COMPRESSOR & TURBINE UNIT: L: ~ 28.0 W: ~ 5.0 H: ~ 4.0
35 04 LO. CONSOLE: L: ~ 11.7 W: ~ 8.5 H: ~ 4.2
36 S.O. CONSOLE: L: ---- W: ---- H: ----
37 03 LOCAL CONTROL PANEL: L: INCL. W: H:
38 03 GAS (DGS) PANEL: (SEPARATE INSTALLATION) L: 3.0 / 3.0 /5.2 W: 1.3 /1.3 /1.4 H: 2.0 / 2.0 / 2.0
39 SEAL OIL TRAPS / DEMISTER: ----
40 OVERHEAD SEAL OIL TANKS: ∅ X L ----
41 04 OVERHEAD LUBE OIL TANKS: ∅ X L 2.1 X 2.8
42 MIN. HEIGHT OF SO TANK ABOVE COMPR. C.L. ----
43 04 MIN. HEIGHT OF LO TANK ABOVE COMPR. C.L. ~ 7.4
44 REMARKS:
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

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DAHEJ PETROCHEMICAL

ONGC Petro additions Ltd.

05 31.03.11 AS-BUILT Bussink Hendewerk Prunner

ENGINEERING Linde Proj. No.: 3110 A9NK

Samsung Proj. No.: SC 2252

Contract No / PO No.: Item No.:

Intellectual property rights reserved - refer to protection notice ISO 16016

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

4 COMPRESSOR STAGE NO. 1ST STAGE (DOUBLE FLOW)

03.11.03 Copying is only allowed after approval by LINDE AG

14 z 1 TYPE PRIMARY SEALGAS C2 - 4) z 1 SOURCE OPER./START UP ETHYLENE 4)

25 { 1 TYPE BUFFER GAS { 1 SOURCE OPER./START UP

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

4 COMPRESSOR STAGE NO. ND 2 STAGE 3RD STAGE

03.11.03 Copying is only allowed after approval by LINDE AG

14 z 1 TYPE PRIMARY SEALGAS C2 - 4) z 1 SOURCE OPER./START UP ETHYLENE 4)

25 { 1 TYPE BUFFER GAS { 1 SOURCE OPER./START UP

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

4 COMPRESSOR STAGE NO. 4TH STAGE 5TH STAGE

03.11.03 Copying is only allowed after approval by LINDE AG

14 z 1 TYPE PRIMARY SEALGAS C2 - 4) z 1 SOURCE OPER./START UP ETHYLENE 4)

25 { 1 TYPE BUFFER GAS { 1 SOURCE OPER./START UP

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

03.11.03 Copying is only allowed after approval by LINDE AG

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