CHEYYAR CO-OP SUGAR MILLS LTD.

DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)

ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

LOCATION : Control Room

PANEL DETAILS/FEEDER NO : Generator Relay Panel -1
VOLTAGE RATING : 11KV

1. Name Plate Details:

Report No : SUGAR MILL/GRP/P343 Date : 01/11/2022
Panel Name : GRP-1 System Voltage : 11KV
Make :AREVA Serial no.: 31578308
Model :P343211E2M0350J
Built-in rated current IN: 1A 5A Built-in rated auxiliary voltage (DC):48-110V DC
CT ratio: 1250 / 1 A PT ratio: 11 / 0.110 KV

2. Measurement:
CT Ratio: 1250/1A PT Ratio: 11000/√3:110/√3 Volts

Injected Relay Metered Value

Injected side Injected Values
Phase Current Voltage(L-L) Voltage(L-N)
R-Phase 1A@0° 1250A@0° - -
Neutral Side Y-Phase 1A@-120° 1255A@-120° - -
B-Phase 1A@120° 1256A@120° - -
1A@0°,
R-Phase 1257A@0° 10.99KV@0° 6.353KV@0°
63.51V@0°
3.9A@-120°,
Phase Side Y-Phase 1254A@-120° 11.00KV@-120° 6.343KV@-120°
63.51V@-120°
3.9A@120°,
B-Phase 1255A@120° 11.00KV@120° 6.347KV@120°
63.51V@120°

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 1 of 11
 CHEYYAR CO-OP SUGAR MILLS LTD.
DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)
ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

3. Differential Protection: (87G)

Setting:
Is1: 100.mA
Diff K1: 0%
Is2: 1A
Diff K2: 150%
a) Pickup Test:
Neutral Side
Injected Phase Calculated Value (A) Pickup Value
R-Phase 0.100 0.100
Y-Phase 0.100 0.100
B-Phase 0.100 0.100
Three Phase 0.100 0.100

Phase side
Injected Phase Calculated Value (A) Pickup Value
R-Phase 0.100 0.100
Y-Phase 0.100 0.100
B-Phase 0.100 0.100
Three Phase 0.100 0.100

b) Stability Test:

Injected current Neutral Side(A) Injected current Phase Side(A) Status

1A@0° 1A@180°
1A@-120° 1A@60° Stable
1A@120° 1A@300°
1A@0° 1A@0°
Trip(44.00 m.Sec)
1A@-120° 1A@-120°

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 2 of 11
 CHEYYAR CO-OP SUGAR MILLS LTD.
DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)
ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

1A@120° 1A@120°

4. Loss of Excitation Protection: (40)

Setting
FFail Alm Status: Enabled
FFail Alm Angle: 15.00 deg
FFail Alm Delay: 5.000 s
FFail1 Status: Enabled
FFail1 Xa1: -8.000 Ohm
FFail1 Xb1: 180.00 Ohm
FFail1 TimeDelay: 2.570 s
FFail1 DO Timer: 0.000 s
FFail2 Status: Disabled
FFail Dirn Line: Disabled
a) Alarm Checking

Injected Phase Applied Voltage(Volt) Applied Current (A) Pickup Angle Reset Angle Result
R-Phase 63.51V@0⁰ 1A@0⁰
Y-Phase 63.51V@-120⁰ 1A@-120⁰ 15⁰&164⁰ 13⁰&166⁰ Alarm(5.049Sec)
B-Phase 63.51V@120⁰ 1A@120⁰

b) Tripping Checking:

Injected Phase Applied Voltage(Volt) Calculated Current (A) Pickup Current(A) Result
R-Phase 50V@0⁰ 0.299A@0⁰ 0.300A@0⁰
Y-Phase 50V@-120⁰ 0.299A@-120⁰ 0.300A@-120⁰ 2.631Sec
B-Phase 50V@120⁰ 0.299A@120⁰ 0.300A@120⁰

5. Under Voltage Protection: (27)

a) Stage 1: Alarm
Setting
V< Operate mode: Any Phase

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 3 of 11
 CHEYYAR CO-OP SUGAR MILLS LTD.
DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)
ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

V<1 Function: DT
V<1 Voltage Set: 90V
V<1 Time Delay: 3.0 Se
V<1 Pole Dead Inh: Enabled

Injected Phase Injected Voltage(V) Set Time (Sec) Result

R-Phase 51.50 V
Y-Phase 51.50 V 3.00 3.028
B-Phase 51.50 V

b) Stage-2: Trip
Setting
V<2 Status: Enabled
V<2 Voltage Set: 88.0V
V<2 Time Delay: 2.0 Sec
V<2 Pole Dead Inh: Enabled

Injected Phase Injected Voltage(V) Set Time (Sec) Operating Time (Sec)
R-Phase 50.50V
Y-Phase 50.50V 2.00 2.035
B-Phase 50.50V

