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A320 Ramp and Transit Ata 70 - Powerplant PW6000
A320 Ramp and Transit Ata 70 - Powerplant PW6000
A318
TECHNICAL TRAINING MANUAL
M35 LINE MECHANICS (PW 6000) (Lvl 2&3)
POWER PLANT PW 6000
This document must be used for training purposes only
M35 LINE MECHANICS (PW 6000) (Lvl 2&3) TABLE OF CONTENTS Nov 27, 2009
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SYSTEM OVERVIEW
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NOTE: If possible, the engine oil should be checked and serviced within
5 to 60 minutes after shutdown.
If the engine was stopped between 1 to 10 hours, do an idle run
for at least 3 minutes prior to servicing to make sure that the
oil level indicated on the sightglass is correct.
If the engine was stopped for more than 10 hours, dry crank
the engine followed by a start and idle run for a least 3 minutes
before servicing to make sure that the oil level indicated on the
sight glass is correct.
- open engine oil service door on the left fan cowl,
- check oil level on the sightglass on the oil tank,
- turn the cap handle at 45 degrees clockwise to the CLOSE position and
by pressing down on the handle activates the lock,
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NOTE: It is also possible to Pressure Fill the engine oil. Two ports are
installed on the oil tank, one for pressure and one for overflow.
See AMM for procedure.
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NOTE: Make sure that you maintain pressure against the spring
tension to keep the valve open.
- after engine start, on command from the cockpit, move start valve
manual handle to CLOSED. Make sure that the start valve is fully
closed.
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NOTE: Over the limits for the hydraulic pump, a one-time flyback limit
of 120 drops/minute to the nearest maintenance base capable
of replacing the component.
Over limits for IDG and hydraulic pump, oil leakage of 6
drops/min or less is permitted and maintenance is not necessary.
Oil leakage can be greater than 6 drops/min at one gearbox seal
drain. The engine can continue in service to the next layover
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MAINTENANCE TIPS
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ENVIRONMENTAL PRECAUTIONS
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to the engine-fan aft case with eight bolts. The thrust links are attached
at one end to the spherical bearings of the cross beam, and at the other
end to the spherical bearings of the engine mount brackets on the
engine intermediate case using pins.The forward mount is made to be
fail-safe:
- if one of the two thrust links or the cross beam should fail, the thrust
loads are transmitted through the bearing housing assembly and the
beam assembly. The thrust is then transmitted to the pylon structure,
- if one half beam fails, the vertical and side loads are transmitted by
the other half beam.
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pylon.
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Note: Calls attention to methods that make the job easier or give IN-FLIGHT SHUTDOWN.
supplementary or explanatory information. REMOVE THE PROTECTION COVERS FROM THE
OPENINGS AS NECESSARY TO PREVENT ENGINE
NOTE: Reverser thrust engine operation is not recommended when DAMAGE.
the aircraft is parked (stopped). The reverser thrust air can INSTALL PROTECTION COVERS ON ALL
go into the engine again with unwanted objects (from the OPENINGS IMMEDIATELY TO PREVENT ENGINE
ground) and cause gas path damage and a stall. DAMAGE.
SAFETY PRECAUTIONS YOU MUST USE THE WRENCH FLATS ON THE
MATING PARTS WHEN YOU LOOSEN OR
Make sure that the engine shutdown occurred no less than five minutes
TIGHTEN THE TUBE NUTS. IF YOU DO NOT, YOU
before you do this procedure.
CAN TWIST OR DAMAGE THE TUBES.
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ENGINE (3)
GENERAL
The PW6000 engine is a two spool, axial flow, high bypass ratio turbo
fan power engine. The A318 PW6000 typical specifications are the
following.
Axial flow, high bypass ratio turbofan:
- bypass ratio: 4.8:1,
- compressor pressure ratio: 28.2:1,
- compressor stages: 11,
- turbine stages: 4.
Diameter:
- inlet: 79.0 in (200.8 cm),
- fan: 56.5 in (143.5 cm).
Length:
- engine: 108 in (274 cm),
- dismantle powerplant: 207 in (528.1 cm).
Weight:
- non-QEC wet: 5042 lbs (2287 kg),
- dismantled: 7306 lbs (3314 kg).
Takeoff Thrust:
- PW6122A: 22,100 lbs,
- PW6124A: 23,800 lbs.
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GENERAL
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ENGINE (3)
CONSTRUCTION FEATURES
ENGINE FLANGES & CASES
The engine is composed of 16 flanges:
- A: inlet cowl attachment,
- A1, B, B1 and C1: stiffness and bracket attachments,
- C: fan case to intermediate case,
- D: "V" ring groove,
- E: intermediate case to High Pressure Compressor (HPC) front case,
- H: HPC front case to HPC rear case,
- K: HPC Rear case to diffuser case,
- M: diffuser case to Low Pressure Turbine (LPT) case,
- P: LPT case to turbine exhaust,
- R and S: aft mount attachment and ground handling provision,
- T: mixer attachment,
- T1: exhaust plug attachment.
The engine has 7 cases:
- the fan case,
- the intermediate case,
- the HPC front case,
- the HPC rear case,
- the diffuser case,
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ENGINE (3)
CONSTRUCTION FEATURES (continued)
GASPATH CONFIGURATION & STATIONS
The gaspath configuration is composed of:
- the Low Pressure Compressor (LPC),
- the HPC,
- the combustion chamber,
- the High Pressure Turbine (HPT),
- the LPT,
- the Turbine Exhaust Case (TEC).
