GOVT OF THE PUNJAB, TEVTA

GOVT.SWEDISH PAKISTANI COLLEGE OF TECHNOLOGY,GUJRAT

Technology/course/trade: Mechanical

Title of subject and code: Workshop practice I (Mech-127) Practical no: 09

Practical: Flame making Gas Welding

Name of the Instructor: Muhammad Ali Raza

Technology: Mechanical Year: 1st

Specific Objectives: At the end of this practical a student will be able to

 Understand necessity of different flame.

 Introduction to Oxy acetylene flame.
 Understand of cylinder.

Introduction, Preparation, Motivation:

 Importance of Gas welding

 Introduction to Acetylene cylinder, Oxygen Cylinder, Blow Pipe, Pressure Regulator.
 Gas Welding equipments

Tools & Equipment/ Machines

Acetylene Cylinder, Oxygen Cylinder, Blow Pipe, Pressure regulator, hose pipe, welding torch, spark lighter,
Goggles, Safety shoes, leather apron, face shield, chipping hammer.

Material : 1-Mild steel 100X50X6 mm =2

Safety Precautions:

1- Cylinder should be placed in vertical standing position.

2- Be careful, that there should be no leakage in cylinders.
3- Use safety Goggles while welding.

Procedure/Method

STEPS Key points/ Precautions for skillful

performance
1-Marking • Mark the piece according to
specifications.
2-Cutting • Cut the piece on hydraulic
shear cutter.
3-Edge preparation • Prepare edges of work pieces
on grinder.
4-Pre-cleaning • Remove any dust, oil or rust
from surface of work pieces.
5-Alligne/Tacking
• Place the piece on welding
table by tacking.
6-Welding
• Locate and ensure you are
7- PRE-OPERATIONAL SAFETY familiar with all operations
and controls.
CHECKS
• Check that the oxygen and
8- PRESSURE SETTING acetylene regulator adjusting
knobs are loose.
9- LIGHTING UP • Screw in the regulator
adjusting knobs slowly until
10- SHUTTING OFF BLOWPIPE
the delivery pressure gauges
11- ENDING OPERATIONS register 70kPa
• Open the acetylene blowpipe
12- CLEANING UP valve slightly and light the
blowpipe with a flint lighter.
• Leave the work area in a safe,
clean and tidy state.