GOVT OF THE PUNJAB, TEVTA

GOVT.SWEDISH PAKISTANI COLLEGE OF TECHNOLOGY,GUJRAT

Technology/course/trade: Mechanical

Title of subject and code: Workshop practice I (Mech-127) Practical no: 12

Practical: Bead making Gas Welding

Name of the Instructor: Muhammad Ali Raza

Technology: Mechanical Year: 1st

Specific Objectives: At the end of this practical a student will be able to

 Make a bead properly.

 Dip the filler rod in the pool at proper place.
 Understand the use of flux.
 Prepare the bead.

Introduction, Preparation, Motivation:

 Different types of gas welding techniques.

 Different types of welding flames.
 Types of Bead.

Tools & Equipment/ Machines

Acetylene Cylinder, Oxygen Cylinder, Blow Pipe, Pressure regulator, hose pipe, welding torch, spark lighter,
Goggles, Safety shoes, leather apron, face shield, chipping hammer.

Material : 1-Mild steel 100X50X3 mm =1 piece

2-M.S Filler wire Ø 2 mm
Safety Precautions:

1- Cylinder should be placed in vertical standing position.

2- Be careful, that there should be no leakage in cylinders.
3- Use safety Goggles while welding.
4- Material, which may catch fire, should away from welding station.
5- Use recommended equipment.
6- Having well-ventilated and open space.
7- Do not tilt or roll the gas cylinder.
8- Do not use acetylene gas pressure above 15psi.
9- Use proper size of nozzle for welding.
10-Use spark lighter for lighting the torch.
11-Protect your eyes by wearing goggles.
12-Close the valve of cylinder at the end of work.
13-Always apply first aid to burn and cut.
14-Use cylinder key to open or close the cylinder.
Procedure/Method

STEPS Key points/ Precautions for skillful

performance
1-Marking • Mark the piece according to specifications.
• Cut the piece on hydraulic shear cutter.
2-Cutting • Prepare edges of work pieces on grinder.
• Remove any dust, oil or rust from surface
3-Edge preparation of work pieces.
• Set the required gas welding flame.
4-Pre-cleaning • Place the pieces on welding table by tack
the piece.
5-Set welding flame.
• Start the welding according to welding
technique.
6-Alligne/Tacking
• Cool & clean the job
7- Gas Welding

8-Post cleaning Blow pipe angle with job =45-

50 degree
Filler rod (dipped in molten pool)angle=20-
30 degree