The gaspath stations are divided into 5 parts:
- 2.0: engine inlet,
- 2.5: LPC exit,
- 3.0: HPC exit,
- 3.5: diffuser,
- 4.95: LPT exit.
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ENGINE (3)
CONSTRUCTION FEATURES (continued)
TYPICAL TEMPERATURES AND PRESSURES
The table shows the typical temperatures and pressures for gaspath
stations at different engine conditions.
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ENGINE (3)
CONSTRUCTION FEATURES (continued)
MAIN ENGINE BEARINGS
The engine is composed of 5 main bearings.
The No.1 roller bearing:
- gives forward radial support to the low speed rotor (N1),
- supported by the intermediate case,
- oil damped.
The No.2 ball bearing:
- gives forward axial and radial support to the N1 rotor shaft,
- supported by the intermediate case
The No.3 ball bearing:
- gives forward axial and radial support to the high speed rotor (N2),
- supported by the intermediate case,
- oil damped.
The No.4 roller bearing:
- gives aft radial support to the N2 rotor,
- supported by the diffuser case.
The No.5 roller bearing:
- gives aft radial support to the N1 rotor,
- supported by the turbine exhaust case,
- oil damped.
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ENGINE (3)
ENGINE SECTIONS
The engine is composed of 4 different sections:
- a compressor section,
- a combustion section,
- a turbine section,
- an accessory drive section.
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ENGINE (3)
ENGINE SECTIONS (continued)
COMPRESSOR SECTION
The compressor section supplies compressed air to the diffuser, for
aircraft services and for bypass thrust. The compressor section is
composed of:
- a LPC,
- a LPC turbine shaft and bearing support,
- a fan case,
- an intermediate case,
- a HPC.
The LPC is a five-stage rotor (1 fan and 4 primary stages) and
four-stage stator assembly and supports the inlet cone.
The LPC drive turbine shaft and bearing support assembly connects
the LPC to the LPT. The turbine shaft is supported and aligned in the
radial and axial directions with the use of the No.1 and No.2 bearings,
which are located at the forward end of the shaft. The No.5 bearing,
located at the rear end of the shaft, provides radial support at the rear
end of the shaft.
The fan case assembly is located between the inlet cowl and the
intermediate case. The fan case assembly contains the fan exit guide
vanes and the 2.5 bleed valve and linkage.
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ENGINE (3)
ENGINE SECTIONS (continued)
COMBUSTION SECTION
The combustion section allows the compressed airflow to expand and
accelerate rearward to drive the HPT and LPT and produce thrust at
the exhaust nozzle. The combustion section is composed of:
- the diffuser case,
- the combustion chamber and turbine nozzle.
The diffuser section is composed of a diffuser case, 18 fuel injectors,
2 igniter bosses, 5 borescope ports, 2 A/C service bleed bosses and
the No. 4 bearing compartment.
The combustion chamber assembly and turbine nozzle are composed
of an inner chamber liner assembly, outer chamber liner assembly
and the 1st-stage turbine vanes. The 1st-stage turbine vanes are
positioned at the rear of the combustion chamber between the inner
and outer combustion chamber liners.
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ENGINE (3)
ENGINE SECTIONS (continued)
TURBINE SECTION
The turbine section generates power for thrust, and to run the high
and low compressor shafts. The turbine section is composed of:
- the HPT,
- the LPT,
- the Turbine Exhaust Case (TEC).
The HPT has a 1st-stage rotor assembly and a Turbine Case Cooling
(TCC) manifolds.
The LPT has 3 rotor stages and 3 stator vane stages, TCC manifolds,
6 cooling air bosses and 2 borescope bosses.
The TEC has attachment points for aft engine mount and ground
handling. The TEC supports the No.5 bearing and the turbine exhaust
cone. The TEC also has 5 instrumentation bosses: 1 P4.9 probes and
4 T4.9 probes. The No. 4 bearing drain boss is at the 6 o'clock position.
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ENGINE (3)
ENGINE SECTIONS (continued)
ACCESSORY DRIVE SECTION
The accessory drive section transmits power from the HPC shaft to
the components mounted on the gearbox pads. The accessory drive
section is composed of:
- the angle gearbox,
- the main gearbox.
The angle gearbox is mounted at the rear of the main gearbox and
transmits power between the HPC shaft and the main gearbox.
The main gearbox is located at the bottom of the outer fan case and
is attached to the engine with a four-point mount system. It provides
drive pads for several components:
- the Integrated Drive Generator (IDG),
- the air turbine starter,
- the N2 crank pad,
- the engine hydraulic pump,
- the fuel manifold,
- the fuel pump,
- the Fuel Metering Unit (FMU),
- the lubrication and scavenge oil pump,
- the de-oiler,
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ENGINE (3)
- a No.4 bearing compartment buffer air,
SECONDARY AIRFLOW
- a 1st turbine disk and blade cooling.
The secondary airflow system supplies air for: The 11th stage and the HPC discharge includes the No.4 bearing
- performance improvement, compartment carbon seal pressurization.