6. Over Voltage Protection: (59)

a) Stage-1
Setting
V>1 Measurement Mode: Phase to Phase
V> Operate mode: Any Phase
V>1 Function: DT
V>1 Voltage Set: 120.0V
V>1 Time Delay: 2.0 Sec

Injected Phase Injected Voltage(V) Set Time (Sec) Operating Time (Sec)
R-Phase 69.50 V
2.00 2.045
Y-Phase 69.50 V

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 4 of 11
 CHEYYAR CO-OP SUGAR MILLS LTD.
DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)
ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

B-Phase 69.50 V

b) Stage-2
Setting
V>2 Measurement Mode: Phase to Phase
V>2 Operate mode: Any Phase
V>2 Function: DT
V>2 Voltage Set: 123.0V
V>2 Time Delay: 0.50 Sec

Injected Phase Injected Voltage(V) Set Time (Sec) Operating Time (Sec)
R-Phase 72.00 V
Y-Phase 72.00 V 0.50 0.554
B-Phase 72.00 V

7. Under Frequency: (81U)

a) Stage-1:
Setting
F<1 Status: Enabled
F<1 Setting: 48.0 Hz
F<1 Time Delay: 3.0 Sec

Injected Phase Injected Frequency(Hz) Set Time (Sec) Operating Time (Sec)
RYB 47.90Hz 3.00 3.148
b) Stage-2:
Setting
F<2 Status: Enabled

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 5 of 11
 CHEYYAR CO-OP SUGAR MILLS LTD.
DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)
ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

F<2 Setting: 47.50 Hz

F<2 Time Delay: 3.0 Sec

Injected Phase Injected Frequency(Hz) Set Time (Sec) Operating Time (Sec)
RYB 47.40Hz 3.00 3.204

8. Over Frequency: (81O)

a) Stage-1:
Setting
F>1 Status: Enabled
F>1 Setting: 51.75 Hz
F>1 Time Delay: 3.0 Sec

Injected Phase Injected Frequency(Hz) Set Time (Sec) Operating Time (Sec)
RYB 51.80Hz 3.00 3.029

b) Stage-1:
Setting
F>2 Status: Enabled
F>2 Setting: 52.50 Hz
F>2 Time Delay: 3.0 Sec

Injected Phase Injected Frequency(Hz) Set Time (Sec) Operating Time (Sec)
RYB 52.60Hz 3.00 2.989

9. Negative Phase Sequence Thermal Protection: (46)

a) Stage-1 : (Alarm Only)
Setting
I2therm>1 Alarm Enabled
I2therm>1 Set 50.00 mA
I2therm>1 Delay 3.000 s

Injected Phase Injected Current(mA) Result

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 6 of 11
 CHEYYAR CO-OP SUGAR MILLS LTD.
DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)
ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

RYB 55 Alarm(3.045Sec)

b) Stage-2: (Tripping)
Setting
I2therm>2 Trip Enabled
I2therm>2 Set 100.0 mA
I2therm>2 kSet 15.00 s
I2therm>2 kRESET 15.00 s
I2therm>2 tMAX 1000 s
I2therm>2 tMIN 250.0 ms
Injected Phase Injected Current(A) Operating Time (Sec)
RYB 1.000 14.96

10. System Backup Protection: (51V)

Setting
Backup Function Volt controlled
Vector Rotation None
V Dep OC Char DT
V Dep OC I> Set 800.0 mA
V Dep OC Delay 1.000 s
V Dep OC tRESET 0 s
V Dep OC V<1 Set 80.00 V
V Dep OC k Set 250.0e-3

Injected Phase Injected Voltage(V) Pickup Current (A) Operating Time (Sec)
R-Ph 63.51V@0⁰ 1A@0⁰ 1.040
Y-Ph 63.51V@-120⁰ 1A@-120⁰ 1.040

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 7 of 11
 CHEYYAR CO-OP SUGAR MILLS LTD.
DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)
ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

B-Ph 63.51V@120⁰ 1A@120⁰ 1.040

11. Power Protection: (32)

a) Stage-1: Reverse Power
Setting
Power1 Function Reverse
-P>1 Setting 1.600 W
Power1 TimeDelay 2.000 s
Power1 DO Timer 0 s
P1 Poledead Inh Enabled

Injected Phase Injected Voltage(V) Pickup Current (mA) Operating Time (Sec)
R-Ph 63.51V@0⁰ 1A@180⁰ 2.050
Y-Ph 63.51V@-120⁰ 1A@60⁰ 2.050
B-Ph 63.51V@120⁰ 1A@300⁰ 2.050

b) Stage-2:
Setting
Power2 Function Low Forward
P<2 Setting 8.000 W
Power2 TimeDelay 2.000 s
Power2 DO Timer 0 s
P2 Poledead Inh Enabled

