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Low Alloy Steel
Low Alloy Steel
Low Alloy Steel
Alloy pipes are tubular with higher percentages, than standard carbon steel pipes, of alloying
elements as Molybdenum (Mo), Chromium (Cr), Nickel, etc. Actually, the ASTM A335 covers “low-
alloy” steel pipes, i.e. pipes that have a total amount of alloying elements below 5%. The addition of
higher percentages of alloying elements (example Nickel and Chromium) transforms the steel into
higher alloys, like stainless steel, duplex, up to super-alloyed materials like Inconel, Hastelloy, Monel,
etc.
Alloy steel pipes are used in the energy industry for high temperature and very low-temperature
service (cryogenic), or for applications with very high pressures.
ASTM A335 alloy steel pipes fit ASTM A234 WPx series buttweld fittings (WP5, WP9, WP91) and
A182 Fx forged fittings and flanges (A182 F5, F9, F11, F22, F91). All these materials have similar
chemical and mechanical properties and can be joined or welded.
Alloying elements
The addition of Molybdenum (“Moly”) increases the strength of the steel and its elastic limit, enhance
the steel resistance to wear, its impact qualities, and the hardenability. It also improves the resistance
to softening, makes chromium steel less prone to embrittlement and prevents pitting.
Chromium, a key element also for stainless steel alloys, prevents steel oxidation at elevated
temperatures and increases the resistance of steel to corrosion. It enhances the tensile, yield, and
hardness properties of low-alloy pipes at room temperatures.
Other alloying elements, present in various degrees in pipes of all grades are:
Aluminum: decreases oxygen from steelmaking
Boron: used to produce fine grain size and enhance steel hardness
Cobalt: used to enhance the steel’s heat and wear-resistance
Manganese: gives better steel hardenability
Nickel: Enhances toughness, hardenability and impact strength at low temperatures
Silicon: decreases oxygen, enhances hardenability and toughness
Titanium: prevents precipitation of chromium carbide
Tungsten: refines steel grain size and enhance the steel hardness, especially at high
temperatures
Vanadium: gives steel enhanced fatigue resistance
As mentioned, low-alloy steels have a total amount of alloying elements below 5%; high alloy steel
has a higher percentage of these elements.
A335 PROPERTIES
CHEMICAL COMPOSITION
The types of alloy steel covered by the ASTM A335 – ASME SA335 specification are designed with a
“P” prefix, from P5 to P92. Grades P11/P22 and P91/92 are typically found in power stations,
whereas grade P5 and P9 are more common for application in the petrochemical industry. Grades
P9, P91 are, in the list, the more expensive (a P91 seamless pipe may cost approx 5€ per kg.).
MECHANICAL PROPERTIES
Hardness
P1 K11522 30 55 30 – –
P2 K11547 30 55 30 – –
P9 S50400 30 60 30 – –
P11 K11597 30 60 20 – –
P22 K21590 30 60 30 – –
P91 K91560 60 85 20 – –
TESTING REQUIREMENTS
Transverse/longitudinal: tension and flattening, hardness, bend tests- for material which has
been heat-treated in batch furnaces, these tests shall be made on the 5% of the pipes from
each heat lot number. For smaller lots, one pipe at a minimum has to be tested
ASTM A335 Gr. P91 shall have a hardness of 250 HB / 265 HV (25 HRC)
Hydro testing: shall be applied to every length of pipe
The non-destructive electric test is optional
TOLERANCES
DIAMETER
WALL THICKNESS
1/8 to 2 1/2 [6 to 65] incl., all t/D ratios: over 20%, under 12.5%
Above 2 1/2 [65], t/D < or = 5%: over 22.5%, under 12.5%
Above 2 1/2 [65], t/D > 5%: over 15%, under 12.5%
t = Specified Wall Thickness; D = Specified Outside Diameter)
A335 Grade P9