- cooling, The combined 9th, 11th stage and HPC discharge is composed of a HPT
- sealing, and LPT cooling.
- muscle pressure,
- A/C bleed,
- signal pressure.
The fan air is composed of:
- TCC system,
- A/C Environmental Control System (ECS).
The core air has:
- the 5th stage,
- the 8th stage,
- the 9th stage,
- the11th stage and HPC discharge.
The 5th stage has
- an inlet cone anti-ice,
- a No.1, No2, No.3 and No.5 bearing compartment carbon seal
pressurization,
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- a cooling part (buffer air, LPC drive turbine shaft, No.4 bearing
compartment, turbine exhaust case).
The 8th stage has:
- an A/C bleed,
- a No.1, No.2 and No.3 bearing compartment carbon seal pressurization.
The 9th stage is composed of a LPT and HPC Inside Diameter (ID)
cooling.
The 11th stage has a high rotor thrust balance.
The HPC discharge has:
- a muscle pressure,
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ENGINE (3)
MAINTENANCE SUMMARY
The table gives a list of maintenance actions.
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ENGINE (3)
TEST AFTER REPAIR SUMMARY
The table shows a list of tests required after repair.
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ENGINE (3)
MAINTENANCE PRECAUTIONS SUMMARY
The table gives a list of safety precautions during maintenance procedure.
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ENGINE (3)
TIME LIMITED DISPATCH CRITERIA-TIME LIMITS
Pratt & Whitney Report PWA-7959 summarizes the dispatch categories
for each control system faults. This report has no copyright. Copies can
be obtained from Pratt & Whitney Customer Technical Services.
NOTE: The time limitations specified in table 801 may only be changed
with the approval of the FAA engine Type Certificate Holding
Office (TCHO).
Time limited dispatch criteria for level A.
must be repaired within 150 flight hours from the time the flight
deck status message is set.
Time limited dispatch criteria for level C.
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ENGINE (3)
MAINTENANCE INTERVALS-TIME LIMITS
The table gives a list of specific abbreviation for maintenance intervals.
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ENGINE (3)
(if equipped) was used. For further clarification see section 70-30,
MAINTENANCE INTERVALS-TIME LIMITS (continued) standard practices manual, PN 585005.
- time (hours) is defined as that accumulated time from the moment
MAINTENANCE REQUIREMENTS
an aircraft leaves the surface of the earth until it touches it on the next
Maintenance requirements for PW6000 series engines are established point of landing (flight time). For further clarification see standard
as part of the aircraft certification program. The maintenance program practices manual, PN 585005.
requirements for PW6000 powered A318 aircraft are provided in the - day, weeks and months are defined as the calendar time related to
PW6000 engine manual, and are also published in the Maintenance those periods.
Review Board (MRB) report. Copies of this report may be obtained For parts that cannot be visually inspected on wing or in an assembled
from Airbus. Maintenance intervals, Section 05-10-04, is not a FAA engine without disassembly, or are not specifically listed in Table 801
mandated section of chapter 5 of the PW6000 engine manual. These through Table 815, refer to PW6000 series engine manual, PN
tasks are PW recommendations to help operators in defining a 5407764, introduction, inspection requirements for engines not
maintenance program. These recommendations do not replace the inducted into an engine repair facility, and minimum inspection
requirements of the MRB, FAA Airworthiness Directives, requirements for engines inducted into an engine repair facility. Those
airworthiness limitations section 05-10-01 of the PW6000 engine parts not scheduled do not need to be serviced other than inspection
manual, time limited dispatch section 05-10-03 of the PW6000 engine when exposed.
manual, PW Service Bulletins, or any other FAA mandated The table gives the maintenance intervals for:
maintenance tasks required for continued airworthiness. - the LPC,
MAINTENANCE TASKS - the LPC turbine drive shaft,
- the fan case.
Operators must comply with all airworthiness limitations section,
05-10-01 of the PW6000 engine manual , time limited dispatch section, NOTE: The Maintenance Planning Document (MPD) requirement
05-10-03 of the PW6000 engine manual, FAA Airworthiness has been set at 750 FC/600 FH. However, Pratt & Whitney
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Directives, the MRB, and any other FAA mandated maintenance tasks recommends an inspection interval of 425 FC/600 FH.
required for continued airworthiness. The PW6000 series engines The table gives the maintenance intervals for:
must be maintained in accordance with the PW6000 applicable Aircraft - the intermediate case,
Maintenance Manual (AMM), engine manual, cleaning and inspection - the HPC,
manual, repair manual, standard practices manual, and PW Service - the diffuser, combustor and turbine nozzle group,
Bulletins and special Instructions (if applicable), unless otherwise - the HPT,
approved by the FAA. - the LPT.
Complete the maintenance tasks at the intervals specified: The table gives the maintenance intervals for:
- the cycles are defined as any flight consisting of one takeoff and - the fuel distribution system,
landing regardless of length of flight or whether or not thrust reverser - the FADEC system,
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- the compressor bleed system,
- the turbine exhaust,
- the engine oil indicating,
- the engine starting system.
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OVERVIEW
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actuators flows through return lines and is sent to the FOC upstream
of the engine FOC.