Injected Phase Injected Voltage(V) Pickup Current (mA) Operating Time (Sec)
R-Ph 63.51V@0⁰ 42A@0⁰ 2.035
Y-Ph 63.51V@-120⁰ 42A@-120⁰ 2.035

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 8 of 11
 CHEYYAR CO-OP SUGAR MILLS LTD.
DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)
ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

B-Ph 63.51V@120⁰ 42A@120⁰ 2.035

12. OVER CURRENT PROTECTION:

a) Stage-1:
Setting
I>1 Function DT
I>1 Direction Non-Directional
I>1 Current Set 800.0 mA
I>1 Time Delay 1.000 s

Injected Phase Pickup Current (A) Operating Time (Sec)

R-Ph 0.8A@0⁰ 1.058
Y-Ph 0.8A@-120⁰ 1.063
B-Ph 0.8A@120⁰ 1.056
b) Stage-1:
Setting
I>2 Function DT
I>2 Direction Non-Directional
I>2 Current Set 1.000 A
I>2 Time Delay 1.000 s

Injected Phase Pickup Current (A) Operating Time (Sec)

R-Ph 1.0A@0⁰ 1.056
Y-Ph 1.0A@-120⁰ 1.067
B-Ph 1.0A@120⁰ 1.058

13. EARTH FAULT PROTECTION:

a) Stage-1:
Setting
IN>1 Function DT
IN>1 Current 100.0 mA
IN>1 Time Delay 1.000 s
IN>1 tRESET 0s

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 9 of 11
 CHEYYAR CO-OP SUGAR MILLS LTD.
DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)
ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

Injected Phase Pickup Current (A) Operating Time (Sec)

I0 0.110A@0⁰ 1.064

b) Stage-1:
Setting
IN>2 Function DT
IN>2 Current 150.0 mA
IN>2 Time Delay 0s

Injected Phase Pickup Current (A) Operating Time (mSec)

I0 0.151A@0⁰ 62.50

14. RESTRICTED EARTH FAULT:

Setting
SEF/REF Options Hi Z REF
IREF> Is 200.0 mA

Injected Phase Pickup Current (A) Operating Time (mSec)

ISEF 0.210A@0⁰ 27.00

15. Volts/HZ:
a) Stage:
Setting
V/Hz Alm Status Enabled
`V/Hz Alarm Set 2.300 V/Hz
V/Hz Alarm Delay 2.000 s
V/Hz>1 Status Enabled
V/Hz>1 Trip Func DT
V/Hz>1 Trip Set 2.400 V/Hz
V/Hz>1 Delay 3.000 s

Injected Phase Injected Frequeny(Hz) Pickup Current (mA) Operating Time (Sec)
R-Ph 50Hz 69.50V@0⁰ 3.042

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 10 of 11
 CHEYYAR CO-OP SUGAR MILLS LTD.
DELTAROTOTECH(P)LTD., (15MW CO-GEN POWER PLANT)
ANAKKAVOOR, CHEYYAR.
PROJECT: 15MW CO-GEN
TEST REPORT FOR GENERATOR Format No. :PWR-QAC-FT-835 /Rev 0
POWER PLANT
OWNER : CHEYYAR SUGAR MILL PROTECTION RELAY Report No. : SUGAR MILL/GRP/P343
CONSULTANT : (MICOM P343) Date : 01/NOV/2022
DELTAROTOTECH(P)LTD.

Y-Ph 50Hz 69.50V@-120⁰ 3.042

B-Ph 50Hz 69.50V@120⁰ 3.042

b) Stage:
Setting
V/Hz>2 Status Enabled
V/Hz>2 Trip Set 2.500 V/Hz
V/Hz>2 Delay 2.000 s
Injected Phase Injected Frequeny(Hz) Pickup Current (mA) Operating Time (Sec)
R-Ph 50Hz 73.03V@0⁰ 1.958
Y-Ph 50Hz 73.03V@-120⁰ 1.958
B-Ph 50Hz 73.03V@120⁰ 1.958

16. DEAD MACHINE PROTECTION:

Setting
Dead Mach Status Enabled
Dead Mach I> 100.0 mA
Dead Mach V< 80.00 V
Dead Mach tPU 5.000 s
Dead Mach tDO 500.0 ms

Injected Phase Injected Voltage(V) Pickup Current (A) Operating Time (Sec)
R-Ph 46.0V@0⁰ 0.130A@0⁰ 5.040
Y-Ph 46.0V@-120⁰ 0.130A@-120⁰ 5.040
B-Ph 46.0V@120⁰ 0.130A@120⁰ 5.040

Result:
The Relay was tested and found its ok.

For M/s KE Global Services For Delta Rototech(p) Ltd For Cheyyar Co-operative Sugar Mill
Limited

Mr Dayalan
Testing Engineer

Page 11 of 11