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- the P4.9 probe, attached to the turbine exhaust case at the 4 o'clock
position,
- the P4.9 sensor, bracket mounted on the HPC case at the 2 o'clock
position (aft of flange E),
- the P2T2 probe, attached to the air intake cowl at the 11 o'clock
position,
- the Engine Relay Unit (ERU), attached to the fan case at the 10
o'clock position.
The FADEC system is composed of the following LRUs:
- the EEC,
- the EEC programming plug,
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FADEC PRINCIPLE
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engine data. The air data used to validate Altitude (P0), Total Air
Temperature (TAT), TOTal PRESSure, mach number for the power
management and engine controls are:
- TAT, TOT PRESS, P0, mach number, from the ADIRUs,
- P2, T2, P2.5, T2.5, P4.9, T4.9, T3 and P0 from engine sensors.
DIGITAL OUTPUTS
Each channel has 2 output ports and each bus has a separated line driver,
i.e. A1, A2, B1, B2, in such a way that propagation of failures is
prevented. The EEC output buses give:
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BLOCK DIAGRAM
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BLOCK DIAGRAM
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- transmission of messages,
- logics for Low Oil Pressure (LOP) and APU boost,
ECS INTERFACE
- fault detection logic carried out by an internal BITE and transmission The EIU receives two input buses from the Environmental Control System
of the result to the Centralized Fault Display System (CFDS). (ECS) primary and secondary computers. The ECS determines the various
air bleed configurations according to logics of the air conditioning, wing
INPUTS
anti-ice and nacelle anti-ice. This information is transmitted by the EIU
The EIU receives the following signals: to the EEC to compute the bleed air demand required at the engine
- discrete signals which are of the ground/open circuit type, customer bleed ports.
- analog inputs which are of the differential type with a working range
of 1 to 9 volts,
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ENGINE START CONTROL - 28V DC for its own power supply and for the FADEC power supply,
- 115V AC for engine ignition system power supply.
The EIU receives and generates all starting signals from the cockpit
engine panels. Therefore engine starting is not possible in case of EIU NOTE: Note: In case of EIU failure, the power supply for FADEC and
failure. The control panels give to the EIU the following signals: ignition is preserved (fail safe position).
- engine start mode selector position,
- master lever position,
- manual start P/B.
The EIU sends all starting signals to the EEC and to the ENGine start
panel FAULT light.
CFDS INTERFACE
The Centralized Fault Display Interface Unit (CFDIU) communicates
with the BITE memory of the EIU and with the BITE memory of the
EEC via the EIU. The EIU interfaces with the CFDIU to generate the
EIU and the FADEC fault messages on the MCDU. To get access to the
FADEC menu function, the CFDS interrogates the EEC BITE memory
through the EIU.
BMC INTERFACE
There is an interface between the EIU and the pneumatic system Bleed
Monitoring Computer (BMC) for engines 1 and 2. During engine start,
the EIU generates a ground signal for the BMC when the start valve
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moves away from the closed position. On receipt of this ground signal,
the BMC closes the pneumatic system Pressure Regulating Valve (PRV).
OTHER INTERFACES
The EIU also receives other signals from various aircraft systems for
control and monitoring functions. The EIU also generates signals for
various aircraft systems.
POWER SUPPLY
The EIU receives the following power supply:
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FMGS - FEEDBACK
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NOTE: Note: the EIU takes its power from the same bus bar as the
EEC.
POWERING N2 > 7%
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AUTO DEPOWERING
The FADEC is automatically depowered on the ground, through the EIU,
after engine shutdown. The EEC automatic depowering occurs on the
ground:
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OVERVIEW
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IGNITION (3)
OVERVIEW
The ignition system supplies high-energy spark to ignite the fuel/air
mixture. The system is composed of the following subsystems:
- the ignition power supply system,
- the high voltage distribution system.
The system is designed for continuous duty operation. It is used during
engine start on the ground and in the air, for both manual and auto start.
An automatic relight system will energize both igniter systems if a
flameout is detected by the Electronic Engine Control (EEC).
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IGNITION (3)
IGNITION POWER SUPPLY SYSTEM
The ignition power supply system changes 115V AC aircraft electrical
power to the high voltage necessary for igniter plug operation. The system
is composed of an igniter exciter box. The ignition exciter box is attached
to the fan case at the 5 o'clock position, using anti-shock mounts. The
ignition exciter is an electronic capacitor discharge type, with a dual
channel hermetically sealed assembly that contains independent,
electrically isolated relays and exciters. Each exciter supplies 15.000 to
20.000 Volts to the igniter plugs to ignite the fuel/air mixture in the
combustor. The exciter box has 1.2 joules/channel continuous duty rating.
The convection is cooled by fan air. The igniter box is a Line Replaceable
Unit (LRU).
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IGNITION (3)
HIGH VOLTAGE DISTRIBUTION SYSTEM
The ignition distribution system transmits high-energy ignition exciter
output to ignite the fuel/air mixture in the combustor. The system is
composed of the following components:
- the ignition leads, which are connected at one end to the ignition exciter
and at the other end to the igniter plugs,
- the igniter plugs attached to the diffuser case at the 7 o'clock and 8
o'clock positions.
The ignition leads transmit 15.000 to 20.000 V from the ignition exciters
to the igniter plugs. The igniter plugs use the high-energy ignition exciter
output to arc across the plug-firing gap. The spark is used to ignite the
fuel/air mixture. The ignition leads and the igniter plugs are cooled by
fan air. Classified spacers, installed under the mounting insert, control
the plug tip immersion depth. The system is composed of the following
LRUs:
- the ignition leads,
- the igniter plugs,
- the cooling shields,
- the mounting insert,
- the classified spacer.
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IGNITION (3)
POWER SUPPLY AND HIGH VOLTAGE DISTRIBUTION
OPERATION
Each engine has two independent ignition systems (system 1 and system
2). Each system can be used at the same time or alternately. 115V AC
aircraft power is sent to the ignition exciter. Ignition system control is
integrated into the starter and engine fuel shutoff control to let automatic
start sequencing be managed by the EEC. The EEC sends command
voltage (13,5 to 36V DC) to the selected relay that activates the ignition
exciter. Each EEC channel can command either or both igniters. During
an auto start on the ground, the exciters are alternated during every other
start event, which allows the EEC to test every igniter circuit every four
starts.
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IGNITION (3)
FLIGHT DECK CONTROL AND DISPLAY
The ENGine MANual START P/B is located on the overhead panel. The
ENG MODE selector is located on the center pedestal. The engine
parameters are displayed on the EWD and on the SD (ENGINE page)
Displays Units.
There are three operational modes:
- the automatic ignition,
- the manual ignition,
- The automatic relight.
In the automatic start mode, the EEC has full control of the ignition
system. Only one ignition system (n°1 or n°2) is used for engine start. In
the manual start mode, the crew initiates ignition by placing the master
switch in the ON position. Both igniters are energized. If a flameout is
detected by the EEC, an automatic relight occurs and the EEC will
energize the ignition system within 2 seconds of flameout detection. Both
igniters are energized.
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IGNITION (3)
OPERATIONAL DATA
The table gives a list of some ignition system state with the related engine
state.
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IGNITION (3)
MAINTENANCE SUMMARY
The table shows a list of maintenance actions.
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IGNITION (3)
TEST AFTER REPAIR SUMMARY
The table gives a list of tests required after repair.
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IGNITION (3)
MAINTENANCE PRECAUTIONS SUMMARY
The table shows a list of safety precautions during maintenance procedure.
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its electrical excitation current (6 VAC) from the related FADEC channel
(ECU / EEC)
The ECU considers a throttle resolver angle value:
- less than -47.5 deg.TRA
or
- greater than 98.8 deg.TRA as resolver position signal failure.
The ECU includes a resolver fault accommodation logic. This logic allows
engine operation after a failure or a complete loss of the throttle resolver
position signal.
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THROTTLE LEVERS
The throttle levers are installed on the center pedestal. The throttle lever
positions are transmitted by electrical signals to the Full Authority Digital
Engine Control (FADEC) systems. Each throttle lever is fitted with a
reverse thrust latching lever and an auto-thrust instinctive disconnect
P/B. The throttle quadrant is graduated from 0 to 45°. Idle is at 0°, the
lever is moved in FWD sector for thrust and in the aft sector for reverse
thrust. The throttle lever has three detents marked CLimb, FLeXible
take-off or Maximun Continuous Thrust, Take-Off Go-Around. In the
aft sector, the throttle lever also has a detent at the beginning of the
REVerse zone and a stop marked FULL (FULL reverse) at the end of
this zone.
NOTE: The MCT position is also used for FLX, which is a reduced
power setting.
In manual thrust control mode the throttle lever acts exactly like a throttle
on traditional aircraft. So thrust increases as you move the lever regardless
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THROTTLE LEVERS
The throttle levers are installed on the center pedestal. The throttle lever
positions are transmitted by electrical signals to the Full Authority Digital
Engine Control (FADEC) systems. Each throttle lever is fitted with a
reverse thrust latching lever and an auto-thrust instinctive disconnect
P/B. The throttle quadrant is graduated from 0 to 45°. Idle is at 0°, the
lever is moved in FWD sector for thrust and in the aft sector for reverse
thrust. The throttle lever has three detents marked CLimb, FLeXible
take-off or Maximun Continuous Thrust, Take-Off Go-Around. In the
aft sector, the throttle lever also has a detent at the beginning of the
REVerse zone and a stop marked FULL (FULL reverse) at the end of
this zone.
NOTE: The MCT position is also used for FLX, which is a reduced
power setting.
In manual thrust control mode the throttle lever acts exactly like a throttle
on traditional aircraft. So thrust increases as you move the lever regardless
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OIL (3)
OVERVIEW
The engine oil system has three separate systems used to:
- store the oil,
- supply pressurized, filtered, cooled oil to lubricate, clean and cool the
engine bearings, gears and accessory drives,
- return the oil to the storage tank,
- heat the engine fuel.
The engine oil system has the following subsystems:
- the storage system,
- the distribution system composed of distribution, scavenge and breather,
- the indication/warning system.
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OIL (3)
STORAGE SYSTEM
Storage of the engine oil supply is provided by the engine oil tank.
The oil tank is attached to the fan exit case at the 4 o'clock position. The
engine oil storage system is referred as a "hot tank" oil system because
hot scavenge oil is sent to the oil tank. The tank capacity is approximately
5.58 gallons (21.12 liters). The oil tank is serviced through the use of the
following components:
- a hinged cap,
- an internal flapper valve in the manual fill port to prevent rapid oil loss
if the oil tank cap is not correctly installed,
- ports for attaching pressure fill and overfill plugs for remote servicing,
- an oil tank sightglass,
- an oil quantity transmitter.
The oil tank drain plug is located at the bottom of the tank.
The storage system has seven Line Replaceable Units (LRUs):
- the oil tank,
- the oil tank cap,
- the oil tank sightglass,
- the master magnetic chip collector,
- the pressure fill port plug,
- the overfill port plug,
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OIL (3)
DISTRIBUTION SYSTEM
ENGINE RIGHT SIDE
The distribution system supplies pressurized, filtered, cooled oil to
lubricate, clean and cool the engine bearings, gears and accessory
drives. The distribution system also heats the engine fuel to prevent
the fuel from icing.
The oil pressure and the scavenge oil pump are attached to the rear
side of the Main Gear Box (MGB) at the 6 o'clock position. The No.
4 bearing oil pressure sensor is located on the fireseal at the 6 o'clock
position. The distribution system has two LRUs:
- the lubrication and scavenge oil pump,
- the No. 4 bearing oil pressure sensor.
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OIL (3)
- the last chance strainers.
DISTRIBUTION SYSTEM (continued)
ENGINE LEFT SIDE
The main oil filter element is found in the main oil filter housing,
which is attached to the fan exit case just above the Fuel/Oil Cooler
(FOC). The engine Air/Oil Heat eXchanger (AOHX) valve is attached
to the intermediate case at the 10 o'clock position. The engine AOHX
valve actuator is mounted to the AOHX valve. The engine AOHX is
mounted to the AOHX valve. The FOC is attached to the fan case at
the 8 o'clock position.
The No. 1, 2 and 3 bearing last chance oil strainers are located on the
High Pressure Compressor (HPC) rear case at the 7 o'clock position.
The No. 4 bearing last chance strainer is located in the diffuser case
at the 7 o'clock position. The No. 5 bearing last chance strainer is
located in the turbine exhaust case at the 7 o'clock position.
The MGB, the hydraulic pump drive and the Accessory GearBox
(AGB) last strainer are located on the left hand side of the MGB at
the 7 o'clock position. The tower shaft mid bearing last chance strainer
is located at the 6 o'clock position in the oil pressure tube that goes
to the intermediate case. The main oil filter differential pressure sensor
is attached to the main oil filter housing. The low oil pressure switch
is attached to the oil filter outlet manifold. The oil pressure transmitter
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OIL (3)
Before reaching the heat exchangers, some oil is diverted to pressurize
DISTRIBUTION SYSTEM (continued) the No. 3 bearing damper. The damper oil flow is controlled by the
No. 3 bearing oil damper Shut-Off Valve (SOV). The lubrication and
DESCRIPTION AND OPERATION
scavenge oil pump No. 4 bearing compartment boost pump increases
Oil flow from the pressurized oil tank is sent to the lubrication pressure the oil pressure to the No. 4 bearing area. The No. 4 oil pressure sensor
stage in the lubrication and scavenge oil pump. The lubrication and generates a signal to the Electronic Engine Control (EEC) A and B
scavenge oil pump lubrication stage pressurizes the oil and sends it channels. If the EEC senses the No. 4 pressure sensor has failed it
to the dual element main oil filter. A lubrication stage discharge will send a maintenance fault message to the ECAM system.
pressure of approximately 225 psi will cause the high pressure relief
valve to open, allowing some of the high pressure oil to return to the
lubrication stage inlet. If the main oil filter primary element is partially
clogged, a filter bypass valve opens to let the oil bypass the primary
element.
An oil filter differential pressure sensor measures the pressure
differential across the main oil filter to detect a clogged element and
generate an ECAM message. A low oil pressure switch measures main
oil filter discharge pressure. Oil pressure less than 25 psi will cause
it to generate an ECAM message. From the main oil filter, most oil
flows to the engine AOHX and the fuel/oil heat exchanger for fuel
and oil temperature control. An oil pressure transmitter mounted on
the FOC generates an ECAM signal.
The pressurized, filtered, cooled oil flows to the:
- No. 1, 2 and 3 bearing compartment,
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OIL (3)
SCAVENGE SUB-SYSTEM
GENERAL
The scavenge system returns the hot oil to the tank. The lubrication
and scavenge oil pump is attached to the rear side of the MGB at 6
the o'clock position. The magnetic chip collectors are composed of:
- a master chip collector, installed at the bottom of the oil tank at the
2 o'clock position,
- a No. 4 bearing chip collector in the de-oiler housing at the 5 o'clock
position,
- an AGB chip collector in the lubrication and scavenge oil pump at
the 6 o'clock position,
- a No. 1, 2, 3 bearing chip collector in the lubrication and scavenge
oil pump at the 6 o'clock position,
- a No. 5 bearing chip collector in the lubrication and scavenge oil
pump at the 6 o'clock position,
- a No. 4 bearing compartment oil scavenge valve attached to the
de-oiler housing at the 5 o'clock position.
The scavenge system has seven LRUs:
- the lubrication and scavenge oil pump,
- the master chip collector,
- the No. 4 bearing chip collector,
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OIL (3)
SCAVENGE SUB-SYSTEM (continued)
DESCRIPTION AND OPERATION
The No. 1, 2, 3 and No. 5 bearing compartments, MGB, and AGB
scavenge oil is returned to the oil tank by the four scavenge pump
stages in the lubrication and scavenge oil pump. The four scavenge
pump stages send the scavenge oil to the de-aerator in the oil tank
where air is separated from the oil. The No. 4 bearing compartment
oil/air mix (scavenge oil/breather air) scavenges to the de-oiler where
oil is separated from the air. The oil is drained to the MGB where it
is mixed with MGB scavenge oil. The No. 4 bearing compartment
scavenge valve:
- is positioned by Ps3,
- holds a higher pressure in the No. 4 bearing compartment during
high power settings to make sure that optimum carbon seal
performance is reached and to reduce wear,
- reduces pressure in the No. 4 bearing compartment during engine
deceleration to prevent oil leakage.
The main oil temperature sensor measures oil temperature before the
oil goes into the oil tank. The engine oil scavenge system has six
magnetic chip collectors, which catch ferrous particles that might exist
in the scavenge and supply oil. The collectors are located at the:
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OIL (3)
BREATHER SUB-SYSTEM
GENERAL
The engine oil breather system is used to remove air from the bearing
compartments and gearboxes, separates air from the breather air/oil
mixture, and vent the air overboard. The engine oil breather system
has a de-oiler, which is attached to the right rear side of the MGB at
the 5 o'clock position. The deoiler vent duct attached to the de-oiler.
The de-oiler vent duct is a LRU.
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OIL (3)
BREATHER SUB-SYSTEM (continued)
DESCRIPTION AND OPERATION
The No. 1, No. 2 and No. 3 bearing compartment breather air flows
to the MGB. The No. 5 bearing compartment breather air is returned
to the oil tank with the scavenge oil. The breather air and scavenge
oil from the No. 4 bearing compartment flows to the No. 4 scavenge
valve.
From the No. 4 scavenge valve, the mixed air and oil goes to the
de-oiler. The MGB breather air also flows to the de-oiler. The de-oiler
separates the oil from the air:
- the air is sent overboard,
- the oil drains to the MGB through an internal opening.
In the MGB, the de-aerated scavenge oil mixes with MGB scavenge
oil and is sent back to the oil tank. The oil tank de-aerator separates
the air from the air/oil mixture that is returned to the tank. When the
tank breather pressure reaches 6 psi, the oil check valve mounted on
the oil tank will open and send the excess pressure to the MGB.
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OIL (3)
INDICATION/WARNING SYSTEM
GENERAL
The engine oil systems parameters and warnings are displayed on the
ECAM Display Units (DU). The indicating system monitors the oil
system conditions, and alerts the flight crew of potential oil system
problems.
The indicating/warning system has the following components:
- the oil quantity transmitter, attached to the top of the oil tank,
- the oil temperature sensor, attached to the oil scavenge return tube
that is connected to the oil tank at the 2 o'clock position,
- the oil pressure transmitter, attached to an oil pressure port on the
side of the FOC,
-the low oil pressure switch, attached to the oil filter outlet manifold,
The main oil filter differential pressure sensor, attached to the main
oil filter housing,
- the No. 4 bearing oil pressure sensor, attached to the fire seal at the
6 o'clock position.
These six components are LRUs.
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OIL (3)
INDICATION/WARNING SYSTEM (continued)
DESCRIPTION
The indication/warning system components send signals to the EEC.
The EEC sends signals to the ECAM system.
NOTE: The low oil pressure switch sends directly a signal to the
ECAM.
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OIL (3)
OPERATIONAL SUMMARY
The table shows an operational summary at different engine operating
states.
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OIL (3)
MAINTENANCE SUMMARY
The table gives a list of maintenance actions on the engine oil system.
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OIL (3)
TEST AFTER REPAIR SUMMARY
The table shows a list of tests required after repair.
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MAINTENANCE PRECAUTIONS SUMMARY
The table gives a list of safety precautions during maintenance procedure.
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- first removing the magnetic chip collector probe and then the magnetic
chip collector valve,
- draining the starter oil,
- installing the magnetic chip collector valve and magnetic chip collector
probe and,
- doing starter oil replenishment.
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STARTER
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STARTER
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NOTE: The IDG oil change procedure also requires the replacement
of the IDG oil filters.
The IDG system is composed of the following LRUs:
- the IDG,
- the drain plug,
- the overflow drain valve,
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IDG
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IDG
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IDG
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OPERATIONAL DATA
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MAINTENANCE SUMMARY
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STARTING (3)
OVERVIEW
The starting system turns the high rotor during an engine start to get
sufficient air/fuel mixture and positive acceleration of the high rotor for
ground and in-flight starts.
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OVERVIEW
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STARTING (3)
DUCTS, STARTER AIR VALVE AND STARTER
DESCRIPTION
The starter air supply ducts, the starter air valve and the starter supply
control pneumatic airflow during engine start.
The starter air supply ducts are attached to the right side of the fan
case at flange A between the 12 and 6 o'clock positions. The starter
Air Valve (SAV) is attached to the fan case at the 4 o'clock position.
The starter is attached to the starter Quick-Attach-Detach (QAD) ring
on the front of the Main GearBox (MGB) at the 6 o'clock position.
The starter speed sensor is attached to the starter transmission housing.
Air flows through the first starter air supply duct to the SAV. The
SAV controls the air flow through the second starter air supply duct
to the starter. The SAV can be manually opened and closed. The starter
speed sensor sends starter speed to the Electronic Engine Control
(EEC).
The starting system is composed of the following Line Replaceable
Units (LRUs):
- the starter air supply ducts,
- the SAV,
- the starter,
- the starter QAD ring,
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STARTING (3)
DUCTS, STARTER AIR VALVE AND STARTER (continued)
OPERATION
Engine start is usually done using EEC automatic start sequencing
logic. A manual start function permits the start sequence to be
controlled by the pilot:
- during engine start, the supply of air to the starter is controlled by
the SAV. The SAV is opened and closed automatically by the EEC
or manually by the flight/maintenance crew,
- if an electrical or mechanical failure occurs, the SAV can be manually
opened and closed on the ground by maintenance crew.
The starter speed sensor sends a starter speed signal to the EEC. The
signal is used for SAV position detection and fault monitoring. The
EEC also uses the speed signal to determine if the starter is free
running (starter speeds greater than or equal to 50% of N2) and will
close the SAV if it detects this condition. SAV failsafe operation:
- loss of electrical power while the engine is operating, the valve will
close,
- loss of air pressure, the valve will close.
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STARTING (3)
OPERATIONAL SUMMARY
The table gives an operational summary at different engine operating
state.
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OPERATIONAL SUMMARY
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STARTING (3)
MAINTENANCE SUMMARY
The table shows a list of maintenance actions on the engine starting
system.
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MAINTENANCE SUMMARY
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STARTING (3)
TEST AFTER REPAIR SUMMARY
The table gives a list of tests required after repair.
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STARTING (3)
MAINTENANCE PRECAUTIONS SUMMARY
The table shows a list of safety precautions during maintenance procedure.
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OVERVIEW
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cowl includes the interphone jack and the engine P2/T2 probe. Panels
are installed on the air intake cowl to give quick access to the internal
components. The weight of the air intake cowl is approximately 125
kg (275 lbs).
The air intake cowl is composed of the following Line Replaceable
Units (LRUs):
- air intake cowl,
- P2/T2 probe,
- P2 tube,
- T2 harness,
- interphone jack,
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The fan cowl assembly has two semicircular panels, the left fan cowl
door and the right fan cowl door. Each fan cowl door is hinged to the
aircraft pylon with three hinges. One other hinge is connected to a
floating beam, which connects the two fan cowl doors together. The
fan cowl doors are latched together along the bottom split line with
three tension hook latches. Each fan cowl door opens manually and
is maintained in the open position by two HORs. The weight of a fan
cowl door is approximately 47 kg (105 lbs).
The following items are LRUs:
- the fan cowl doors,
- the latches and keepers,
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- pivoting door,
- Turbine Case Cooling (TCC) seal,
- Thrust Recovery Nozzle (TRN),
- access panels,
- latches and keepers L1 to L4-2,
- cowl door opening actuator,
- HORs,
- Isolation Control Unit (ICU),
- isolation control unit filter,
- Tertiary Lock Valve (TLV),
- Directional Control Valve (DCV),
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THRUST REVERSER COWL DOORS - THRUST RECOVERY NOZZLE (TRN) AND BLOW-OUT DOOR
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The TRAS is a hydraulic system that actuates and locks the pivoting
door. The TRAS transmits to the EEC the T/R state, pivoting doors
positions, primary and tertiary lock positions, hydraulic pressure and
inhibition lever position. The system is designed for two-position
operation:
- fully stowed and locked,
- fully deployed.
Pivoting door deployment and stowage is done with actuators driven
by a DCV for the PL and the TLV for TL. In flight, the TRAS securely
retains both pivoting doors stowed and locked by three lines of
defence:
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THRUST REVERSER ACTUATION SYSTEM (TRAS) - ROTARY VARIABLE DIFFERENTIAL TRANSDUCERS (RVDT)
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Put the HOR on the HOR storage fitting on the forward frame. Release
the pressure of the hydraulic hand pump until the cowl door is
completely closed.
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wrench and shallow socket to lock the two TLs. Install the two TLs
access doors. Close the two PLs access doors. Reactivate the ICU.
Close the fan cowl door.
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ATMOSPHERIC CONDITIONS
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ENGINE STARTING
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NOTE: The starter is also used to turn the engine when wet motoring
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The crew should dry crank the engine on the ground to remove fuel
vapors after an aborted start.
In dry mode, the engine motoring can be manually started by:
- setting the ENG MODE rotary selector to the CRANK position,
- setting the ENG MAN START P/BSW to ON (engine MASTER
switch OFF).
Cranking can be manually stopped by setting the ENG MAN START
P/BSW to OFF or setting the ENG MODE rotary selector to the
NORMal position. A manual start sequence can be done immediately
following a dry crank sequence by setting the ENG MODE rotary
selector to IGN/START and the ENG MASTER lever in the ON
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ENGINE PRESERVATION/DEPRESERVATION
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ENGINE PRESERVATION/DEPRESERVATION
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AIRBUS S.A.S.
31707 BLAGNAC cedex, FRANCE
STM
REFERENCE P0E09471
NOVEMBER 2009
PRINTED IN FRANCE
AIRBUS S.A.S. 2009
ALL RIGHTS RESERVED
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